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Ultimate reliability
Maximum uptime
Ingersoll Rand is so confident in the
performance of these compressors, that
we offer a choice of extended warranty
packages designed to provide you with
maximum operating security.
70% fewer connections
Smart integration eliminates leaks and
pressure drops ensuring maximum reliability.
Ultimate efficiency
More air for your money
Industry leading performance delivers more air
for less kilowatts, saving energy all year round.
Smart, energy efficient controls
Eliminates wasteful unloaded running by
cycling the compressor on / off.
Ultimate flexibility
Compact footprint design
Small footprint frees up valuable floor space
and reduces install costs.
Installation close to point-of-use
Whisper quiet operation allows for installation
closer to point-of-use, reducing costs and ensuring
a better and safer work environment.
Ultimate productivity
Closely maintained pressure
Closely maintained discharge pressure
avoids excessive pressure bands and increases
downstream tool and equipment life.
Simple diagnostics
Visual indication of operating
status, hours & fault warnings
for ease of operation and
reduced downtime.
Advanced cooling
High efficiency, oversized
combination cooler with roof
mount discharge for ease
of ducting.
Generous serviceability
Spacious design for ease of
serviceability.
The high-efficiency
compressor room . . . without
the need for an actual room
The fully integrated air system
The right choice to deliver maximum productivity
At the same time as eliminating your task of selecting
separate components, and reducing the extensive space
requirements of the traditional compressed air system,
the Total Air System will provide your business with
maximum efficiency, reliability, flexibility,
and productivity.
Smart integration
A revolutionary advancement
Going far beyond combining the compressor, dryer
and filters in one package, smart integration also:
Eliminates vulnerable interconnecting piping.
Reduces pressure losses and drops.
Integrates the compressor, dryer and controls into an energy
reducing world class system.
Incorporates the entire supply side system into one whisper
quiet package enabling installation virtually anywhere.
Provides generous space to promote cooling and allow
unobstructed service.
Energy saving, cycling refrigerated air dryer. Integral packaging saves valuable
floor space for other uses.
High efficiency coalescing filter.
Lifetime power savings through high
High efficiency particulate filter.
efficient components.
Integral air receiver storage tank.
Increased productivity through better
Integrated compressor and dryer controls. air quality — elimination of water and
corrosion results in extended tool and
Low pressure drop piping.
equipment life.
High efficiency moisture separator.
Whisper quiet operation enables
Whisper quiet, low sound operation. installation closer to point-of-use
which can eliminate hundreds of feet
in piping and costly pressure drops.
Energy saving
refrigerated air dryer
Dry air to drive productivity
Cycling dryer – automatically shuts off with the
compressor, saving energy compared to traditional
dryers which run continuously.
Stainless steel brazed heat exchanger for low losses,
high thermal efficiency and long service life.
Solenoid drain valve and high efficiency moisture
separator to permanently discharge condensate.
Eliminates corrosion of piping, a cause of
premature wear of tools and seals.
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TS
Ease of service
Ingersoll Rand designed this package with ease of service in mind.
Spin-on oil filter and separator element along with 3,000/9,000 hour
service intervals make life simple. Your Ingersoll Rand Air Solutions
provider will recommend the most cost effective maintenance program
to keep your investment operating trouble free for years.
AirCare advantage
AirCare Advantage is a responsive, flexible contract maintenance
program custom-designed to provide customers with factory-authorised
scheduled maintenance for one to seven years of increased system
reliability. AirCare Advantage helps eliminate unscheduled downtime
and relieves you of the costly investment in monitoring equipment,
ongoing training, and a thorough knowledge of compressor technology.
Even when other brand air compressors fail, you can count on
Ingersoll Rand to get you up and running without a hitch. No matter
what the make of model, we have parts available from the world’s
leading OEMs.
Whether for parts, preventive maintenance, or timely repairs, who
better to maintain your compressed air system than the company
who leads the world in building them…Ingersoll Rand!
UltraPlus coolant
All units come standard with Ingersoll Rand’s UltraPlus
advanced synthetic coolant:
9,000 hour extended coolant life
Simple condensate separation
High level of biodegradability
Base mount 41 1042 28.9 734 36 914 725 330 650 295
272 Litre Receiver Tank 51.6 1311 28.9 734 60.7 1541 1,000 455 925 420
500 Litre Receiver Tank 81 2059 28.9 734 60.7 1541 1,080 490 1,000 454
UP5-5TAS-14 5.5 14.5 14.2 0.48 17 65+3 UP5-5-14 5.5 14.5 0.48 17 65+3
UP5-7TAS-14 7.5 14.5 14.3 0.68 24 68+3 UP5-7-14 7.5 14.5 0.68 24 68+3
air.ingersollrand.com
Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand does not approve specialised equipment for
breathing air applications and assumes no responsibility or liability for compressors used for breathing air service.
Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such
warranties or other terms and conditions of sale of product shall be in accordance with Ingersoll Rand's standard terms and conditions of sale for such products,
which are available upon request.
Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.
Printed in the UK. July 07 © 2007 Ingersoll-Rand Company Limited CPN 23119720
Contact-Cooled Rotary Screw
Air Compressors
R-Series 55-75 kW
A New Level of Reliability, Efficiency
and Productivity
Ingersoll Rand R-Series rotary screw air compressors offer the very
best of time-proven designs and technologies with new, advanced
features to ensure the highest levels of reliability, efficiency and
productivity available.
Xe-145M
option shown
2 Rotary Compressors
The Decision is Yours
Our optimised, energy-efficient
packages deliver the combination
of performance and value that
best fits your specific needs.
At Ingersoll Rand, it’s all about
value…and choice!
Rotary Compressors 3
Innovative Design, Flexible Choice
4 Rotary Compressors
Standard Features Fixed Nirvana
Speed VSD
Category Description i n
Airend Time-proven single-stage airend
• •
PAC™ Protection Scans and adjusts operating parameters in response to filtration changes
• •
Real-time electronic maintenance indicators and shutdown protection
• •
Blower speed adaptable to ambient temperature
•
Automatic coolant temperature control to eliminate moisture build-up
•
Integrated line reactor in compliance with industrial EMC standards
•
Cooling System Air-cooled sequential cooling system optimised for efficiency & serviceability
• •
Energy-efficient and low noise centrifugal blower
• •
Generous package cooling system rated for 46°C (115°F) ambient
• •
Moisture separator
• •
Electronic no-loss condensate drains
•
V-Shield™ Technology Stainless steel air piping
• •
Vibration isolation pads and premium metal-flex hoses
• •
Repeatable leak-free connections with superior elastomeric seals
• •
Services Ergonomic swing-out lid on the separator tank
• •
Simple ducting (single air inlet and single air outlet)
• •
12-month full package warranty
• •
Auxiliary Systems Noise attenuation enclosure
• •
Package pre-filtration
• •
Long-life filtration and separation elements
• •
Extended life Ingersoll Rand premium grade coolant
• •
Flow control by variable speed technology
•
Flow control by full load/no load regulation system
•
Motors & Electrical Control panel protection, IP65/NEMA 4 electrics
•
Systems
Star-delta reduced voltage starter
•
High-efficiency TEFC IP55 motors - Class F insulation with B rise
•
Hybrid Permanent Magnet (HPM) motor – EMC-compliant
•
Control panel protection, IP65/NEMA 12
•
Optional Features
Variable speed drive on main motor & centrifugal blower motor
•
Total Air System (TAS) Single point maintenance and monitoring
High efficiency pre-filter
3-in-1 heat exchanger
ISO Class 1-4-2 ISO quality air delivered
Weather Protection Outdoor modification/rain protection†
Frost Protection to -10°C (14°F)†
High ambient protection up to 55°C†
Premium high dust filtration
Motor space heater
Water cooling
Sea water and harsh water cooling
Environmental Energy Recovery System (ERS)
Fluid containment system
Food grade coolant and filtration system
Power Protection Power Outage Restart Option (PORO)
Safety switch disconnects
Phase monitor (protection)
Electronic solid state reduced voltage starter
•
General Options Flow control by inlet modulation control
Comprehensive service and coverage plan
Rotary Compressors 5
n Ingersoll Rand Nirvana Standard – 50 Hz Performance
Dimensions Weight
Max. Pressure Nominal Power Capacity (FAD)** (Length x Width x Height) (Air-cooled)
Model bar g psig kW hp m /min
3
cfm mm kg
*FAD (Free Air Delivery) is full package performance including all losses. Tested per ISO 1217:2009 Annex C and is measured at 0.5 bar g/10 psig lower than maximum
pressure on non-TAS units and at maximum pressure on TAS-equipped units.
**FAD (Free Air Delivery) is full package performance including all losses. Tested per ISO 1217:2009 Annex C and capacity range is measured at 7 bar g/100 psig.
†
TAS units deliver ISO Class 1-4-2 quality air measured at steady state conditions in accordance with ISO 8573-1:2001 that dictates inlet air to package of 25°C and
relative humidity of 60%.
6 Rotary Compressors
6 Rotary Compressors
Ingersoll Rand...At Your Service
Regionally Managed
Condensate Management
• Oil/Water Separators
• Drain Valves
Air Treatment
• Filters
• Dryers
Flow Control
• Electronic Controls
• Pneumatic Controls
Rotary Compressors 7
Rotary Compressors 7
Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers’ energy
efficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems,
tools and pumps to material and fluid handling systems. We also enhance productivity through solutions created by
Club Car®, the global leader in golf and utility vehicles for businesses and individuals.
www.ingersollrandproducts.com
Distributed by:
INGERSOLL RAND, IR, the IR logo, PROGRESSIVE ADAPTIVE CONTROL, PAC and V-SHIELD are trademarks of
Ingersoll Rand, its subsidiaries and/or affiliates.
Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand
does not approve specialized equipment for breathing air applications and assumes no responsibility or liability
for compressors used for breathing air service.
Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied,
regarding the product described herein. Any such warranties or other terms and conditions of sale of products
shall be in accordance with Ingersoll Rand’s standard terms and conditions of sale for such products, which are
available upon request.
Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change
without notice or obligation.
2 Schroefcompressoren
d, efficiëntie en productiviteit
Zorgvrije werking
Ingersoll Rand draagt op veel manieren bij ervoor ■ Veilig, eenvoudig onderhoud uitgevoerd aan
te zorgen dat uw bedrijf productief blijft tegen één kant via verwijderbare scharnierdeuren,
de laagste kosten (TCO). wegdraaiende separatordeksel en gemakkelijk
■ Toegenomen beschikbaarheid, verminderd verschuifbare warmtewisselaars.
onderhoud en verbeterde prestaties met onze ■ Minimale installatiekosten en complexiteit door
unieke tweetraps filtering, verlengde
enkelvoudige in- en uitlaat voor de koellucht, waardoor
levensduur van de filtering, superieure
gekanaliseerde koelluchtaan- en afvoer en eventueel
synthetische Ultracoolant koelvloeistof en
warmteterugwinning eenvoudig zijn aan te brengen.
tijdbesparende diagnostische functies.
■ Gebruiksvriendelijke bedieningsinterface in
■ Kwalitatieve lucht geleverd door zeer efficiënte
scheiding van koelvloeistof voor een maximale 23 talen met elektronische bediening die
toegestane overdracht van 3 ppm. ontworpen is voor zware bedrijfsomstandigheden.
Schroefcompressoren 3
R-Series Compressoren: Innovatief ontwerp, f
Efficiëntie voor
variabele vraag
De schroefcompressoren
van Ingersoll Rand Onderhouds/lagervrij
motorontwerp
leveren superieure Minder roterende
bedieningsfuncties, onderdelen - geen katrollen,
riemen of koppeling die
voordelen en keuzes kunnen slijten
4 Schroefcompressoren
p, flexibele keuze De beslissing is aan u
Schroefcompressoren 5
Standaard functies
6 Schroefcompressoren
Ingersoll Rand Standaard - 50 Hz uitvoering
Maximale druk Nominaal vermogen Capaciteit (FAD)* Afmetingen (mm) Gewicht
Model bar (o) psig kW hp m3/min cfm Lengte Breedte Hoogte kg
R90i 7.5 110 90 125 16.71 590 2,703 1,466 2,032 2,420
8.5 125 90 125 15.72 555 2,703 1,466 2,032 2,420
10.0 145 90 125 14.02 495 2,703 1,466 2,032 2,420
14.0 200 90 125 10.25 362 2,703 1,466 2,032 2,420
R110i 7.5 110 110 150 20.76 733 2,703 1,466 2,032 2,550
8.5 125 110 150 19.20 678 2,703 1,466 2,032 2,550
10.0 145 110 150 17.50 618 2,703 1,466 2,032 2,550
14.0 200 110 150 13.76 486 2,703 1,466 2,032 2,550
R132i 7.5 110 132 175 25.20 890 2,855 1,836 2,032 2,926
8.5 125 132 175 23.93 845 2,855 1,836 2,032 2,926
10 145 132 175 21.10 745 2,855 1,836 2,032 2,926
14 200 132 175 17.53 619 2,855 1,836 2,032 2,926
R160i 7.5 110 160 215 29.45 1,040 2,855 1,836 2,032 2,926
8.5 125 160 215 29.02 1,025 2,855 1,836 2,032 2,926
10 145 160 215 25.77 910 2,855 1,836 2,032 2,926
14 200 160 215 20.50 724 2,855 1,836 2,032 2,926
Schroefcompressoren 7
Ingersoll Rand Industrial Technologies levert aan de markt producten, diensten en oplossingen die efficiënter
met de hiervoor benodigde energie omgaan waardoor productiviteit en processen sterk verbeteren. Het innovatieve
productprogramma strekt zich uit van complete persluchtsystemen, gereedschappen, pompen, logistieke systemen
betreffende vloeistoffen van divers materiaal en milieuvriendelijke microturbines. We verhogen ook de
productiviteit middels oplossingen gecreërd door Club Car®, wereldmarktleider in golf- en utiliy voertuigen
voor zowel de zakelijke alsmede de particuliere markt.
www.ingersollrandproducts.com
Member of Pneurop
Ingersoll Rand compressoren zijn niet ontworpen, of goedgekeurd voor ademluchttoepassingen. Ingersoll Rand accepteert geen verantwoordelijkheid of
aansprakelijkheid voor compressoren gebruikt in ademluchttoepassingen.
Niets in deze brochure is bedoeld ter verlenging van de garantie of aanvulling op de uitvoering uitdrukkelijk of niet uitdrukkelijk, met betrekking tot het hierin
beschreven product. Deze garanties of voorschriften bij producten zijn in overeenkomst met de verkoopvoorwaarden van Ingersoll Rand voor deze producten,
die op verzoek verkrijgbaar zijn.
Ingersoll Rand voert een beleid van constante productontwikkeling. Ontwerpen en specificaties kunnen zonder voorafgaande kennisgeving en zonder voorbehoud
gemodificeerd worden.
2 Schroefcompressoren
Schroefcompressoren 3
Een nieuw niveau van betrouwbaarheid,
4 Schroefcompressoren
efficiëntie en productiviteit
Nirvana tweefasige
schroefluchtcompressoren van
Ingersoll Rand kunnen tot 15 %
energiebesparingen opleveren ten
opzichte van enkelfasige eenheden.
Schroefcompressoren 5
Innovatief ontwerp en prestaties
Meer dan honderd jaar kennis op het gebied van ontwerp en productie
van geavanceerde compressoren is in de nieuwe Nirvana-reeks gestoken.
Deze industrieleidende deskundigheid en innovatie blijken uit de
uitzonderlijke niveaus van betrouwbaarheid en prestaties
die door onze nieuwe Nirvana-compressoren worden geleverd.
6 Schroefcompressoren
Meer lucht, minder energie
Onze efficiënte HPM®-motor produceert meer lucht
over een breder werkbereik zonder toename in het
stroomverbruik. Het unieke permanente magneetontwerp
van de motor laat deze werken aan een efficiëntie van
95 % over het hele snelheidsbereik wat in schril contrast
staat met de typische inductiemotor waarvan de efficiëntie
aanzienlijk verslechtert met de snelheid.
Schroefcompressoren 7
Een configuratie voor iedere behoefte
8 Schroefcompressoren
50 Hz uitvoering
Rated Pressure Nominaal Power Capaciteit Gewicht
Model bar g psig kW hp m3/min cfm kg
R190ne 7.5 110 205 275 37.6 1,327 5,933
8.5 125 192 257 33.1 1,170 5,933
10.0 145 205 275 32.3 1,141 5,933
R225ne 7.5 110 246 330 44.7 1,580 5,933
8.5 125 246 330 41.8 1,476 5,933
10.0 145 246 330 40.4 1,425 5,933
Afmetingen mm
Lengte 4000
Breedte 1930
H
Hoogte 2146
L B
Schroefcompressoren 9
Volledige deskundigheid op gebied
van persluchtoplossingen
Een groep compressoren bedienen als een enkele, efficiënte installatie
vraagt om de sturing en het evenwicht dat alleen Ingersoll Rand kan
bieden. Onze geavanceerde systeemcontrollers en auditservices bieden
u de mogelijkheid om efficiëntie te optimaliseren, de levensduur van de
systeemcomponenten te verlengen en de energiekosten te verminderen.
10 Schroefcompressoren
Van compressoren tot systeemautomatisering en alles daar tussenin,
Ingersoll Rand is uw uitgelezen leverancier.
Schroefcompressoren 11
Ingersoll Rand Industrial Technologies levert aan de markt producten, diensten en oplossingen die efficiënter
met de hiervoor benodigde energie omgaan waardoor productiviteit en processen sterk verbeteren. Het innovatieve
productprogramma strekt zich uit van complete persluchtsystemen, gereedschappen , pompen, logistieke systemen
betreffende vloeistoffen van divers materiaal en milieuvriendelijke microturbines. We verhogen ook de
productiviteit middels oplossingen gecreërd door Club Car®, wereldmarktleider in golf- en utiliy voertuigen
voor zowel de zakelijke alsmede de particuliere markt.
www.ingersollrandproducts.com
Member of Pneurop
Ingersoll Rand compressoren zijn niet ontworpen, of goedgekeurd voor ademluchttoepassingen. Ingersoll Rand accepteert geen verantwoordelijkheid of
aansprakelijkheid voor compressoren gebruikt in ademluchttoepassingen.
Niets in deze brochure is bedoeld ter verlenging van de garantie of aanvulling op de uitvoering uitdrukkelijk of niet uitdrukkelijk, met betrekking tot het hierin
beschreven product. Deze garanties of voorschriften bij producten zijn in overeenkomst met de verkoopvoorwaarden van Ingersoll Rand voor deze producten,
die op verzoek verkrijgbaar zijn.
Ingersoll Rand voert een beleid van constante productontwikkeling. Ontwerpen en specificaties kunnen zonder voorafgaande kennisgeving en zonder voorbehoud
gemodificeerd worden.
Quiet Performance
Rotary screw compressors are designed to
operate with low vibration and a smooth or low
noise level. Sound levels as low as 64dB(A) allow
these compressors to be located closer to the
point of use, allowing the customer to meet his
compressed air requirements without disrupting
the workforce or risking any health and safety
regulations. This results in a more productive and
safer working environment. There is no need to
We have listened to our customers and designed designate a special or remote area for your
the range to meet their needs. installation.
A Sound Choice
One of Ingersoll Rand's primary concerns is health and safety in
the workplace. At decibel ratings between 64 and 67 dB(A), these
Ingersoll Rand rotary compressors operate well below the sound
levels of comparably sized reciprocating and rotary compressors
and the recommended limit for noise exposure in the workplace.
100 dB(A)
85 dB(A)
70 dB(A)
60 dB(A) 64 dB(A)
Air Quality Filter for trace oil content High oil content
Air Quality Integrated dryer option for water removal High moisture content
Vibration Rotary technology creates no vibration, increasing component life High vibration
Specifications
Model Motor Pressure Receiver Starter Capacity FAD Noise Dimensions Weight
Max mm
kW hp bar g psig Litres l/min m3/min cfm dB(A)* Width Length Height kg
Standard Unit
R2.2IU-10-200 2.2 3.0 10 145 200 DOL 241 0.24 8.5 64 555 1393 1111 184
R4IU-10-200 4.0 5.5 10 145 200 DOL 467 0.47 16.5 64 555 1393 1111 186
R4IU-10-200SD 4.0 5.5 10 145 200 S/D 467 0.47 16.5 64 555 1393 1111 186
R5.5IU-10-200SD 5.5 7.5 10 145 200 S/D 623 0.62 22 67 555 1393 1111 187
With Dryer
R2.2IU-10-200-D 2.2 3.0 10 145 200 DOL 241 0.24 8.5 64 555 1393 1111 210
R4IU-10-200-D 4.0 5.5 10 145 200 DOL 467 0.47 16.5 64 555 1393 1111 212
R4IU-10-200SD-D 4.0 5.5 10 145 200 S/D 467 0.47 16.5 64 555 1393 1111 212
R5.5IU-10-200SD-D 5.5 7.5 10 145 200 S/D 623 0.62 22 67 555 1393 1111 213
* Measured as per ISO 2151 ± 3dB(A).
"D" = Dryer, "SD" = Star Delta Starter — All units 400/3/50 electrics.
Shop Air
The standard arrangement is for when there is a
need either to replace an existing compressor in your
Standard
current system or is also ideal in a new installation. Rotary screw compressor
Arrangement
• Compressor Suitable for: designs operate without the
• Receiver •Automotive service shops vibration experienced by
•Fabrication shops equally rated reciprocating
• Electronic drain valve (option)
compressors, and at just a
•General light manufacturing
fraction of the noise levels.
This smooth operation
Clean Dry Air means quieter, more
Drying the compressed air to remove energy-efficient and
moisture and some contaminants to longer-lasting performance.
Total Air System
prevent damage to finishing processes
• Compressor or product quality. Better yet, these rotary
• Receiver compressors are designed
Suitable for:
• Refrigerated dryer to match the target
•Paint shops
• Electronic drain valve (option) applications – not just the
•Laundry
intermittent 50/50 duty
•Printing
cycle for which most
reciprocating compressors
are rated. That means even
Ultra Coolant with the steady demands
The 2.2 – 5.5 kW range utilises our standard Ultra Coolant. Ultra Coolant of applications like paint
reduces maintenance costs by lasting longer between changes. sprayers, packaging lines,
or continuously operating
Further coolant replacement costs are minimised due to the superior separation
production equipment,
system of the Ultra Coolant. you won't experience
the accelerated wear
that can cause premature
component failure and
eventually diminish the
service life of your
compressor.
Ingersoll Rand offers industry-leading products
and solutions that enable businesses around the Spare Parts
Simple to order parts and
world to reduce energy consumption and costs
maintenance kits make it
and decrease harmful environmental emissions.
easy to ensure that you
From air compressors that reduce energy have the right parts
consumption to electric-powered golf cars with on hand when you need
near-zero emissions, Ingersoll Rand provides the them. Ingersoll Rand's
knowledge, experience and solutions to help reputation for compressor
parts availability and
our clients achieve their sustainability goals.
reliability is second to none.
www.ingersollrandproducts.com
Ingersoll Rand Industrial Technologies
Swan Lane, Hindley Green
Wigan WN2 4EZ, UK
Tel: +44 (0) 1942 257171
Fax: +44 (0) 1942 254162 Member of Pneurop
Email: asgesawebleads@irco.com
Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand does not approve specialised equipment for
breathing air applications and assumes no responsibility or liability for compressors used for breathing air service.
Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such
warranties or other terms and conditions of sale of product shall be in accordance with Ingersoll Rand's standard terms and conditions of sale for such products,
which are available upon request.
Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.
Printed in france – September 2009. © 2009 Ingersoll Rand Company Limited CPN 23525363