PREVENTIVE CHECKLIST OF ELECTRICAL & INSTRUMENT

S.NO. SEQUENCE TIMER STATUS

1 S01(24VDC)

2 S02(24VDC)
3 S03(24VDC)
4 S04(24VDC)
5 S05(24VDC)
6 S06(24VDC)

S.NO ELECTRO VALVE STATUS

1 YVM01(24VDC)
2 YVM02(24VDC)
3 YVM03(24VDC)
4 YVM04(24VDC)
5 YVM05(24VDC)
6 YVM06(24VDC)

S.NO. LEVEL SENSOR(TOP & BOTTOM) STATUS

1 SILO 01
2 SILO 02
3 SILO 03
4 SILO 04
5 SILO 05
6 SILO 06

S.NO. GUNJET & AIR VALVE STATUS

1 SILO 01(24VDC)
2 SILO 02(24VDC)
3 SILO 03(24VDC)
4 SILO 04(24VDC)
5 SILO 05(24VDC)
6 SILO 06(24VDC)

S.NO. SCREW MOTOR & MOTION SENSOR STATUS

1 S01(11KW)
2 S02(5.5KW)
3 S03(11KW)
4 S04(11KW)
5 S05(5.5KW)
6 S06(11KW)
PROBLEM(IF ANY) COMPANY NAME-STABILIG ROAD SOLUTI
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ROAD SOLUTIONS
S.NO. FIBER HOPPER(1 &2) STATUS

1 M201.1(2.2KW)

2 M201.2(2.2KW)
3 M211.1(2.2KW)
4 M211.2(2.2KW)
5 M221.1(2.2KW)
6 M221.2(2.2KW)

S.NO. LEVEL SENSOR(ADDITIVES) STATUS

1 ADD.01
2 ADD.02

3 ADD.03

S.NO. ELECTRO VALVE STATUS

1 YVM101(24VDC)
2 YVM 102(24VDC)
3 YVM103 (24VDC)

S.NO. GUNJET & AIR VALVE STATUS

1 ADDI.01(24VDC)
2 ADDI.02(24VDC)
3 ADDI.03(24VDC)

S.NO. SCREW MOTOR & MOTION SENSOR STATUS

1 S101(2.2KW)
2 S102(2.2KW)
3 S103(2.2KW)
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S.NO. SCALES & LOAD CELL STATUS
1 B50(2.5T)
2 B150(1.5T)

3 B250(25KG)

S.NO. GUNJET & AIR VALVE STATUS

1 B50
2 B150
3 B250

S.NO. ELECTRO VALVE STATUS

1 YVM50.1(24VDC)
2 YVM 150.1(24VDC)
3 YVM250.1(24VDC)
4 YVM50.2(24VDC)
5 YVM150.1(24VDC)

S.NO. MIXER STATUS

1 MOTOR(110KW)
2 STIRRER MOTORS(2.2KW)

S.NO. DEVICE STATUS

1 DOOR LOCK
2 GATE VALVE
3 SEQUENCE TIMER

S.NO. MATERIAL HOLDING STATUS

1 LEVEL SENSOR(TOP & BOTTOM)
2 ROTARY MOTOR
3 GUNJET & AIR VALVE
4 COMMUNICATION WITH PACKAGING UNIT
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RAW MATERIAL CONSUMPTION
S.No DESCRIPTION ### ### ### ### ### ### ###
1 CEMENT 9658 11879 22408 13337 22284 22810 27243
2 GGBS 6138 7081 15055 9030 15309 15476 18529
3 SILICA 1332 1714 3301 1953 3222 3384 3986
4 FLY ASH 3360 4619 6954 4579 7372 7781 9344
5 LIME 7376 8909 16853 9723 17018 17217 20910
6 POP 7284 8578 17473 10182 16981 17469 20267
7 ADD 378.9 482.8 822 471.5 782.1 801.9 979.4
8 Fbr 178.2 219.6 415.8 247.5 415.8 425.7 505.9
35705.1 43482.4 83281.8 49523 83383.9 85364.6 101764.3

CEMENT 9417
GGBS 6282
SILICA 1400
FLY ASH 3247
LIME 7186
POP 7028
ADD 352.4
Fbr 175
35087.4

1 2
CEMENT 944 944 CEMENT 945
GGBS 1580 636 GGBS 1560
SILICA 3470 150 SILICA 3450
FLY ASH 1898 318 FLY ASH 1890
LIME 3320 722 LIME 3330
POP 2598 700 POP 2590
ADD 32.8 32.8 ADD 31
Fbr 17.5 17.5 Fbr 17.5

6 7
945 945 930 930
1570 625 1568 638
3476 139 3450 130
1926 356 1892 324
3337 717 3320 724
2620 694 2596 704
36.6 36.6 35.3 35.3
17.5 17.5 17.5 17.5
 ### ### ### 1/3/2017 1/4/2017 1/5/2017 ### ###
23759 32559 2152 17041 12117 13972 19595 9417
16301 21736 1438 11399 8648 9676 12934 6282
3344 4091 309 2418 1315 1994 3244 1400
7991 10776 755 6067 3893 5048 7155 3247
18233 25276 1640 13241 9793 10987 14766 7186
17594 24455 1583 12461 9248 10264 14340.6 7028
941.2 1213 78.7 606.6 413.1 500.9 713.8 352.4
440 600 40 317.5 227.5 262.5 359.9 175
88603.2 120706 7995.7 63551.1 45654.6 52704.4 861720.1 73108.3 35087.4

3 4 5
945 936 936 945 945 942 942
615 1561 625 1570 625 1568 626
120 3423 133 3446 140 3450 140
330 1876 315 1885 315 1890 322
740 3290 721 3306 718 3310 687
700 2569 693 2588 703 2623 733
31 34.6 34.6 35.7 35.7 37.6 37.6
17.5 17.5 17.5 17.5 17.5 17.5 17.5

8 9 10
940 940 945 945 945 945
1570 630 1570 625 1582 637
3495 168 3447 141 3453 139
1890 320 1892 322 1907 325
3327 733 3306 711 3314 713
2594 704 2595 703 2601 694
35.7 35.7 39.2 39.2 33.9 33.9
17.5 17.5 17.5 17.5 17.5 17.5
 29012
19216
4644
10402
21952
21368.6
1066.2
534.9
108195.7