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ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT

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KAVIN TPL

KAVIN DOC.NO : DOC.TITLE :


19001-L-SP-2002
CLIENT DOC.NO : PIPING MATERIAL SPECIFICATION
KG98/2-ONT-PP-OMF-SPE-00001

1 21-Jun-19 RE-ISSUED FOR APPROVAL RBK PVB MSR/SS

0 23-May-19 ISSUED FOR APPROVAL RBK PVB MSR/SS

REV. DATE DESCRIPTION BY CHECKED APPROVED


CLIENT : ONGC CONTRACTOR REF NO :

EOA/MM/KG-DWN-98-2/ONSHORE
TERMINAL/K07DC16051/2018

EPC Contractor: Design Engineering Consultant : KAVIN REF NO.


Tata Projects Limited Kavin Engineering And Services
Private Limited KIP-19001

CONFIDENTIAL AGREEMENT: This document and the information it contains are property of KAVIN ENGINEERING AND
SERVICES PRIVATE LIMITED. It shall not be used for any purpose other than for which it was supplied. Not to disclose
without Authorization
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
INDEX SHEET

REVISION
PAGE NO. DESCRIPTION
0 1

1 COVER SHEET 23-May-19 21-Jun-19

2 INDEX SHEET 23-May-19 21-Jun-19

3 REVISION RECORD SHEET 23-May-19 21-Jun-19

4-37 TABLE OF CONTENTS 23-May-19 21-Jun-19

38-39 PIPING SPECIFICATION INDEX 23-May-19 21-Jun-19

40 APPENDIX 23-May-19 21-Jun-19

41-104 PIPING CLASSES 23-May-19 21-Jun-19


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc.Title: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
REVISION RECORD SHEET

REV.No. DESCRIPTION LIST OF PAGES UPDATED / MODIFIED SECTIONS IF ANY.

0 ISSUED FOR APPROVAL -

1 RE-ISSUED FOR APPROVAL REVISED AS PER ONGC COMMENTS


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Doc.
KAVIN Doc. No.: 19001-L-SP
SP-2002 PIPING MATERIAL SPECIFICATION
Title.:
KG98/2-ONT
ONT-PP-OMF-
Client Document No.: Rev.: 1
SPE-00001

TABLE OF CONTENTS

1 INTRODUCTION ................................
................................................................................................
.................................... 6
1.1 Project Overview ................................
............................................................................................
............................ 6
1.2 Scope of Work ................................
................................................................................................
................................ 7
1.3 Scope of Document ................................
......................................................................................
...................... 12
1.4 Abbreviations and Acronyms ................................................................
........................................ 12
1.5 Industry Codes .............................................................................................
................................ ............................. 12
1.6 MSS Standard ...............................................................................................
................................ ............................... 20
1.7 BS Standard ................................................................................................
................................ ................................. 20
1.8 Reference COMPANY Functional Specification ..............................................
................................ 21
1.9 Local Government Regulations ................................................................
..................................... 21
1.10 Definitions................................
................................................................................................
.................................... 22
2 GENERAL ................................................................................................
................................ ............................................ 20
3 DESIGN CRITERIA ................................
..............................................................................................
.............................. 21
3.1 Corrosion Allowance ....................................................................................
................................ .................... 21
3.2 Piping Sizes and Rating ................................................................
................................................ 21
3.3 Piping Selection ...........................................................................................
................................ ........................... 21
3.4 Valves Selection ...........................................................................................
................................ ........................... 22
3.5 Flanges ................................................................................................
................................ ........................................ 22
3.6 Spectacles Blind, Spades a
and Spacer............................................................
............................ 23
3.7 Fittings ................................................................................................
................................ ......................................... 23
4 MATERIAL ................................
................................................................................................
.......................................... 25
4.1 General ................................................................................................
................................ ........................................ 25
4.2 Carbon Steel ................................................................................................
................................ ................................. 25
4.3 Carbon Steel (Galvanized)................................................................
(Galvaniz ............................................ 26
4.4 Stainless Steel................................
..............................................................................................
.............................. 26
4.5 Duplex Stainless Steel ................................
..................................................................................
.................. 30
4.6 Glass Reinforced Epoxy (GRE) ................................................................
...................................... 30
5 GASKET ................................
................................................................................................
.............................................. 31
5.1 INSULATING GASKET KIT ................................................................
............................................. 31
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Client Document No.: Rev.: 1
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6 BOLTING ................................................................................................
................................ ............................................ 32
7 MATERIAL CERTIFICATION ................................................................
................................................ 33
8 OTHER REQUIREMENTS ................................
......................................................................................
...................... 35
8.1 Low Temperature Service................................................................
............................................. 35
8.2 Material for Low Temperature Service .........................................................
......................... 35
8.3 Piping Fabrication for Low Temperature Service ..........................................
................................ 36
9 PIPING MATERIAL CLASSIFICATION ................................................................
.................................. 34
9.1 Piping Material Specification ................................................................
........................................ 34
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1 INTRODUCTION
1.1 Project Overview
ONGC intends to develop the NELP block KG-DWN-98/2, in deep watters off the east
coast of India. The discovery
discove areas in the block have been categorized
zed as Northern
Discovery Area (NDA) and d Southern Discovery Area (SDA). At present,
nt, the scope for
development only covers NDA.

The KG-DWN 98/2 block is located within 25-40 km of the nearest land-fall,
land and is
adjacent to RIL’s KG-D6 field and GSPC’s Deendayal field. The water
er depth in this
block varies between 300 meters and 3,200 meters.

A location map identifyiing the KG-DWN 98/2 development area is presented as


Figure 1.1.

Figu
ure 1.1: Location map of KG-DWN 98/2
Project Description. : ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
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KAVIN Doc. No.: 19001-L-SP
SP-2002 PIPING MATERIAL SPECIFICATION
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Client Document No.: Rev.: 1
SPE-00001

The fields discovered in th


he area comprise of a number of oil and gas discoveries,
d and
are spread over a large area. Each field has technical challenges such as high wax,
hydrates, sand production
uction and high pressure / high temperature.

The NDA is estimated to contain 121 Million Te (1,000 Million BBL L @ SG 0.7) of
initial oil in place and 78 BCM (2.8 TCF) of initial gas in place spread over
ov seven fields,
which was established through
thro gh 4,769 sq. km of 3D API and drilling of 20 exploratory /
appraisal wells.
The NDA Cluster 2 covers the following production area:

Mix of oil and gas, located in the south of NDA, includes the following fields:

Oil fields (Cluster 2A) - A2, P1, M3, M1, M4 and G


G-2-2.

Gas fields (Cluster 2B) - R1, U3, U1, and A1


A1.

1.2 Scope of Work

U Field Production and Onshore MEG Facility (OMF)

First Gas from the KG-DWN DWN-98/2 Cluster 2B gas fields U-3 and U-1 1 (U Field wells
wells) is
expected by and it will be tied into the subsea production system infrastructure of the
Vashishta and S1 field development with the objective of achieving early monetization
of KG-DWN-98/298/2 field. Gas from the U field will be processed via subsea tieback to the
S1 & Vashishta a Onshore Terminal. Rich MEG processing and lean MEG injection for the
U field will be handled by the S1 & Vashishta Onshore Terminal and this his will be for upto
6 months before the MEG plant at OMF becomes available during uring this period.
period There is
no formation water anticipated from U Field.

Dual subsea flowlines are installed to the Vashishta onshore terminal at Odalarevu
adjacent to the existing G1 and GS15 onshore terminal. The production from Vashishta
and S1 field (Wells - VA-DB,
DB, VA
VA-DB & S1-AC) are gathered by daisy-chaining
chaining all three
wells using a 14” round trip piggable production flowloop and delivered to an onshore
processing plant.. In Vashishta & S1 Field, only well VA
VA-DB
DB is predicted to produce
formation water, wells VA--DA and S1-AC are not expected to o produce any formation
water over life of the field. The peak gas production rate from the Vashishta and S S-1
development is 4.3 MMSCMD (152 MMSCFD).

As part of U Field production, 2 x 50% HP separators, 1 x 100% GDU, Chemical


Injection (Scale & corrosion inhibitor system), Lean MEG and Methanol injection pumps,
power generation and fuel gas system are going to be installed.

An additional flow/pressure control will be provided at existing G1/GS15 metering


package to ensure back pressure on the gas processing
processing train is maintained.
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SP-2002 PIPING MATERIAL SPECIFICATION
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KG98/2-ONT
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Client Document No.: Rev.: 1
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Ass part of the integrated development of the NELP block KG KG-DWN-98/2,, MEG treatment
facility and supporting utilities are going to be installed. Onshore MEG facility ((OMF) is
expected to be ready by June 2020, a gap of 6 month from fi first
rst gas from U field. Once
the OMF plant is available, the total Rich MEG from U Field separators, Vashishta
production (from the Vashishta Slugcatcher)) and R&A field (from CPP via 8” subsea
pipeline)
eline) will be processed in OMF.
OMF OMF will be able to handle comingled flow of Rich
MEG from S1VA and Cluster 2B (from U and R&A) gas Fields.

Lean MEG at 90wt% concentration will be produced from the OMF facility for hydrate
inhibition of the raw well stream fluids and will be transferred directly to Manifolds GM
GM-
01 and GM-02 02 via a 6” subsea pipeline, prior to the production wells via umbilicals,
where it is injected downstream of the production choke valve.

In order to maximize the recovery from the VA, S1 and U Field wells phased production
approach is planned. KG--DWN-98/2
98/2 field gas production via the S1 & Vashishta
Onshore Terminal and Onshore MEG Terminal will be achieved in the following phases:

Phase 1:

• U field production will commence in December 2019 with a gas production


capacity of 5.75 MMSCMD.

• Production
roduction will be segregated from the VA and S1 wells, with U field produced
via flowline 2 (14”) (tap-off off from flowline 1 is also provided for U Field
production for flexibility)
flexibility),, to dedicated 2 x 50% two phase production
separators.

• Currently both the fl


flowlines
owlines are combined and connected with Vashishta slug
catcher. The production flowline crossover between flowline 1 and 2 will be
isolated with the new isolation valves.

• Rich MEG from the 2 x 50% U field HP separators will be routed to the Vashishta
MEG Regeneration
egeneration Package (ON
(ON-Z-1801) for processing.

• 80wt% lean MEG for U field production will be provided by the Vashishta MEG
Storage Tank (ON--TK-1901),
1901), with new lean MEG injection pumps upto June
2020.

• An additional chemical injection facility for U field production, comprising of


corrosion inhibitor, scale inhibitor and methanol for whole field life will be
provided.

• New GDU with the capacity of 3.5 MMSCMD will be installed for U Field gas and
excess gas (2.25 MMSCMD) will be connected with existing Vashishta
Vashis HP
Gas/Gas exchanger (Tube side outlet) for further processing. Dehydrated gas
from New GDU will be tied-up
tied up with the gas from Vashishta HP Gas/Gas
exchanger shell side outlet for metering.
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SP-2002 PIPING MATERIAL SPECIFICATION
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KG98/2-ONT
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Client Document No.: Rev.: 1
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• New GTG and Fuel gas conditioning system will be installed.

• New HP flare system will be installed.

• In G1/GS15 gas metering skid, pressure/flow control valve in each run will be
installed to ensure backpressure on the gas processing train is maintained.

Phase 2:

• Commingled flow of S1VA and U fields via two flowlines to the Vashishta
Slugcatcher will be provided. The crossover between the Vashishta flowlines 1 &
2 will be removed.

• Rich MEG associated with commingled (S1VA and U fields) production from the
Vashishta Slugcatcher
catcher will be routed to OMF (Rich MEG Degasser) along with
Rich MEG from CPP for processing, as the WGR of the U-field
field results in a rich
MEG flow rate in excess of Vashishta’s handling capacity.

• Lean MEG for U field and R&A field production will be provided by OMF Lean MEG
Pumps via 6” lean M
MEG pipeline.

• Lean MEG transfer pump will be provided to supply 90 wt% Lean MEG to existing
Vashishta Lean MEG storage tank for S1VA Field Lean MEG injection via existing
TUTU.

• The following Package/Equipment will be mothballed (mothballing is not in


current scope of work),

1. 2x50% U Field Separator (will be mothballed in year 2022)

2. New GDU Package (will be mothballed in year 2022)

3. Isolation of New GDU gas connection with existing metering (will be isolated
in year 2022)

4. U Field New Lean MEG Pumps (will be mothballed in year 2020)

5. Vashishta MEG Treatment Unit (will be mothballed in year 2020)


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SP-2002 PIPING MATERIAL SPECIFICATION
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KG98/2-ONT
ONT-PP-OMF-
Client Document No.: Rev.: 1
SPE-00001

Figure 2: U Field Production Facility

To LP Users

To Existing Vashishta
and G1/GS15
GTG/WHRU Fuel Gas
Metering Skid
System

To Existing GDU
Gas from U
Field (14” Gas
U Field HP
existing HIPPS Dehydration
Separators
Flowlines) Unit

MEG to Existing
Glycol
Vashishta Slug
Regeneration
Catcher

Existing Lean MEG storage Lean Meg Injection Pumps


tank Existing Vashishta Chemical

Existing Methanol storage Methanol Injection Pumps


tank
TUTU

Corrosion Inhibitor Storage Corrosion Inhibitor Injection


Tank Pumps

Scale Inhibitor Storage Tank Scale Inhibitor Injection


Pumps
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Figure 3: OMF Facility

Lean MEG
Rich MEG Rich MEG Feed Lean MEG
Rich MEG Transfer to
Degasser and Tanks and Transfer
from CPP Vashishta Storage
Pumps Pumps Pump Tanks

MEG Lean MEG Lean MEG High To Lean MEG


Rich MEG from
Treatment Storage Tank pressure product Launcher
Vashishta Slug
Unit pump
Catcher

To Water
Disposal
Launcher

Mallavaram OGT

The Gas export facility to export the processed gas from CPP is located at Mallavaram
OGT where R&A Field gas production via CPP is planned by 2020. Design capacity of
this facility is to export gas design flow rate of 11.5 MMSCMD from CPP. This includes
9.5 MMSCMD from Cluster 2 and 2 MMSCMD from Cluster 1. This export gas will be
routed through new separators before being routed to the custody transfer meter for
sales. The export facility consists of Export Gas Receiver, 2x100% Gas Separators and
Custody metering skid (2x100% metering runs). All the existing utilities of OGT will
wil be
used for new facilities with the required modification.

Figure 4: Mallavaram OGT Facility

To Existing Fuel Gas


System

Processed To Export Gas


Export Gas Export Gas Gas Metering
Gas from Pipeline
Receiver Separator
CPP

To Existing
Condensate
Header/Closed Drain
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1.3 Scope of Document

This specification covers piping material specifications for process and utility piping, as
per code ASME B31.3 to be used for ONGC Onshore Terminal for OMF, OMF VASHISHTA
U-Field and Mallavaram Facility.

This specification defines the general material requirements for piping, valves and pipe
fittings of all kind. The scope of this document is limited to specifying piping material
classes to be used in the design of piping systems; spe specifying
cifying the valve types and
materials to be used; specifying the pressure and temperature limitations for each
piping class.

This Specification applies to shop fabricated pipe spools, skid piping and field installed
piping systems. This document excludes all instrument control piping downstream of
the piping flange; block valve or monoblock assembly; and Control Valves.

The requirements of this specification are to be considered as minimum requirements


and VENDOR may submit to the PURCHASER, for agreemeagreement,
nt, any possible solutions,
with supporting calculation notes that could give technical and / or economic
improvement.

Any omission in this requirement shall not relieve the VENDOR of his responsibility to
deliver the piping component along with other associated
associated items, which are complete,
of proven design, and conforms to the Performance Requirements.

1.4 Abbreviations and Acronyms

Term Definition
ANSI American
ican National Standards Institute

API American
ican Petroleum Institute

ASME American
ican Society of Mechanical Engineers

ASTM American
ican Society for Testing and Materials

ATM Atmosp
pheric

B/B Bolted Bonnet


B

BBE Bevel Both


Bo End

BDV Blow down Valve

BE Bevel Ended

BLE Bevel Large End


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Client Document No.: Rev.: 1
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Term Definition

BS British Standards
St

BW Butt We
elded

CA Corrosion
on Allowance

Calc Calculate
ate

Comp Compre
pression

CPL Couplin
ng

Cr Chromium
romium

CRA Corrosion
on Resistant Alloys

CS Carbon Steel

Cu Copper

DB&B Double Block and Bleed

DSAW Double Submerged Arc Welded Electric

ERW Electric
ic Resistance Weld

EFW Electric
ic Fusion Weld

F/F Face to Face

FF Flat Fac
ce

FLG Flange

FO Fully Op
pen

GALV Galvani
nized

Gr Grade

HF Hard Fa
aced

HW Hand W
Wheel

Lb Pounds
s Force

LCS Low Carb


Carbon Steel

L.J. Lap Joint


oint
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Term Definition

FM Factory
y Mutual

KSC Kilogram
logram Per Square Centimeter

MEG Mono Et
Ethylene Glycol

M.I. Malleable
leable Iron

MSS Manufa
acturers Standardization Society

NACE National
nal Association of Corrosion Engineers

Ni Nickel

NPS Nominal
al Pipe Size

NPT National
nal Pipe Thread

OS&Y Outside Screw and Yoke

NACE National
nal Association of Corrosion Engineers

OISD Oil Indus


dustry Safety Directorate

ONGC Oil and Natural Gas Corporation

P&ID Piping & Instrumentation Diagram

PMS Piping Mater


Material Specification

PSV Pressurre Safety Valve

PBE Plain Both Ends

PE Plain En
nds

PSI Pounds
s per Square Inch

PSIG Pounds
s per Square Inch Gauge

RF Raised Face

RTFE Reinforc
ced Teflon

RTJ Ring Type Joint

SAW Submerrged Arc Welded Tubular

Sch Schedu
ule
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Term Definition

SCRD Screwed
rewed Fitting

SDV Shut Down Valve

SMLS Seamle
Seamless

SO Slip On

SS Stainles
ss Steel

STD Standard Wall Thickness

SW Socket Welded

TBE Threaded
readed Both Ends

TSE Threaded
readed Small End

WN Welding Neck

Wt Weight

WT Wall Thickness
Thi

MT Mill Tolerance

1.5 Industry Codes

Item No Code Number Description


No. API 5
5L Specification for Line Pipe
1.

2. API 6D
6 Pipeline Valves

3. API 6FA
FA Fire Test for Valves

Recommended Practice for Desig gn and


4. API 14E Installation of Offshore Production Platform
Piping System

5. API 52
520 Design and Installation of Pressure
e Relieving
System in Refineries

API 52
521 Guide for Pressure Relief and Depre
essurizing
6.
System

7. API 52
526 Flanged Steel Safety Relief Valves
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Item No. Code Number Description

8. API 55
553 Refinery Control Valves

9. API 59
590 Steel Line Blanks

10. API 59
594 Wafer and Wafer Lug Check Valves

11. API 59
598 Valve Inspections and Test

12. API 60
600 Steel Gate Valves – Flanged and Butt
Bu Welding
Ends

13. API 60
601 Metallic Gaskets for Piping

14. API 60
602 Compact Carbon Steel Gate Valves

15. API 60
607 Fire Test for Soft Seated Ball Valves

16. API 60
608 Metal Ball Valves: Flanged, Threade
ed & Welding
End

17. API 60
609 Butterfly Valves: Double Flanged, Lug
L & Wafer
Type

18. API 61
610 Centrifugal Pumps for Petroleum,
etroleum,
Petrochemical and Natural Gas Industries
dustries

19. API 66
661 Air-cooled Heat Exchangers for Gen
eneral
Refinery Services

20. API 61
617 Axial and Centrifugal Compres
ssors and
Expander- compressors

21. API 67
671 Special Purpose Couplings for Petrroleum,
Chemical and Gas Industry Services
ervices

Positive Displacement Pumps - Controlled


Co
22. API 67
675
Volume for Petroleum, Chemical, and
a Gas
Industry Services

23. ASME B1.1 Unified Inch Screw Threads (UN an


nd UNR
Thread Form)

24. ASME B1.20.1


B1. Pipe Threads, General Purposes
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Item No Code Number Description

ASME B16.5
B1 Pipe Flanges and Flanged Fittings, Steel,
S Nickel
25.
Alloys and other Special Alloys

26. ASME B16.9


B1 Factory Made Wrought Steel Butt Welding
W
Fittings
ASME B16.10
B1 Face to Face and End to End Dimensions
27.
of Ferrous Valves

28. ASME B16.11


B1 Forged Steel Fittings, Socket Welding and
Threaded

29. ASME B16.20


B1 Metallic Gaskets for Pipe Flange
ges, Ring
Joint, Spiral Wound and Jacketed

30. ASME B16.21


B1 Non-Metallic Flat Gaskets for Pipe Flanges
F

31. ASME B16.25


B1 Butt Welding Ends

32. ASME B16.34


B1 Valves – Flanged, Threaded and Bu
utt Welding
Ends
33. ASME B16.36
B1 Steel Orifice Flanges

34. ASME B16.47


B1 Large Diameter Steel Flanges NPS 26” through
NPS 60”

35. ASME B16.48 Steel Line Blanks

36. ASME B1
B18.2.1 Square and Hexagonal Bolts & Screws

36. ASME B1
B18.2.2 Square and Hexagonal Nuts

37. ASME B 31.3 Process Piping

38. ASME B 31.8 Gas Transmission and Distribution Piping


Pipi
Systems

39. ASME B36.10


B3 Welded and Seamless Wrought Ste
eel Pipe

40. ASME B36.19


B3 Stainless Steel Pipe

41. ASME B46.1 Surface Texture (Surface Roughness, Waviness


& Lay)

42. ASME Se
ec V Non-Destructive Examination

43. ASME Sec VIII Div.1 ASME Boiler & Pressure Vessel Code
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Item No Code Number Description

Qualification Standards for Welding


g and
43. ASME Se
ec IX Brazing Procedures, Welders, Brazeers and
Welding and Brazing Operators

44. ASTM A53


A Specification for Pipe, Black and Hot
ot Dipped
Zinc Coated, Welded and Seamless.ess.

45. ASTM A
A105 Standard Specification for F o
orrg
g i ng
ngs,
Carbon Steel, for Piping Compon nents.

46. ASTM A
A106 Standard Specification for Seamles
ss Carbon
Steel Pipe for High. Temperature Service.
Ser

47. ASTM A153 Zinc Coating (Hot-Dip)


Dip) on Iron & Steel
Hardware
Forged or Rolled Alloy Steel Pipe Flanges,
48. ASTM A182
Forged Fittings and Valves and Parts for High
Temperature Services.
Specification for Alloy-Steel and Stainless
S
49. ASTM A
A193
Steel Bolting Materials for High Tem
mperature
Service.
Specification for Carbon and Alloy Steel
S Nuts
50. ASTM A
A194
for Bolts for High-Pressure and Hig
gh-
Temperature Service.
Steel Castings, Suitable for Fusion Welding for
51. ASTM A216
High Temperature Service

Steel Castings, Martensitic Stainless Steel and


52. ASTM A217
Alloy for Pressure Containing Parts Suitable for
High Temperature Service
Specification for Piping Fittings of Wrought
W
53. ASTM A
A234
Carbon Steel and Alloy Steel for Moderate
Modera and
Elevated Temperatures.
Standard Practices For Detecting Susceptibility
54. ASTM A 262
to Intergranular Attack in Austenitic Stainless
Steel
Seamless and Welded Austenitic Stainless Steel
55. ASTM A 269
Tubing for General Service
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Item No Code Number Description

56. ASTM A 307 Carbon Steel Bolts and Studs, 60000 psi Tensile
Strength
57. ASTM A 312 Seamless and Welded Austenitic Stainless Steel
Pipes
Alloy Steel Bolting Material for Low Temperature
58. ASTM A 320
Service

60. ASTM A325 Standard Specification for High-Strength


High
Bolts for Structural Steel Joints.
Seamless Ferritic Alloy Steel Pipes for High-
High
61. ASTM A 335
Temperature Service

Ferritic
Castings, Austenitic, Austenitic-Ferritic
62. ASTM A 351
(Duplex), for Pressure- Containing Parts

63. ASTM A 403 Wrought Austenitic Stainless Steel Piping


Fittings.
High Temperature Bolting Material with
64. ASTM A 453
Expansion Coefficient Comparable to Austenitic
Stainless Steel
65. ASTM A 530 / A530M General Requirements for Specialized Carbon
and Alloy Steel Pipe
66. ASTM A 563 Carbon and Alloy Steel Nuts

67. ASTM A 672 Electric Fusion Welded Steel Pipe for High
Pressure Service at
68. ASTM A 691 Carbon & Alloy Steel Pipes, Electric Fusion
Welded for High
69. ASTM E 10 Test Method for Brinell Hardness of Metallic
Materials
70. ASTM E 18 Test Method for Rockwell Hardness and
Rockwell Superficial Hardness of Metallic
Materials
Test Method for Vickers Hardness of Metallic
71. ASTM E 92
Material
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1.6 MSS Standard

Item No. Standard Nu


umber Description
No. Standard Finishes for Contact Faces of Pipes
1. MSS-SP
SP-6 Flanges and Connecting End Flanges of Valves
and Fittings

2. MSS-SP--25 Standard Marking System for Valves, Fittings,


Flanges and Unions
3. MSS-SP--43 Wrought Stainless Steel Butt-Welding
Welding fittings

4. MSS-SP--44 Steel Pipeline Flanges.

5. MSS-SP--48 Steel Butt Welded Fittings 26” & Larger

6. MSS-SP--58 Pipe Hangers and Supports: Material, Design


and Manufacturing
7. MSS-SP--75 Specification for High-Test,
Test, Wrought, Butt-
Butt
Welding Fittings

8. MSS-SP--95 Swage (D) Nipples and Bull Plugs

Integrally Reinforced Forged Branch Outlet


9. MSS-SP--97 Fittings- Socket-Welding
Welding Threaded and Butt-
Butt
Welding Ends

1.7 BS Standard

Item No. Standard Nu


umber Description
No. Steel Wedge Gate Valves (Flanged and Butt
1. BS 1414
Welding Ends)

2. BS 1868 Spec for Steel Check Valves (Flanged & Butt


Welding Ends)

3. BS 1873 Steel Globe Valves (Flanged and Butt Welding


Ends)
4. BS 3799 Specification for Steel Pipe Fittings, Screwed
and Socket for Petroleum Industry
5. BS 5155 Specification for Butterfly Valves

6. BS 5351/ ISO 17292 Steel Ball Valves for Petroleum Industry.


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Item No Standard Nu
umber Description
Specification for Steel Wedge Gate, Globe and
7. BS 5352/ ISO 15761 Check Valves 50mm and Smaller for Petroleum
and Petrochemical and Allied Industr
Industries
8. BS 5353 Steel Plug Valves

9. BS 6364 Specification for Valves for Cryogenic Service

10. BS 6755 -1/


1/ ISO Testing of Valves - Production Pressure Testing
12266--1 Requirements

11. BS 6755 -2/


2/ ISO Testing of Valves - Fire Type Testing
10497 Requirements

1.8 Reference COMPANY Functional Specification

Item No Functional specification Description


number
1. 20
2007A Onshore Piping Design
2. 20
2007E Welding and NDT for Piping
ng
3. 20
2008 Piping Material Specificatio
on

4. 20
2009F Functional Specification for Welding and
NDT

5. 20
2009F Addendum for Welding of Duplex
D
Stainless Steel

1.9 Local Government Regulations

Item no. Description


1. Indian Electricity Act & Rules 1956
2. Mines Act DGM
MS 1956
3. Factory Act
4. APSEB – Andhra
dhra Pradesh State Electricity Board Directives,
ves, Rules and
Regulations
5. IEE Regulation
ion for Electrical Equipment
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Item No. Description


6. Electrical Safety
Safe Code – Institute of Petroleum (UK)
7. Petroleum Rules
Rul 1976

1.10 Definitions

Term Definition

Company COMPANY or “Owner” shall mean refer to ONGC

Contractor CONTRACTOR shall mean TATA Projects Limited


Where referenced, shall mean those processes that produce
Construction the equipment, including manufacture, fabrication,
assembly, and testing.

May Indicates possible course of action.


Any assembly or sub-assembly
assembly deemed to be critical to the
Safety critical safety, integrity and performance of the subsea production
element system.
Indicates mandatory requirement.
Shall
Indicates preferred course of action.
Should
The person, group or organization who may be employed by
CONTRACTOR (or subcontractor or vendor in reference to a
Sub-contractor or supply chain) to provide services for the design,
vendor manufacture, testing and load
load- out / shipping of the
equipment, or, to provide materials, sub
sub- components and
sub
sub-assemblies for
or incorporation in the specified equipment.

Indicates an intention of action.


Will

Work The scope of work to be performed per the CONTRACT.


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2 GENERAL

All piping system shall cconform to ASTM or BS Standard and sha all be designed
according to either ASMEE B31.3 (Based on P& ID). Piping Material Classi
assification shall
be as per Appendices I.

Metallic pipe shall be specified


specifi with the nominal size and schedule
dule as per ASME
B36.10/ B36.10M and ASME B36.19/ B36.19M.

The post weld heat treatm


ment (PWHT) for pipe and fittings shall be as per
pe ASME B31.3
requirement.

Except under special cond


nditions of severity, hazard, etc., the materials used shall be in
accordance with the Piping Material Specifications, which are based sed on the design
pressure and temperaturre and on the type of service. The materials
materia used under
special conditions of seve
verity and hazard must be suitable for the particular
par service
conditions involved.

Thickness for butt weldi


welding fittings shall be same as that of corresponding
pipe. Short radius elbow ows, which have been de-rated as specified fied above, may
require a wall thic kness g
greater than that of the connecting pipe.

All gaskets and packing shall


sh be asbestos free.

The present Piping Material Specification is prepared based on PMS (Specification


(Specification No.
FS 2008 Rev_3) of ONGC Piping Material Specification.
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3 DESIGN CRITERIA
3.1 Corrosion Allowance
Unless otherwise specified on the Pipe Specification Index & other project
specification, corrosion allowance shall be as following;

a) Carbon steel pipes shall have 3 mm corrosion allowance.

b) Carbon steel (NACE) shall have 6 mm corrosion allowance,

When corrosion protection is provided by a corrosion resistant metallic lining, a


minimum
inimum thickness of 3 mm of lining material shall be used.

3.2 Piping Sizes and Rating

Nominal pipe sizes DN 32 (1 ¼”), DN65 (2 ½”), DN85 (3 ½”) and DN125 (5”) shall
not be
e used except where they are required for connection to equipment of standard
designer where specific velocities must be maintained
maintained.. When the sizes are used on
equipments, the connecting piping shall be increased or decreased to standard
sizes as close to equipment as practical. Using such components shall be
subjected to COMPANY approval.
Unless otherwise specified, press
pressure
ure ratings for piping components shall normally be in
accordance with ASME B16.5. In general, the following pressure ratings shall only be
used: Class 150, 300, 600, 900, 1500 and 2500. Other pressure ratings shall not be
used except when specified in P&I P&IDD or when required for equipment connections.
Piping components not covered by the piping classification shall be approved by
COMPANY.

3.3 Piping Selection

Pipe dimension and tolerances shall be in accordance with ASME B36.10/ B36.10M for
carbon steel pipe and
nd ASME B36.19/ B36.19M for Stainless Steel Pipe.

All carbon steel pipes shall be seamless up to 16”. Above 16” pipes shall be SAW with
100% radiography.

All stainless steels piping up to 8” shall be seamless. Above 8” shall be EFW with
100% radiography.

All pipes shall have bevel end for sizes equal to and above 2” and plain end below 2”
diameter.

For radiography Inspection of pipe shall be done with the ONGC functional
Specification (Doc. no: 2009F_7 - Functional Specification for Welding & NDT).
NDT

Pipe wall thickness shall be confirmed by calculation in accordance with code


requirement, i.e. ASME B31.3. Minimum wall thickness of carbon steel and low alloy
pipes, including corrosion allowance shall be as following;
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a) DN 40 (½”) or less – Schedule 80


b) DN50 (2”) through DN150 (6”) – Schedule 80
c) DN200 (8”) through DN600 (24”) – Standard wall

Butt Weld edge preparation shall be as per B16.25.

Pipe Thickness Calculation shall be as per Doc. KG98/2-ONT-PP-GEN-CAL


CAL-00001.

3.4 Valves Selection

Valves shall be provided in accordance with the Valve Material Selection (Doc. No.
KG98/2-ONT-PP-OMF-SPE SPE-00002).

3.5 Flanges

Flanges shall be in accordance with the following codes, except where otherwise
noted:
Upto 24” (150# -1500#)
1500#) ASME B16.5
Upto 12” (2500#) ASME B16.5
Above 24” (150# -1500#)
1500#) ASME B16.47 SERIES 'A'
'
Above 12” (2500#) ASME Section VIII Div.1

Finish of steel flange faces shall be as follows:

Raised Face - Serrated finish (125 - 250µ AARH) for flat


Flexible graphite fibre gasket or spiral wound gasket

RTJ - Smooth finish (32µ – 63µ AARH) for metallic gasket


Wherever face finish is not mentioned, it shall be
Serrated spiral / concentric.

Brinnelll hardness for RTJ groove shall be at least 20 BHN more than that of
corresponding gasket as specified. For RTJ flanges, blinds & spacers, the hardness of
the groove/face shall be specified on the test report and groove shall be flat bottom
type.

Flanges and Spacers & Blinds shall be as per ASME B16.48 up to 24" (150
(150-1500#) &
up to 12" for 2500#.

The bore of WN flanges shall match the internal diameter of the mating pi
pipe. Bore of
SW flanges shall be to suit the pipe outside diameter and its thickness. Threads for
screwed flanges shall conform to ANSI B1.20.1.
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3.6 Spectacles Blind, Spades and Spacer

The used blinds, spades and spacers shall strictly follow the location indicated on P&ID
and shall meet the requirements of ASME B16.48.

The material shall be from the material group specified in the applicable pipe class.
For example, for pipe class A, the Material Group is 1.1 Material generally shall be
“plate” (i.e., SA-516
516 Gr. 70 for Material Group 1.1). However, forgings are acceptable
as well.

For sour service, hardness must not exceed the limits specified in NACE MR0175 / ISO
151565.

Material thicker than 50 mm (2”) shall be normalized, or impact tested materials


m shall
be used to retain the minimum design metal temperature of the applicable Pipe Class.
Spades and spacers shall be used in lieu of spectacle blinds when the pipe sizes in the
following table are exceeded;

ASME Flange Class Nominal Diameter (DN)/ NPS


#150 DN 350 / 14”
#300 DN 300/ 12”
#600 DN 300/ 12”

#900 & above DN 100/ 4”

3.7 Fittings

Dimensions of metallic fittings shall be in accordance with ASME B16.11 for threaded
and socket welding fittings and ASME B16.9, MSS SP-97,
SP MSS SP-75 for butt welding
fittings.
ittings. Wall thickness of butt welding fittings shall not be less than the minimum
specified
pecified wall thickness of connecting pipe.

Short radius (SR) elbow shall not be used unless absolutely required for clearance
purpose with prior approval from COMPANY. If short radius elbows are used, they
shall be de-rated
rated to 80% of the calculated allowable working pressure if subjected to
pulsations.

Reducing elbows shall not be used, except as Specialty Piping (SP) items.

Welded end closures shall be made using welding caps. However, consideration shall
be given to flushing and pressure testing before employing caps.

Manifolds shall have blind flange ends with taps and valves for flushing, venting,
pressure instruments,
uments, etc.
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Nipples for screwed connections in valves, piping accessories or equipment shall be as


a minimum Schedule 160 for carbon steel and Schedule 40S for Stainless Steel.

Socket-weld-end
end valves with non-metallic
non metallic seats or seals shall be provided with 80mm
long nipples having materials and thickness equivalent to those specified in the
relevant piping specifications
specifications.

Branch Connections using welding tees or commerc commercial integrally


ntegrally reinforced
fittings such as weldolets, sockolets (forged only) or socket weld couplings are
equally acceptable, with the choice of the type of connection based on the
criteria provided by the Branch Connection Tables contained in App
Appendices
endices I. Stub-in
Stub
connections shall not be used unless with prior approval from the COMPANYMITRE
joints shall not be used.
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4 MATERIAL
4.1 General

All material used shall be in accordance with code requirements and industry
standards for good workmanship.

Cast, ductile or malleable iron, aluminum, copper, or copper


copper-bearing
bearing alloys shall not
be used in hydrocarbon service.

4.2 Carbon Steel

Carbon Steel material used and specified in accordance with American specifications.
spe

ASTM A 106 6 Gr. B (seamless), API 5L Gr. B (seamless / SAW),


S
Pipes API 5 L Gr. X 52 (Seamless/SAW), API 5L Gr. X 60 (Seam mless /
SAW) , ASTM A333 Gr.6 (seamless)

ASTM A 234
4 Gr. WPB, ASTM-A105,
Fittings
MSS SP Gr. WPHY 52 , MSS SP Gr. WPHY 60

ASTM A105,
05, ASTM A694 Gr. F52, API 6A Type 2,
Flanges
API6A Type 4

Valves Body : ASTM 216 GR WCB, ASTM A 105,


Trim : 11-13%
13% CHROME (MIN.)/ ASTM 182 GRADE F316
ASTM A193 Gr. B7 (Galvanized per ASTM A153),
Bolts/ Nuts: ASTM A194 Gr. 2H (Galvanized per ASTM A153),
Nuts ASTM A320 Gr. L7 (LTCS)
Nuts: ASTMA194 Gr.4(LTCS)
Gr.4

Low temperature service


e requirement shall be in compliance with Section
ection 8.1 of this
document.
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4.3 Carbon Steel (Galvanized)

All pipe fittings specified as galvanized shall be hot dip galvanized with a minimum of
763 grams of galvanizing material per square meter of surface area, in accordance
with ASTM A123M/ASTM A153.

For sizes 0.5” to 2.0” : ASTM A312 TP316 (Screwed) – For Air services
For sizes 0.5” to 2.0” : ASTM A10
A106 Gr B (Galvanized) – For water
Pipes services
For sizes 3.0” and larger : ASTM A106 Gr B (Galvanized)

For sizes 0.5” to 2.0” : ASTM 182 F316 (Screwed) – For air services
For sizes 0.5” to 2.0” : ASTM A 105 Galv (Screwed) – For water
Fittings Services
For sizes 3.0” and larger : ASTM A234 Gr.
Gr WPB (Galvanized)

For sizes 0.5” to 2.0” : ASTM 182 Gr.


Gr F316 (Screwed) – For air services
Flanges
ASTM A105 (Galvanized)

Refer VMS (DOC.NO.KG98/2-ONT-PP-OMF-SPE-00002)


(DOC.NO.KG98/2 for both
Valves
services

Refer VMS (DOC.NO.KG98/2-ONT-PP-OMF-SPE-00002)


(DOC.NO.KG98/2 for both
Bolt/ Nuts
services

4.4 Stainless Steel

Stainless steel materials are suitable for inner/wet parts of valves, instrumentation &
vessels. Only following American specifications as specified against each product are
permitted.

ASTM A312
12 Gr. TP316/ 316L
Pipes ASTM A 35
58 TP 316/ 316L
ASTM A312
12 Gr. TP304/ 304L
ASTM A 35
58 TP 304/ 304L
ASTM A403
03 Gr. WP 31
316/ 316L
Fittings ASTM A182
82 Gr. F316/ 316L
ASTM A403
03 Gr. WP 304/ 304L
ASTM A182
82 Gr. F304 / 304L

Flanges ASTM A182


82 Gr. F316/ 316L
ASTM A182
82 Gr. F304/ 304L

Body: ASTM A182 Gr. F316/ ASTM A351 Gr. CF8M SS304
304
Valves Trim: ASTM A182 Gr. F316/ 316
Body: ASTM A182 Gr. F304/ ASTM A351 Gr. CF8M SS304
04
Trim: ASTM A182 Gr. F304/ 304L
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Bolt: ASTM
M A193 Gr.B7M (22 HRC max. hardness)
Bolt/ Nuts
Nut: ASTM A194 Gr. 2M (22 HRC max. hardness)

Note:

For all austenitic stainless steel piping, piping components and valves, Intergranular
Corrosion Test (IGC) shall be conducted as per following ASTM A 262 practice “B” with
acceptance criteria of 60 mills per year (max) for all materials forged, rolled, wrought
and casting.

ASTM A 262 practice “E” with acceptance criteria of “No cracks as observed from 20X
Magnifications” for all materials other than castings “Microscopic structure
st to be
observed from 250-XX magnification” in addition
addition.

4.5 Duplex Stainless Steel

Pipes ASTM A 790 UNS S 32205 / ASTM A790 UNS S 31803

ASTM A 182 Gr. F60,


Fittings ASTM A 815 Gr. WP
WP-S U.N.S 32205 ,
ASTM A 815 Gr. WP
WP-WX U.N.S 32205

Flanges ASTM A 182 Gr. F60 / ASTM A182 F51


UNS S 32205 / UNS S31803

Body: ASTM A18


A182 F316L/ A351 CF 8M, ASTM B62
Valves
Trim: 316LSS, DUPLEX ENP

Bolt/ Nuts Bolt: A453 Gr 660 Class A


Nuts: A453
453 Gr 660 Class A
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5 GASKET

Non-metallic
metallic gaskets shall confirm to B16.21 (corresponding to B16.5) up to 24” and
B16.21 (Corresponding
Corresponding to B16.47A
B16.47A)) beyond 24", unless otherwise specified.

Spiral wound gaskets and Ring Joint gaskets shall conform to B16.20.

Ring type (Octagonal) and spiral wound gasket shall be self


self-aligning
aligning type.

Full face gasket shall have bolt holes punched out.

5.1 INSULATING GASKET KIT

Insulating Gasket should be used for Dissimilar metal connections.

Each service shall be specifically evaluated to establish the need for insulation joints.
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6 BOLTING

Flange bolting shall be provided in accordance with the Piping Material Specification for
the applicable Piping Class Rating and Service.

Materials for use below --45.6°C


45.6°C and above 593°C shall be approved in writing by
OWNER unless otherwise specified in supplementary specifications.

Studs shall be threaded full


ull length.

Threads on stud bolts and nuts under 1” diameter shall be coarse thread series. Larger
diameter studs shall have Unified 8 Class 2A threads. Nuts shall have Class 2B
threads.

Unless flange bolts will be tightened using hydraulic bolt tensioni


tensioning,
ng, the stud length
shall be selected such that when nuts are fully engaged the stud projects beyond the
nuts by not more than two full threads.
threads Stud length for ASME B16.5 flange to flange
connections shall be in accordance with lengths indicated in the a applicable
pplicable tables of
ASME B16.5. When flange bolts will be tightened using hydraulic bolt tensioning, the
stud length shall have provision of a minimum of one (1) thread and a maximum of
three (3) threads outside each nut and complete with 2 nuts such that the stud on the
tensioner side protrudes at least one nut thickness beyond the nut.
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7 MATERIAL CERTIFICATION
ON

The manufacturer shall provide certification to verify that the materials of construction
meet the requirements of the material specifications. All certificates shall be original or
verified by 3rd party.

Generally all certificates shall contain the following information; however more
information may needed according to service requirements.

a) Name of manufacturer

b) Purchaser
urchaser order number and date

c) Manufacturer’s order number

d) Identification number of certificate and its date of issue

e) Material specifications

f) Dimensions

g) Material charge number, batch number or heat


heat-lot number

h) Mechanical properties recorded from chemical analyses

i) Non-Destructive
Destructive Test methods and results, where applicable

j) Heat treatment procedures and records, where applicable

The different types of inspection certificate;

a) Inspection Certificate 3.1 “type 3.1” (BS EN 10204)

Document issued by the manufacturer in which he declares that the products


supplied are in compliance with the requirements of the order and in which he
supplies test results

b) Inspection Certificate 3.
3.2 “type 3.2” (BS EN 10204)

Document prepared by both the manufacturer’s authorized inspection


representative, independent of the manufacturing department and either
purchaser’s authorized inspection or the inspector designated by the official
regulations
ions and in which they declare that the products supplied are in compliance
with the requirements of the order and in which test result are supplied.

As a minimum, material certificates in accordance with Type 3.1 are required for
Carbon Steel pressure-containing
containing parts in non
non-hydrocarbon
hydrocarbon services (air and water
only) with an operating temperature above 0oC.
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Material certificates in accordance with Type 3.2 are required for pressure
pressure-containing
piping, fittings, valves, gaskets and bolting in h hydrocarbon
ydrocarbon service, which are
manufactured from carbon steel, low and high alloy steel (martensitic steels,
ferritic stainless steel, austenitic stainless steel, duplex stainless steel), nickel alloy
steels (copper-nickel,
nickel, Monel, Inconel, Incoloy, ni nickel
ckel aluminum bronze etc.) and
titanium.

Marking is required for all component parts certified


certified under material certificates
Type 3.2;

a) Parts with wall thickness above 5 mm, except items made of stainless steel of
nickel alloys, shall be legibly
le marked by low pressure hard-die
die stamping on to a
painted background, and at a point clearly visible later.

b) Item made of stainless steel or nickel alloys and parts with wall thickness below
5mm shall be marked by stencil with a water insoluble
insoluble ink without metallic
pigments, sulphur, sulphides or chlorides which could harmfully affect the
material.

The stamping/ marking shall, where applicable, include the following;

a) Manufacturer’s symbol

b) Material and product identification

c) Charge or batch number

d) Heat treatment chart or furnace charge reference number, where applicable

e) Heat treatment symbol or code, where applicable

f) NDT symbol or code, where applicable

g) Size and schedule

h) Hydrostatic
atic test pressure, where applicable
Project Description. : ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc.
KAVIN Doc. No.: 19001-L-SP
SP-2002 PIPING MATERIAL SPECIFICATION
Title.:
KG98/2-ONT
ONT-PP-OMF-
Client Document No.: Rev.: 1
SPE-00001

8 OTHER REQUIREMENTS
8.1 Low Temperature Service

Services / environments with a minimum design metal temperature


e below -29°C
shall be defined as low temp
emperature.

The design of piping with h design temperature outside the scope of th his specification
but exposed to ambient temperatures below -29°C for long periods must take into
account the possibility of brittle
brit failure if one of the following conditions
s exists:
a) Piping is in intermittent service and is under pressure when there is no flow in
the system.

b) There can be coincident high pressure and low pipe metal temperature (less
than - 29°C) on start-up.
start

8.2 Material for Low Temperature Service

All materials used in the construction of a piping system operating below -29°C shall
conform to the requirements of ASME B31.3.

Packaged refrigeration piping may conform to either ASME B31.3 or ASME B31.5
B31.5.

All material used in the construction of the piping system shall be charpy
impact
mpact tested in accordance with AST
ASTM Standards and ASME B31.3.

Corrosion allowance shall be 6.0 mm for sour, low temperature service. No corrosion
allowance is required for stainless steels in sweet or sour service.

The following materials are suitable for low temperature service:

1) ASTM A-312 Seamless


ess and Welded Austenitic Stainless Steel Pipe

2) ASTM A-193 or, when appropriate A-320

3) ASTM A-333 Specific


cation for Low Temperature Steel Pipe

4) ASTM A-334 Seamless


ess and Welded Steel tubes for Low Temperatu
erature Service

5) ASTM A-350
350 Forged or Rolled Carbon and Alloy Steel Flanges, Forged Fittings,
and Valves and Parts for Low Temperature Service

6) ASTM A-420
420 Welding Fittings for Low Temperature Service

Where, A-333 Grade 6 is specified for cryogenic service, A-312


A may be
used as a suitable alternative.
al
Project Description. : ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc.
KAVIN Doc. No.: 19001-L-SP
SP-2002 PIPING MATERIAL SPECIFICATION
Title.:
KG98/2-ONT
ONT-PP-OMF-
Client Document No.: Rev.: 1
SPE-00001

8.3 Piping Fabrication for Low Temperature Service

All welds in low tempera


ature service shall be stress relieved and radiographed
radiograph as
per t h e following;

ASME Class PWHT Radiograp


diography

Yes (Thickness
kness less than 25 mm
may be exempt by selecting “as 5% of all butt welds
we to be
150
welded” procedures
procedur which are 100% radiographed
ed
impact tested
ested to minus (–) 45.6ºC)

Yes (Thickness
kness less than 25 mm
may be exempt by selecting “as 10% of all butt welds to be
300
welded” procedures
procedur which are 100% radiographed
ed
impact tested
ested to minus (–) 45.6ºC)

Yes (For non-vibrating service,


thickness less than 25 mm may be
10% of all butt welds to be
600 exempt by selecting “as welded”
100% radiographed
ed
procedures
es which are impact
tested to minus
m (–) 45.6ºC)

ving is not permitted.


Welding after stress reliev
Project Description. : ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc.
KAVIN Doc. No.: 19001-L-SP
SP-2002 PIPING MATERIAL SPECIFICATION
Title.:
KG98/2-ONT
ONT-PP-OMF-
Client Document No.: Rev.: 1
SPE-00001

9 PIPING MATERIAL CLASSIFICATION


SIFICATION
9.1 Piping Material Specification

The piping material specification is prepared based upon Functional specification FS


2007A, FS2008 and Piping Design Criteria giving minimum indicative piping
thickness, material of construction, fitting, gaskets and bolts etc.

Flange gasket surfaces for spiral wound gaskets shall be “smooth” i.e. serrated-spiral
serrated
finish shall be formed by a 0.8 mm radius round nose tool at a feed rate between
0.35 mm and 0.45 mm per revolution. This shall result in a surface accordance with
ASME B46.1.roughness betwe
between Ra 3.2 and 6.3 micrometers.

Bolting shall conform to ASME B18.2.1 and the relevant ASTM standards. Nuts shall
conform to ASME B18.2.2. All stud bolts and nuts shall be hot dipped galvanized or
electro galvanized

Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts. Stud bolts shall have full continuous threads and have lengths in
accordance with B16.5 with the provision that a minimum of one (1) thread and a
maximum of three (3) threads outside each nut and complete with two (2) nuts.
Hydraulic bolt tensioning shall be applied for bolt diameter larger than and inclusive
1.5 inch.

All 90º-weld
weld elbows shall be long radius, unless restricted by available space. Short
radius (SR) welding elbows shall not be used unless absolutely required for clearance
purpose with prior approval from COMPANY.
COMPANY

List of applicable Piping Material Specification (PMS) are attached in Appendices I.


I
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
PIPING MATERIAL SPECFICATION
APPENDIX-I - PMS

PIPING SPECIFICATION INDEX - ONSHORE MEG FACILITY

Relavent
Corrosion
Material U-Field
Sl.No. Class Pipe Material Service Allowance
Specification Material
(mm)
Specification
Vent Gas,Blow Down,Process Hydro
Carbon Drain
,Nitrogen,Chemical,Water
Injection,Process Drain Water,Diesel
Fuel,Hydrocarbon Liquid and Vapour
with low CO2 and H2S,Fuel Gas,
1 A1 AA3 #150 Carbon Steel-C.S 3
Produced Water,Closed Drain ,
Rich MEG, Lean MEG ,ATM Vent ,
Glycol,Glycol Drain ,
Diesel , Service Water, Oily
Drain,Raw Water, Hot Oil Drain,
MEG Drain,Plant Air.

Fuel Gas,Process Gas,Open drain,


Nitrogen, Hot Oil Drain,Closed drain,
ATM Vent, Hot Oil,Vent Gas, Blow
Down,Process Hydro Carbon Drain ,
2 B1 BA3 #300 Carbon Steel - (CS) 3
Nitrogen,Chemical,Water
Injection,Process Drain Water,Diesel
Fuel, Hydrocarbon Liquid and Vapour
with low CO2 AND H2S.

Processed Liquid , Process Gas,


Rich MEG ,Process Fluid (Mixed
Phase), Closed Drain,Open
Drain,Vent Gas, Blow Down,Process
Hydro Carbon Drain
3 D1 DA3 #600 Carbon Steel - (CS) ,Nitrogen,Chemical, 3
Water Injection,Diesel Fuel,
Hydrocarbon Liquid and Vapour with
low CO2 and H2S,Vent
Gas,Nitrogen,Firewater,LP Flare
HP Flare,Process DrainWater,Diesel
Fuel.
Process liquid and vapours, Closed
drain, Open drains, Chemical, Diesel
fuel, HP flare, LP flare, Vent gas,
4 E1 EA3 #900 Carbon Steel - (CS) Nitrogen, Water injection, Oily 3
water,Drain hydro carbon, Drain
water, Fuel gas, Fire water,Produced
water.
Corrosive HydroCarbon Service-Sour
Liquid and Vapour,Process Fluid
5 G1 GA3 #2500 Carbon Steel - (CS) 3
(Mixed Phase)
,Nitrogen, Process Gas.
Process liquid and vapour, Oily water,
Closed drains, Open drains, Fuel gas,
Low Temperature Carbon Steel Condensate, Gas utility, HP flare, LP
6 A1L AB3 #150 3
- LTCS flare, Drain hydrocarbon,Corrosive
HydroCarbon Service-Sour Liquid and
Vapour (Low temperature).
Low Temperature Carbon Steel
7 B1L BB3 #300 Flare, Propane. 3
- LTCS
Low Temperature Carbon Steel
8 D1L DB3 #600 Flare, Propane 3
- LTCS

Low Temperature Carbon Steel-


9 E1L EB3 #900 Flare, Propane. 3
LTCS

Low Temperature Carbon Steel


10 G1L GB3 #2500 Process Fluid (Mixed Phase). 3
- LTCS
Rich MEG, Slurry, Glycol
11 A1N AA6 #150 Carbon Steel-C.S Drain,Corrosive HydroCarbon Service- 6
Sour Liquid and Vapour.
Rich MEG,Corrosive HydroCarbon
12 B1N BA6 #300 Carbon Steel - (CS) 6
Service-Sour Liquid and Vapour.
Fire water (AG), Fire Water (UG),
13 A2 AW1,AX1 #150 Carbon Steel - (CS) Contaminated Rain water system, 1.5
Oily System

14 B2 - #300 Carbon Steel - (CS) Hot oil. 1.5

Stainless Steel / Carbon Steel - Instrument Air, Air utility,Air Start-


15 A3 - #150 1.5
Galvanized up.
Instrument Air, Utility Air, Air start-
Carbon Steel Galvanised - up, Plant Air, Potable Water (For non-
16 A4 AD1 #150 drinking use),Service Water, Open 1.5
(CS-Galv)
Drain, ATM Vent, FireWater, Foam
solution.
Turbine exhaust, Pilot gas, Ignition
17 A6 AS #150 SS-316L NIL
gas, Engine Exhaust.

18 B6 BS #300 SS-316L Vent gas. NIL

Methanol, Lean MEG , Corrosion


19 A7 AC #150 SS-304L Inhibitor ,Scale Inhibitor, Foam NIL
Concentrate.

Methanol, Corrosion Inhibitor,Scale


20 D7 DC #600 SS-304L NIL
Inhibitor, Lean MEG
Methanol, Lean MEG , Corrosion
21 E7 - #900 SS-304L Inhibitor, Scale Inhibitor, Foam NIL
Concentrate
Methanol, Lean MEG, Corrosion
22 F7 - #1500 SS-304L Inhibitor, Scale Inhibitor, Foam NIL
Concentrate
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
PIPING MATERIAL SPECFICATION
APPENDIX-I - PMS

PIPING SPECIFICATION INDEX - ONSHORE MEG FACILITY

Relavent
Corrosion
Material U-Field
Sl.No. Class Pipe Material Service Allowance
Specification Material
(mm)
Specification
Methanol, Lean MEG, Corrosion
23 G7 - #2500 SS-304L Inhibitor, Scale Inhibitor, Foam NIL
Concentrate.
Over Board Lines, Fire water,
Carbon Steel Galvanised -
24 A8 - #150 Utility water, Sewer, Potable 3
(CS-Galv)
water.
25 A9 - #150 SS 316 Lube Oil, Seal Oil and Chemical. NIL

Lube Oil, Seal Oil,Wet HC Gas and


26 D9 DM #600 SS-316 NIL
Chemical

Methanol, Lean MEG, Corrosion


27 A22 - #150 SS-316L Inhibitor, Scale Inhibitor, Foam NIL
Concentrate.

28 D22 DS #600 SS-316L Chemical,Process gas. NIL

Corrosion inhibitor, Scale inhibitor,


29 G22 - #2500 SS-316L Methanol, Oxygen scavenger, NIL
Biocide.

Sub sea pipelines, Corrosive


30 A23 AR #150 Duplex Stainless Steel hydrocarbon service- Sour Liquid NIL
and Vapour.
31 PD1 DX3 #600 Carbon Steel - (CS) Process Fluid (Mixed Phase) 3

Process Fluid (Mixed


Phase),Corrosive Hydro Carbon
32 PE1 - #900 Carbon Steel - (CS) Liquid and Vapour, Injection Water 3
( Piping from transition bend to
Hinged closers Only).

33 PG1 GX3 #2500 Carbon Steel - (CS) Process Fluid (Mixed Phase). 3

Chemical Injection, Methanol


34 T1 - - SS316 NIL
Injection and Lean MEG.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
PIPING MATERIAL SPECFICATION

APPENDICES-I
PIPING MATERIAL SPECIFICATION
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
A1 #150 CS 3mm 2007A Sheet No. 41 of 106
Design Code ASME B 31.3

Vent Gas,Blow Down,Process Hydro Carbon Drain ,Nitrogen,Chemical,Water Injection,Process Drain Water,Diesel Fuel,Hydrocarbon Liquid and Vapour with low CO2 AND
Service H2S,Fuel Gas, Produced Water,Closed Drain,Rich MEG, Lean MEG ,ATM Vent ,Glycol,Glycol Drain ,Diesel , Service Water, Oily Drain,Raw Water, Hot Oil Drain,MEG
Drain,Plant Air.

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 559 610
Sch XXS 160 160 160 XS 80 80 80 STD STD STD STD STD STD 20 20 20
WT mm 7.47 5.56 6.35 7.14 5.54 7.62 8.56 10.97 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53 9.53
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 0.1 0.1 0.1 0.1

Type SEAMLESS LSAW with 100% Radiography (NOTE-6)

MOC ASTM A 106 Gr. B API 5L Gr.B


Ends PE BE
FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
Type Socket Weld Butt Weld
Rating / Sch # 9000 # 6000 XS 80 80 80 STD STD STD STD STD STD 20 20 20
MOC ASTM A 105 ASTM A 234 Gr. WPB Seamless ASTM A 234 Gr. WPB Welded
Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9
Tee ASME B 16.11 ASME B 16.9 ASME B 16.9
Reducer - ASME B 16.9 ASME B 16.9
Cap ASME B 16.11 ASME B 16.9 ASME B 16.9
Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9
Plug ASME B 16.11 ASME B 16.9 ASME B 16.9
Union - - -
Elbowlet MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105
Sockolet MSS SP 97, ASTM A 105 - -
Weldolet - MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105
Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as Pipe
Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
Type SW WN
MOC ASTM A 105 ASTM A 105
RF, Serrated Finished RF, Serrated Finished
FACE
125 AARH-250 AARH 125 AARH-250 AARH
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
MOC ASTM A 105
Spectacle ASME B 16.48 Spacer and blind as per ASME B 16.48
MECHANICAL JOINTS DATA
Stud Bolt ASTM A 193 Gr. B7 (Note-2) ASTM A 193 Gr. B7 (Note-2)
Hex Nuts ASTM A 194 Gr. 2H (Note-2) ASTM A 194 Gr. 2H (Note-2)
Gasket ASME B16.21, Flat Ring, 1.58mm CNAF
PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
2 2
Temp (°C) Pressure (kg/cm ) Pressure (kg/cm g)
-20 to 38 20 31.6
93 18.3
149 16.2 Limited by flange considering flange as the weakest
204 14.1 joint in piping system

260 11.9
NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 5) Two jackscrew, 180 degree apart shall be provided in one of the flanges for
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or all orifice flange and specified spectacle blind assemblies
electrogalvanized with minimum coating as per spec. 6) Weld joint factor for welded pipe shall be as per ASME B31.3
7) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
3) Spectacle blinds and spacer sizes and rating that are not available hexagonal nuts and washer.
in ASME B 16.48 shall be as per manufacturer standard. 8) Socket-weld-end valves with non-metallic seats or seals shall be provided with
80mm long nipples having materials and thickness equivalent to those specified in the
Design shall be submitted to company for review and approval. relevant piping specifications
4) All pipe thread shall be as per ASME B 1.20.1 9) Refer Section 5.1 for insulating gasket on Table of contents.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


A1 #150 CS 3mm 2007A Sheet No. 42 of 106
Design Code ASME B 31.3
Vent Gas,Blow Down,Process Hydro Carbon Drain ,Nitrogen,Chemical,Water Injection,Process Drain Water,Diesel Fuel,Hydrocarbon Liquid and Vapour with
Service low CO2 AND H2S,Fuel Gas, Produced Water,Closed Drain,Rich MEG, Lean MEG ,ATM Vent , Glycol,Glycol Drain ,Diesel ,
Service Water, Oily Drain,Raw Water, Hot Oil Drain,MEG Drain,Plant Air.
BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W TR TR TR TE

14 S S W W W W TR TR TR TE
16 S S W W W W TR TR TR TR TE

18 S S W W W W W TR TR TR TR TE
20 S S W W W W W TR TR TR TR TR TE

24 S S W W W W W W TR TR TR TR TR TE
30 S S W W W W W W W W TR TR TR TR TE

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE
Tag VG 42 VG 60, FLANGED

Rating #800,SW #150,RF

BALL VALVE
VB 61 / VB 61-F
Tag VB44 / VB 44-F
VB 61M / VB 61M-F
Rating #800,SW / SW x SCRD (Note-2) #150,RF

GLOBE VALVE
Tag VGL 42 VGL 60, FLANGED
Rating #800,SW #150,RF

CHECK VALVE
Tag VC 42,Lift Check VC 60,Swing Check / VC 81, Wafer Check (NOTE-1)

Rating #800,SW #150,RF

NEEDLE VALVE

Tag VN 3 -
Rating #800,SW -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve.
Use of wafer check valve shall be subjected to company approval after establIshing the space constraint study.

2) Use SW x SCRD valves only for Instrument , Vent and Drain connections.

3) Maximum Temperature limit for all ball valve shall be 121 Degree C
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

B1 #300 CS 3mm 2007A Sheet No. 43 of 106


Design Code ASME B 31.3
Fuel Gas,Process Gas,Open drain, Nitrogen, Hot Oil Drain,Closed drain, ATM Vent, Hot Oil,Vent Gas, Blow Down,Process Hydro Carbon
Service
Drain,Nitrogen,Chemical,Water Injection,Process Drain Water,Diesel Fuel, Hydrocarbon Liquid and Vapour with low CO2 AND H2S.

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 559 610
Sch XXS XXS 160 160 XS 80 80 80 60 60 XS XS 40 40 40 - 40

WT mm 7.47 7.82 6.35 7.14 5.54 7.62 8.6 10.97 10.31 12.7 12.7 12.7 12.7 14.27 15.1 15.87 17.48
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 0.1 1.5 1.5 1.5
LSAW with 100% Radiography (Note-
SEAMLESS
Type 9)

MOC ASTM A 106 Gr. B API 5LGr.B

Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


Type Socket Weld Butt Weld

Rating / Sch # 9000 # 6000 XS 80 80 80 60 60 XS XS 40 40 40 15.87 40


MOC ASTM A 105 ASTM A 234 Gr. WPB Seamless U.N.O ASTM A 234 Gr. WPB Welded U.N.O

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9 ASME B 16.9


Union - - -
Elbowlet MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105

Sockolet MSS SP 97, ASTM A 105 - -


Weldolet - MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105

Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as Pipe
Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


Type SW WN

MOC ASTM A 105 ASTM A 105


RF, Smooth Finished RF, Smooth Finished
FACE
125AARH 125AARH

STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


MOC ASTM A 105

Spectacle ASME B 16.48 ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr. B7 (Note-2) ASTM A 193 Gr. B7 (Note-2)
Hex Nuts ASTM A 194 Gr. 2H (Note-2) ASTM A 194 Gr. 2H (Note-2)
Gasket ASME B16.20, 4.5mm Thk SS Spiral wound gasket with CNAF Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)
-20 to 38 52 79

93 47.5
149 46 Limited by flange considering flange as the weakest
joint in piping system
204 44.6

260 44.2

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all

2) All alloy steel stud bolts and nuts shall be hot dip glavanized or orifice flange and specified flange and spectacle blind assemblies.
electrogalvanized with minimum coating as per spec. 7) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
3) Spectacle blinds and spacer sizes and rating that are not
8) Refer Section 5.1 for insulating gasket on Table of contents.
available in ASME B 16.48 shall be as per manufacturer standard
9) Weld joint factor for welded pipe shall be as per ASME B31.3.
Design shall be submitted to company for review and approval.

4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


B1 #300 CS 3mm 2007A Sheet No. 44 of 106

Design Code ASME B 31.3


Fuel Gas,Process Gas,Open drain, Nitrogen, Hot Oil Drain,Closed drain, ATM Vent, Hot Oil,Vent Gas, Blow Down,Process Hydro Carbon
Service
Drain,Nitrogen,Chemical,Water Injection,Process Drain Water,Diesel Fuel, Hydrocarbon Liquid and Vapour with low CO2 AND H2S.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.5 TR TE S Sockolet

2 S S TE W Weldolet
3 S S TR TE TE TEE Equal

4 S S TR TR TE TR TEE Reducing
6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE

12 S S W W W TR TR TR TE
14 S S W W W W TR TR TR TE

16 S S W W W W TR TR TR TR TE
18 S S W W W W W TR TR TR TR TE

20 S S W W W W W TR TR TR TR TR TE
24 S S W W W W W W TR TR TR TR TR TE

30 S S W W W W W W W W TR TR TR TR TE
≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

GATE VALVE
Tag VG 42 VG 62, FLANGED
Rating #800, SW #300,RF

BALL VALVE
VB 64 / VB 64-F
Tag VB 44 / VB 44-F
VB 64M / VB 64M-F
Rating #800, SW / SW x SCRD (Note-3) #300,RF

GLOBE VALVE
Tag VGL 42,SW VGL 62

Rating #800, SW #300,RF


CHECK VALVE

Tag VC 42,SW Lift Check VC 62, Swing Check / VC 83 (Note-2)


Rating #800, SW #300,RF

NEEDLE VALVE

Tag VN 3,SW

Rating #800, SW

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve

shall be subjected to company approval after estableshing thr space constraint study.
3) Use SW x SCRD valves only for Instrument, Vent an d Drain Connections.

4) Maximum Temperature limit for all ball valve shall be 121 Degree C
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

D1 #600 CS 3mm 2007A Sheet No. 45 of 106


Design Code ASME B 31.3
Processed Liquid , Process Gas, Rich MEG ,Process Fluid (Mixed Phase), Closed Drain,Open Drain,Vent Gas, Blow Down,Process Hydro Carbon Drain
Service ,Nitrogen,Chemical,Water Injection,Diesel Fuel, Hydrocarbon Liquid and Vapour with low CO2 and H2S,Vent Gas,Nitrogen,Firewater,LP Flare, HP Flare,Process
DrainWater,Diesel Fuel.
PIPE DATA ASME B36.10M

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26


O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 610 660

Sch XXS XXS XXS XXS 160 80 80 80 120 120 80 80 80 80 80 80 -


WT mm 7.47 7.82 9.09 10.16 8.74 7.62 8.6 10.97 18.26 21.44 17.48 19.05 21.44 23.82 26.19 30.96 25.4
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 1.5
LSAW with 100% Radiography
Type SEAMLESS
(Note-9)

MOC ASTM A 106 Gr. B API 5LGr.B

Ends PE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

Type Socket Weld Butt Weld


Rating / Sch # 9000 160 80 80 80 120 120 80 80 80 80 80 80 25.4

MOC ASTM A 105 ASTM A 234 Gr. WPB Seamless ASTM A 234 Gr. WPB Welded
Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9

Tee ASME B 16.11 ASME B 16.9 ASME B 16.9


Reducer - ASME B 16.9 ASME B 16.9
Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9 ASME B 16.9


Union - - -

Elbowlet MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105
Sockolet MSS SP 97, ASTM A 105 - -

Weldolet - MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105


Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as Pipe

Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26


Type SW WN

MOC ASTM A 105 ASTM A 105


RF, Smooth Finished RF, Smooth Finished
FACE
125AARH 125AARH
ASME B16.47-
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
series-A

SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26


MOC ASTM A 105

Spectacle ASME B 16.48 ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA


Stud Bolt ASTM A 193 Gr. B7 (Note-2) ASTM A 193 Gr. B7 (Note-2)
Hex Nuts ASTM A 194 Gr. 2H (Note-2) ASTM A 194 Gr. 2H (Note-2)
Gasket ASME B16.20, 4.5mm Thk SS Spiral wound with CNAF Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressurre, Kg/cm Pressure (kg/cm2g)
-20 to 38 104 157

93 95.61
149 92.1 Limited by flange considering flange as the weakest
joint in piping system
204 88.94
260 84.72

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or orifice flange and specified flange and spectacle blind assemblies.

electrogalvanized with minimum coating as per spec. 7) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy hexagonal
nuts and washer.
3) Spectacle blinds and spacer sizes and rating that are not
8) Refer Section 5.1 for insulating gasket on Table of contents.
available in ASME B 16.48 shall be as per manufacturer standard
9) Weld joint factor for welded pipe shall be as per ASME B31.3.
Design shall be submitted to company for review and approval.
4) All pipe thread shall be as per ASME B 1.20.1
5) PMS to be read in conjuction with FS 2007 A
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

D1 #600 CS 3mm 2007A Sheet No. 46 of 106


Design Code ASME B 31.3
Processed Liquid , Process Gas, Rich MEG ,Process Fluid (Mixed Phase), Closed Drain,Open Drain,Vent Gas, Blow Down,Process Hydro Carbon Drain
Service ,Nitrogen,Chemical,Water Injection,Diesel Fuel, Hydrocarbon Liquid and Vapour with low CO2 and H2S,Vent Gas,Nitrogen,Firewater,LP Flare, HP
Flare,Process DrainWater,Diesel Fuel.
BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.5 TR TE S Sockolet

2 S S TE W Weldolet
3 S S TR TE TE TEE Equal

4 S S TR TR TE TR TEE Reducing
6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W TR TR TR TE

14 S S W W W W TR TR TR TE
16 S S W W W W TR TR TR TR TE

18 S S W W W W W TR TR TR TR TE
20 S S W W W W W TR TR TR TR TR TE

24 S S W W W W W W TR TR TR TR TR TE
26 S S W W W W W W TR TR TR TR TR TE TE
≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE

Tag VG 42 VG 66, FLANGED


Rating #800,SW #600,RF

BALL VALVE
VB 76 / VB 76-F VB 77 / VB 77-F
Tag VB 44/VB 44-F (NOTE-3)
VB 76 M / VB 76 M-F VB 77M / VB 77M-F

Rating #800,SW / SW x SCRD #600,RF


GLOBE VALVE

Tag VGL 42 VGL 66


Rating #800,SW #600,RF

CHECK VALVE
Tag VC 42Lift Check VC 66, Swing Check

Rating #800,SW #600,RF

NEEDLE VALVE

Tag VN 3 -
Rating #800,SW -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A

2) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve
shall be subjected to company approval after establishing thr space constraint study.

3) Use SW / SW x SCRD Valves only for Instrument, Vent and Drain Connections.

4) Maximum Temperature limit for all ball valve shall be 121 Degree C
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


E1 #900 CS 3mm 2007A Sheet No. 47 of 106
Design Code ASME B 31.3
Process liquid and vapours, Closed drain, Open drains, Chemical, Diesel fuel, HP flare, LP flare, Vent gas, Nitrogen, Water injection, Oily water,Drain hydro carbon,
Service
Drain water, Fuel gas, Fire water,Produced water.

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30

O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 610 762
Sch XXS XXS XXS XXS 160 160 120 120 120 120 120 120 120 120 120 120 -
WT mm 7.47 7.82 9.09 10.15 8.74 11.13 11.13 14.27 18.27 21.44 25.4 27.79 30.96 34.93 38.1 46.02 38.1

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 1.5
Type Seamless LSAW with 100% Radiography (Note-10)

MOC ASTM A 106 Gr.B API 5L Gr.B


Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30


Type Socket weld Butt Weld
Rating / Sch #9000 160 160 120 120 120 120 120 120 120 120 120 120 38.1
MOC ASTM A 105 ASTM A 234 Gr. WPB Seamless, U.N.O ASTM A234 Gr. WPB, Welded U.N.O

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9 ASME B 16.9

Union - - -
Elbowlet MSS SP 97 MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105

Sockolet MSS SP 97 - -
Weldolet - MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105

Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as pipe
Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as Pipe

FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30

Type SW WN

MOC ASTM A 105 ASTM A 105


FACE RTJ (NOTE-7) RTJ (NOTE-7)
ASME B16.47-
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
series-A
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30


MOC ASTM A 105
Spectacle ASME B 16.48 Spacer and Blind as pe ASME B16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr .B7 (Note-2)


Hex Nuts ASTM A 194 Gr. 2H (Note-2)

Gasket ASME B 16.20, OCTAGONAL RING SOFT IRON (Max Hardness 90BHN)
PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)
-20 to 38 156 235

93 143.07
149 138.2 Limited by flange considering flange as the weakest
joint in piping system
204 133.6

260 127.2

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fitiing shall be 100% radiographed. 8) Octagonal (OCT) ring shall be Hot Dip Galvanized/ electro-galvanized.

2) All alloy steel stud bolts and nuts shall be hot dip galvanized or 9) Two jackscrew, 180 degress apart shall be provided in one of the flanges
electrogalvanized with minimum coating as per spec. for all orifice flange, WNRTJ 3" and above, and specfied spectacle blind

3) Spectacle blinds and spacer size and rating that are not available assemblies.
in ASME B 16.48 shall be as per manufacture standard. 10) Weld Joint Factor for welded pipe shall be as per ASME B31.3.

Design shall be submitted to company for approval. 11) Flange bolting shall be a full threaded alloy steel stud bolt, each with
two (2) heavy hexagonal nuts and washer.
4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A. 12) Flanges above 24" shall be in accordance with ASME B16.47 Series A.

6) Gasket contact surface shall have maximum roughness of 63 AARH. 13) Refer Section 5.1 for insulating gasket on Table of contents.
7) Minimum RTJ groove hardness shall be 120 BHN.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

E1 #900 CS 3mm 2007A Sheet No. 48 of 106


Design Code ASME B 31.3

Process liquid and vapours, Closed drain, Open drains, Chemical, Diesel fuel, HP flare, LP flare, Vent gas, Nitrogen, Water injection, Oily water,Drain hydro
Service
carbon, Drain water, Fuel gas, Fire water,Produced water.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W W TR TR TE

14 S S W W W W TR TR TR TE
16 S S W W W W TR TR TR TR TE

18 S S W W W W W TR TR TR TR TE
20 S S W W W W W TR TR TR TR TR TE

24 S S W W W W W W TR TR TR TR TR TE
30 S S W W W W W W W W TR TR TR TR TE

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE

Tag VG 46 VG 76, FLANGED

Rating #1500,SW # 900, RTJ


BALL VALVE
VB 84 / VB 84-F VB 85 / VB 85-F
Tag Use gate valve , VG 46
VB 84M / VB 84M-F VB 85M / VB 85M-F

Rating #1500,SW # 900, RTJ

GLOBE VALVE
Tag VGL 44 VGL 72,Flanged

Rating #1500,SW # 900, RTJ


CHECK VALVE

Tag VC 44, Lift Check VC 68,Swing check / VC 88, Wafer Check

Rating #1500,SW # 900, RTJ


NEEDLE VALVE

Tag VN 4 -
Rating #1500,SW -

BUTTERFLY VALVE
Tag - -

Rating - -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A.


2) Maximum Temperature Limit for all ball valves shall be 121 degree C.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

G1 #2500 CS 3mm 2007A Sheet No. 49 of 106


Design Code ASME B 31.3

Service Corrosive HydroCarbon Service-Sour Liquid and Vapour,Process Fluid (Mixed Phase),Nitrogen, Process Gas.

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 609.6 660
Sch XXS XXS XXS XXS XXS XXS XXS XXS XXS 160 160 160 160 160 160 160 -

WT mm 7.47 7.82 9.09 10.15 11.07 15.24 17.12 21.95 22.23 28.58 33.32 35.71 40.49 45.24 50.01 59.54 50.8
M.T (Note-12) 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 3 0.1 0.1 1.5 1.5 1.5 1.5
LSAW STRAIGHT WELD with 100%
SEAMLESS WITH 100% RT
Type Radiography

MOC API 5L Gr. X60 PSL-2 API 5L Gr. X60 PSL-2

Ends BE
FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26


Type Butt Weld

Rating / Sch XXS XXS XXS XXS XXS XXS XXS XXS XXS 160 160 160 160 160 160 160 50.8
MOC ASTM A 694 F60 ASTM A 860 WPHY 60, Seamless U.N.O ASTM A 860 WPHY 60, Welded U.N.O

Elbow ASME B 16.9 ASME B 16.9 ASME B 16.9


Tee ASME B 16.9 ASME B 16.9 ASME B 16.9
Reducer ASME B 16.9 ASME B 16.9 ASME B 16.9

Cap ASME B 16.9 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.9 ASME B 16.9 ASME B 16.9


Plug ASME B 16.9 ASME B 16.9 ASME B 16.9

Union - - -
Elbowlet MSS SP 97, ASTM A 694 F60 MSS SP 97,ASTM A 694 F60 MSS SP 97,ASTM A 694 F60

Sockolet - - -
Weldolet MSS SP 97,ASTM A 694 F60 MSS SP 97,ASTM A 694 F60

Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as pipe
Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

Type WN
MOC ASTM A 694 F60 ASTM A 694 F60
FACE RTJ (NOTE-10) RTJ (NOTE-10) Manufacturer's standard
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25 Manufacturer's standard

SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26


MOC ASTM A 694 F60
Spectacle ASME B 16.48 Spacer and Paddle blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr. B7 (Note-2)

Hex Nuts ASTM A 194 Gr. 2H (Note-2)


Gasket ASME B 16.20, OCT Ring of soft iron with Max hardness of 90BHN

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2)

(-)20 to 38 433.9 650.85


50 425.9

100 396 Limited by flange considering flange as the weakest


joint in piping system
150 383

200 372.2
NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 7) Two jackscrew, 180 degree apart shall be provided in one of the flanges for
2) All alloy steel stud bolts and nuts shall be hot dip galvanized or all orifice flange and WNRTJ flanges above 3'' size and specified spectacle

electrogalvanized with minimum coating as per spec. 8) Weld Joint Factor for welded pipe shall be as per ASME B 31.3
3) Spectacle blinds and spacer sizes and rating that are not available in 9) Gasket Contact Surface shall have maximum roughness of 63 AARH.

ASME B 16.48 shall be as per manufacturer standard. Design shall be 10) Minimum RTJ groove hardness shall be 120BHN
submitted to company for review and approval. 11) Octagonal (OCT) ring shall be hot Dip Galvanized or electrogalvanized.

4) All pipe thread shall be as per ASME B 1.20.1 12) In case calculated thickness is more than thickness of schedule of XXS for small bore

5) PMS to be read in conjuction with FS 2007 A piping (1/2''), reduce MT and use XXS only.

6) Mill tolreance shall be as per API-5L, Table-11 13) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1

G1 #2500 CS 3mm 2007A Sheet No. 50 of 106


Design Code ASME B 31.3

Service Corrosive HydroCarbon Service-Sour Liquid and Vapour,Process Fluid (Mixed Phase),Nitrogen, Process Gas.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 T TE S Sockolet
2 W W TE W Weldolet

3 W W TR TE TE TEE Equal

4 W W TR TR TE TR TEE Reducing
6 W W W TR TR TE
RUN PIPE

8 W W W W TR TR TE
10 W W W W W TR TR TR

12 W W W W W TR TR TR TE
14 W W W W W W TR TR TR TE

16 W W W W W W TR TR TR TR TE
18 W W W W W W W TR TR TR TR TE

20 W W W W W W W TR TR TR TR TR TE

24 W W W W W W W W TR TR TR TR TR TE

26 W W W W W W W W TR TR TR TR TR TE TE
≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

GATE VALVE

Tag VG 67 VG 273, FLANGED VG 283, FLANGED


Rating #2500, RTJ #2500, RTJ #2500, BW
BALL VALVE
VB 273 / VB 273-F VB 283 / VB 283-F
Tag Use Gate valve, VG 67
VB 273M / VB 273M-F VB 283M / VB 283M-F

Rating #2500, RTJ #2500, RTJ #2500, BW


GLOBE VALVE
Tag VGL 67 VGL 273 VGL 283
Rating #2500, RTJ #2500, RTJ #2500, BW

CHECK VALVE

Tag VC 67, Lift Check VC 273


Rating #2500, RTJ #2500, RTJ

NEEDLE VALVE
Tag VN 20 -

Rating #2500, RTJ -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A

2) Maximum Temperature limit for all ball valve shall be 121 Degree C.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

A1L #150 LTCS 3mm 2007A Sheet No. 51 of 106


Design Code ASME B 31.3

Process liquid and vapour, Oily water, Closed drains, Open drains, Fuel gas, Condensate, Gas utility, HP flare, LP flare, Drain hydrocarbon,Corrosive
Service
HydroCarbon Service-Sour Liquid and Vapour (Low temperature).

PIPE DATA ASME B36.10M

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 36 38 46


O.D mm 21.34 26.67 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.1 323.9 355.6 406.4 457.2 508 609.6 914 965.2 1168

Sch XXS 160 160 160 80 80 80 80 STD STD STD STD STD 20 20 20 - - -
WT mm 7.47 5.56 6.35 7.14 5.54 7.62 8.56 10.97 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53 11.13 11.13 11.13

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 6 6 6
EFW WITH STRAIGHT WELD,
Type SEAMLESS
100% RADIOGRAPHY
MOC ASTM A 333 Gr. 6 ASTM A671 Gr.CC60 CL.22
Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 36 38 46


Type Socket Weld Butt Weld
Rating / Sch # 9000 # 6000 80 80 80 80 STD STD STD STD STD 20 20 20 11.13 11.13 11.13

MOC ASTM A 350 Gr.LF2 Cl.1 ASTM A 420 Gr.WPL6, Seamless ASTM A 420 Gr.WPL6, Welded
Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9

Tee ASME B 16.11 ASME B 16.9 ASME B 16.9


Reducer - ASME B 16.9 ASME B 16.9

Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9 ASME B 16.9

Union - - -
Elbowlet MSS SP 97, ASTM A 350 Gr.LF2 MSS SP 97, ASTM A 350 Gr.LF2 MSS SP 97, ASTM A350 Gr. LF2

Sockolet MSS SP 97, ASTM A 350 Gr.LF2 - -


Weldolet - MSS SP 97, ASTM A 350 Gr.LF2 MSS SP 97, ASTM A350 Gr. LF2

Latrolet - MSS SP 97, ASTM A 350 Gr.LF2 MSS SP 97, ASTM A350 Gr. LF2
Nipple MSS SP 95, same as pipe MOC Same as pipe MOC same as pipe

Swage MSS SP 95, same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC same as pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 36 38 46


Type SW WN

MOC ASTM A 350 Gr.LF2 Cl.1 ASTM A350 Gr. LF2 Cl.1
RF,Serrated Finished RF,Serrated Finished
FACE
125-250AARH 125-250 AARH
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 36 38 46


MOC ASTM A 350 Gr.LF2 Cl.1

Spectacle ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA


Stud Bolt ASTM A 320 Gr.L7 (Note-2) ASTM A 320 Gr. L7 (Note-2)

Hex Nuts ASTM A 194 Gr. 4 (Note-2) ASTM A 194 Gr. 4 (Note-2)
Gasket ASME B16.20, Flat Ring 1.58 mm, CNAF

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)
-45 20 31.6

38 20
50 19.6
Limited by flange considering flange as the
100 18.1
weakest joint in piping system
150 16.4
220 13.4

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all

2) All alloy steel stud bolts and nuts shall be hot dip glavanized orifice flange and specified spectacle blind assemblies
or electrogalvanized with minimum coating as per spec. 7) Weld joint factor for welded pipe shall be as per ASME B31.3
Spectacle blinds and spacer sizes and rating that are not Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
3) 8)
available in ASME B 16.48 shall be as per manufacturer hexagonal nuts and washer.
standard. Design shall be submitted to company for review
9) Flanges above 24" shall be in accordance with ASME B16.47 Series A.
and approval.
4) All pipe thread shall be as per ASME B 1.20.1 10) Refer Section 5.1 for insulating gasket on Table of contents.

5) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


A1L #150 LTCS 3mm 2007A Sheet No. 52 of 106

Design Code ASME B 31.3


Process liquid and vapour, Oily water, Closed drains, Open drains, Fuel gas, Condensate, Gas utility, HP flare, LP flare, Drain hydrocarbon,Corrosive
Service
HydroCarbon Service-Sour Liquid and Vapour (Low temperature).

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE
8 S S W W TR TR TE

10 S S W W W TR TR TE
RUN PIPE

12 S S W W W TR TR TR TE
14 S S W W W W TR TR TR TE
16 S S W W W W W TR TR TR TE

18 S S W W W W W W W W W TE
20 S S W W W W W W W W W TR TE

24 S S W W W W W W W W W W TR TE
36 S S W W W W W W W W W W W TR TE

38 S S W W W W W W W W W W W W TR TE
44 S S W W W W W W W W W W W W TR TR TE

46 S S W W W W W W W W W W W W TR TR TR TE

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 36 38 44 46

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 36

GATE VALVE
Tag VG 45 VG 65, FLANGED VG 212

Rating #800, SW #150, RF


BALL VALVE

Tag VB 45 / VB 45-F VB 65 / VB 65-F,Lever Operated


Rating #800,SW / SW x SCRD (Note-2) #150,RF
GLOBE VALVE

Tag VGL 45 VGL 65


Rating #800, SW #150,RF

CHECK VALVE

Tag VC 45 Lift Check VC 65,Swing Check / VC 82, Wafer Check (Note -1)
Rating #800, SW #150,RF

NEEDLE VALVE
Tag VN 9

Rating #800, SW

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve

shall be subjected to company approval after establishing the space constraint study.
2) Use SW x SCRD Valves only for Instrument, Vent and Drain Connections.

3) Maximum Limit for all ball valves shall be 121 Degree C


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

B1L #300 LTCS 3mm 2007A Sheet No. 53 of 106


Design Code ASME B 31.3

Service Flare, Propane

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.1 323.9 355.6 406.4 457.2 508 609.6
Sch 160 160 80 80 80 40 40 40 40 40 40 40 40 40 40 40

WT mm 4.78 5.56 4.55 5.08 5.54 5.49 6.02 7.11 8.18 9.27 10.31 11.13 12.7 14.27 15.09 17.48
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
EFW STRAIGHT WELD with
Type SEAMLESS
100% Radiography

MOC ASTM A333 Gr. 6 ASTM A671 Gr. CC60 Cl. 22

Ends PE BE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

Type Socket Weld Butt Weld


Rating #6000 #3000 80 40 40 40 40 40 40 40 40 40 40 40

MOC ASTM A350 Gr. LF2 Cl.1 ASTM A420 Gr. WPL6 Seamless ASTM A420 Gr. WPL6 Welded
Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9

Tee ASME B 16.11 ASME B 16.9 ASME B 16.9


Reducer - ASME B 16.9 ASME B 16.9

Cap ASME B 16.11 ASME B 16.9 ASME B 16.9


Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9 ASME B 16.9


Union - - -

Elbowlet MSS SP 97 MSS SP 97 MSS SP 97


Sockolet MSS SP 97 - -

Weldolet - MSS SP 97 MSS SP 97


Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as pipe

Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

Type SW WN
MOC ASTM A350 Gr. LF2 Cl.1 ASTM A350 Gr. LF2 Cl.1
RF,Serrated Finished RF,Serrated Finished
FACE
125-250AARH 125-250AARH

STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
MOC ASTM A350 Gr. LF2 Cl.1

Spectacle ASME B 16.48 Spacer and Paddle blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A320 Gr. L7 (Note-2) ASTM A320 Gr. L7 (Note-2)
Hex Nuts ASTM A194 Gr. 7 (Note-2) ASTM A194 Gr. 7 (Note-2)
Gasket ASME B16.20, Flat Ring 1.58 mm, CNAF
PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)
-45 52.1 78.15

38 52.1
Limited by flange considering flange as the weakest
50 51.1 joint in piping system
65 50

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all

2) All alloy steel stud bolts and nuts shall be hot dip glavanized or orifice flange and specified flange and spectacle blind assemblies.
electrogalvanized with minimum coating as per spec. 7) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
3) Spectacle blinds and spacer sizes and rating that are not
8) Refer Section 5.1 for insulating gasket on Table of contents.
available in ASME B 16.48 shall be as per manufacturer standard

Design shall be submitted to company for review and approval. 9) Weld joint Factor for welded pipe shall be as per ASME B31.3.

4) All pipe thread shall be as per ASME B 1.20.1


5) PMS to be read in conjuction with FS 2007 A
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

B1L #300 LTCS 3mm 2007A Sheet No. 54 of 106


Design Code ASME B 31.3

Service Flare, Propane

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE REDUCING

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W W TR TR TE

14 S S W W W W W TR TR TE
16 S S W W W W W W TR TR TE

18 S S W W W W W W W TR TR TE
20 S S W W W W W W W TR TR TR TE

24 S S W W W W W W W TR TR TR TR TE
≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

GATE VALVE
Tag VG 45 VG 222

Rating #800, SW #300,RF

BALL VALVE

Tag VB 45 / VB 45-F VB 222 / VB 222-F

Rating #800,SW / SW x SCRD (Note-4) #300,RF

GLOBE VALVE

Tag VGL 45 VGL 222

Rating #800, SW #300,RF

CHECK VALVE

Tag VC 45 Lift Check VC 222

Rating #800, SW #300,RF

NEEDLE VALVE

Tag VN 9 -

Rating #800, SW -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


1
2) Maximum temperature limit for all Ball valve shall be 121 Degree C

3) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve shall be subjected to
company approval after establishing the space constraint study.

4) Use SW x SCRD Valves only for Instrument, Vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

D1L #600 LTCS 3mm 2007A Sheet No. 55 of 106


Design Code ASME B 31.3

Service Flare, Propane

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.1 323.9 355.6 406.4 457.2 508 609.6
Sch 160 160 160 160 160 80 80 80 80 80 80 80 - - - -

WT mm 4.78 5.56 6.35 7.14 8.74 7.62 8.56 10.97 12.7 15.09 17.48 19.05 22.23 25.4 28.58 33.32
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
EFW STRAIGHT WELD with 100%
SEAMLESS
Type Radiography
MOC ASTM A333 Gr. 6 ASTM A671 Gr. CC60 Cl. 22

Ends PE BE
FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24


Type Socket Weld Butt Weld

Rating #6000 160 80 80 80 80 80 80 80 22.23 25.4 28.58 33.32


MOC ASTM A350 Gr. LF2 Cl.1 ASTM A420 Gr.WPL6 Seamless ASTM A420 Gr.WPL6 Welded

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9 ASME B 16.9

Union - - -
Elbowlet MSS SP 97 MSS SP 97 MSS SP 97

Sockolet MSS SP 97 - -
Weldolet - MSS SP 97,ASTM A350 Gr. LF2 Cl.1 MSS SP 97,ASTM A350 Gr. LF2 Cl.1

Nipple MSS SP 95,same as pipe MOC Same as pipe MOC Same as pipe
Swage MSS SP 95,same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


Type SW WN

MOC ASTM A350 Gr. LF2Cl.1 ASTM A350 Gr. LF2 Cl.1
RF,Serrated Finished RF,Serrated Finished
FACE
125-250AARH 125-250AARH
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


MOC ASTM A350 Gr. LF2 Cl.1

Spectacle ASME B 16.48 Spacer and Paddle blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A320 Gr. L7 (Note-2) ASTM A320 Gr. L7 (Note-2)
Hex Nuts ASTM A194 Gr. 7 (Note-2) ASTM A194 Gr. 7 (Note-2)
Gasket ASME B16.20, Flat Ring 1.58 mm, CNAF

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure

Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2g)


-45 104.1 160

38 104.1
50 102.2

100 95
Limited by flange considering flange as the weakest joint in
150 92 piping system
200 89.3
220 87.8

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
5) Exposed thread and piping assemblies etc. shall be coated with zinc
1) Welded fittings shall be 100% radiographed.
primer or epoxy coating after installation.
2) All alloy steel bolts and nuts shall be hot dip galvanized or
6)
electro galvanized with minimum coating as per spec. Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
3) Spectacle blinds and spacer sizes and rating that are not available
7) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all orifice flange and
in ASME B 16.48 shall be as per manufacturer standard. Design
spectacle blind assemblies.
shall be submitted to company for review and approval.
8) Refer Section 5.1 for insulating gasket on Table of contents.
4) All pipe thread shall be as per ASME B 1.20.1 9) PMS to be read in conjuction with FS 2007 A
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

D1L #600 LTCS 3mm 2007A Sheet No. 56 of 106


Design Code ASME B 31.3

Service Flare, Propane

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE REDUCING

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W W TR TR TE

14 S S W W W W W TR TR TE
16 S S W W W W W W TR TR TE

18 S S W W W W W W W TR TR TE
20 S S W W W W W W W TR TR TR TE

24 S S W W W W W W W TR TR TR TR TE
≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

GATE VALVE
Tag VG 45 VG 322
Rating #800, SW #600,RF

BALL VALVE
Tag VB 45 / VB 45-F VB 322 / VB 322-F
Rating #800,SW / SW x SCRD (Note-3) #600,RF
GLOBE VALVE

Tag VGL 45 VGL 322


Rating #800, SW #600,RF
CHECK VALVE

Tag VC 45 Lift Check VC 322


Rating #800, SW #600,RF

NEEDLE VALVE

Tag VN 9 -
Rating #800, SW -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve

shall be subjected to company approval after establishing thr space constraint study.
3) Use SW x SCRD Valves only for Instrument , Vent and Drain Connections.

4) Temperature Limit for all ball valve shall be 121 Degree C. 1


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPE MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 0
E1L #900 LTCS 3mm 2007A Sheet No. 57 of 104
Design Code ASME B 31.3

Service Flare, Propane

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6
O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.3

Sch XXS XXS XXS XXS 160 160 120 120


WT mm 7.47 7.82 9.09 10.15 8.74 11.13 11.13 14.27

M.T (%) 12.5


Type Seamless

MOC ASTM A 333 Gr. 6


Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type SOCKET WELD BUTT WELD

Rating #9000 160 160 120 120


MOC ASTM A 350 Gr.LF2 Cl.1 ASTM A420 Gr WPL 6,Seamless

Elbow ASME B 16.11 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9

Reducer - ASME B 16.9


Cap ASME B 16.11 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9

Union
Elbowlet MSS SP 97 MSS SP 97, ASTM A 105

Sockolet MSS SP 97 -
Weldolet - MSS SP 97, ASTM A 105

Nipple MSS SP 95, Same as pipe MOC Same as pipe


Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6

Type SW WN
MOC ASTM A 350 Gr.LF2

FACE RTJ (Note-7)


ASME B 16.5, Butt welding ends as per
STD ASME B 16.5
ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


MOC ASTM A 350 Gr.LF2 Cl.1

Spectacle ASME B 16.48 Spacer and Paddle blind as per ASME B 16.48
MECHANICAL JOINTS DATA
Stud Bolt ASTM A320 Gr L7 (Note-2)

Hex Nuts ASTM A194 Gr 7 (Note-2)


Gasket ASME B 16.20,OCTAGONAL RING SOFT IRON(Max Hardness 90BHN)

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2)
-29 to 65 122.3 225

Limited by flange considering flange as the weakest joint in


piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fitiing shall be 100% radiographed. 8) Octagonal (OCT) ring shall be Hot Dip Galvanized/ electro-galvanized.
2) All alloy steel stud bolts and nuts shall be hot dip galvanized or 9) Two jackscrew, 180 degress apart shall be provided in one of the flanges

electrogalvanized with minimum coating as per spec. for all orifice flange, WNRTJ 3" and above, and specfied spectacle blind
3) Spectacle blinds and spacer size and rating that are not available assemblies.

in ASME B 16.48 shall be as per manufacture standard. 10) Weld Joint Factor for welded pipe shall be as per ASME B31.3.
Design shall be submitted to company for approval. 11) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A. 12) Flanges above 24" shall be in accordance with ASME B16.47 Series A.

6) Gasket contact surface shall have maximum roughness of 63 AARH. 13) Refer Section 5.1 for insulating gasket on Table of contents.
7) Minimum RTJ groove hardness shall be 120 BHN.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPE MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
PIPING MATERIAL SPECFICATION
Piping Class Material CA Spec No Rev No. 1
E1L #900 LTCS 3mm 2007A Sheet No. 58 of 104
Design Code ASME B 31.3

Service Flare,Propane

BRANCH TABLES AS PER API RP 14E

LEGEND
S Sockolet
W Weldolet
≤1 TE TR TEE Reducing
1.5 TR TE TE TEE Equal
RUN PIPE

2 S S TE
3 S S TR TE
4 S S TR TR TE
6 S S W TR TR TE
≤1 1.5 2 3 4 6

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


GATE VALVE
Tag VG 421 VG 423
Rating #1500,SW #900,RTJ
PLUG VALVE
Tag - -
Rating - -
BALL VALVE
Tag Use Gate valve VG 421 VB 423/ VB 423-F
Rating #1500,SW #900,RTJ
GLOBE VALVE
Tag VGL 421 VGL 423
Rating #1500,SW #900,RTJ
CHECK VALVE
Tag VC 421 VC 423 (SWING CHECK)
Rating #1500,SW #900,RTJ
NEEDLE VALVE
Tag -
Rating -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Temperature Limit of all ball valve shall be 121 Degree C.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

G1L #2500 LTCS 3mm 2007A Sheet No. 59 of 106


Design Code ASME B 31.3

Service Process fluid (Mixed phase)

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6

O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3


Sch XXS XXS XXS - - - - -

WT mm 7.47 7.82 9.09 11.07 13.49 17.48 21.44 30.18


M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type SEAMLESS
MOC ASTM A333 Gr. 6

Ends BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type Butt Weld

Rating XXS XXS XXS 11.07 13.49 17.48 21.44 30.18


MOC ASTM A350 Gr. LF2 Cl.1 ASTM A420 Gr.WPL6 Seamless

Elbow ASME B 16.11 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9

Reducer - ASME B 16.9


Cap ASME B 16.11 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9


Union - -

Elbowlet MSS SP 97 MSS SP 97


Sockolet MSS SP 97 -

Weldolet - MSS SP 97,ASTM A350 Gr. LF2 Cl.1


Nipple MSS SP 95,same as pipe MOC Same as pipe
Swage MSS SP 95,same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type WN WN

MOC ASTM A350 Gr. LF2 Cl.1 ASTM A350 Gr. LF2 Cl.1
FACE RTJ (Note-7) RTJ (Note-7)
ASME B 16.5, Butt welding ends as per
STD ASME B 16.5
ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


MOC ASTM A350 Gr. LF2 Cl.1

Spectacle ASME B 16.48 Spacer and Paddle blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A320 Gr. L7 (Note-2)


Hex Nuts ASTM A194 Gr. 7 (Note-2)

Gasket ASME B 16.20, OCT Ring of soft iron with Max hardness of 90BHN
PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)
-45 433.9 650.85

65 416.9
Limited by flange considering flange as the weakest
joint in piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fitiing shall be 100% radiographed. 8) Octagonal (OCT) ring shall be Hot Dip Galvanized/ electro-galvanized.

2) All alloy steel stud bolts and nuts shall be hot dip galvanized or 9) Two jackscrew, 180 degress apart shall be provided in one of the flanges
electrogalvanized with minimum coating as per spec. for all orifice flange, WNRTJ 3" and above, and specfied spectacle blind

3) Spectacle blinds and spacer size and rating that are not available assemblies.
in ASME B 16.48 shall be as per manufacture standard. 10) Weld Joint Factor for welded pipe shall be as per ASME B31.3.

Design shall be submitted to company for approval. 11) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2)
heavy hexagonal nuts and washer.
4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A. 12) Refer Section 5.1 for insulating gasket on Table of contents.

6) Gasket contact surface shall have maximum roughness of 63 AARH.


7) Minimum RTJ groove hardness shall be 120 BHN.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

G1L 2500# LTCS 3mm 2007A Sheet No. 60 of 106


Design Code ASME B 31.3

Service Process fluid (Mixed phase)

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Threadolet/Elbowlet
RUN PIPE

2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE REDUCING

6 S S W TR TR TE

≤1 1.5 2 3 4 6

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


GATE VALVE
Tag VG 621 VG 623
Rating #2500, RTJ #2500, RTJ
BALL VALVE
Tag Use Gate Valve, VG 621 VB 623 / VB 623-F
Rating #2500, RTJ #2500, RTJ
GLOBE VALVE
Tag VGL 621 VGL 623
Rating #2500, RTJ #2500, RTJ
CHECK VALVE

Tag VC 621 VC 623


Rating #2500, RTJ #2500, RTJ

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A.

2) Temperature Limit for all ball valve shall be 121 Degree C.


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

A1N #150 CS+NACE 6mm 2007A Sheet No. 61 of 106


Design Code ASME B 31.3 and other applicable Code NACE-MR-01-75/ISO-15156-1/2/3

Service Rich MEG, Slurry, Glycol Drain,Corrosive HydroCarbon Service-Sour Liquid and Vapour.

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.3 219.1 273.1 323.9 355.6 406.4 457.2 508 610
Sch XXS XXS XXS XXS 160 160 80 80 60 40 40 40 40 40 40 40

WT mm 7.47 7.82 9.09 10.15 8.74 11.13 8.56 10.97 10.31 9.27 10.31 11.13 12.7 14.27 15.09 17.48
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 0.1 0.1 0.1

Type SEAMLESS LSAW with 100% Radiography

MOC ASTM A 106 Gr. B API 5L Gr. B

Ends PE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

Type Socket Weld Butt Weld


Rating # 9000 160 160 80 80 60 40 40 40 40 40 40 40
MOC ASTM A 105N ASTM A 234 Gr. WPB Seamless ASTM A 234 Gr. WPB, Welded

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9

Tee ASME B 16.11 ASME B 16.9 ASME B 16.9


Reducer - ASME B 16.9 ASME B 16.9

Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9 ASME B 16.9

Union - - -
Elbowlet MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105

Sockolet MSS SP 97, ASTM A 105 - -


Weldolet - MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105

Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as pipe
Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

Type SW WN
MOC ASTM A 105 ASTM A 105
RF, Serrated Finished RF, Serrated Finished
FACE
125 -250AARH 125 -250AARH

STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24


MOC ASTM A 105

Spectacle ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA


Stud Bolt ASTM A 193 Gr. B7M (Note-2) ASTM A 193 Gr. B7M (Note-2)

Hex Nuts ASTM A 194 Gr. 2HM (Note-2) ASTM A 194 Gr. 2HM (Note-2)
Gasket ASME B16.21, Flat Ring 1.58mm CNAF

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (Kg/cm ) Pressure (kg/cm2g)

(-) 20 to 38 20 30
93 18.3

149 16.2 Limited by flange considering flange as the weakest


joint in piping system
204 14.1

260 11.9
NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all orifice
flange and specified spectacle blind assemblies
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or

electrogalvanized with minimum coating as per spec. 7) Weld joint factor for welded pipe shall be as per ASME B31.3
8) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
3) Spectacle blinds and spacer sizes and rating that are not available in hexagonal nuts and washer
Swage nipples having small end 1 1/2" or smaller & larger end 2" or larger shall bemin sch
9)
ASME B 16.48 shall be as per manufacturer standard. Design shall be XS TSE / BLE.

submitted to company for review and approval. 10) Refer Section 5.1 for insulating gasket on Table of contents.

4) All pipe thread shall be as per ASME B 1.20.1


5) PMS to be read in conjuction with FS 2007 A
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

A1N #150 CS+NACE 6mm - Sheet No. 62 of 106


Design Code ASME B 31.3 and other applicable Code NACE-MR-01-75/ISO-15156-1/2/3

Service Rich MEG, Slurry, Glycol Drain,Corrosive HydroCarbon Service-Sour Liquid and Vapour.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S S TE W Weldolet

3 S S TR TE TE TEE
4 S S TR TR TE TR TEE REDUCING
6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W TR TR TR TE

14 S S W W W W TR TR TR TE
16 S S W W W W TR TR TR TR TE

18 S S W W W W W TR TR TR TR TE
20 S S W W W W W TR TR TR TR TR TE

24 S S W W W W W W TR TR TR TR TR TE
≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

GATE VALVE
Tag VG 45N VG 65N,FLANGED

Rating 800#,SW # 150,RF

BALL VALVE

Tag VB 45N / VB 45N-F VB 65N / VB 65N-F

Rating 800#,SW / SW x SCRD (Note-3) # 150, RF

GLOBE VALVE

Tag VGL 45N VGL 65

Rating 800#,SW # 150, RF

CHECK VALVE
Tag VC 45N,Lift Check VC 65N,Swing Check/ VC 82N (Wafer Check, Note -1)

Rating 800#,SW # 150, RF

NEEDLE VALVE
Tag VN 9N

Rating 800#,SW

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) Wafer check valve to be avoided as far as possible; unless the avaliable space constraint does not allow normal check valve . The contractor to take

approvel for use of wafer check Valve during pipe routing after establishing the space constraint.
2) PMS to be read in conjuction with FS 2007 A.
3) Use SW x SCRD Valves only for Instrument, Vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


B1N #300 CS+NACE 6mm 2007A Sheet No. 63 of 106

Design Code ASME B 31.3 and other applicable Code NACE-MR-01-75/ISO-15156-1/2/3

Service Rich MEG,Corrosive HydroCarbon Service-Sour Liquid and Vapour.

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 559 610
Sch XXS XXS XXS XXS 160 160 120 XS XS 60 60 60 60 60 60 60 60
WT mm 7.47 7.82 9.09 10.15 8.74 11.13 11.13 10.97 12.7 12.7 14.27 15.09 16.66 19.05 20.62 22.22 24.61

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 0.1 0.1 0.1 0.1
Type SEAMLESS LSAW with 100% Radiography

MOC ASTM A 106 Gr. B API 5L Gr.B


Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


Type Socket Weld Butt Weld

Rating / Sch # 9000 160 160 120 XS XS 60 60 60 60 60 60 60 60


MOC ASTM A 105N ASTM A 234 Gr. WPB Seamless U.N.O ASTM A 234 Gr. WPB Welded U.N.O

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9 ASME B 16.9

Union - - -
Elbowlet MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105

Sockolet MSS SP 97, ASTM A 105 - -


Weldolet - MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105

Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as Pipe
Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

Type SW WN
MOC ASTM A 105 ASTM A 105
RF, Smooth Finished RF, Smooth Finished
FACE
125AARH 125AARH

STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


MOC ASTM A 105

Spectacle ASME B 16.48 ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA


Stud Bolt ASTM A 193 Gr. B7M (Note-2) ASTM A 193 Gr. B7M (Note-2)

Hex Nuts ASTM A 194 Gr. 2HM (Note-2) ASTM A 194 Gr. 2HM (Note-2)
Gasket ASME B16.20,4.5mm, SS Spiral wound with CNAF Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)

(-) 20 to 38 52 79
93 47.5

149 46 Limited by flange considering flange as the weakest


joint in piping system
204 44.6

260 44.2

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 6) PMS to be read in conjuction with FS 2004 A and all the requirement of MR-01- 75/

2) All alloy steel stud bolts and nuts shall be hot dip glavanized or ISO-15156-1/2/3 to complied.

electrogalvanized with minimum coating as per spec. 7) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all
orifice flange and specified flange and spectacle blind assemblies.
3) Spectacle blinds and spacer sizes and rating that are not
available in ASME B 16.48 shall be as per manufacturer standard 8) In instrument gas lines - Use this specification for main Header and SS316L piping for Sub
Header. Presssure-temperature rating of SS316L shall compatible to this piping class and
Design shall be submitted to company for review and approval.
both shall comply all the requirement of MR-01-75/ISO-15156-1/2/3.
4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A 9) In cae calculated thickness is more than thickness of schedule of XXS for small bore
piping (1/2"), reduce MT and use XXS only.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


B1N #300 CS+NACE 6mm 2007A Sheet No. 64 of 106

Design Code ASME B 31.3 and other applicable Code NACE-MR-01-75/ISO-15156-1/2/3

Service Rich MEG,Corrosive HydroCarbon Service-Sour Liquid and Vapour.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE
10 S S W W W TR TR TE

12 S S W W W TR TR TR TE
14 S S W W W W TR TR TR TE

16 S S W W W W TR TR TR TR TE
18 S S W W W W W TR TR TR TR TE
20 S S W W W W W TR TR TR TR TR TE

24 S S W W W W W W TR TR TR TR TR TE

30 S S W W W W W W W W TR TR TR TR TE
≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

GATE VALVE
Tag VG 45N, SW VG 69N, FLANGED

Rating #800,SW #300,RF

BALL VALVE
Tag VB 45N / VB 45N-F VB 69N / VB 69-F
Rating #800,SW / SW x SCRD (Note-3) #300,RF

GLOBE VALVE
Tag VGL 45N, SW VGL 69N

Rating #800,SW #300,RF


CHECK VALVE

Tag VC 45N,SW Lift Check VC 69N, Swing Check / VC 89N (WAFER CHECK, NOTE-1)

Rating #800,SW #300,RF


NEEDLE VALVE

Tag VN 9N,SW
Rating #800,SW

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) Wafer check valve to be avoided as far as possible; unless the avaliable space constraint does not allow normal check valve . The contractor to take
approval for use of wafer check Valve during pipe routing after establishing the space constraint.

2) PMS to be read in conjuction with FS 2007 A.

3) Use SW x SCRD Valves only for Instrument, Vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
A2 #150 CS 1.5 mm 2007A Sheet No. 65 of 106
Design Code ASME B 31.3

Service Fire Water(AG), Fire Water (UG), Contaminated rain water system, Oily system

PIPE DATA ASME B36.10


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 559 610
Sch XXS 160 160 160 XS 80 80 80 STD STD STD STD STD STD 20 20 20
WT mm 7.47 5.56 6.35 7.14 5.54 7.62 8.56 10.97 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53 9.53
M.T (%) 12.5

SEAMLESS
Type
MOC ASTM A 106 Gr. B

Ends PE BE
FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
Type Socket Weld Buttweld
Rating / Sch # 9000 # 6000 XS 80 80 80 STD STD STD STD STD
MOC ASTM A 105 ASTM A 234 Gr. WPB Seamless
Elbow ASME B 16.11 ASME B 16.9
Tee ASME B 16.11 ASME B 16.9
Reducer - ASME B 16.9
Cap ASME B 16.11 ASME B 16.9
Coupling ASME B 16.11 ASME B 16.9
Plug ASME B 16.11 ASME B 16.9
Union
Elbowlet MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105
Sockolet MSS SP 97, ASTM A 105 -
Weldolet - MSS SP 97, ASTM A 105
Nipple MSS SP 95, same as pipe MOC Same as pipe
Swage MSS SP 95, same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
Type SW WN
MOC ASTM A 105 ASTM A 105
RF, Smooth Finished RF, Smooth Finished
FACE
125AARH 125AARH

STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
MOC ASTM A 105
Spectacle ASME B 16.48 ASME B 16.48 Spacer and blind as per ASME B 16.48
MECHANICAL JOINTS DATA
Stud Bolt ASTM A 193 Gr. B7 (Note-2) ASTM A 193 Gr. B7 (Note-2)
Hex Nuts ASTM A 194 Gr. 2H (Note-2) ASTM A 194 Gr. 2H (Note-2)
Gasket ASME B16.20,4.5mm, SS Spiral wound with CNAF Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2 2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm )
( - ) 20 to 38 20 31.6 kg/cm2
93 18.3
149 16.2
Limited by flange considering flange as the weakest
204 14.1 joint in piping system
260 11.9

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all orifice flange
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or and specified spectacle blind assemblies
electrogalvanized with minimum coating as per spec. 7) Weld joint factor for welded pipe shall be as per ASME B31.3

8) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
3) Spectacle blinds and spacer sizes and rating that are not available in hexagonal nuts and washer.

ASME B 16.48 shall be as per manufacturer standard. Design shall be 9) Socket-weld-end valves with non-metallic seats or seals shall be provided with
80mm l ong nipples having materials and thickness equivalent to those specified in the
submitted to company for review and approval. relevant piping specifications

4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
A2 #150 CS 1.5mm 2007A Sheet No. 66 of 106
Design Code ASME B 31.3

Service Fire Water(AG), Fire Water (UG), Contaminated rain water system, Oily system

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.5 TR TE S Sockolet
2 S S TE W Weldolet
3 S S TR TE TE TEE Equal
RUN PIPE

4 S S TR TR TE TR TEE Reducing
6 S S W TR TR TE
8 S S W W TR TR TE
10 S S W W W TR TR TE
12 S S W W W TR TR TR TE
14 S S W W W TR TR TR TR TE
16 S S W W W TR TR TR TR TR TE
≤1 1.5 2 3 4 6 8 10 12 14 16

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE
Tag VG 137 VG 112

Rating #800, SW #150, RF

BALL VALVE
VB 137 / VB 137-F
Tag VB 112/VB 112-F
VB 137M / VB 137M- F
Rating #800, SW / SW x SCRD (Note-4) #150, RF

GLOBE VALVE
Tag VGL 137 VGL 112

Rating #800, SW #150, RF

CHECK VALVE
Tag VC 137,Lift Check VC 112

Rating #800, SW #150, RF

NEEDLE VALVE
Tag VN 107
Rating #800, SW

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Maximum temperature limit for all Ball valve shall be 121 o C
3) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve
shall be subjected to company approval after estableshing thr space constraint study.
4) Use SW x SCRD Valves only for Instrument, Vent and drain connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

B2 #300 CS 1.5mm 2007A Sheet No. 67 of 106


Design Code ASME B 31.3

Service Hot oil

PIPE DATA ASME B36.10M

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 559 610

Sch 160 160 XS XS 80 80 80 80 STD STD STD STD XS 40 40 - 40


WT mm 4.78 5.56 4.55 5.08 5.54 7.62 8.56 10.97 8.18 9.27 9.53 9.53 12.7 14.27 15.09 15.87 17.48
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 0.1 0.1 0.1 0.1

Type SEAMLESS LSAW with 100% Radiography


MOC ASTM A 106 Gr. B API 5L Gr.B

Ends PE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

Type Socket Weld Butt Weld


Rating / Sch # 6000 # 3000 80 80 80 80 STD STD STD STD XS 14.27 15.09 15.87 17.48

MOC ASTM A 105 U.N.O ASTM A 234 Gr. WPB Seamless U.N.O ASTM A 234 Gr. WPB Welded U.N.O
Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9

Tee ASME B 16.11 ASME B 16.9 ASME B 16.9


Reducer - ASME B 16.9 ASME B 16.9

Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9 ASME B 16.9


Union - - -

Elbowlet MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105
Sockolet MSS SP 97, ASTM A 105 - -

Weldolet - MSS SP 97, ASTM A 105 MSS SP 97, ASTM A 105


Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as pipe

Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

Type SW WN
MOC ASTM A 105 ASTM A 105
RF, Smooth Finished RF, Smooth Finished
FACE
125AARH 125AARH

STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


MOC ASTM A 105

Spectacle ASME B 16.48 ASME B 16.48 Spacer and blind as per ASME B 16.48
MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr. B7 (Note-2) ASTM A 193 Gr. B7 (Note-2)
Hex Nuts ASTM A 194 Gr. 2H (Note-2) ASTM A 194 Gr. 2H (Note-2)

Gasket ASME B16.20,4.5mm, SS Spiral wound with CNAF Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure

Temp ( °C) Pressure (kg/cm2g) Pressure (kg/cm2g)


( - ) 20 to 38 52 79

93 47.5
149 46
204 44.6 Limited by flange considering flange as the weakest joint in
piping system
260 44.2

316 38.7
371 37.6

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all

2) All alloy steel stud bolts and nuts shall be hot dip glavanized or orifice flange and specified flange and spectacle blind assemblies.

electrogalvanized with minimum coating as per spec. 7) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy hexagonal
nuts and washer.
3) Spectacle blinds and spacer sizes and rating that are not
8) Refer Section 5.1 for insulating gasket on Table of contents.
available in ASME B 16.48 shall be as per manufacturer standard

Design shall be submitted to company for review and approval. 9) Weld joint factor for welded pipe shall be as per ASME B31.3

4) All pipe thread shall be as per ASME B 1.20.1


5) PMS to be read in conjuction with FS 2007 A
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

B2 #300 CS 1.5mm 2007A Sheet No. 68 of 106


Design Code ASME B 31.3

Service Hot oil

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.5 TR TE S Sockolet

2 S S TE W Weldolet
3 S S TR TE TE TEE Equal

4 S S TR TR TE TR TEE Reducing
6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE
10 S S W W W TR TR TE

12 S S W W W TR TR TR TE
14 S S W W W W TR TR TR TE

16 S S W W W W TR TR TR TR TE
18 S S W W W W W TR TR TR TR TE

20 S S W W W W W TR TR TR TR TR TE
24 S S W W W W W W TR TR TR TR TR TE

30 S S W W W W W W W W TR TR TR TR

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE
Tag VG 137 VG 77, FLANGED

Rating #800, SW #300,RF

BALL VALVE
VB 137 / VB 137-F VB 177 / VB 177-F
Tag VB 137M / VB 137M- F VB 177 M/ VB 177 M-F

Rating #800, SW / SW x SCRD (Note-4) #300,RF

GLOBE VALVE
Tag VGL 137 VGL 177

Rating #800, SW #300,RF


CHECK VALVE

Tag VC 137,Lift Check VC 177, Swing Check

Rating #800, SW #300,RF


NEEDLE VALVE

Tag VN 107 -
Rating #800, SW -

NOTES RELATED TO VALVE AND BRANCH CONNECTION


1) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve

shall be subjected to company approval after estableshing thr space constraint study.
2) PMS to be read in conjuction with FS 2007 A

3) Type of valve metal seated or soft seated shall be formed up based on service temperature

4) Use SW / SW x SCRD Valves only for Instrument, Vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECIFICATION

Piping Class Material CA Spec No Rev No. 1


A3 #150 SS / CS -Galvanized -Note 8 NIL / 1.5 mm 2007A Sheet No. 69 of 106

Design Code ASME B 31.3

Service Instrument Air,Utility Air, Air Start-up

PIPE DATA ASME B36.19M ASME B36.10M

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16


O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4

Sch 80S 80S 80S 80S 80S 80 80 80 STD STD STD STD STD
WT mm 3.73 3.91 4.55 5.08 5.54 7.62 8.56 10.97 8.18 9.27 9.53 9.53 9.53

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
Type SEAMLESS

MOC ASTM A 312 Gr. TP 316 ASTM A 106 Gr.B, Galvanized


Ends Screwed (SCRD) BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16


Type Screwed (SCRD) Butt Weld

Rating / Sch # 3000 80S 80 80 80 STD STD STD STD STD


MOC ASTM A 182 Gr. F 316 ASTM A 234 Gr WPB, Seamless, Galvanized
Elbow ASME B 16.11 ASME B 16.9

Tee ASME B 16.11 ASME B 16.9


Reducer - ASME B 16.9

Cap ASME B 16.11 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9

Union ASME B 16.11 -


Elbowlet MSS SP 97 MSS SP 97, ASTM A 105, Galvanized

Sockolet - -
Threadolet MSS SP 97 MSS SP 97, ASTM A 105, Galvanized

Weldolet MSS SP 97 MSS SP 97, ASTM A 105, Galvanized


Nipple MSS SP 95, 80S MOC Same as Pipe

Swage MSS SP 95, 80S MSS SP 95, MOC Same as Pipe


FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16


Type Screwed (SCRD) WN

MOC ASTM A 182 Gr.F 316 ASTM A 105,Galvanized


RF-Serrated Finished
FACE RF-Serrated Finished125-250AARH
125-250AARH
ASME B 16.5, Butt welding ends as per
STD ASME B 16.5, Butt welding ends as per ASME B 16.25
ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16
MOC ASTM A 182 F 316 ASTM A 105 - Galvanized U.N.O
Spectacle ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA


Stud Bolt ASTM A 193 Gr .B7 (Note-2)

Hex Nuts ASTM A 194 Gr.2H (Note-2)


Gasket ASME B16.21, Flat Ring, 1.58mm CNAF

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)

16 / 38 19.33 30
93 16.52
Limited by Flange considering flange as the weakest
149 15.11 joint in piping system
204 13.7

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 7) Two jackscrew, 180 degree apart shall be provided in one of the flanges for
all orifice flange and spectacle blind assemblies.
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or
8) All pipe fittings other then SS piping shall be hot dip galvanized with a minimum of 763
electrogalvanized with minimum coating as per spec.
gram of galvanizing material per square meter of surface area in accordance with ASTM A
3) Spectacle blinds and spacer sizes and rating that are not 123/ASTM A 153. Pipe spool requiring welding shall be galvanized after welding. Spool
shall be of such shape and dimenssion to suite the size and shape that the galvanizing
available in ASME B 16.48 shall be as per manufacturer standard.
shop can accomodate. The spools shall be thouroughly cleaned from inside out before
Design shall be submitted to company for review and approval. galvanizing.
4) All pipe thread shall be as per ASME B 1.20.1 9) Exposed thread and piping assemblies etc. shall be coated with zinc primer or epoxy
coating after installation.
5) PMS to be read in conjuction with FS 2007 A
6) Flanged galvanized spool to be used to minimized welding at site 10) Connection between SS and GALVANIZED piping shall be flanged.
Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
11)
hexagonal nuts and washer
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECIFICATION


Piping Class Material CA Spec No Rev No. 1

A3 #150 SS / CS -Galvanized -Note 8 NIL / 1.5 mm 2007A Sheet No. 70 of 106


Design Code ASME B 31.3

Service Instrument Air,Utility Air, Air Start-up

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.25-1.5 * TE * Threadolet/Elbowlet
2 * * TE W Weldolet
3 * * TR TE TE TEE Equal
RUN PIPE

4 * * TR TR TE TR TEE Reducing
6 * * * TR TR TE

8 * * * W TR TR TE

10 * * * W W TR TR TE
12 * * * W W TR TR TR TE

14 * * * W W W TR TR TR TE
16 * * * W W W TR TR TR TR TE

≤1 1.25-1.5 2 3 4 6 8 10 12 14 16

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE

Tag VG 51-A VG 81-A


Rating #800, SCRD #800, SCRD

BALL VALVE
VB 91-A /
Tag VB 51 A / VB 51-F VB 60 / VB 60-F
VB 91-A-F

Rating #800, SCRD #800, SCRD #150, RF

GLOBE VALVE
Tag VGL 51 A, SCRD VGL 81-A VGL 60

Rating #800, SCRD #800,SCRD #150,RF


CHECK VALVE

Tag VC 51 A, SCRD, Lift Check VC 91-A VC 60, Swing ChecK / VC 81, Wafer check (Note - 2)

Rating #800, SCRD #800, SCRD #150, RF

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) For instrument main header use CS valves but for instrument sub header and branches use SS 316 Valves.

3) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve
shall be subjected to company approval after establishing thr space constraint study.

4) Valve for sizes 0.5" to1.5" shall be screwed and valve material shall be SS316.
5) Valve for size 2" shall be flanged and valve material shall be SS316.

6) Valve for size 3" and above shall be flanged and valve material shall be CS
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECIFICATION

Piping Class Material CA Spec No Rev No. 1


A4 #150 CS-Galvanized-Note 8 1.5mm 2007A Sheet No. 71 of 106
Design Code ASME B 31.3

Service Instrument Air, Utility Air, Air start-up, Plant Air, Potable Water (For non-drinking use),Service Water, Open Drain, ATM Vent, FireWater, Foam solution.

PIPE DATA ASME B36.10M

Size (in) 0.5 0.75 1 1.5 2 3 4


O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3

Sch 80 80 80 80 80 80 80
WT mm 3.73 3.91 4.55 5.08 5.54 7.62 8.56

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5


Type SEAMLESS
ASTM A 106 Gr. B
ASTM A 106 Gr. B-Galvanized
MOC Galvanized

Ends Screwed ( SCRD ) BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4


Type Screwed ( SCRD ) Butt Weld

Rating / Sch # 3000 80 80


MOC ASTM A 105-Galvanized U.N.O ASTM A 234 Gr. WPB, Seamless U.N.O, Galvanized

Elbow ASME B 16.11 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9

Red. - ASME B 16.9


Cap ASME B 16.11 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9


Union ASME B 16.11 -

Elbowlet MSS SP 97, ASTM A 105, Galvanized MSS SP 97, ASTM A 105, Galvanized
Sockolet - -

Threadolet MSS SP 97, ASTM A 105, Galvanized MSS SP 97, ASTM A 105, Galvanized
Nipple MSS SP 95, SCH 160 MOC Same as pipe
Swage MSS SP 95, SCH 160 MSS SP 95, MOC Same as pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4


Type Screwed ( SCRD ) WN

MOC ASTM A 105-Galvanized U.N.O ASTM A 105


FACE RF- Serrated Finished 125-250AARH

STD ASME B 16.5 ASME B 16.5, Butt Welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4


MOC ASTM A 105-Galvanized U.N.O

Spectacle ASME B 16.48


MECHANICAL JOINTS DATA
Stud Bolt ASTM A193 Gr B7 (Note-2)

Hex Nuts ASTM A194 Gr 2H (Note-2)


Gasket ASME B16.21, Flat Ring, 3.175mm Rubber with maximum 60 Shore Durometer

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure

Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2g)


(-) 20 to 38 16.3 24.5

Limited by flange considering flange as the weakest


joint in piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 7) Two jackscrew, 180 degree apart shall be provided in one of the flanges for
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or all orifice flange and spectacle blind assemblies.
8) All pipe fittings other then SS piping shall be hot dip galvanized with a minimum of 763
electrogalvanized with minimum coating as per spec.
gram of galvanizing material per square meter of surface area in accordance with ASTM A
3) Spectacle blinds and spacer sizes and rating that are not 123/ASTM A 153. Pipe spool requiring welding shall be galvanized after welding. Spool shall
be of such shape and dimenssion to suite the size and shape that the galvanizing shop can
available in ASME B 16.48 shall be as per manufacturer standard.
accomodate. The spools shall be thouroughly cleaned from inside out before galvanizing.
Design shall be submitted to company for review and approval.
4) All pipe thread shall be as per ASME B 1.20.1 9) Exposed thread and piping assemblies etc. shall be coated with zinc primer or epoxy
coating after installation.
5) PMS to be read in conjuction with FS 2007 A
6) Flanged galvanized spool to be used to minimized welding at site 10) Connection between SS and GALVANIZED piping shall be flanged.
Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
11)
hexagonal nuts and washer
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECIFICATION

Piping Class Material CA Spec No Rev No. 1

A4 #150 CS-Galvanized-Note 8 1.5mm 2007A Sheet No. 72 of 106


Design Code ASME B 31.3

Service Instrument Air, Utility Air, Air start-up, Plant Air, Potable Water (For non-drinking use),Service Water, Open Drain, ATM Vent, FireWater, Foam solution.

BRANCH TABLES AS PER API RP 14E

0.5 TE LEGEND
0.75 TR TE * Threadolet/Elbowlet

1 TR TR TE W Weldolet

1.5 TR TR TR TE TE TEE Equal


RUN PIPE

2 * * * * TE TR TEE Reducing
3 * * * * * TE

4 * * * * * TR TE
0.5 0.75 1 1.5 2 3 4

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE

Tag VG 50 VG 80
Rating # 800, SCRD #150, RF,Flanged
BALL VALVE

Tag VB 50 / VB 50-F VB 86 / VB 86-F


Rating # 800, SCRD # 150, RF,Flanged

GLOBE VALVE
Tag VGL 50 VGL 80

Rating # 800, SCRD # 150, RF,Flanged

CHECK VALVE
Tag VC 50, Lift Check VC 80, Swing Check

Rating # 800, SCRD # 150, RF,Flanged


NEEDLE VALVE

Tag VN 11
Rating # 800, SCRD

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. The contractor to take

approval for use of wafer check valve during pipe routing after establishing the space constraint.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
PIPING MATERIAL SPECIFICATION

Piping Class Material CA Spec No Rev No. 1

A6 #150 SS-316L Nil 2007A Sheet No. 73 of 106


Design Code ASME B31.3

Service Turbine exhaust, Pilot gas, Ignition gas, Engine Exhaust.

PIPE DATA ASME B36.19M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.3 219.1 273.9 323.9 355.6 406.4 457.2 508 609.6
Sch 40S 40S 40S 40S 10S 10S 10S 10s 10s 10s 10s 10s 10s 10s 10s 10s

WT mm 2.77 2.87 3.38 3.68 2.77 3.05 3.05 3.4 3.76 4.19 4.57 4.78 4.78 4.78 5.54 6.35
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type Seamless EFW with 100% Radiography


MOC ASTM A 312 TP 316L A358 Gr.316L.Cl.1

Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24


Type Socket Weld Butt Weld Butt Weld

Rating / Sch # 3000 10S 10S 10S 10S 10S 10s 10s 10s 10s 10s 10s 10s
MOC ASTM A 182 Gr. F 316L ASTM A 403 Gr. WP 316L, SEAMLESS ASTM A 403 Gr. WP 316L, Welded Join factor-1 U.N.O

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9 ASME B 16.9


Union - - -
Elbowlet MSS SP 97 MSS SP 97, ASTM A 182 Gr. F 316L MSS SP 97, ASTM A 182 Gr.F 316L

Sockolet MSS SP 97 - -
Weldolet - MSS SP 97, ASTM A 182 Gr. F 316L MSS SP 97, ASTM A 182 Gr.F 316L

Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as Pipe
Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

Type SW WN

MOC ASTM A 182 Gr. F 316L


RF-Serrated Finished RF-Serrated Finished
FACE 125-250AARH 125-250AARH
ASME B16.5,
STD ASME B 16.5
Butt welding ends as per ASME 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

MOC ASTM A 182 Gr. F 316L


Spectacle ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr .B8M (Note-2)


Hex Nuts ASTM A 194 Gr. 8M (Note-2)

Gasket ASME B16.21,Flat Ring 1.58mm CNAF

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure

Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2g)


280 10.2 18.51
Limited by flange considering flange as the weakest joint in
450 4.6
piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
7) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all
1) Welded fittings shall be 100% radiographed. orifice flange.

2) All alloy steel stud bolts and nuts shall be hot dip galvanized or 8) All pipe fittings galvanized shall be hot dip galvanized with a minimum of 763 gram

electrogalvanized with minimum coating as per spec. of galvanizing material per square meter of surface area in accordance with ASTM A
123/ASTM A The spools shall be thoroughly cleaned from inside out before
3) Spectacle blinds and spacer sizes and rating that are not available in galvanizing. 153.shape and dimension to suite the size and shape that the
ASME B 16.48 shall be as per manufacturer standard. Design shall be galvanizing shop can accommodate. Pipe spool requiring welding shall be welded
after welding. Spool shall be of such that can be thouroughly cleaned from inside
submitted to company for review and approval. out before galvanizing

4) All pipe thread shall be as per ASME B 1.20.1 Exposed thread and piping assemblies etc. shall be coated with zinc primer or epoxy
9)
coating after installation.
5) PMS to be read in conjuction with FS 2007 A.
6) Flanged galvanized spool to be used to minimized welding at site. 10) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

A6 #150 SS-316L Nil 2007A Sheet No. 74 of 106

Design Code ASME B31.3

Service Turbine exhaust, Pilot gas, Ignition gas, Engine Exhaust.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S TR TE W Weldolet

3 S S TR TE TE TEE Equal

4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W TR TR TR TE

14 S S W W W W TR TR TR TE
16 S S W W W W TR TR TR TR TE

18 S S W W W W W TR TR TR TR TE
20 S S W W W W W TR TR TR TR TR TE

24 S S W W W W W W TR TR TR TR TR TE

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

Tag VG 51 VG 81
Rating #800, SW #150, RF

BALL VALVE
Tag VB 51 / VB 51-F VB 91 / VB 91-F

Rating #800, SW /SW x SCRD (NOTE-2) #150, RF

GLOBE VALVE

Tag VGL 51 VGL 81


Rating #800, SW #150, RF

CHECK VALVE
Tag VC 51, SW, Lift Check VC 91, SWING CHECK VALVE

Rating #800, SW #150, RF

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjunction with FS 2007 A

2) Use SW x SCRD valves only for Instrument, vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

B6 #300 SS-316L Nil 2007A Sheet No. 75 of 106


Design Code ASME B31.3

Service Vent Gas

PIPE DATA ASME B36.19M


Size (in) 0.5 0.75 1 1.5 2 3 4 6

O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.3


Sch 40S 40S 40S 40S 10S 10S 10S 40S

WT mm 2.77 2.87 3.38 3.68 2.77 3.05 3.05 7.11


M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type Seamless
MOC ASTM A 312 TP 316L

Ends PE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6

Type Socket Weld Butt Weld


Rating # 3000 10S 10S 10S 40S
MOC ASTM A 182 Gr. F 316L ASTM A 403 Gr. WP 316L,SEAMLESS

Elbow ASME B 16.11 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9

Reducer - ASME B 16.9


Cap ASME B 16.11 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9


Union - -

Elbowlet MSS SP 97 MSS SP 97, ASTM A 182 Gr. F 316L


Sockolet MSS SP 97 -

Weldolet - MSS SP 97, ASTM A 182 Gr. F 316L


Nipple MSS SP 95, Same as pipe MOC Same as pipe

Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type SW RF

ASTM A 182 Gr. F 316L ASTM A 182 Gr. F 316L


MOC
RF-Smooth Finished RF-Smooth Finished
FACE 125AARH 125AARH
ASME B16.5, Butt welding ends as per
ASME B 16.5
STD ASME 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6

MOC ASTM A 182 Gr. F 316L

Spectacle ASME B 16.48


MECHANICAL JOINTS DATA
Stud Bolt ASTM A 193 Gr .B8M (Note-2)

Hex Nuts ASTM A 194 Gr. 8M (Note-2)


Gasket ASME B16.20,4.5mm SS Spiral wound with CNAF Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2g)
16/38 50.6 77.5
93 43.6

204 36.2
Limited by flange considering flange as the weakest
316 31.6 joint in piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fitiing shall be 100% radiographed. 5) PMS to be read in conjuction with FS 2007 A.

2) All alloy steel stud bolts and nuts shall be hot dip galvanized or 6) Contractor to use Schedule 80 for sizes less than 1 1/2" for
electrogalvanized with minimum coating as per spec. threaded pipe and fittings.

3) Spectacle blinds and spacer size and rating that are not available 7) Two jackscrew, 180degree apart shall be provided in one of the flange for all

in ASME B 16.48 shall be as per manufacture standard. Design orifice flange.


8) Refer Section 5.1 for insulating gasket on Table of contents.
shall be submitted to company for approval.
4) All pipe thread shall be as per ASME B 1.20.1
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

B6 #300 SS-316L Nil 2007A Sheet No. 76 of 106

Design Code ASME B31.3

Service Vent Gas

BRANCH TABLES AS PER API RP 14E

≤1 T LEGEND
1.5 T T * Sockolet
RUN PIPE

2 * * T W Weldolet
3 * * TR T T TEE

4 * * TR TR T TR TEE Reducing

6 * * W TR TR TR
≤1 1.5 2 3 4 6

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


GATE VALVE

Tag VG 51 VG 82
Rating # 800, SW #300, RF

BALL VALVE
Tag VB 51 / VB 51-F VB 92

Rating # 800, SW/ SW x SCRD (Note-2) #300, RF


GLOBE VALVE

Tag VGL 51 VGL 82


Rating # 800, SW #300, RF

CHECK VALVE
Tag VC 51, Lift check VC 92, Swing check

Rating # 800, SW #300, RF


NEEDLE VALVE

Tag -
Rating -

BUTTERFLY VALVE
Tag -

Rating -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A

2) Use SW x SCRD Valves only for Instrument, Vent and Drain connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECIFICATION


Piping Class Material CA Spec No Rev No. 1
D7 #600 SS 304L NIL 2007A Sheet No. 77 of 106

Design Code ASME B 31.3

Service Methanol, Corrosion Inhibitor,Scale Inhibitor, Lean MEG

PIPE DATA ASME B36.19M


Size (in) 0.5 0.75 1 1.5 2 3 4 6

O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3


Sch 40S 40S 40S 40S 40S 40S 80S 80S

WT mm 2.77 2.87 3.38 3.68 3.91 5.49 8.56 10.97


M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type SEAMLESS
MOC ASTM A312 Gr. TP304L ASTM A312 Gr. TP304L

Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type Socket Weld Butt Weld

Rating # 3000 40S 40S 80S 80S


ASTM A403 Gr.
MOC A182 Gr.F304L WP304L, Seamless

Elbow ASME B 16.11 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9

Reducer - ASME B 16.9


Cap ASME B 16.11 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9


Union - -

Elbowlet MSS SP 97 MSS SP 97


Sockolet MSS SP 97 -

Weldolet - MSS SP 97
Nipple MSS SP 95,same as pipe MOC Same as Pipe

Swage MSS SP 95,same as pipe MSS SP 95, MOC Same as Pipe


FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type SW WN

MOC A182 Gr. F304L A182 Gr. F304L


RF-Smooth Finished, RF-Smooth Finished,
FACE
125 AARH 125 AARH
ASME B 16.5, Butt welding ends as
STD ASME B 16.5
per ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6

MOC A182 Gr.F304L


Spectacle ASME B 16.48, 125 AARH, MSS SP-6

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr B8 CI. 1 (Note-2)


Hex Nuts ASTM A 194 Gr 8 (Note-2)
Gasket Spiral wound gasket, 4.5mm THK, ASME B16.20, SS316 winding / graphite filler asbestos free, SS316 inner ring and C.S outer ring.

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)
-29 84.3 130

38 84.3
50 81.6

100 71

150 64 Limited by Flange considering flange as the weakest


joint in piping system
200 59.5

250 55.7
254 55.7

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
4) Refer Section 5.1 for insulating gasket on Table of contents.
1) Welded fittings shall be 100% radiographed.
5) PMS to be read in conjuction with FS 2007 A
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or
6) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
electrogalvanized with minimum coating as per spec.
hexagonal nuts and washer

3) Spectacle blinds and spacer sizes and rating that are not available in 7) All pipe thread shall be as per ASME B 1.20.1

ASME B 16.48 shall be as per manufacturer standard. Design shall be

submitted to company for review and approval.


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECIFICATION

Piping Class Material CA Spec No Rev No. 1


D7 #600 SS 304L NIL 2007A Sheet No. 78 of 106

Design Code ASME B 31.3

Service Methanol, Corrosion Inhibitor,Scale Inhibitor, Lean MEG

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1 - 1.5 TR TE S Threadolet/Elbowlet
RUN PIPE

2 S S TE W Weldolet
3 S S TR TE TE TEE Equal

4 S S TR TR TE TR TEE REDUCING

6 S S W TR TR TE

≤1 1 - 1.5 2 3 4 6

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6

GATE VALVE
Tag VG 171 VG 372

Rating #800,SW #600,RF

BALL VALVE
Tag VB 171 / VB 171-F VB 372 / VB 372-F

Rating #800, SW/ SW x SCRD (Note-2) #600,RF


GLOBE VALVE

Tag VGL 171 VGL 372


Rating #800,SW #600,RF

CHECK VALVE
Tag VC 171 VC 372

Rating #800,SW #600,RF

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Use SW x SCRD Valves only for Instrument, Vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


E7 #900 SS 304L Nil 2007A Sheet No. 79 of 106

Design Code ASME B 31.3

Service Scale Inhibitor, Corrosion Inhibitor, Methanol, Lean MEG

PIPE DATA ASME B36.19M

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14


O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.1 323.9 355.6

Sch 40S 40S 40S 40S 40S 40S 80S 80S - - - -


WT mm 2.77 2.87 3.38 3.68 3.91 5.49 8.56 10.97 14.27 18.26 21.44 22.23

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
EFW with 100%
SEAMLESS
Type Radiography

MOC ASTM A312 Gr. TP304L ASTM A 358 Gr.304L CL.1

Ends PE BE
FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14


Type Socket weld Butt Weld

Rating #6000 40S 40S 80S 80S 14.27 18.26 21.44 22.23
MOC A182 Gr.F304L ASTM A403 Gr.WP304L, Seamless ASTM A403 Gr.WP304L, Welded
Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9

Tee ASME B 16.11 ASME B 16.9 ASME B 16.9


Reducer - ASME B 16.9 ASME B 16.9

Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9 ASME B 16.9

Union - - -
Elbowlet MSS SP 97 MSS SP 97 MSS SP 97

Sockolet MSS SP 97 - -
Weldolet - MSS SP 97 MSS SP 97

Nipple MSS SP 95,same as pipe MOC Same as pipe MOC Same as pipe
Swage MSS SP 95,same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14

Type SW WN
MOC ASTM A182 Gr. F304L ASTM A182 Gr. F304L

FACE RTJ (Note-7) RTJ (Note-7)


STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14

MOC ASTM A182 Gr. F304L


Spectacle ASME B 16.48 Spacer and Paddle blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr B8 CI. 1 (Note-2) ASTM A 193 Gr B8 CI. 1 (Note-2)
Hex Nuts ASTM A 194 Gr 8 (Note-2) ASTM A 194 Gr 8 (Note-2)
Gasket ASME B 16.20 OCT ring of SS304L with Max HARDNESS 120.BHN

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2g)

-29 156.2 150


38 156.2

50 153.2 Limited by flange considering flange as the weakest


joint in piping system
65 150.1

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
6) Gasket contact surface shall have maximum roughness of 63 AARH.
1) Welded fittings shall be 100% radiographed.
7) Minimum RTJ groove hardness shall be 120 BHN.
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or
8) Octagonal (OCT) ring shall be Hot Dip Galvanized/ electro-galvanized.
electrogalvanized with minimum coating as per spec.
9) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
3) Spectacle blinds and spacer sizes and rating that are not available in
hexagonal nuts and washer
ASME B 16.48 shall be as per manufacturer standard. Design shall be
10) Refer Section 5.1 for insulating gasket on Table of contents.
submitted to company for review and approval.
4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


E7 #900 SS 304L Nil 2007A Sheet No. 80 of 106
Design Code ASME B 31.3

Service Scale Inhibitor(SC), Corrosion Inhibitor(CC), Methanol(ME), Lean MEG

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1 - 1.5 TR TE S Sockolet
2 S TR TE W Weldolet

3 S S TR TE TE TEE Equal
RUN PIPE

4 S S TR TR TE TR TEE REDUCING

6 S S W TR TR TE
8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W W TR TR TE

14 S S W W W W W TR TR TE
≤1 1 - 1.5 2 3 4 6 8 10 12 14

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE
Tag VG 571 VG 473

Rating #1500,SW #900, RTJ

BALL VALVE
Tag Use Gate Valve VG 571 VB 473 / VB 473-F
Rating #1500,SW #900, RTJ

GLOBE VALVE
Tag VGL 571 VGL 473

Rating #1500,SW #900, RTJ


CHECK VALVE

Tag VC 571 VC 473


Rating #1500,SW #900, RTJ

NEEDLE VALVE
Tag -

Rating -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve

shall be subjected to company approval after establishing the space constraint study.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
F7 #1500 SS 304L Nil 2007A Sheet No. 81 of 106

Design Code ASME B 31.3

Service Scale inhibitor, Corrosion inhibitor, Lean MEG, Methanol

PIPE DATA ASME B36.19M


Size (in) 0.5 0.75 1 1.5 2 3 4

O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3


Sch 40S 40S 40S 80S - - -

WT mm 2.77 2.87 3.38 5.08 8.74 11.13 13.49


M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type SEAMLESS
MOC ASTM A312 Gr. TP304L

Ends BE BE
FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4


Type Butt Weld

Rating 40S 40S 40S 80S 40s 40s 80s


MOC A182 Gr.F304L ASTM A403 Gr.WP304L, Seamless

Elbow ASME B 16.9 ASME B 16.9


Tee ASME B 16.9 ASME B 16.9

Reducer ASME B 16.9 ASME B 16.9


Cap ASME B 16.9 ASME B 16.9

Coupling ASME B 16.9 ASME B 16.9

Plug ASME B 16.9 ASME B 16.9


Union - -

Elbowlet MSS SP 97 MSS SP 97


Sockolet MSS SP 97 -
Weldolet - MSS SP 97

Nipple MSS SP 95,same as pipe MOC Same as pipe


Swage MSS SP 95,same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4


Type WN WN

MOC ASTM A182 Gr. F304L ASTM A182 Gr. F304L


FACE RTJ(Note-7) RTJ(Note-7)

STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4


MOC ASTM A182 Gr. F304L

Spectacle ASME B 16.48, RF 125 AARH

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr B8 CI. 1 ASTM A 193 Gr B8 CI. 1


Hex Nuts ASTM A 194 Gr 8 ASTM A 194 Gr 8
ASME B 16.20 OCT ring of SS304L with Max HARDNESS 120.BHN
Gasket

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)

-29 156.2 262.5


65 175

Limited by flange considering flange as the weakest


joint in piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 6) Gasket contact surface shall have maximum roughness of 63 AARH.

2) All alloy steel stud bolts and nuts shall be hot dip glavanized or 7) Minimum RTJ groove hardness shall be 120 BHN.

electrogalvanized with minimum coating as per spec. 8) Octagonal (OCT) ring shall be Hot Dip Galvanized/ electro-galvanized.
9) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy hexagonal
3) Spectacle blinds and spacer sizes and rating that are not available
nuts and washer
in ASME B 16.48 shall be as per manufacturer standard. Design
10) Refer Section 5.1 for insulating gasket on Table of contents.
shall be submitted to company for review and approval.

4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


F7 #1500 SS 304L Nil 2007A Sheet No. 82 of 106

Design Code ASME B 31.3

Service Scale inhibitor, Corrosion inhibitor, Lean MEG, Methanol

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1 - 1.5 TR TE S Threadolet/Elbowlet
RUN PIPE

2 S S TE W Weldolet
3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE REDUCING

6 S S W TR TR TE

≤1 1 - 1.5 2 3 4 6

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6

GATE VALVE
Tag VG 571 VG 573

Rating #1500, SW #1500, RTJ

BALL VALVE
Tag Use Gate Valve VG 571 VB 573 / VB 573-F

Rating #1500, SW #1500, RTJ


GLOBE VALVE

Tag VGL 571 VGL 573


Rating #1500, SW #1500, RTJ
CHECK VALVE

Tag VC 571 VC 573

Rating #1500, SW #1500, RTJ

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

G7 #2500 SS 304L Nil 2007A Sheet No. 83 of 106


Design Code ASME B 31.3

Service Scale inhibitor, Corrosion inhibitor, Lean MEG, Methanol

PIPE DATA ASME B36.19M

Size (in) 0.5 0.75 1 1.5 2 3 4


O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3

Sch 80S - - - - - -
WT mm 3.74 5.56 6.35 10.15 11.07 15.24 19.05

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5


Type SEAMLESS

MOC ASTM A312 Gr. TP304L


Ends BE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4

Type Butt Weld


Rating 80S 5.56 6.35 10.15 11.07 15.24 19.05

MOC A182 Gr.F304L ASTM A403 Gr.WP304L, Seamless


Elbow ASME B 16.9 ASME B 16.9

Tee ASME B 16.9 ASME B 16.9


Reducer ASME B 16.9 ASME B 16.9

Cap ASME B 16.9 ASME B 16.9

Coupling ASME B 16.9 ASME B 16.9


Plug ASME B 16.9 ASME B 16.9

Union - -
Elbowlet MSS SP 97 MSS SP 97
Sockolet MSS SP 97 -

Weldolet - MSS SP 97
Nipple MSS SP 95,same as pipe MOC Same as pipe
MSS SP 95, MOC Same as
Swage MSS SP 95,same as pipe
pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4

Type WN WN
MOC ASTM A182 Gr. F304L ASTM A182 Gr. F304L

FACE RTJ, (Note-7) RTJ, (Note-7)


STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4
MOC ASTM A182 Gr. F304L

Spectacle ASME B 16.48, RF 125 AARH

MECHANICAL JOINTS DATA


Stud Bolt ASTM A 193 Gr B8 CI. 1 ASTM A 193 Gr B8 CI. 1

Hex Nuts ASTM A 194 Gr 8 ASTM A 194 Gr 8


Gasket ASME B 16.20 OCT ring of SS304L with Max HARDNESS 120.BHN

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)

-29 156.2 472.5


65 315

Limited by flange considering flange as the weakest


joint in piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
6) Gasket contact surface shall have maximum roughness of 63 AARH.
1) Welded fittings shall be 100% radiographed.
7) Minimum RTJ groove hardness shall be 120 BHN.
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or
8) Octagonal (OCT) ring shall be Hot Dip Galvanized/ electro-galvanized.
electrogalvanized with minimum coating as per spec.
9) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy hexagonal
3) Spectacle blinds and spacer sizes and rating that are not available in
nuts and washer
ASME B 16.48 shall be as per manufacturer standard. Design shall be
10) Refer Section 5.1 for insulating gasket on Table of contents.
submitted to company for review and approval.
4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

G7 #2500 SS 304L Nil 2007A Sheet No. 84 of 106


Design Code ASME B 31.3

Service Scale inhibitor, Corrosion inhibitor, Lean MEG, Methanol

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1 - 1.5 TR TE S Threadolet/Elbowlet
RUN PIPE

2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE REDUCING

6 S S W TR TR TE

≤1 1 - 1.5 2 3 4 6

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


GATE VALVE
Tag VG 671 VG 673
Rating #2500, RTJ #2500, RTJ
BALL VALVE
Tag Use Gate Valve, VG 671 VB 673 / VB 673-F
Rating #2500, RTJ #2500, RTJ
GLOBE VALVE
Tag VGL 671 VGL 673
Rating #2500, RTJ #2500, RTJ
CHECK VALVE

Tag VC 671 VC 673


Rating #2500, RTJ #2500, RTJ

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

A8 #150 CS-Galvanized 3mm 2007A Sheet No. 85 of 106


Design Code ASME B 31.3

Service Over Board Lines, FireWater(AboveGround),Potable Water(Aboveground), Utility water, Sewer, Potable water.

PIPE DATA ASME B 36.10M

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18


O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2

Sch XXS 160 160 160 160 80 80 80 STD STD STD STD STD STD
WT mm 7.47 5.56 6.35 7.14 8.74 7.62 8.56 10.97 8.18 9.27 9.53 9.53 9.53 9.53
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type SEAMLESS LSAW with 100% Radiography


MOC ASTM A 106 Gr.B Galvanized ASTM A 106 Gr.B Galvanized API 5L Gr.B + Galvanized

Ends Screwed (SCRD) BE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18
Type Screwed (SCRD) BUTT WELD
Rating / Sch #6000 80 80 80 STD STD STD STD STD STD
ASTM A 234 Gr. WPB, Galvanized
MOC ASTM A 105 Galvanized U.N.O ASTM A 234 Gr. WPB, Galvanized Seamless U.N.O
Welded U.N.O
Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9
Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9 ASME B 16.9


Union ASME B 16.11 - -
MSS SP 97, ASTM A 105,
Elbowlet MSS SP 97, ASTM A 105, Galvanized MSS SP 97, ASTM A 105, Galvanized
Galvanized
Sockolet - - -
MSS SP 97, ASTM A 105,
Threadolet MSS SP 97, ASTM A 105, Galvanized MSS SP 97, ASTM A 105, Galvanized
Galvanized
Nipple MSS SP 95, SCH XXS MOC Same as pipe MOC Same as pipe

Swage MSS SP 95, SCH XXS MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18

Type Screwed (SCRD) WN


MOC ASTM A 105 ASTM A 105
RF-Serrated Finished RF-Serrated Finished
FACE
125-250AARH 125-250AARH
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18


MOC ASTM A 105
Spectacle ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr. B7 (Note-2)


Hex Nuts ASTM A 194 Gr. 2H (Note-2)

Gasket ASME B16.21, Flat Ring 1.58mm CNAF


PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
2
Temp.,Deg C Pressure, Kg/cm Pressure (kg/cm2g)
(-) 20 to 38 20 34

93 18.3
149 16.2
Limited by flange considering flange as the weakest
204 14.1 joint in piping system
260 11.9

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or orifice flange and specified flange and spectacle blind assemblies.

electrogalvanized with minimum coating as per spec. 7) Weld Joint Factor for welded pipe shall be as per ASME B 31.3
3) Spectacle blinds and spacer sizes and rating that are not available in 8) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2)
ASME B 16.48 shall be as per manufacturer standard. Design shall be heavy hexagonal nuts and washer.
submitted to company for review and approval.
9) Refer Section 5.1 for insulating gasket on Table of contents.
4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


A8 #150 CS-Galvanized 3mm 2007A Sheet No. 86 of 106

Design Code ASME B 31.3

Service Over Board Lines, FireWater(AboveGround),Potable Water(Aboveground), Utility water, Sewer, Potable water.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1 - 1.5 TR TE * Threadolet / Elbowlet


2 * * TE W Weldolet

3 * * TR TE TE TEE Equal
4 * * TR TR TE TR TEE Reducing
RUN PIPE

6 * * * TR TR TE
8 * * * W TR TR TE

10 * * * W W TR TR TE

12 * * * W W TR TR TR TE
14 * * * W W W TR TR TR TE

16 * * * W W W TR TR TR TR TE
18 * * * W W W W TR W TR TR TE

≤1 1 - 1.5 2 3 4 6 8 10 12 14 16 18

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24


GATE VALVE
Tag VG 41-A VG 61-G, FLANGED
Rating #800,SCRD #150,RF

BALL VALVE

Tag VB 42 / VB 42-F VB 61-G / VB 61-G-F

Rating #800,SCRD #150,RF


GLOBE VALVE

Tag VGL 42-A, VGL 60-G


Rating #800,SCRD #150,RF

CHECK VALVE
Tag VC 41-A,Lift Check VC 85, Wafer Check, NOTE-1

Rating #800,SCRD #150,RF


NEEDLE VALVE
Tag VN 8

Rating #800,SCRD

BUTTERFLY VALVE
Tag VBF1-G (WAFER)
Rating #150,RF

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) Wafer check valve to be avoided as far as possible; unless the available space constraint
does not allow normal check valve. The contractor to take approval for use of wafer check

valve during pipe routing after establishing the space constraint.

2) Wafer type butterfly valve may be used only in firewater ( clean water) service.
3) PMS to be read in conjuction with FS 2007 A

4) Exposed thread and piping assemblies etc. Shall be coated with zinc primer or epoxy coating after installation
5) Flanged galvanized spool to be used to minimized welding at site

6) All pipe fittings galvanized shall be hot dip galvanized with a mimimum of 763 gram of galvanized material pre square meter of surface area in accordance
with ASTM A 123/ASTM A 153. Pipe spool requireing welding shall be welded after welding. Spool shall be such shape and dimensions to suite the size

and shape that the galvanized shop can accommodate. Contractor to ensure of the spools such that can be thouroughly cleaned from inside out before
galvanizing.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


A9 #150 SS 316 NIL 2007A Sheet No. 87 of 106
Design Code ASME B 31.3

Service Lube Oil, Seal Oil and Chemical

PIPE DATA ASME B36.19M

Size (in) 0.5 0.75 1 1.5 2 3 4 6


O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28

Sch 40S 40S 40S 40S 10S 10S 10S 10S


WT mm 2.77 2.87 3.38 3.68 2.77 3.05 3.05 3.4

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
Type SEAMLESS

MOC ASTM A 312 TP 316

Ends PE BE
FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6

Type Socket Weld Butt Weld


Rating / Sch #3000 10S 10S 10S 10S

MOC ASTM A 182 F 316 U.N.O ASTM A 403 Gr. WP 316 Seamless
Elbow ASME B 16.11 ASME B 16.9

Tee ASME B 16.11 ASME B 16.9


Reducer - ASME B 16.9

Cap ASME B 16.11 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9

Union - -
Elbowlet MSS SP 97 MSS SP 97, ASTM A 182 F316

Sockolet MSS SP 97 -
Weldolet - MSS SP 97, ASTM A 182 F316

Nipple MSS SP 95, Same as pipe MOC Same as pipe


Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type SW Lap Joint (LJ)

MOC ASTM A 182 F 316 Stub end A182 F316 + ASTM A 105 Backing flange (while connecting to FF flange use Slip - on (SO), FF, 316 flange

FF, Serrated Finished FF, Serrated Finished


FACE
125-250AARH 125-250AARH
STD ASME B 16.5 ASME B16.5, Butt welding ends as per ASME B16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6

MOC ASTM A 182 F 316


Spectacle ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr .B8M (Note-2)


Hex Nuts ASTM A 194 Gr. 8M (Note-2)

Gasket ASME B16.20, 5mm Spiral wound with CNAF Filler


PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
2
Temp ( °C) Pressure, (kg/cm ) Pres, Kg/cm2g
16/38 19.3 29.9

93 16.87
204 13.7 Limited by flange considering flange as the weakest joint in piping
system
454 4.6

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fittings shall be 100% radiographed. 6) Contractor use Schedule 80 for sizes less than 1 1/2'' for threaded pipe and fittings
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or 7) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all

electrogalvanized with minimum coating as per spec. orifice flange and specified flange and spectacle blind assemblies.
3) Spectacle blinds and spacer sizes and rating that are not 8) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
available in ASME B 16.48 shall be as per manufacturer standard
9) Refer Section 5.1 for insulating gasket on Table of contents.
Design shall be submitted to company for review and approval.

4) All pipe thread shall be as per ASME B 1.20.1


5) PMS to be read in conjuction with FS 2007 A
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


A9 #150 SS 316 NIL 2007A Sheet No. 88 of 106

Design Code ASME B 31.3

Service Lube Oil, Seal Oil and Chemical

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.25 - 1.5 TR TE S Sockolet
RUN PIPE

2 S S TE W Weldolet
3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE
≤1 1.5 2 3 4 6

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

GATE VALVE
Tag VG 51 VG 81

Rating #800, SW #150, RF


BALL VALVE

Tag VB 51 / VB 51-F VB 91 / VB 91-F

Rating #800, SW / SW x SCRD (NOTE-2) #150, RF


GLOBE VALVE

Tag VGL 51 VGL 81


Rating #800, SW #150, RF

CHECK VALVE
Tag VC 51, Lift Check VC 91, Swing Check
Rating #800, SW #150, RF

NEEDLE VALVE
Tag VN 51

Rating #800,SW

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A

2) Use SW x SCRD valves only for Instrument, Drain and Vent connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


D9 #600 SS-316 Nil 2007A Sheet No. 89 of 106

Design Code ASME B31.3

Service Lube Oil, Seal Oil,Wet HC Gas and Chemical

PIPE DATA ASME B36.19M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.1 323.9 355.6 406.4 457.2 508 609.6
Sch 80S 80S 80S 80S 80S 80S 80S 80S 80S 80S - - - - - -
WT mm 3.73 3.91 4.55 5.08 5.54 7.62 8.56 10.97 12.7 12.7 14.28 19.05 21.44 23.83 25.4 30.96

M.T (%) 12.5


Type Seamless EFW with 100% radiography

MOC ASTM A 312 Gr.TP 316 ASTM A 358 Gr.TP 316 CL.1

Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24


Type Socket Weld Butt Weld

Rating # 3000 80S 80S 80S 80S 80S 80S 14.28 19.05 21.44 23.83 25.4 30.96
MOC ASTM A 182 Gr. F 316 ASTM A 403 Gr. WP 316, SEAMLESS ASTM A 403 Gr. WP 316, WELDED 100% RT

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9 ASME B 16.9

Union - - -
Elbowlet MSS SP 97 MSS SP 97, ASTM A 182 Gr. F 316 MSS SP 97, ASTM A 182 Gr. F 316

Sockolet MSS SP 97,ASTM A 182 Gr. F 316 - -


Weldolet - MSS SP 97, ASTM A 182 Gr. F 316 MSS SP 97, ASTM A 182 Gr. F 316

Nipple MSS SP 95,same as pipe MOC Same as pipe MOC Same as pipe
Swage MSS SP 95,same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

Type SW WN

MOC ASTM A 182 Gr. F 316 ASTM A 182 Gr. F 316


RF, Smooth Finished RF, Smooth Finished,
FACE
125 AARH 125 AARH

STD ASME B 16.5 ASME B16.5, Butt welding ends as per ASME 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

MOC ASTM A 182 Gr. F 316 ASTM A 182 Gr. F 316


Spectacle ASME B 16.48 ASME B 16.48 (PADDLE BLIND AND SPACER)

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr. B8M


Hex Nuts ASTM A 194 Gr. 8M
Gasket ASME B16.20, 5mm Spiral wound with CNAF Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure

Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2)


-29 101.2 155
38 101.2
Limited by flange considering flange as the weakest
50 98.1
joint in piping system
100 86

150 78.5

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Welded fitiing shall be 100% radiographed. 6) Minimum size shall be 0.75 inch for piping other than air, instrument water and
2) All alloy steel stud bolts and nuts shall be hot dip galvanized or manufacture's standard piping.
7) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy hexagonal
electrogalvanized with minimum coating as per spec.
nuts and washer
3) Spectacle blinds and spacer size and rating that are not available Socket-weld-end valves with non-metallic seats or seals shall be provided with
in ASME B 16.48 shall be as per manufacture standard 8) 80mm long nipples having materials and thickness equivalent to those specified in
the relevant piping specifications
Design shall be submitted to company for approval.
9) Carbon steel studs and nuts shall be hot dip spun galvanized in accordance with ASTM
4) All pipe thread shall be as per ASME B 1.20.1
A153.Nuts shall be heavy hexagon semi-finished.
5) PMS to be read in conjuction with FS 2007 A.
10) Contractor to use Schedule 80 for sizes less than 1 1/2" for threaded pipe and fittings
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
D9 #600 SS-316 Nil - Sheet No. 90 of 106

Design Code ASME B31.3

Service Lube Oil, Seal Oil,Wet HC Gas and Chemical

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1 - 1.5 TR TE S Sockolet

2 S S TE W Weldolet
3 S S TR TE TE TEE Equal

4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE
10 S S W W W TR TR TE

12 S S W W W TR TR TR TE
14 S S W W W W TR TR TR TE

16 S S W W W W TR TR TR TR TE
18 S S W W W W W TR TR TR TR TE

20 S S W W W W W TR TR TR TR TR TE
24 S S W W W W W W TR TR TR TR TR TE

30 S S W W W W W W W W TR TR TR TR

≤1 1 - 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

GATE VALVE
Tag VG-51 VG 92

Rating #800, SW #600, RF

BALL VALVE
Tag VB-51 / VB 51-F VB 92 A / VB 92 A-F

Rating #800, SW / SW x SCRD #600, RF


GLOBE VALVE

Tag VGL-51 VGL-92 A


Rating #800, SW #600, RF

CHECK VALVE
Tag VC-51, LIFT CHECK VC-92 A, SWING CHECK

Rating #800, SW #600, RF


NEEDLE VALVE

Tag
Rating

BUTTERFLY VALVE
Tag

Rating

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A

2) Use SW x SCRD Valves only for Instrument, Vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECIFICATION


Piping Class Material CA Spec No Rev No. 1

A22 #150 SS 316L NIL 2007A Sheet No. 91 of ##


Design Code ASME B 31.3

Service Methanol, Lean MEG , Corrosion Inhibitor ,Scale Inhibitor, Foam Concentrate.

PIPE DATA ASME B36.19M

Size (in) 0.5 0.75 1 1.5 2 3 4 6


O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

Sch 40S 40S 40S 40S 10S 10S 10S 10S


WT mm 2.77 2.87 3.38 3.68 2.77 3.05 3.05 3.4
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type SEAMLESS
MOC ASTM A 312 Gr. TP316L ASTM A 312 Gr. TP316L

Ends PE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6

Type Socket Weld Butt Weld


Rating # 3000 10S 10S 10S 10S

MOC A182 Gr.F316L


ASTM A403 Gr.WP 304L, Seamless

Elbow ASME B 16.11 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9

Reducer - ASME B 16.9

Cap ASME B 16.11 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9

Union - -
Elbowlet MSS SP 97 MSS SP 97

Sockolet MSS SP 97 -
Weldolet - MSS SP 97

Nipple MSS SP 95, Same as pipe MOC Same as Pipe


Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as Pipe

FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type SW WN

MOC A182 Gr.F316L A182 Gr.F316L


RF-Serrated Finished RF-Serrated Finished
FACE
125 -250 AARH 125 -250 AARH
ASME B 16.5, Butt welding ends as
STD ASME B 16.5
per ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6

MOC A182 Gr.F316L

Spectacle ASME B16.48


MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr B8M


Hex Nuts ASTM A 194 Gr 8M

Gasket 5mm THK, ASME B16.20 SS Spiral wound with Graphite Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2g)

-29 15.9 27
50 15.3

100 13.3
Limited by Flange considering flange as the weakest
150 12 joint in piping system
200 11.2

250 10.5

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 5) Two jackscrew, 180 degree apart shall be provided in one of the flanges

2) Spectacle blinds and spacer sizes and rating that are not for all orifice flange and spectacle blind assemblies.
available in ASME B 16.48 shall be as per manufacturer standard. 6) Exposed thread and piping assemblies etc. shall be coated with zinc

Design shall be submitted to company for review and approval. primer or epoxy coating after installation.

3) All pipe thread shall be as per ASME B 1.20.1 7) Flange bolting shall be a full threaded alloy steel stud bolt, each with two
4) PMS to be read in conjuction with FS 2007 A (2) heavy hexagonal nuts and washer
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECIFICATION

Piping Class Material CA Spec No Rev No. 1


A22 #150 SS316L NIL 2007A Sheet No. 92 of 106

Design Code ASME B 31.3

Service Methanol, Lean MEG , Corrosion Inhibitor ,Scale Inhibitor, Foam Concentrate.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.25- 1.5 TR TE S Sockolet
RUN PIPE

2 S S TE W Weldolet
3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE

≤1 1.5 2 3 4 6

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6

GATE VALVE
Tag VG 131 VG 151

Rating #800,SW #150,RF

BALL VALVE
Tag VB 131 / VB 131-F VB 151 / VB 151-F

Rating #800,SW/SWxSCRD (Note-2) #150,RF


GLOBE VALVE

Tag VGL 131 VGL 151


Rating #800,SW #150,RF
CHECK VALVE

Tag VC 131 VC 151


Rating #800,SW #150,RF

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Use SW x SCRD Valves only for Instrument, Vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 0

PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


D22 #600 SS-316L Nil 2007A Sheet No. 93 of 106

Design Code ASME B31.3

Service Chemical,Process gas.

PIPE DATA ASME B36.19M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.1 323.9 355.6 406.4 457.2 508 609.6
Sch 40S 40S 40S 80S 40S 40S 40S 80S 80S 80S - - - - - -

WT mm 2.77 2.87 3.38 5.08 3.91 5.49 6.02 10.97 12.7 12.7 14.27 14.27 17.48 19.05 21.44 25.4
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type Seamless EFW with 100% radiography

MOC ASTM A 312 Gr.TP 316L ASTM A 358 Gr.316L CL.1

Ends PE BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24


Type Socket Weld Butt Weld

Rating # 3000 #6000 40S 40S 40S 80S 12.7 12.7 14.27 14.27 17.48 19.05 21.44 25.4
MOC ASTM A 182 Gr. F 316L ASTM A 403 Gr. WP 316L,SEAMLESS ASTM A 403 Gr. WP 316L,WELDED 100% RT

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9


Plug ASME B 16.11 ASME B 16.9 ASME B 16.9

Union
Elbowlet MSS SP 97 MSS SP 97, ASTM A 182 Gr. F 316L MSS SP 97, ASTM A 182 Gr. F 316L

Sockolet MSS SP 97,ASTM A 182 Gr. F 316L - -


Weldolet - MSS SP 97, ASTM A 182 Gr. F 316L MSS SP 97, ASTM A 182 Gr. F 316L

Nipple MSS SP 95 MOC Same as pipe MOC Same as pipe


Swage MSS SP 95 MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe

FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

Type SW WN

MOC ASTM A 182 Gr. F 316L ASTM A 182 Gr. F 316L


RF, Serrated Finished RF, Serrated Finished
FACE
125-250 AARH 125-250 AARH

STD ASME B 16.5 ASME B16.5, Butt welding ends as per ASME 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
MOC ASTM A 182 Gr. F 316L ASTM A 182 Gr. F 316L

Spectacle ASME B 16.48 ASME B 16.48(PADDLE BLIND AND SPACER)

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr .B7 (Note-2) ASTM A 193 Gr .B7 (Note-2)
Hex Nuts ASTM A 194 Gr. 2H (Note-2) ASTM A 194 Gr. 2H (Note-2)
Gasket 5mm THK, ASME B16.20 SS Spiral wound with Graphite Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2g)
16/38 84.4 126.6

93 71.38
Limited by flange considering flange as the weakest
joint in piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fitiing shall be 100% radiographed. 6) Contractor use schedule 80 for size less than 1 1/2" for threaded pipe and fittings.

2) All alloy steel stud bolts and nuts shall be hot dip galvanized or
7) Minimum size shall be 0.75 inch forpiping other than air, instrument water and
electrogalvanized with minimum coating as per spec.
manufacturer's standard piping.

3) Spectacle blinds and spacer size and rating that are not available in 8) Contractor to use Schedule 80 for sizes less than 1 1/2" for threaded pipe

ASME B 16.48 shall be as per manufacture standard. Design shall be and fittings
submitted to company for approval.
9) Refer Section 5.1 for insulating gasket on Table of contents.
4) All pipe thread shall be as per ASME B 1.20.1

5) PMS to be read in conjuction with FS 2007 A.


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 0

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
D22 #600 SS-316L Nil 2007A Sheet No. 94 of 106
Design Code ASME B31.3

Service Chemical,Process gas.

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.5 TR TE S Sockolet

2 S TR TE W Weldolet
3 S TR TR TE TE TEE Equal
4 S S TR TR TE TR TEE REDUCING

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE
10 S S W W W TR TR TE

12 S S W W W W TR TR TE
14 S S W W W W W TR TR TE

16 S S W W W W W W TR TR TE
18 S S W W W W W W W TR TR TE

20 S S W W W W W W W TR TR TR TE
24 S S W W W W W W W TR TR TR TR TE

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

GATE VALVE
Tag VG-131 VG-251

Rating #800, SW #600, RF

BALL VALVE
Tag VB-131 / VB 131-F VB-258 / VB 258-F

Rating #800, SW/ SW x SCRD (Note-2) #600, RF


GLOBE VALVE

Tag VGL-131 VGL-255


Rating #800, SW #600, RF
CHECK VALVE

Tag VC-131, LIFT CHECK VC-255, SWING CHECK

Rating #800, SW #600, RF


NEEDLE VALVE

Tag
Rating

BUTTERFLY VALVE
Tag

Rating

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Use SW x SCRD Valves only for Instrument, Vent and Drain Connections.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


G22 #2500 SS 316L NIL 2007A Sheet No. 95 of 106

Design Code ASME B 31.3

Service Corrosion inhibitor, Scale inhibitor, Methanol, Oxygen scavenger, Biocide

PIPE DATA ASME B36.19M

Size (in) 0.5 0.75 1 1.5 2 3 4 6


O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

Sch 80S - - - - - - -
WT mm 3.73 5.56 6.35 8.74 11.13 15.24 19.05 28.575

M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
Type SEAMLESS

MOC ASTM A312 TP 316L


Ends BE

FITTING DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6


Type Butt Weld

Rating / Sch 80S 5.56 6.35 8.74 11.13 15.24 19.05 28.575

MOC ASTM A 182 Gr. F316L ASTM A 403 WP 316L,Seamless

Elbow ASME B 16.9 ASME B 16.9

Tee ASME B 16.9 ASME B 16.9


Reducer ASME B 16.9 ASME B 16.9

Cap ASME B 16.9 ASME B 16.9

Coupling ASME B 16.9 ASME B 16.9

Plug ASME B 16.9 ASME B 16.9


Union - -

Elbowlet MSS SP 97 MSS SP 97

Sockolet - -

Weldolet - MSS SP 97

Nipple MSS SP 95, Same as pipe MOC Same as pipe

Swage MSS SP 95, Same as pipe MSS SP 95, Same as pipe

FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6

Type WN WN
MOC ASTM A 182 Gr. F316L ASTM A 182 Gr. F316L

FACE RTJ RTJ


ASME B 16.5, Butt welding ends as
STD ASME B 16.5
per ASME B 16.25
SPECTACLE BLIND/SPACER BLINDS DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6

MOC ASTM A 240 GR.316L

Spectacle ASME B 16.48 Spacer and blind as per ASME B 16.48


MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr. B8M


Hex Nuts ASTM A 194 Gr. 8M

Gasket ASME B 16.20 OCT ring of SS316L Iron with Max HARDNESS 120 BHN
PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2)
(-)20 to 38 433.9 650.85

50 425.9

100 396 Limited by flange considering flange as the weakest


joint in piping system
150 383
200 372.2

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for

2) All alloy steel stud bolts and nuts shall be hot dip galvanized or all orifice flange and WNRTJ flanges above 3'' size and specified spectacle
electrogalvanized with minimum coating as per spec. 7) Weld Joint Factor for welded pipe shall be as per ASME B 31.3

3) Spectacle blinds and spacer sizes and rating that are not available in 8) Gasket Contact Surface shall have maximum roughness of 63 AARH.
ASME B 16.48 shall be as per manufacturer standard. Design shall be 9) Octagonal (OCT) ring shall be hot Dip Galvanized or electrogalvanized.

submitted to company for review and approval. 10) In case calculated thickness is more than thickness of schedule of XXS for small

4) All pipe thread shall be as per ASME B 1.20.1 bore piping (1/2''), reduce MT and use XXS only.

5) PMS to be read in conjuction with FS 2007 A 11) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


G22 #2500 SS 316L NIL 2007A Sheet No. 96 of 106

Design Code ASME B 31.3

Service Corrosion inhibitor, Scale inhibitor, Methanol, Oxygen scavenger, Biocide

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.5 TR TE S Threadolet/Elbowlet
RUN PIPE

2 W W TE W Weldolet
3 W W TR TE TE TEE Equal
4 W W TR TR TE TR TEE REDUCING

6 W W W TR TR TE
≤1 1.5 2 3 4 6

BRANCH PIPE

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE

Tag VG 179 VG 179A, FLANGED


Rating #2500, RTJ #2500, RTJ

BALL VALVE

Tag Use Gate valve, VG 179 VB 179A / VB 179A-F


Rating #2500, RTJ #2500, RTJ

GLOBE VALVE
Tag VGL 179 VGL 179A

Rating #2500, RTJ #2500, RTJ


CHECK VALVE
Tag VC 179, Lift Check -

Rating #2500, RTJ -


NEEDLE VALVE

Tag VN 17 -

Rating #2500, RTJ -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

A23 #150 DSS-NACE NIL 2007A Sheet No. 97 of 106


Design Code ASME B 31.3 and other applicable Code NACE-MR-01-75/ISO-15156-1/2/3

Service Corrosive hydrocarbon service- Sour Liquid and Vapour

PIPE DATA ASME B36.19M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 559 610
Sch 40S 40S 40S 40S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S

WT mm 2.77 2.87 3.38 3.68 2.77 3.05 3.05 3.4 3.76 4.19 4.57 4.78 4.78 4.78 5.54 5.54 6.35
M.T (%) 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5

Type SEAMLESS Welded (longitudinally) with 100% Radiography


MOC ASTM A 790 Gr. S 32205

Ends PE BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

Type Socket Weld Butt Weld


Rating / Sch #3000 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S
MOC ASTM A 182 Gr. F60 ASTM A 815 Gr. WP-S U.N.S 32205 ASTM A 815 Gr. WP-WX U.N.S 32205

Elbow ASME B 16.11 ASME B 16.9 ASME B 16.9


Tee ASME B 16.11 ASME B 16.9 ASME B 16.9

Reducer - ASME B 16.9 ASME B 16.9


Cap ASME B 16.11 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.11 ASME B 16.9 ASME B 16.9

Plug ASME B 16.11 ASME B 16.9 ASME B 16.9


Union - - -

Elbowlet MSS SP 97, ASTM A 182 Gr. F60 MSS SP 97, ASTM A 182 Gr. F60 MSS SP 97,ASTM A 182 Gr. F60
Sockolet MSS SP 97, ASTM A 182 Gr. F60 - -

Weldolet - MSS SP 97, ASTM A 182 Gr. F60 MSS SP 97,ASTM A 182 Gr. F60
Nipple MSS SP 95, Same as pipe MOC Same as pipe MSS SP 97,ASTM A 182 Gr. F60

Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 97,ASTM A 182 Gr. F60
FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

Type SW WN

MOC ASTM A 182 Gr. F60 ASTM A 182 Gr. F60


RF, Serrated Finished RF, Serrated Finished
FACE 125-250AARH 125-250AARH
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

MOC ASTM A 182 Gr. F60


Spectacle ASME B 16.48 Spacer and blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 453 Gr. 660 CL A


Hex Nuts ASTM A 453 Gr. 660 CL A

Gasket 5mm Thickness with DSS Spiral wound gasket with CNAF Filler
PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
Temp ( °C) Pressure, Kg/cm2 Pressure (kg/cm2)

16 to 38 20.4 30.6
93 18.3

121 17.2

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS

1) Spectacle blinds and spacer sizes and rating that are not 6) Contractor use Schedule 80 for sizes less than 1 1/2'' for threaded pipe and fittings.
available in ASME B 16.48 shall be as per manufacturer standard. 7) Material shall comply heat treatment requirement of NACE MR 01 75/ISO-15156-3

Design shall be submitted to company for review and approval. inaddition to the requirement of this material standard.
2) Two jackscrew, 180 degree apart shall be provided in one of the 8) Flange bolting shall be a full threaded alloy steel stud bolt, each with

flanges for all orifice flange and specified flange and spectacle two (2) heavy hexagonal nuts and washer.

blind assemblies. 9) Refer Section 5.1 for insulating gasket on Table of contents.

3) All pipe thread shall be as per ASME B 1.20.1 10) Allowable Stress Considered for this material shall be based on testing and actual
4) PMS to be read in conjuction with FS 2007 A evaluation of allowable stress of the material within the temperature range for

5) Weld Joint Factor for welded pipe shall be as per ASME B 31.3 which this material to be used.

11) Thickness Indicated is for reference only. To be finalized based on Note-7 and 10.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
A23 #150 DSS-NACE NIL 2007A Sheet No. 98 of 106
Design Code ASME B 31.3 and other applicable Code NACE-MR-01-75/ISO-15156-1/2/3

Service Corrosive hydrocarbon service- Sour Liquid and Vapour

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE S Sockolet
2 S S TE W Weldolet

3 S S TR TE TE TEE Equal
4 S S TR TR TE TR TEE Reducing

6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE

12 S S W W W TR TR TR TE
14 S S W W W W TR TR TR TE

16 S S W W W W TR TR TR TR TE
18 S S W W W W W TR TR TR TR TE

20 S S W W W W W TR TR TR TR TR TE
24 S S W W W W W W TR TR TR TR TR TE

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24


GATE VALVE

Tag VG 133 VG 158, FLANGED


Rating #800, SW #150, RF

BALL VALVE
Tag VB 133 / VB 133-F VB 165 / VB 165-F

Rating #800, SW / SW x SCRD (Note-2) #150, RF


GLOBE VALVE

Tag VGL 133 VGL 158


Rating #800, SW #150, RF

CHECK VALVE
Tag VC 133, Lift Check VC 159, Swing Check

Rating #800, SW #150, RF


NEEDLE VALVE

Tag VN 103

Rating #800, SW

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Use SW x SCRD valves only for Instrument, Drain and vent connections.

3) Maximum Temperature limit for all ball valves shall be 121 Degree C
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
PD1 #600 CS 3mm 2007A Sheet No. 99 of 106

Design Code ASME B 31.8

Service Process Fluid(Mixed Phase)

PIPE DATA ASME B36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26
O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.1 323.9 355.6 406.4 457.2 508 558.8 660

Sch XXS 160 160 160 80 80 80 80 80 80 80 80 80 - - - -


WT mm 7.47 5.56 6.35 7.14 5.54 7.62 8.56 10.97 12.7 15.09 17.48 19.05 21.44 15.88 17.48 19.05 20.62
M.T (%) - -
LSAW STRAIGHT WELD with 100%
Type SEAMLESS
Radiography
MOC ASTM A 106 Gr. B API 5L Gr. X60 PSL2
Ends PE BE
FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26
Type Socket Weld Butt Weld
Rating #9000 #6000 80 80 80 80 80 80 80 80 80 15.88 17.48 19.05 20.62
MOC ASTM A 105N ASTM A 234 Gr. WPB Seamless ASTM A860 WPHY 65 Welded
Elbow ASME B 16.11 ASME B 16.9 MSS SP 75
Tee ASME B 16.11 ASME B 16.9 MSS SP 75
Reducer - ASME B 16.9 MSS SP 75
Cap ASME B 16.11 ASME B 16.9 MSS SP 75
Coupling ASME B 16.11 ASME B 16.9 MSS SP 75
Plug ASME B 16.11 ASME B 16.9 MSS SP 75
Union - - -
Elbowlet MSS SP 97, ASTM A 105N MSS SP 97,ASTM A 694 F60 MSS SP 97,ASTM A 694 F60
Sockolet MSS SP 97, ASTM A 105N - -
Weldolet - MSS SP 97,ASTM A 694 F60 MSS SP 97,ASTM A 694 F60
Nipple MSS SP 95,same as pipe MOC Same as pipe MOC Same as Pipe
Swage MSS SP 95,same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26
Type SW WN WN
MOC ASTM A 105N ASTM A 105N ASTM A 694 Gr F65
RF,Smooth finished RF,Smooth finished RF,Smooth finished
FACE
125AARH 125AARH 125AARH
ASME
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25
B16.47-
SPECTACLE BLIND/SPACER BLINDS DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26
MOC ASTM A 105N ASTM A516 Gr. 70
Spectacle ASME B 16.48, RF 125 AARH Spacer and Paddle blind as per ASME B 16.48
MECHANICAL JOINTS DATA
Stud Bolt ASTM A 193 Gr. B7 (Note-2) ASTM A 193 Gr. B7 (Note-2)
Hex Nuts ASTM A 194 Gr. 2H (Note-2) ASTM A 194 Gr. 2H (Note-2)
Gasket ASME B16.20,4.5mm SS Spiral wound with CNAF Filler

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm2)
-20 81.6 122.5
65 81.6 Limited by flange considering flange as the
weakest joint in piping system

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 6) Two jackscrew, 180 degree apart shall be provided in one of the flanges for all orifice
flange and specified flange and spectacle blind assemblies.
2) All alloy steel stud bolts and nuts shall be hot dip glavanized
or electrogalvanized with minimum coating as per spec. 7) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer
3) Spectacle blinds and spacer sizes and rating that are not 8) Socket-weld-end valves with non-metallic seats or seals shall be provided with 80mm
long nipples having materials and thickness equivalent to those specified in the
available in ASME B 16.48 shall be as per manufacturer standard relevant piping specifications
Design shall be submitted to company for review and approval. 9) Carbon steel studs and nuts shall be hot dip spun galvanized in accordance with
4) All pipe thread shall be as per ASME B 1.20.1 ASTM A153.Nuts shall be heavy hexagon semi-finished.
10) Refer Section 5.1 for insulating gasket on Table of contents.
5) PMS to be read in conjuction with FS 2007 A
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

PD1 #600 CS 3mm 2007A Sheet No. 100 of 106


Design Code ASME B 31.8

Service Process Fluid(Mixed Phase)

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.5 TR TE S Sockolet

2 S TR TE W Weldolet
3 S S TR TE TE TEE Equal

4 S S TR TR TE TR TEE REDUCING
6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE
10 S S W W W TR TR TE

12 S S W W W W TR TR TE
14 S S W W W W W TR TR TE

16 S S W W W W W W TR TR TE
18 S S W W W W W W W TR TR TE

20 S S W W W W W W W TR TR TR TE
24 S S W W W W W W W TR TR TR TR TE

S S W W W W W W W TR TR TR TR TR TE

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24


GATE VALVE
Tag VG 42 VG 312

Rating #800,SW #600,RF

BALL VALVE
Tag VB 44 / VB 44-F (NOTE-3) VB 312 / VB 312-F VB 312-A / VB 312-A-F

Rating #800,SW / SW x SCRD #600,RF

GLOBE VALVE
Tag VGL 42 VGL 312

Rating #800,SW #600,RF


CHECK VALVE

Tag VC 42Lift Check VC 312


Rating #800,SW #600,RF

NEEDLE VALVE
Tag VN 3 -

Rating #800,SW -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A


2) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve.
Use of wafer check valve shall be subjected to company approval after estableshing thr space constraint study.

3) Use SW x SCRD Valves only for Instrument , Vent and Drain Connections.
4) Maximum Temperature Limit for all ball valve shall be 121 Degree C.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION
Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
PIPING MATERIAL SPECFICATION
Piping Class Material CA Spec No Rev No. 1
PE1 #900 CS 3mm 2007A Sheet No. 101 of 106
Design Code ASME B 31.8

Service Process liquid and vapour, Condensate, Water injection( Piping from transition bend to hinged closers only)

PIPE DATA ASME B 36.10M


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
O.D mm 21.34 26.67 33.4 48.3 60.33 88.9 114.3 168.28 219.1 273.1 323.9 355.6 406.4 457.2 508 559 610
Sch XXS XXS XXS XXS 160 160 160 80 - - - - - - - - -
WT mm 7.47 7.82 9.09 10.15 8.74 11.13 13.49 10.97 14.27 17.48 19.05 20.62 22.23 25.4 26.97 31.75 31.75
M.T (%) -

Type SEAMLESS LSAW with 100% Radiography


MOC ASTM A 106 Gr.B API 5L Gr.X 60 or Same as pipeline API 5L Gr.60 or Same as pipeline
Ends PE BE
FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
Type Socket weld Butt weld , Seamless Welded with 100% Radiography
Rating / Sch #9000 160 160 160 80 14.27 17.48 19.05 20.62 22.23 25.4 26.97 31.75 31.75
ASTM A 234 Gr. WPB
MOC ASTM A 105 U.N.O MSS SP-75 Gr. WPHY rest portion of grade designation shall be compatible to pipe U.N.O
Seamless
Elbow ASME B 16.11 ASME B 16.9 MSS SP-75 and for piggeble portion only 5D bends shall be U.N.O
Tee ASME B 16.11 ASME B 16.9 MSS SP -75
Reducer - ASME B 16.9 MSS SP-75
Cap ASME B 16.11 ASME B 16.9 MSS SP -75
Coupling ASME B 16.11 ASME B 16.9 MSS SP-75
Plug ASME B 16.11 ASME B 16.9 MSS SP-75
Union - -
ASTM A 694 Grade Gr.WHPY rest portion of grade designation shall be compatible of pipe U.N.O MSS SP
Elbowlet MSS SP 97, ASTM A 105 MSS SP 97,ASTM A 694 F60
97

Sockolet MSS SP 97, ASTM A 105 MSS SP 97,ASTM A 694 F60 -

ASTM A 694 Grade Gr.WHPY rest portion of grade designation shall be compatible of pipe U.N.O MSS SP
Weldolet - MSS SP 97,ASTM A 694 F60
97

Nipple MSS SP 95, Same as pipe MSS SP 95,MOC Same as pipe MSS SP 95, MOC Same as pipe
MSS SP 95, MOC Same as
Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe
pipe
FLANGE DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
Type SW WN WN
MOC ASTM A 105 ASTM A 105 ASTM A 694 grade designation shall be compatible to pipe U.N.O

FACE RTJ -NOTE 7 RTJ- NOTE 7 RTJ -NOTE 7

ASME B 16.5, Butt welding


STD ASME B 16.5 ASME B 16.5 with butt welding end as per ASME B 16.25
ends as per ASME B 16.25

SPECTACLE BLIND/SPACER BLINDS DATA


Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24
MOC ASTM A 105
Spectacle ASME B 16.48 Spacer and blind as per ASME 16.48
MECHANICAL JOINTS DATA
Stud Bolt ASTM A 193 Gr. B7 (Note-2)
Hex Nuts ASTM A 194 Gr. 2H (Note-2)
Gasket ASME B 16.20 OCT ring of soft iron with Max HARDNESS 90.BHN
PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure
2 2
Temp ( °C) Pressure (kg/cm ) Pressure (kg/cm g)
( - ) 20 to 38 156 236
Limited by flange considering flange as the weakest joint in
93 143.07
piping system
149 138.2
204 133.6
260 127.2
NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 7) Gasket Contact Surface shall have maximum roughness of 63 AARH
2) All alloy steel stud bolts and nuts shall be hot dip glavanized or 8) Minimum RTJ groove hardness shall be 120BHN
electrogalvanized with minimum coating as per spec. 9) Octagonal (OCT) ring shall be Hot Dip Galvanized or electro galvanized.
3) Spectacle blinds and spacer sizes and rating that are not 10) Piggable portion of piping shall be critically checked for passage of pigs with respect to
available in ASME B 16.48 shall be as per manufacturer standard. internal diameter of each segment of pipeline.
Design shall be submitted to company for review and approval. 11) Weld Joint Factor for welded pipe shall be as per ASME B 31.4/31.8
4) Two jackscrew, 180 degree apart shall be provided in one of the 12) Thickness shall be same as that of pipe line for smooth pigging (6'' to 24'' inches)
flanges for all orifice flange and specified flange and spectacle
blind assemblies. 13) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
5) All pipe thread shall be as per ASME B 1.20.1
14) Refer Section 5.1 for insulating gasket on Table of contents.
6) PMS to be read in conjuction with FS 2007 A
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1

PE1 #900 CS 3mm 2007A Sheet No. 102 of 106


Design Code ASME B 31.8

Service Process liquid and vapour, Condensate, Water injection( Piping from transition bend to hinged closers only)

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND
1.5 TR TE S Sockolet

2 S TR TE W Weldolet
3 S S TR TE TE TEE Equal

4 S S TR TR TE TR TEE Reducing
6 S S W TR TR TE
RUN PIPE

8 S S W W TR TR TE

10 S S W W W TR TR TE
12 S S W W W W TR TR TE

14 S S W W W W W TR TR TE
16 S S W W W W W W TR TR TE

18 S S W W W W W W W TR TR TE
20 S S W W W W W W W TR TR TR TE
24 S S W W W W W W W TR TR TR TR TE

≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 22 24

GATE VALVE
Tag VG 46 VG 78

Rating #1500,SW #900, RTJ


BALL VALVE

Tag Use Gate valve VG 46 VB 84 / VB 84-F VB 85 / VB 85-F

Rating #1500,SW #900, RTJ

GLOBE VALVE
Tag VGL 44 VGL 72

Rating #1500,SW #900, RTJ


CHECK VALVE

Tag VC 44 VC 68 Swing ChecK VCS 4 Full port Swing check


Rating #1500,SW #900, RTJ
NEEDLE VALVE

Tag VN 4

Rating #1500,SW

NOTES RELATED TO VALVE AND BRANCH CONNECTION

f PMS to be read in conjuction with FS 2007 A


2) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve

shall be subjected to company approval after establishing thr space constraint study.
3) Maximum Temperature Limit for all ball valve shall be 121 Degree C.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION


Piping Class Material CA Spec No Rev No. 1
PG1 #2500 CS 3mm 2007A Sheet No. 103 of 106

Design Code ASME B 31.8


Service Process Fluid(Mixed Phase)

PIPE DATA ASME B36.10M

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26


O.D mm 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.1 323.9 355.6 406.4 457.2 508 609.6 660

Sch XXS XXS XXS XXS XXS 160 160 160 XXS 160 160 80 80 80 80 80 -
WT mm 7.47 7.82 9.09 10.15 11.07 11.13 13.49 18.26 22.23 28.58 33.32 19.05 21.44 23.83 26.19 30.96 34.93
LSAW STRAIGHT WELD with 100%
SEAMLESS OR WELDED WITH 100% RT
Type Radiography
MOC API 5L Gr. X60 PSL-2 API 5L Gr. X60 PSL-2

Ends BE

FITTING DATA
Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

Type Butt Weld


Rating / Sch XXS XXS XXS XXS XXS 160 160 160 XXS 160 160 80 80 80 80 80 34.93
MOC ASTM A 694 F60 ASTM A 860 WPHY 60, Seamless U.N.O ASTM A 860 WPHY 60, Welded U.N.O

Elbow ASME B 16.9 ASME B 16.9 ASME B 16.9


Tee ASME B 16.9 ASME B 16.9 ASME B 16.9

Reducer ASME B 16.9 ASME B 16.9 ASME B 16.9


Cap ASME B 16.9 ASME B 16.9 ASME B 16.9

Coupling ASME B 16.9 ASME B 16.9 ASME B 16.9

Plug ASME B 16.9 ASME B 16.9 ASME B 16.9


Union - - -

Elbowlet MSS SP 97, ASTM A 694 F60 MSS SP 97,ASTM A 694 F60 MSS SP 97,ASTM A 694 F60
Sockolet MSS SP 97, ASTM A 694 F60 -

Weldolet - MSS SP 97,ASTM A 694 F60 MSS SP 97,ASTM A 694 F60


Nipple MSS SP 95, Same as pipe MOC Same as pipe MOC Same as pipe

Swage MSS SP 95, Same as pipe MSS SP 95, MOC Same as pipe MSS SP 95, MOC Same as pipe
FLANGE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

Type WN WN
MOC ASTM A 694 F60 ASTM A 694 F60
FACE RTJ, NOTE-8 RTJ, NOTE-8 Manufacturer's standard
STD ASME B 16.5 ASME B 16.5, Butt welding ends as per ASME B 16.25 Manufacturer's standard

SPECTACLE BLIND/SPACER BLINDS DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26


MOC ASTM A 694 F60
Spectacle ASME B 16.48 Spacer and Paddle blind as per ASME B 16.48

MECHANICAL JOINTS DATA

Stud Bolt ASTM A 193 Gr. B7 (Note-2)


Hex Nuts ASTM A 194 Gr. 2H (Note-2)

Gasket ASME B 16.20, OCT Ring of soft iron with Max hardness of 90BHN
PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure

Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2)


(-)20 to 38 433.9 650.85

50 425.9
100 396 Limited by flange considering flange as the weakest
joint in piping system
150 383

200 372.2

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Welded fittings shall be 100% radiographed. 7) Two jackscrew, 180 degree apart shall be provided in one of the flanges for

2) All alloy steel stud bolts and nuts shall be hot dip galvanized or all orifice flange and WNRTJ flanges above 3'' size and specified spectacle
electrogalvanized with minimum coating as per spec. 8) Weld Joint Factor for welded pipe shall be as per ASME B 31.3

3) Spectacle blinds and spacer sizes and rating that are not available in 9) Gasket Contact Surface shall have maximum roughness of 63 AARH.
ASME B 16.48 shall be as per manufacturer standard. Design shall be 10) Minimum RTJ groove hardness shall be 120BHN

submitted to company for review and approval. 11) Octagonal (OCT) ring shall be hot Dip Galvanized or electrogalvanized.
4) All pipe thread shall be as per ASME B 1.20.1 12) In case calculated thickness is more than thickness of schedule of XXS for small bore

5) PMS to be read in conjuction with FS 2007 A piping (1/2''), reduce MT and use XXS only.

6) Mill tolreance shall be as per API-5L, Table-11 13) Flange bolting shall be a full threaded alloy steel stud bolt, each with two (2) heavy
hexagonal nuts and washer.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1

PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


PG1 #2500 CS 3mm 2007A Sheet No. 104 of 106

Design Code ASME B 31.8

Service Process Fluid(Mixed Phase)

BRANCH TABLES AS PER API RP 14E

≤1 TE LEGEND

1.5 TR TE W Weldolet
2 W TR TE TE TEE Equal

3 W TR TR TE TR TEE REDUCING

4 W W TR TR TE
6 W W W TR TR TE
RUN PIPE

8 W W W W TR TR TE
10 W W W W W TR TR TE

12 W W W W W W TR TR TE
14 W W W W W W W TR TR TE

16 W W W W W W W W TR TR TE
18 W W W W W W W W W TR TR TE
20 W W W W W W W W W TR TR TR TE

24 W W W W W W W W W TR TR TR TR TE

26 W W W W W W W W W TR TR TR TR TR TE
≤1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

BRANCH PIPE

VALVE DATA

Size (in) 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 26

GATE VALVE

Tag VG 67 VG 613 VG 614

Rating #2500, RTJ #2500, RTJ #2500, BW


BALL VALVE
VB 613 / VB 613-F VB 614 / VB 614-F
Tag Use Gate valve, VG 67
VB 613 M / VB 613 M-F VB 614 M / VB 614 M-F

Rating #2500, RTJ #2500, RTJ #2500, BW


GLOBE VALVE

Tag VGL 67 VGL 613 VGL 614


Rating #2500, RTJ #2500, RTJ #2500, BW

CHECK VALVE

Tag VC 67, Lift Check -

Rating #2500, RTJ -


NEEDLE VALVE

Tag VN 20 -
Rating #2500, RTJ -

NOTES RELATED TO VALVE AND BRANCH CONNECTION

1) PMS to be read in conjuction with FS 2007 A

2) Wafer check valve to be avoided as far as possible unless the available space constraint does not allow normal check valve. Use of wafer check valve shall

be subjected to company approval after estableshing thr space constraint study.


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION


Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1
PIPING MATERIAL SPECFICATION
Piping Class Material CA Spec No Rev No. 1

T1 5000 psi SS 316 - - Sheet No. 105 of 106


Design Code MANUFACTURER'S STANDARD

Service Chemical Injection, Methanol Injection and Lean MEG

TUBE DATA
O.D (in.) 1/4 1/2 3/4 1 1 1/4 1 1/2

Sch - - - - - -
WT mm 0.88 1.65 2.76 3.048 4.572 5.58

M.T (%) -
Type Seamless

MOC ASTM A213 TP 316 / A269 TP 316


Ends

FITTING DATA

Tube O.D (in) 1/4 1/2 3/4 1 1 1/4 1 1/2

ALL FITTINGS
TO SUIT TUBE
A182 F316 SWAGELOK COMPONENTS
PRESSURE
RATING

PRESSURE - TEMPERATURE RATING Maximum Hydrostatic Pressure


Temp ( °C) Pressure (kg/cm2) Pressure (kg/cm2)

65 315 -

NOTES RELATED TO PIPE, FITTINGS, FLANGES, GASKETS AND STUD BOLTS & NUTS
1) Tube fittings are to be double ferrule type, SWAGELOK or equal.

2) Compression fittings shall be atleast 2" from bends


3) Bending of tubes shall be performed by proper tools as recommended

by tube manufacturer
4) Tubing sizes and fittings sizes and threads shall be supplied in

imperial sizes.
5) Tubing fittings are double ferrule Swagelok type

6) Tubing shall be supplied with minimum molybdenum content

of 2.5% cold drawn,fully annealed and maximum hardness HRB 80.


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
KAVIN Doc. No.: 19001-L-SP-2002 Doc. Title.: PIPING MATERIAL SPECIFICATION

Client Document No.: KG98/2-ONT-PP-OMF-SPE-00001 Rev.: 1


PIPING MATERIAL SPECFICATION

Piping Class Material CA Spec No Rev No. 1


T1 5000 psi SS 316 - - Sheet No. 106 of 106

Design Code MANUFACTURER'S STANDARD

Service Chemical Injection, Methanol Injection and Lean MEG

BRANCH TABLES

ALL BRANCH CONNECTIONS SHALL BE COMPRESSION FITTINGS ; INCLUDES TEE,CROSS,LATERAL , ETC.BY MANUFACTURER STANDARD.

VALVE DATA

Size (in) 1/4 1/2 3/4 1 1 1/4 1 1/2

GATE VALVE
Tag -

Rating -
PLUG VALVE

Tag -
Rating -

BALL VALVE
Tag -

Rating -
GLOBE VALVE

Tag -
Rating -

CHECK VALVE

Tag -
Rating -
NEEDLE VALVE

Tag -
Rating -

BUTTERFLY VALVE
Tag -

Rating -