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WELDING FLUX

1. FB (FLORIDE-BASIC)
Characteristics 
PWL-7101 is an agglomerated fluoride-basic type flux metallurgical behavior: silght silicon pick-up. The behavior of
manganese is neutral. Grain size: 10 to 60 mesh. Basicity: 1. 8 (biiw).
 
weld metal is very purity. The diffusible hydrogen content in deposited metal is less than 5m1/100g, so has very good
toughness at the low temperature, therefore, crack resistance is extremely high.
 
pwl-101 assures excellent weld-ability, bead appearance is beautiful, slag is extremely easy to remove. It is suitable
for submerged-arc twin-wire, tandem and multi-wire welding as well as for welding with the two-run technique, such
as in the production of large pipes. The flux has low moisture pick-up and granular stability. Flux shall be capable of
meeting the applied requirements. As the bulk density is low, so is the consumption rate. Damp flux should be redried
at 300-350°c for 2 hours

2. CS (Calcium-silicate)
is an agglomerated calcium-silicate type flux Metallurgical behavior: High silicon pick-up is obtained. When
manganese content in wire is less than 1.5%, also a manganese pick-up. Grain size: 10 to 60 mesh. Basicity:1.0
(BIIW). It has excellent welding technology properties. Regularly shaped welds are deposited without reduction of
area or interface notches. Slag detachability is good. A short slag is produced, thus allowing circumferential welding
on small-diameter workpieces without the risk of uncontrolled slag. The production of large pipes (especially spiral
pipe welding) is a typical application for this flux. Relatively high manganese pick-up is obtained, thus allowing the
flux bi be used with wires with a low Mn content. As the bulk density is low, so is the consumption rate. Damp flux
should be redried at 300-350°C for 2 hours.

3. AGGLOMERATED ALUMINATR RUTILE TYPE FLUX


is an agglomerated aluminate-rutile type flux. Metallurgical behavior: High silicon and manganese pick-up is obtained.
Grain size: 14 to 60 mesh. Basicity: 0.5 (BIIW). It has excellent welding technology properties. Regularly shaped
welds are deposited without reduction of area or interface notches. Slag detachability is very good, especially at high
speed Welding porosity scarcely occur. Its welding speed is can able to travel up to 120cm/min. It is particularly
useful for welding tube-web-tube joints of finned tubes. XUN-501 is useful for welding thin plate in single pass and
limited pass. The flux can be welded with DC+ or AC The flux has low moisture pick-up and granular stability. Flux
shall be capable of meeting the applied requirements. As the bulk density is low, so is the consumption rate. Damp
flux should be redried at 300-350°C for 2 hours.

4. Aluminate-basic.
- Aluminate basic agglomerated flux
- Good impact values in two-run and multi-run technique
- Low hydrogen content
- Very suitable for longitudinal and spiral pipe welding
- Usable up to 3 wire systems
- Fine grain version available for the thinest wall and fastest welding speed

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