Medium-voltage switching devices

L-TRI 5
Indoor switch disconnector
(12–36 kV/200–2500 A)

Assembly
Operation
Maintenance
No. AGS 531 883-01
Edition 02/2014

www.schneider-electric.com
Manufacturer:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
D-93055 Regensburg
Germany
( +49 (0) 9 41 46 20-0
7 +49 (0) 9 41 46 20-418

Service:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
D-93055 Regensburg
Germany
( +49 (0) 9 41 46 20-777
7 +49 (0) 9 41 46 20-418
L-TRI 5 Contents

Remarks on this manual.............................................................................. 5

Purpose and target group............................................................................................ 5
Reference documents................................................................................................. 5
Terms and symbols used............................................................................................. 5
Abbreviations used...................................................................................................... 6
Registered trademarks................................................................................................ 6
Any questions or suggestions?................................................................................... 6

1 Safety provisions............................................................................... 7

2 Variants and technical data............................................................... 8

2.1 Design.............................................................................................................. 8
2.2 Attachment earthing switch.............................................................................11
2.3 Special models (optional)............................................................................... 12
2.4 Dimensions and weights................................................................................ 12
2.5 Standards and regulations applied................................................................. 12
2.6 Ambient and operating conditions.................................................................. 13
2.7 Technical data for electrical control and operating devices ........................... 13
2.8 Nameplate...................................................................................................... 15
2.9 Intended use.................................................................................................. 16
2.10 Disposal at the end of service life.................................................................. 16

3 Transport, delivery, storage............................................................ 17

3.1 Shipping units................................................................................................. 17
3.2 Transport with forklift truck............................................................................. 17
3.3 Delivery.......................................................................................................... 17
3.4 Storage........................................................................................................... 18

4 Assembly.......................................................................................... 19
4.1 Safety provisions and instructions for assembly............................................ 19
4.2 State as delivered.......................................................................................... 19
4.3 Transport by means of a crane...................................................................... 20
4.4 Changing the drive sides (optional)................................................................ 21
4.4.1 Switch with D drive mechanism................................................................. 21
4.4.2 Switch with KS drive mechanism............................................................... 25
4.5 Attaching flat quench chambers (optional)..................................................... 26
4.6 Activating interlock......................................................................................... 27
4.7 Attaching the opening spring in case of switches with KS drive.................... 28
4.8 Installation positions....................................................................................... 29
4.9 Fastening....................................................................................................... 30
4.10 Earth terminal................................................................................................. 31

5 Drive mechanisms for series L-TRI 5............................................. 32

6 High-voltage connection................................................................. 35

7 Commissioning................................................................................ 37
7.1 Checking assembly........................................................................................ 37
7.2 Performing switching tests............................................................................. 37
7.3 Inserting H.V.H.R.C. fuses............................................................................. 39

8 Function and Operation................................................................... 40

8.1 Function......................................................................................................... 40
8.2 Interlock (optional).......................................................................................... 41
8.3 Operating specifications................................................................................. 41

AGS 531 883-01 | Edition 02/2014 3

L-TRI 5 Contents

9 Maintenance..................................................................................... 42
9.1 Maintenance and servicing instructions......................................................... 42
9.2 Maintenance intervals.................................................................................... 42
9.3 Cleaning insulating components.................................................................... 44
9.4 Avoiding condensation................................................................................... 44
9.5 Corrosion protection....................................................................................... 44
9.6 Replacement of fuses in case of switch disconnectors with fuse
attachment..................................................................................................... 45
9.7 Replacement of components......................................................................... 45
9.8 Lubrication instructions.................................................................................. 46

10 Annex................................................................................................ 47
10.1 Auxiliary products........................................................................................... 47
10.2 How to treat firmly screw-connected contact surfaces................................... 47
10.3 Specifications for screw connections............................................................. 48
10.4 Circuit diagrams of the auxiliary switches...................................................... 49

4 AGS 531 883-01 | Edition 02/2014

L-TRI 5 Remarks on this manual

As our products are subject to continuous further development, we reserve the right
to make changes regarding the standards, illustrations and technical data.
For reasons of clarity, simplified views are partially used.
All dimensions specified in this manual are in millimeters.

Purpose and target group

This Technical Manual describes the design and operating mode, assembly and
commissioning, operation and maintenance of indoor switch disconnectors of the
L-TRI 5 series and disconnectors of the TRI series (switching devices without arc
control device). All indications for switch disconnectors LTRI-5 apply also to the
disconnector TRI, except the data concerning the breaking capacity.
The work described in this manual may only be performed by specialist electricians
with proven experience in conjunction with
■■ the series L-TRI 5 (training certificate)
■■ all relevant safety provisions
This Technical Manual is an integral part of the product and must be stored so that
it is readily accessible at all times for persons who are to mount, operate or service
the switch disconnector. If the switch disconnector is sold to new owners, they must
receive this document along with the switch.
This Technical Manual cannot describe every imaginable individual case or every
customer-specific version of the product. For information which is not included in this
manual, please contact the manufacturer.

Reference documents
The following additional documents must be complied with:
■■ purchase agreement with the stipulations regarding the switch-specific equip-
ment and the legal details
■■ the Operating Manual of the switchgear in conjunction with which the switch
disconnector is operated
■■ the assembly and operating instructions of the drive mechanism for actuation of
the switch disconnector and the optionally attached earthing switch
■■ the selection list L-TRI 5
■■ in the case of switch disconnectors L-TRI 5F with fuse attachment: the selec-
tion table for the H.V.H.R.C. fuses
■■ the Assembly and Maintenance Instructions EI SC (AGS 531986-01) for option-
ally attached earthing switches

Terms and symbols used

This Technical Manual uses certain terms and symbols. They warn about dangers or
provide important information which must be complied with in order to avoid danger
to persons and damage to equipment:

"Danger!"
This danger symbol warns about dangerous electrical voltage.
Contact with voltage may result in fatal injury!

"Warning!"
This danger symbol warns about the risk of injury. Please comply
with all the provisions identified by this symbol in order to avoid
death or serious injury.

"Important:"
This instruction symbol is used for information which is important to
avoid material damage.

AGS 531 883-01 | Edition 02/2014 5

L-TRI 5 Remarks on this manual

Abbreviations used
D drive: Torsion-bar spring drive mechanism
KS drive: Stored-energy mechanism
Ur: Rated voltage
Ir: Rated current

Registered trademarks
Loctite® is a registered trademark of Henkel AG & Co. KGaA, Dusseldorf, its affiliated
companies or licensors.

Any questions or suggestions?

Do you have any questions or suggestions regarding this manual, or do you require
further information?
We always strive to provide you with the best-possible information for optimum, safe
use of our products. Thus, do not hesitate to contact us if you have any recommen-
dations, amendments or proposals for improvement.

6 AGS 531 883-01 | Edition 02/2014

L-TRI 5
Applicable standards
and regulations:
Behaviour in case of incidents or
accidents
AGS 531 883-01 | Edition 02/2014
1 Safety provisions
The work described in this manual may only be performed by specialist electricians
with proven experience in conjunction with the L-TRI 5 series and the applicable
safety provisions.
Read the instructions carefully before you work on the switch disconnector.
■■ Common specifications for high-voltage switchgear and controlgear: IEC
62271-1
■■ The locally applicable accident prevention, operating and work instructions
must be complied with.
■■ Installation: IEC 61936-1/EN 61936-11
■■ Operation of electrical equipment: EN 50110-11
1
The national standards applicable in the country where the equipment is to be
installed must be complied with.
Before performing work on the switch disconnector, it is essential that you comply
with the following instructions:
Danger!
Mortal danger due to high voltage. Before performing assembly
or maintenance work, the system must be isolated from high volt-
age, and earthed.
Danger!
Mortal danger due to supply voltage. Before performing assembly
or maintenance work, the system must be isolated from the sup-
ply voltage.
Warning!
Risk of injury from movable parts in mechanical drives. Before
performing assembly or maintenance work,
–– isolate the system from the supply voltage,
–– make sure to switch OFF the switch disconnector with spring
drive mechanism (KS drive),
–– make sure to switch ON attached earthing switches.
In case of fire or of internal faults, toxic and caustic decomposition products may be
produced. Comply with the locally applicable accident and safety provisions.
Make sure that first-aid measures are taken in case of injury to persons.
7
L-TRI 5 2 Variants and technical data

2.1 Design
Arcing chamber The proven flat quench chambers operating in accordance with the hard-gas princi-
ple are used for L-TRI 5 switch disconnectors (Fig. 1, item 2). The arc control device
is shunted to the main circuit and each phase comprises a flat quench chamber and
an arching blade. A modified arc control system with special arcing blades is option-
ally available for switch disconnectors with an enhanced breaking capacity.

Torsion-bar spring (D) drive The D drive mechanism consists essentially of a torsion-bar spring which is ac-
mechanism commodated in a switch shaft designed as hollow shaft (20). Catches bearing the
latches (17) for the make and break operations are inserted on both sides. Further
important elements are two short solid shafts one of which is connected rigidly to
the hollow shaft and the other one is pivoted in it. The hollow shaft features a control
cam (16) to control the OFF operation of the latches. This drive lever (14) is used
to turn and thus charge the torsion-bar spring. If the notch releases the latch, the
charged torsion-bar spring turns the switch shaft suddenly, thus triggering the switch-
ing operation.

1
21

20

19

18
3
17

4 16
5 15

14
6
13
12
7
11
8
10

Fig. 1
Schematic view of the switch disconnector L-TRI 5 for low rated currents, with attached earthing switch (optional) and D drive
1 Conductor bar terminal 9 Drive lever of earthing switch 17 Latches
2 Flat quench chamber 10 Auxiliary switch (optional) 18 Frame
3 Thrust rods 11 Drive shaft of earthing switch 19 Fastening bore-holes
4 Nameplate 12 Main switching blade 20 Hollow shaft with torsion-rod spring
5 Arcing blade 13 Locking rod (optional) drive
6 Cable connection 14 Drive lever, switch disconnector 21 Epoxy post insulator (optional with
7 Earthing contacts of the earthing 15 Actuating shaft of switch discon- capacitive uncoupling and connec-
switch nector tion)
8 Contact blades of earthing switch 16 Cam

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L-TRI 5 2 Variants and technical data

7
1

6
3

Fig. 2
Switch disconnector L-TRI 5 for high rated currents (2500 A), with D drive mechanism
1 Flat quench chamber 4 Actuating shaft 6 Drive lever (for motor drive)
2 Disconnecting contacts 5 Lower conductor bar / cable termi- 7 Frame
3 Trust rod nals 8 Upper conductor bar terminals

Device type L-TRI 5

Rated voltage [kV] 12 17.5 24 36
Rated lightning impulse withstand voltage [kV] 75 95 125 170/145
Rated short-time power frequency withstand voltage [kV] 28 38 50 70

Rated current [A] ≤ 2500 ≤ 1600 ≤ 1000

Rated short-time short-circuit making current [kA] 50/63 45/63 37/63 20
Rated short-time current 1 sec. [kA] ≤ 50 ≤ 40 20

Disconnector TRI Without arc control device (flat quench chamber and arcing blade) the above-
mentioned switch disconnector types can be used as disconnectors. Thanks to the
integrated quick closing (ON) and quick opening (OFF) circuit in the drive mecha-
nism, the disconnector has the same short-circuit making capacity as the switch
disconnector.

AGS 531 883-01 | Edition 02/2014 9

L-TRI 5 2 Variants and technical data

Energy store mechanism (KS The KS drive mechanism features separate tension springs for closing and opening
drive) (21 and 22). The drive mechanism first charges the closing tension springs (22) until
these are released by a latch and quick closing is effected.
On closing, the opening tension spring (21) is charged
(= spring energy store mechanism). Opening is possible immediately after closing:
–– by manual or electrical drive mechanisms,
–– by the all-pole release mechanism in case of tripping of an H.V.H.R.C. fuse link
or
–– by an optionally attached shunt opening release.

1 19
2

3
18
4
5
6 17
7 20
16 21

15
8

14

9
10
11
12
13

Fig. 3
Schematic view of the switch disconnector L-TRI 5F with KS drive mechanism, H.V.H.R.C. fuses and earthing switch (optional)
1 Conductor bar terminals 9 Actuating shaft of earthing switch 17 Drive lever, switch disconnector
2 Flat quench chambers 10 Cable connections 18 Frame
3 Switch shaft 11 Rack-in contacts of earthing switch 19 Fastening bore-holes
4 Thrust rods 12 Contact blades of earthing switch 20 Opening spring (energy storing
5 Nameplate 13 Drive lever of earthing switch device)
6 Contact blades 14 Locking rod (optional) 21 Closing springs
7 Arcing blade 15 Auxiliary shaft
8 H.V.H.R.C. fuses 16 Lever for all-pole fuse tripping

Device type L-TRI 5F

Rated voltage [kV] 12 24
Rated lightning impulse withstand voltage [kV] 75 125
Rated short-time power frequency withstand voltage [kV] 28 50
Rated current [A] 2001
Rated short-time short-circuit making current [kA] 40
Rated short-time current 1 sec. [kA] 16
1 The rated current of a switch fuse combination depends normally on the ratings of the H.V.H.R.C. fuse links used.

10 AGS 531 883-01 | Edition 02/2014

L-TRI 5 2 Variants and technical data

2.2 Attachment earthing switch

Fig. 4 Fig. 5 Fig. 6

Switch disconnector L-TRI 5 with earth- Switch disconnector L-TRI 5 with earth- Switch disconnector L-TRI 5 with earth-
ing switch EA mounted on the cable ing switch ET mounted on the bar side ing switch EA-ET mounted on the bar
side side and the cable side

Fig. 7 Fig. 8 Fig. 9

Switch disconnector L-TRI 5F with Switch disconnector L-TRI 5F with Switch disconnector L-TRI 5F with
earthing switch mounted on the cable earthing switch ET mounted on the bar earthing switch ET-EU or EUI mounted
side, at the bottom. The installation side on the cable side and the bar side
position depends on the ratings.
1 Earthing switch EUI
2 Earthing switch EU

AGS 531 883-01 | Edition 02/2014 11

L-TRI 5
Capacitive divider-insulator
Shorter switching shaft
Series L-TRI switching devices
comply with the following
standards and regulations:
12
2 Variants and technical data
2.3 Special models (optional)
The HV terminals are checked for zero voltage and/or phase coincidence acc. to
IEC 61243-5 with integrated (e. g. IVIS, Fig. 11) or non-integrated voltage detecting
systems.
The electrical properties and dielectric strengths of the capacitive divider-insulators
(Fig. 10) correspond to those of conventional post insulators, they have a short,
screw-fastened connection cable and are suitable for connection to both high-resist-
ance and low-resistance systems according to the relevant standard.
The divider-insulators can be attached on the shaft or disconnecting contact side.
For detailed information regarding the voltage detecting system IVIS, please contact
the manufacturer.
Fig. 10 Fig. 11
Capacitive divider-insulator Integrated Voltage Detecting System
IVIS
For use in confined spaces, the switch-disconnector LTRI-5 or an optional attach-
ment earthing switch with a shorter switching shaft is available. Regarding the vari-
ous models for the operating shaft in question, please refer to the selection list
L-TRI 5. Please, contact the manufacturer as required.
2.4 Dimensions and weights
The dimensions and weights of the individual L-TRI variants are specified in the
selection list L-TRI 5. This document is available on request.
2.5 Standards and regulations applied
Switching devices of the L-TRI series are
■■ type-tested
■■ dimensioned for indoor installation
Designation IEC Standard EN Standard
Common specifications for high-voltage
IEC 62271-1 EN 62271-1
switchgear and controlgear:
Switch disconnector L-TRI 5 IEC 60265 EN 60265
Switch fuse combination L-TRI 5F IEC 62271-105 EN 62271-105
Disconnector TRI IEC 62271-102 EN 62271-102
attached earthing switches IEC 62271-102 EN 62271-102
AGS 531 883-01 | Edition 02/2014
L-TRI 5
Shunt opening releases (AA)
Blocking coil (Y1)
Signalling switch (MSKM)
Motor-operated drive (GM 3-1)
Overview of rated supply
voltages
AGS 531 883-01 | Edition 02/2014
2 Variants and technical data
2.6 Ambient and operating conditions
The L-TRI 5 series switches are indoor switching devices and may only be operated
under normal operating conditions in acc. with IEC 62271-1. Operation under condi-
tions deviating from these is only admissible upon consultation with and with the
written approval of the manufacturer.
Ambient conditions (in accordance with IEC 62271-1)
Temperature class "minus 25 indoors"1
Ambient temperature min./max. °C –25/+401
Average value over 24 hours °C ≤ 351
mean rel. air humidity: 24 hours/1 month % ≤ 95/≤90
Installation altitude above sea level m ≤ 10001
1 other values available on request
2.7 Technical data for electrical control and operating
devices
The switch disconnector and optionally attached earthing switches are on principle
suited for manual operation. The drive mechanisms can be equipped, depending on
the specific customer's model, with electrical control and operating devices.
Are used for remote switching OFF of switch disconnectors with energy-storing
mechanism.
The shunt opening release AA is only designed for pulsed operation; thus, the circuit
may only be deactivated via the auxiliary switch.
Power consumption: ≤ 670 W/VA
max. ON duration for electrical tripping: 1 s
(not suitable for continuous operation. Must be deactivated via HS 3)
Prevents actuation of the switching device. Only after the armature has been actu-
ated, is manual actuation enabled and the ON or OFF operations can be performed.
In case of failure of the power supply, all blocking coils are in their "locked" position.
Power consumption: approx. 12 W/VA
Signals fuse tripping
see separate Manual AGS 531997-01.
Overview of rated supply voltages
Direct voltage DC [V] 24 48 60 110 220
Alternating voltage AC [V] 120 230
13
L-TRI 5 2 Variants and technical data

Auxiliary switches (HS 3)
Permit direct control of releases, blocking coils and motor-operated drives.
Auxiliary switches are always actuated directly by the switch shaft via an intermedi-
ate linkage. Their position always corresponds to that of the main contacts (Circiut
diagrams, see Chapter 10.4 page 49.)
Other switching functions of the auxiliary switch can be set by adjustable cams.
The setting may only be performed by specialists who dispose of experience regard-
ing the auxiliary switches installed.

Setting procedure: 1. Set desired switching function.

2. Click cam back into catch.
3. Check whether the cam has locked in the changed position.

Cam

Viewing direction
for adjustment

Fig. 12
Setting the cams of the auxiliary switch

Sense of rotation for closing (ON): Auxiliary switch

counter-clockwise "ON"

Early break
contact

Late make
contact

Early make
contact

Late break
contact

Wiping
contact

Fig. 13
Possible switching functions of the auxiliary switch (switching program)

Technical Data of auxiliary

VDC VAC
switches at circuit-breaker Rated supply voltage
[V] 24 48 60 110 220 120 230
Switching capacity [A] 8 4 3 2 1 10
Short-circuit level 100 A for a time period of 30 ms
Time constant T=L/R [ms] ≤ 20 −
Rated continuous current [A] 10 −

14 AGS 531 883-01 | Edition 02/2014

L-TRI 5 2 Variants and technical data

2.8 Nameplate
The type designation on the nameplate (Fig. 14) specifies the essential technical
data:
Nameplate

1
2 4

Fig. 14
1 Type designation
2 Serial number
3 Technical data
4 Year of construction

Type designation The following explanation of the type designation is based on the above example:

L-TRI 5F 24 200 165T -UH -K -A -AA

Series L-TRI

5 = without/with fuse attachment

5F = switch-fuse combination

Rated voltage 24 kV

Rated normal current in A;

in case of switch-fuse combination
depending on the fuse used

Phase spacing 165 mm

T = with partition attachment

Attachment for HVHRC fuses

KS = Stored-energy mechanism
D = Torsion-bar spring drive mechanism

all-pole fuse tripping

Shunt opening release AA (optional)

For a detailed list of all possible combinations, please refer to the L-TRI selection
list.
When submitting enquiries to the manufacturer or when ordering spare parts, the
following information is required:
■■ Type designation
■■ Serial number
■■ Year of construction

AGS 531 883-01 | Edition 02/2014 15

L-TRI 5 2 Variants and technical data

2.9 Intended use

The L-TRI 5 series has been designed exclusively as indoor switching device in air-
insulated medium-voltage switchgear units. It may only be used in the scope of the
specified standards and the switchgear-specific technical data. Any other utilization
constitutes improper use and may result in danger and damage.

Liability disclaimers The manufacturer shall not be held responsible for damage which occurs if
■■ instructions in this manual are not complied with;
■■ the switch disconnector is not operated according to its intended use (see
above),
■■ the switch disconnector is assembled, connected or operated improperly,
■■ accessories or spare parts are used which have not been approved by the
manufacturer,
■■ the switch disconnector is converted without the manufacturer’s approval, or if
inadmissible parts are added.

2.10 Disposal at the end of service life

Disposal of the switch disconnector L-TRI 5 at the end of its service life is performed
as a service by the manufacturer’s Service Center and is subject to a fee.
For further information, please contact the manufacturer.

16 AGS 531 883-01 | Edition 02/2014

L-TRI 5 3 Transport, delivery, storage

3.1 Shipping units

The conditions and types of transport have been stipulated in the contract details.
The type of packaging depends on the type of transport and the storage conditions.
The switching devices are delivered ready for connection. The accessories are
included.

Packaging ■■ If the switching devices are exclusively transported by truck, they are packaged
in cardboard boxes or PE protective film, depending on their outside dimen-
sions.
■■ For sea transport, the units are packed in sealed aluminium foil with desiccant
and in a wooden case or cardboard box (also for container transport).
■■ In case of air transport, the units are either packed in cardboard boxes on a pal-
let or in wooden crates with PE film.

3.2 Transport with forklift truck

The packing units may only be trans-
ported complete with pallet. Move the
forks completely under the whole pallet.
The switch-disconnector must be fixed
safely on the pallet.

Fig. 15
Transport with forklift truck

3.3 Delivery
■■ Handle shipping units carefully when unloading and unpacking them.
■■ Shipping units must be checked upon receipt. Any damage which may have
occurred in transit must be recorded and reported to the manufacturer immedi-
ately.
■■ The consignment must be checked for completeness based on the shipping
documents. The manufacturer must be notified in writing without delay about
any possible deviations.

AGS 531 883-01 | Edition 02/2014 17

L-TRI 5 3 Transport, delivery, storage

3.4 Storage
Warning!
Risk of injury due to sliding or tilting of transport units. Sufficient
stability and evenness of the supporting area (floor) must be
ensured.

The transport packaging is not intended for storage.

If the switching devices are not commissioned immediately after delivery, they can
be stored under the following conditions:
■■ Storage only admissible indoors
■■ Switching devices must be sealed with desiccant in aluminium foil and be
packed in a wooden crate (storage for max. two years after the date of packag-
ing).

+ 40 ºC

– 25 ºC

Fig. 16
Schematic view of the storage conditions for the switch disconnector L-TRI

18 AGS 531 883-01 | Edition 02/2014

L-TRI 5 4 Assembly

4.1 Safety provisions and instructions for assembly

Warning!
Risk of injury from movable parts in the mechanical drive mecha-
nism. Do not charge the drive of the switch disconnector and of
the earthing switch (optional) during assembly.

Fitters The switch disconnector may only be assembled and connected by the manufactur-
er’s staff or by persons with proven experience in conjunction with the L-TRI 5 series
and the applicable safety provisions.

Important: Warnung!
●● The tightening torques in Chapter 10.3 Gefahr on
von page 48 must
Fehlschaltungen durch be used
deaktivierte Verriegelung zwischen
for all screw connections which are not directly
Erdungs- defined in the as-
und Lasttrennschalter.
Verriegelung vor Inbetriebnahme
sembly description. aktivieren:

●● Check technical data on the nameplate (refer to page 15).

1. Erdungsschalter ausschalten.

2. Gewindestift (1) nach ST318-228-001

vorbehandeln (Loctite-Gewindesicherung)
4.2 State as delivered 3. Gewindestift in die Verriegelungsscheibe/

Switch position The switch disconnectors are always deliveredNutinderON position.

Erderwelle (2) einschrauben.
Anzugsdrehmoment 30 Nm
1

An optional earthing switch is in position OFF. 2

AGS535073-01, Ausgabe 05/2011

Exception To reduced the volume for transport, Warning!

the earthing switch can also be ON. To Risk of faulty switching due to the
deactivated interlock between the
this effect, the mechanical interlock earthing switch and the switch dis-
connector. Activate interlock before
between the switch disconnector and commissioning:

the earthing switch is deactivated 1. Switch earthing switch OFF.

previously. 2. Pre-treat threaded pin (1) in acc. with

The deactivated state of the interlock
is indicated by a warning plate on the
switching device (Fig. 17) and must be
ST318-228-001 (Loctite sealing compound)
3. Screw-fasten threaded pin in locking disc /
groove of earthing shaft (2).
Tightening torque: 30 Nm 1

reset before assembly of the switching

2

device (see page 27).

AGS535073-01, Edition 05/2011

Fig. 17
Warning plate for deactivated interlock

AGS 531 883-01 | Edition 02/2014 19

L-TRI 5 4 Assembly

4.3 Transport by means of a crane

Warning!
Risk of injury during crane transport.
The appropriate regulations for hoisting equipment must be com-
plied with. Make sure the crane mounting harness is sufficiently
strong.
Never lift the switch by grasping it by the post insulators or con-
ductor bars.

The switch disconnector can be lifted acc. to Fig. 18  by grasping it on the frame or
on the switch shaft. To this effect, a crane mounting harness with rope Ø 12–15 mm
(not a metallic steel rope) or a strap is used.

Weight:
–– Switch disconnector
Ur ≤ 24 kV: ≤ 70 kg
Ur ≤ 36 kV: ≤ 100 kg
–– for each attached earthing switch (optional) + (each) ≤ 15 kg
–– for each attached motor-operated drive GM 3-1 + (each) approx. 7 kg

Fig. 18
Crane transport

20 AGS 531 883-01 | Edition 02/2014

L-TRI 5 4 Assembly

4.4 Changing the drive sides (optional)

All switches are supplied, depending on customer's specification, with the drive lever
on the right (standard) or left side.
If the drive linkage is not to act on the initially specified side, but on the other side, it
can be relocated to the other shaft end. The following is a description of the reloca-
tion of the drive lever from the right-hand to the left-hand side; relocation from the
left-hand to the right-hand side is effected in an analog fashion.
When the earthing switch is mounted, the return spring (see Fig. 17, item 4) must be
replaced:
–– Return spring for right-hand drive: Ref. no. AGSI09329-01
–– Return spring for left-hand drive: Ref. no. AGSI09347-01

4.4.1 Switch with D drive mechanism

Disassembly 1. Remove drive lever of switch disconnector (Fig. 19, 1).
2. Remove drive lever or earthing switch (2) with return spring (4), collar (3) and
clamping piece (6). Do not re-use return spring.
3. Release threaded pin in the locking rod (secured with Loctite®) (5).
4. Remove locking rod (7) and cam (8).
5. Unscrew nuts of the suspension bolts of the two latches (12) with washer (11),
pull latches (9) out and remove springs (10).

9 10 11 12 8 7 1

6 5 4 2 3

Fig. 19
Removing the drive mechanisms on the right-hand side of the switch
1 Drive lever QW7 (switch disconnector)
2 Drive lever QW6 (earthing switch)
3 Collar
4 Return spring AGSI09329-01 (do not re-use for modification)
5 Threaded pin
6 Clamping piece
7 Complete locking rod
8 Cam
9 Latches
10 Spring
11 Washer
12 Latch securing nuts

AGS 531 883-01 | Edition 02/2014 21

L-TRI 5 4 Assembly

Assembly 6. Reinsert latches (Fig. 20, item 7) with slipped-on springs (6), turned by 180°, on
the frame on the other side of the switch, and secure them using screws (4, 5).
Make the springs lock in; the latches must be pressed against the shaft.
7. Push cam (3) onto the switch shaft.
Observe the I and O marks. The mark I must always be located on the side of
the flat quench chamber (see detail).
8. Re-attach locking rod (2):
–– Insert locking rod onto both shafts.
–– Pre-coat threaded pin (11) in acc. with ST318-228-001 (Loctite® sealing
compound).
–– Screw-fasten threaded pin in locking disc / groove of earthing shaft. Tight-
ening torque: 30 Nm.
9. Fasten the following components also on the other side of the switch:
–– Drive lever (1)
–– Drive lever, spring, clamping piece and collar of earthing switch (item 8, 9,
10, 12).

1 7 8 1211 10 9

6 2 4 5

Fig. 20
Mounting the drive mechanisms on the left-hand side of the switch
1 Drive lever QW7 (switch disconnector)
2 Drive lever QW6 (earthing switch)
3 Clamping piece
4 Replacement return spring AGSI09347-01
5 Threaded pin
6 Collar
7 Locking rod
8 Cam
9 Latch
10 Spring
11 Washer
12 Latch securing nuts

22 AGS 531 883-01 | Edition 02/2014

L-TRI 5
Checking and adjusting latch
backlash
AGS 531 883-01 | Edition 02/2014
4 Assembly
10. Remove the two threaded pins from the shaft (Fig. 21, 1) with lock nut (2) and
profile disc (3). Pre-coat threaded pins in acc. with ST318-228-001 (Loctite®
sealing compound) and re-mount them on the other side of the shaft. Tighten
threaded pins with 15 Nm and lock them with lock nut and profile disc (20 Nm).
1
2
3
Fig. 21
Repositioning the threaded pins onto the other shaft side
1 Threaded pin
2 Lock nut
3 Profile disc
The latch backlash must be checked in the switch positions ON an OFF, and ad-
justed, if necessary.
Prior to checking the respective latch backlash, make sure that each tabular shaft
stop butts against the stepped eccentric (Fig. 22). To this effect, lift latches using a
screwdriver and push main switching blade by hand vigorously in direction ON or
pull in direction OFF.
1 4
Fig. 22
Adjusting the tubular shaft stop
1 Tubular shaft
2 Tubular shaft stop - ON position
3 Eccentric gear
4 Tubular shaft stop - OFF position
23
L-TRI 5 4 Assembly

Admissible latch backlash Measure latch backlash using a feeler gauge (Fig. 24, item 1). The backlash can
be corrected by adjusting the eccentric bearing pin of the latch: The two relocated
latches must be checked after verifying the tubular shaft stop.
Admissible latch backlash for switch disconnector L-TRI 5 depending on the rated
voltage:
12 kV 0.3–0.5 mm
17.5 kV 0.3–0.5 mm
24 kV 0.2–0.4 mm
36 kV 0.2–0.4 mm

Fig. 23
Checking the latch backlash between
the latch and the cam

Adjust latch backlash 1. Fasten the bearing pin (2) using an Allen key SW 5.
2. Release nut M 12 (3) using a ring spanner SW 19.
3. Adjust bearing pin using the Allen key, until the specified latch backlash has
been reached.
4. Re-tighten nut M12 and check latch backlash again using the feeler gauge.
5. Perform feeler gauge measurement and items 1 to 4 for the second latch.

1
3 4

Fig. 24
Latch backlash adjustment
1 Feeler gauge 3 Nut
2 Bearing pin 4 Latch

24 AGS 531 883-01 | Edition 02/2014

L-TRI 5 4 Assembly

4.4.2 Switch with KS drive mechanism

The drive levers of switches with KS drive mechanism can easily be relocated to the
other shaft ends.

Disassembly 1. Remove drive lever of switch disconnector (Fig. 25, item 1).
2. Remove drive lever or earthing switch (3) with collar (2), return spring (4) and
clamping piece (5). Do not re-use return spring.

Assembly 3. Mount drive lever of switch disconnector on the left side of the switch (Fig. 26,
item 1).
4. Remove drive lever or earthing switch (4) with collar (5), replacement return
spring (3) and clamping piece (2).

1
1

5 4 3 2 2 3 4 5

Fig. 25
Removing the drive mechanisms on the
right-hand side of the switch
1 Drive lever, switch disconnector
2 Collar
3 Drive lever of earthing switch
4 Return spring AGSI09329-01 (do
not re-use)
5 Clamping piece
Fig. 26
Mounting the drive mechanisms on the
left-hand side of the switch
1 Drive lever, switch disconnector
2 Collar
3 Drive lever of earthing switch
4 Replacement return spring
AGSI09347-01
5 Clamping piece

AGS 531 883-01 | Edition 02/2014 25

L-TRI 5 4 Assembly

4.5 Attaching flat quench chambers (optional)

To reduce the transport volume, the flat quench chambers can be supplied in the
accessories. This option is only available for switching devices with D drive (refer to
Chapter 2.1, page 8). The flat quench chambers must be attached before assembly
of the switch disconnector on site.

Mounting the flat quench 1. Pick preassembled flat quench chambers (Fig. 27, item 1) out of the accesso-
chamber ries. The flat quench chambers have been checked in the factory and are thus
provided with a label with type designation of the appropriate switching device
and the phase angle.
Position the flat quench chambers to the switch disconnector in question ac-
cording to the identification.
2. Release transport securing device (nut M6).
3. Check the position of the burn-off stud (3). The chamfer on the burn-off stud
must be facing forwards.
4. Pre-coat thread of socket-head bolt M6 (2) in acc. with ST318-228-001 (Loc-
tite® sealing compound).
5. Position flat quench chambers with fixing point (square, no. 4) on the switch
disconnector and screw-fasten socket-head screw M6 applying a torque of
10+2 Nm.
6. Remove label.

1 2 3 4

Fig. 27
Fastening the flat quench chambers
1 Flat quench chamber
2 M6 screw coupling
3 Burn-off stud with chamfer and leaf spring
4 Square locator

26 AGS 531 883-01 | Edition 02/2014

L-TRI 5 4 Assembly

Check blade entry 7. Lift ON latch using a screw-driver as a lever (Fig. 28, 1).
8. Turn actuating shaft slowly by hand in ON direction (2). The arcing blades must
enter the arcing chambers centrally (3).
9. Should the arcing blade not enter centrally, the arcing chamber can be pressed
into its required position with utmost care and within a small range (do not apply
force!). If this is not sufficient to ensure that the arcing blades enter centrally,
please contact the manufacturer immediately.

2
3

Fig. 28
Checking the blade entry in case of switch disconnectors with D drive
1 Lift the ON latch using a screw-driver
2 Turn actuating shaft slowly by hand in ON direction.
3 The arcing blades must enter the flat quench chambers centrally.

4.6 Activating interlock

If the interlock between the earthing
switch and the switch disconnector has
been deactivated for shipment, this is
indicated by an appropriate warning
label (see page 19). In this case, the
interlock must be activated again.
1. Switch the earthing switch OFF.

Warning!
Risk of injury from
charged earthing switch
drive mechanism. Do
not actuate earthing
switch any longer dur-
ing assembly.
2. Pre-coat threaded pin for the
locking rod (Fig. 29, 1) in acc. with
1 ST318-228-001 (Loctite® sealing
compound).
2
3. Screw-fasten threaded pin in lock-
ing disc / groove of earthing shaft
(2). Tightening torque: 30 Nm.
Fig. 29
1 Locking threaded pin
2 Groove of earthing shaft

AGS 531 883-01 | Edition 02/2014 27

L-TRI 5 4 Assembly

4.7 Attaching the opening spring in case of switches

with KS drive
Warning!
Risk of injury through unintentional tripping of the spring-energy
store mechanism. Switch the switch disconnector OFF.

1. The switch disconnector must be switched OFF and the earthing switch ON.
2. Attach opening spring as shown in Fig. 30 and Fig. 31 (position: refer also to
Fig. 3 on page 10). To this effect, first attach the spring at the bottom of the
actuating shaft, then pull it upwards onto the pin using a loop.

Fig. 30 Fig. 31
Pull opening spring upwards using a ... and attach it in the pin.
loop (stretch) ...

28 AGS 531 883-01 | Edition 02/2014

L-TRI 5
Switch-disconnector with D drive
mechanism
Switch-disconnector with
KS drive mechanism or L-TRI 5F
with switch-fuse combination
AGS 531 883-01 | Edition 02/2014
4 Assembly
4.8 Installation positions
The installation position can be selected freely for switch disconnectors with D drive
(type L-TRI 5...-D) and with Ur ≤ 17.5 kV und Ir ≤ 1000 A acc. to Fig. 32. To this ef-
fect, the operating shaft must always be in horizontal position.
The admissible installation positions for switch-disconnectors with D drive mecha-
nism and Ur > 17.5 kV and Ir > 1000 A are specified on a label attached to the
switching device.
1 3
Fig. 32
Possible installation positions for switch disconnector L-TRI 5...-D with Ir ≤ 630 A
1 Wall mounting
2 Floor installation
3 Wall mounting, upside down
4 Ceiling mounting
For switch-disconnectors with KS drive mechanism (L-TRI 5...-KS, ) or switch-dis-
connector L-TRI 5F with switch-fuse combination, only wall mounting with the arcing
chambers positioned at the top is admissible (Fig. 33 and Fig. 34).
For different installation positions, please enquire at the manufacturer’s.
Fig. 33 Fig. 34
Admissible installation position for Admissible installation position for
switch-disconnector L-TRI 5 with KS switch-disconnector L-TRI 5F with
drive mechanism switch-fuse combination
29
L-TRI 5 4 Assembly

4.9 Fastening
Important:
The switch frame must not be distorted during assembly. In case of an
uneven mounting surface, place washers below the unit.

Fasteners are not included in the scope of supplies. The fastening material and
the support must be suitable to bear the weight of the switch disconnector and for
operation thereof. Providing sufficient fastening is the responsibility of the operating
company.
Dimension diagram for the fastening points, see selection list.
For fastening, the switch disconnector L-TRI-5 is equipped with 4 oblong holes of
20 x 15 mm each, and the switch disconnector L-TRI-5F with fuse attachment with 6
oblong holes (Fig. 35).
Fasten the switch disconnector with 4 or 6 bolts M 12 to a metal frame or to a con-
crete wall.

Fig. 35
Fastening bore-holes of the switch disconnector L-TRI 5 (top) and of the switch
disconnector L-TRI 5F (bottom)
30 AGS 531 883-01 | Edition 02/2014
L-TRI 5
Additional earth terminal
AGS 531 883-01 | Edition 02/2014
4 Assembly
4.10 Earth terminal
Earthing devices are not included in the scope of supplies.
Design and dimensioning of the earth terminal for the switch disconnector acc. to
■■ IEC 62271-100 and
■■ national design specification (Germany: DIN VDE 0101)
The mechanical fastening of the switch disconnector to a steel frame can be used
simultaneously for earthing the switch disconnector.
Moreover, the frame cross beam features an earth terminal (bolt M 12) which is
identified by an earthing symbol (Fig. 36).
Important:
Coat contact surfaces and comply with specified tightening torques
(see Chapter 10.2 as of page 47).
Fig. 36
Earth terminal
31
L-TRI 5 5 Drive mechanisms for series
L-TRI 5

Available drive variants The following drives can be used for actuation of the switch disconnector L-TRI 5
and of an optional earthing switch:
■■ Clamping lever QW7 with extension QV1 (Fig. 37)
■■ Manual articulated drive mechanism STAD 2 (Fig. 38)
■■ Manual linkage drive mechanism STA 2 (Fig. 39)
■■ Motor-operated drive GM 3-1 (Fig. 40)
■■ on attachment earthing switch: clamping lever QW6 with extension QV1

Mounting drives Assembly of the illustrated drives, as far as specified, is described in separate manu-
als.

Warning!
Mortal danger due to high voltage!
When attaching the drives, make sure that parts of the drive link-
age do not get too close to live parts.
In case of doubt, please contact the manufacturer.

Adjusting drives Please refer to the separate manuals for the manual linkage drive STA 2 and for the
motor-operated drive GM 3-1.
The following principles apply in general for setting the drives:

D drive Switches with D drive do not require especially precise linkage settings. All that is
required is a sufficiently large operating angle, with an overtravel of approx. 5° being
admissible in each position.

KS drive A more precise setting of the drive linkage is required for KS drives to ensure correct
functioning and sufficient stability. Make sure that the drive linkage is slightly ten-
sioned in OFF position, to make sure that the latching mechanism engages. In ON
position, the drive linkage must be discharged.

Clamping lever QW7 with Optionally, the switch-disconnector can be delivered with extension QV1 (Fig. 37).
extension QV1 It is actuated by means of a commercially available operating rod (1), which is not
included in the scope of supplies.

1
3

Fig. 37
Drive mechanism with lever QW7 (2), extension QV1 (3) and commercially available
operating rod (1)

32 AGS 531 883-01 | Edition 02/2014

L-TRI 5 5 Drive mechanisms for series
L-TRI 5

Manual articulated drive mechanism STAD 2

AUS/OFF

135-433
AUS/OFF

46,7

90º
90º

45,5
63 EIN/ON 63 EIN/ON

Ø 10

9
1 1
90º

2
3
135-433

4
5 6 7 8
Ø 30

Ø 55

10
10 11 12

Fig. 38
Manual articulated drive mechanism STAD 2
1 Cell frame 8 Front bearing
2 Drive lever for switch disconnector 9 Swivel lever
3 Drive shaft of switch disconnector 10 Steel ring with clampscrew for axial blocking of the shaft
4 Coupling rod 11 Roll pin for taking the shaft along
5 Rear bearing 12 ON/OFF indicator dial
6 Stop
7 Steel shaft (optional plastic shaft)
AGS 531 883-01 | Edition 02/2014 33
L-TRI 5 5 Drive mechanisms for series
L-TRI 5

Manual linkage drive STA 2 (see The following clamping levers are available for actuation of the switch disconnectors
manual AGS 531993-01) and the attachment earthing switches:
■■ Switch disconnector: QW 7
■■ Attachment earthing switch: QW 6

Fig. 39
Manual drive STA 2

Motor-operated drive GM 3-1

(see manual AGS 531991-01)

Fig. 40
Motor-operated drive GM 3-1

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L-TRI 5 6 High-voltage connection

Safety provisions and Warning!

instructions for assembly The switching device can be damaged by inadmissible mechani-
cal stress. Conductor bars / cable lugs must be fastened addition-
ally, to prevent mechanical forces from being exercised on the
switching device after screw-fastening.

Warning!
Danger due to contact corrosion in case of inadmissible match-
ing of materials. Conductor bars or cable lugs using aluminium as
surface material must not be fastened to the silver-plated con-
necting surfaces of the switch disconnector.

Important:
Note for connection of the conductor bars or cables:
●● Conductor bars must be dimensioned sufficiently according to the
specifications for rated and short-circuit current. National regula-
tions must be observed.
●● In case of short-circuit current, make sure that the switch discon-
nector pole is not exposed to higher electrodynamic forces. The
connecting bars must be provided with sufficient support in the
vicinity of the switch disconnector connectors.
●● The conductor bars / cable lugs must be positioned flat and so as
to cover the holes. When tightening the connection bolts, make
sure the switch connecting elements are not turned. Make sure to
use a second wrench to block the bolts.
●● Coat contact surfaces and comply with specified tightening tor-
ques (see Chapter 10.2 as of page 47).
Dimension diagram for high-voltage terminal, see selection list.

Connecting conductor bars 1. Pre-coat connection surfaces (see page 47).

2. Fasten busbars with the bolts M12 supplied with the unit as shown in Fig. 41
(tightening torque, see Annex).

Fig. 41
Conductor bar terminal
1 Conductor bars
2 M12 Screw fastening

AGS 531 883-01 | Edition 02/2014 35

L-TRI 5 6 High-voltage connection

Connecting cables Important:

Observe the specifications of the manufacturer of the cable connection
system.

1. Pre-coat the connection surfaces (see page 47).

2. Strip cable ends and assemble the cable box as specified by the cable manu-
facturer.
3. Fasten the individual cables to the appropriate connection areas: in case of
switch disconnector L-TRI 5 without fuse attachment, as shown in Fig. 42, and
in case of switch disconnectors L-TRI 5F with fuse attachment, as shown in Fig.
43.

Fig. 42
Cable connection in case of switch disconnectors L-TRI 5 without fuse attachment

Fig. 43
Cable connection in case of switch disconnectors L-TRI 5F with fuse attachment

36 AGS 531 883-01 | Edition 02/2014

L-TRI 5 7 Commissioning

Danger!
Mortal danger due to high voltage. The high-voltage supply must
not be connected. All active parts must be earthed.

7.1 Checking assembly

If damage is detected, it must be repaired or components be replaced immediately
(see Chapter 9.7, page 45). In case of ambiguities or irregularities, contact the
manufacturer’s Service Center.
1. Check securing bolts.
2. Check the conductor bars’ screw connections using a torque wrench.
3. Check wiring laid on the site.
4. In case of switches with KS drive, check that the opening spring is attached
(see page 28).
5. Check the switch disconnector for damage which might be due to transport or
assembly work.
6. Compare the data on the nameplate (see Chapter 2.8, page 15) to the required
rating specifications.
7. Check supply voltage of the control and operating devices.
8. Check surfaces of insulating components for impurities. If necessary, clean (see
Chapter 9.3, page 44)

7.2 Performing switching tests

Warning!
Risk of injury due to the precharged drive mechanism and the
quickly rotating contact blades. Perform switching tests only via
the attached drive mechanisms and keep a sufficient distance
from the switching device. Do not reach into the area of move-
ment of the contact blades.

Important:
For switching operations, comply with Chapter Function and Operation
as of page 40.
In case of failure of the power supply, the blocking coils (optional) are
in "locked" position; thus, manual switching operations are blocked.

AGS 531 883-01 | Edition 02/2014 37

L-TRI 5 7 Commissioning

1. Perform a few switching tests. To this effect, instantaneous switching for ON

and OFF must be performed. The arcing blades must enter the flat quench
chambers centrally and engage behind the arcing contacts.
2. Apply supply voltage.
3. Operate switch disconnectors and optional earthing switches several times by
hand (ON/OFF). Check position indicators of auxiliary switches.
4. Check electrical functions of control and operating devices:
–– Shunt opening release (optional) for switch disconnector
–– Optional motor drives for switch disconnector and earthing switch
5. Check interlock between earthing switch and switch disconnector (see Chapter
8.2 as of page 41).

Simulating fuse tripping In case of switch disconnectors L-TRI 5F

with fuse attachment, KS drive and
all-pole fuse tripping, switching OFF of
the switch disconnector can be verified
by simulating fuse tripping. This requires
a suitable test fuse with tripping pin
2
which is not included in the scope of
supplies.
1. Press tripping pin in the test fuse
and insert test fuse in one of the
three fuse holders.
2. Switch the switch disconnector L- 1
TRI 5F ON.
3. Observe the safety clearance
shown (Fig. 44) and trip test fuse
at the indicated point. The switch
disconnector L-TRI 5F must
switch OFF via the all-pole tripping
mechanism.
4. If necessary, repeat items 1–3 in
the other phases.

Fig. 44
Simulating fuse tripping
1 Trip test fuse at the indicated point
2 The switch disconnector L-TRI 5F
must switch OFF.

38 AGS 531 883-01 | Edition 02/2014

L-TRI 5 7 Commissioning

7.3 Inserting H.V.H.R.C. fuses

Warning!
If excessive forces are used for inserting/replacing
H.V.H.R.C.fuses, the switching device and especially the post
insulators can be damaged.

Make sure the fuses have the correct rating.

A selection table with approved fuses can be provided on request.
1. In case of switch disconnectors with fuse attachment, clean all contact surfaces
(brand-new fuse link, contacts on the switch disconnector) using a non-fibrous
cloth, in case of severe soiling, use a cleaning product. Apply a thin and uniform
coat of synthetic lubricant.
2. Insert the H.V.H.R.C. fuses in the contacts with the tripping pin pointing up-
wards (Fig. 45, no. 1).

2
1

Fig. 45
Inserting the fuses
1 Tripping pin side
2 Tripping lever

AGS 531 883-01 | Edition 02/2014 39

L-TRI 5 8 Function and Operation

8.1 Function
Closing (ON)

Fig. 46 Fig. 47
Switching the switch disconnector ON Final situation:
Switch-disconnector ON
Opening (OFF)
3

2 2
1

Fig. 48 Fig. 49
Contact blades (1) separated, arcing The arcing blades (2) jump out of con-
blades (2) still in contact. tact, causing an arc (3) to appear.

Fig. 50 Fig. 51
The arc is quenched by the gas thus Final situation:
produced in the flat quench chamber. Switch-disconnector OFF

If the switch disconnector is switched OFF, the contact blades are separated first
(Fig. 48, 1). The arcing blades (2) are still in contact, so that current is now flowing
via the arcing blades. Once the switching blades have covered the isolating dis-
tance, the arcing blades also jump out of contact (Fig. 49). The break arc (3) burns in
the narrow gap of the flat quench chamber. In this process, sufficient gas is released
to quench the arc quickly and efficiently (Fig. 50).

40 AGS 531 883-01 | Edition 02/2014

L-TRI 5 8 Function and Operation

8.2 Interlock (optional)

Warning!
Risk of injury! Make sure you are acquainted with these interlocks
before you operate the switch disconnector and earthing switch.

Mechanical interlocks
If an earthing switch is attached, a locking rod (see page 27) between the actuating
shafts of switch disconnector and earthing switch prevents the earthing switch from
being switched ON while the switch disconnector is ON, and vice versa. Conse-
quently, either the switch disconnector or the earthing switch can be ON at the same
time.

Switch disconnector Earthing switch

ON – cannot be switched ON
Switch disconnector
OFF – can be switched ON
ON cannot be switched ON –
Earthing switch
OFF can be switched ON –

Blocking coil The manual controls on the switch disconnector and earthing switch can be locked
optionally by blocking coils. Electromagnetic blocking coils can be used for inter-
panel as well as intra-panel interlocks:
■■ an optional blocking coil for the switch disconnector can lock the switching
device L-TRI 5 in ON/OFF position.
■■ an optional blocking coil for the earthing switch can lock the switching device
L-TRI 5 in ON/OFF position.

Important:
In case of failure of the supply voltage, all electrical interlocks are in
their "locked" position.
Measure: Re-establish power supply.

8.3 Operating specifications

The switch disconnector L-TRI 5 and an optionally installed earthing switch may only
be operated by persons with proven experience in conjunction with the
L-TRI 5 series and the applicable safety provisions.
Check that the supply voltage is ON.

Important:
●● When operating the switch disconnector / earthing switch, comply
with the instructions for the switchgear panel used, or the attached
drives.
●● After each switching operation for which you have used an actuat-
ing lever/a crank, remove this lever/crank.
●● Comply with the switch-specific mechanical and electromechani-
cal interlocking conditions; see also Chapter 8.2.

AGS 531 883-01 | Edition 02/2014 41

L-TRI 5 9 Maintenance

9.1 Maintenance and servicing instructions

The switch disconnector may only be serviced by the manufacturer’s staff or by
persons with proven experience in conjunction with the L-TRI 5 series and the ap-
plicable safety provisions.
Series L-TRI switch disconnectors are indoor switching devices designed for normal
operating conditions acc. to IEC 62271-1.

Inspection It is recommended to check the switch disconnectors visually on a regular basis and
according to the applicable national regulations, depending on the strain to which
they are subject. A visual inspection includes a complete check of the switch discon-
nector for contamination, condensation and damage, to be performed by certified
staff.

Important:
In case of frequent condensation or air pollution (dust, smoke or cor-
rosive gases), the maintenance intervals must be adapted to the actual
conditions.

Maintenance If there are signs of impurities or condensation, the switch disconnectors must be
cleaned in an expert fashion (see Chapter 9.3 and 9.4, page 44) and subsequently
checked for proper functioning (see Chapter 7.2 as of page 37).

Servicing If damage is detected, it must be repaired or components be replaced immediately

(see Chapter 9.7, page 45).
In case of ambiguities or irregularities, please contact the manufacturer’s Service
Center.

9.2 Maintenance intervals

Drive mechanisms The devices have been provided in the factory with permanent lubrication which will
be sufficient for a period of approx. 8 years under normal strain and normal ambient
conditions.
Replace lubrication in the drives according to Chapter 9.8, page 46 “Lubrication
instructions”.

Contact surfaces In case of load imposed by short-circuit currents, the contact surfaces must be
checked and, if necessary, re-greased; refer to Chapter 9.8 page 46 "Lubrication
instructions".

The following tables contain the admissible numbers of make and break operations
of each variant of the switch disconnector. The data indicate when inspection is
required. For inspection, please contact the manufacturer.

Inspection of the switch fuse combination L-TRI 5F is required after:

Rated voltage Ur kV 12/24

Rated current Ir A 200
2 operations with short-circuit making current: Ima kA 40
20 operations with mainly active load breaking current: I1 A 200
200 operations with mainly active load breaking current: I1 A 32
mechanical operations: n 1500

42 AGS 531 883-01 | Edition 02/2014

L-TRI 5 9 Maintenance

Inspection of the switch disconnector L-TRI 5 is required after:

Rated voltage Ur kV 12
Rated current Ir A 400 630 1000 1250 2500
2 operations with short-circuit making current: Ima kA 63 63 63 50 50
3 operations with mainly active load breaking current: I1 A – – 1000 1250 2500
20 operations with mainly active load breaking current: I1 A 400 630 630 630 630
200 operations with mainly active load breaking current: I1 A 32 32 32 35 35
mechanical operations: n 1500 1500 1500 1000 1000

Rated voltage Ur kV 17.5

Rated current Ir A 400 630 1250 2500
2 operations with short-circuit making current: Ima kA 63 63 45 45
3 operations with mainly active load breaking current: I1 A – – 1250 1250
20 operations with mainly active load breaking current: I1 A 400 630 630 630
200 operations with mainly active load breaking current: I1 A 32 32 35 35
mechanical operations: n 1500 1500 1000 1000

Rated voltage Ur kV 24
Rated current Ir A 400 630 1000 1250 1600
2 operations with short-circuit making current: Ima kA 63 63 63 37 37
3 operations with mainly active load breaking current: I1 A – – 1000 1250 1600
20 operations with mainly active load breaking current: I1 A 400 630 630 630 630
200 operations with mainly active load breaking current: I1 A 32 32 32 35 35
mechanical operations: n 1500 1500 1500 1000 1000

Rated voltage Ur kV 36
Rated current Ir A 630 1000
2 operations with short-circuit making current: Ima kA 20 20
3 operations with mainly active load breaking current: I1 A – 1000
20 operations with mainly active load breaking current: I1 A 630 630
200 operations with mainly active load breaking current: I1 A 32 32
mechanical operations: n 1000 1000

AGS 531 883-01 | Edition 02/2014 43

L-TRI 5 9 Maintenance

9.3 Cleaning insulating components

Warning!
Risk of injury from mechanically precharged drive components.
The switch disconnector must not be disassembled for mainte-
nance work.
To ensure the specified insulating level, the insulating components must be clean.
On principle, general cleanliness of the switch and of its external parts should be
ensured.

Slight contamination Clean using a dry, lint-free cloth. Depending on the degree of soiling, replace cloth
as often as necessary.

Severe soiling Use cleaning agent, 1 litre can (see Chapter 10.1, page 47).
The use of other cleaning agents is not admissible.
■■ Wear protective gloves
■■ Use cleaning agents according to manufacturer's instructions
■■ Soak the cloth thoroughly and wipe the insulating components. Keep duration
of exposure as short as possible.
■■ Expose the cleaned surface to the air for at least two hours.
When cleaning, make sure that the lubrication in the drive mechanisms is not re-
moved. If the drive mechanisms are no longer sufficiently lubricated, new lubrication
must be applied (see section 9.8).

9.4 Avoiding condensation

To ensure the specified insulating level, the device – especially its insulating compo-
nents – must not be exposed to condensation.

Measures in case of ■■ If there are signs of condensation: clean switching device (see Chapter 9.3).
condensation ■■ Check heating system or install a heating. It must provide a sufficient heating
performance to prevent condensation on the switch disconnector.
■■ Condensation can also be prevented by ensuring suitable ventilation and heat-
ing of the station or by using de-humidification devices.

9.5 Corrosion protection

Switching devices and drive mechanisms have a long-term protection against corro-
sion. Any scratches and other damage must be repaired immediately to avoid corro-
sion. Contact the manufacturer’s Service Center.

44 AGS 531 883-01 | Edition 02/2014

L-TRI 5 9 Maintenance

9.6 Replacement of fuses in case of switch

disconnectors with fuse attachment
Warning!
Fuse links may be hot! The operator should wear protective
gloves.

Warning!
If excessive forces are used for inserting/replacing H.V.H.R.C.
fuses, the switching device and especially the post insulators can
be damaged.

Make sure the fuses have the correct rating.

A selection table with approved fuses can be provided on request.

Important:
Always exchange the three fuses, even if only one fuse has tripped.

1. Switch the earthing switch ON.

2. Pull fuses out of the contacts (Fig. 52).
3. Clean all contact surfaces (brand-new fuse link, contacts on the switch dis-
connector) using a non-fibrous cloth, in case of severe soiling, use a cleaning
product. Apply a thin and uniform coat of synthetic lubricant.
4. Insert new H.V.H.R.C. fuses in the contacts with the tripping pin pointing up-
wards.

Fig. 52
Fuse replacement in switch disconnectors L-TRI 5F

9.7 Replacement of components

Drive or live high-voltage components may be replaced as required.
The following data on the nameplate are relevant for replacement of components or
in case of any queries (see also page 15):
■■ Type designation
■■ Serial number
■■ Year of construction
Should you have any queries regarding replacement of components, please contact
the manufacturer's Service Center.

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L-TRI 5 9 Maintenance

9.8 Lubrication instructions

Group of com-
Module Point of lubrication Lubricant Application
ponents
Frame with shaft ■■ Shaft bearing
■■ Latch bearing
■■ Latches
■■ Springs
Parts subject ■■
Breaker mechanism Bearings Low-temperature
to mechanical apply a uniform coat
Tripping solenoid at- ■■ Joints grease1
stress
tachment
■■ Latches
Earthing switch ■■ Shaft bearing
■■ Springs for instantaneous-
switching mechanism
Main circuit ■■ Contact surfaces
■■ Joints
■■ Suspension elements
■■ Shaft contact
Contact areas Contact grease1 apply a thin coat
■■ Isolating contact
Earthing switch ■■ Contact rivet
■■ Suspension elements
■■ Contact tab
1 See Table "Auxiliary products" on page 47.

46 AGS 531 883-01 | Edition 02/2014

L-TRI 5 10 Annex

10.1 Auxiliary products

The auxiliary products are available from the manufacturer. The use of other auxil-
iary products is not admissible.

Warning!
Risk of injury if these products are handled improperly.
Observe the safety data sheets of the manufacturers of the auxil-
iary products.

Designation Ref. no.

Cleaning agent, 1-l can S 008 152
Aseol Sylitea 3 S 008 163
Synthetic low-temperature grease with graphite
Berulub FK 60 AGSI89210-01
Contact grease

10.2 How to treat firmly screw-connected contact

surfaces
Important:
●● Caution when handling bars insulated by heat-shrinkable sleeves.
The heat-shrinkable sleeve must not get into contact with contact
grease (swelling).
●● Contact areas coated with contact grease should not be touched,
if possible.
1. Contact areas must be subjected to preliminary treatment before screw-fasten-
ing (see Table below)
2. Immediately after the pre-treatment, coat the contact surfaces with contact
grease, so that the space between the contact surfaces is completely filled
once the screws have been connected.

Material of contact surfaces Pre-treatment

Silver-plated Clean1
Copper or copper alloy Clean1, expose metallic surface2
Galvanized steel Remove passivation, not, however, the
zinc layer3
1 by means of lint-free cloth; use cleaning agent in case of serious contamination
2 – by treating the entire surface with emery cloth or a rotating grinding tool (grain
size 100 or finer) or
– with a wire brush specifically marked for use exclusively for copper, alumini-
um, or steel
3 with brass or steel brush

AGS 531 883-01 | Edition 02/2014 47

L-TRI 5 10 Annex

10.3 Specifications for screw connections

Important:
●● The threads of screws and bolts must generally not be pre-treat-
ed.
●● Max. tolerance for the effective tightening torques: ±15 %
●● The nut must correspond in strength to the grade of the screw/bolt
used or be of better quality.
General screw connections
Grade or material
Self-locking screw
Screw/bolt Plastic ≥ 8.8 ≤ 10.9
≥ 8.8
Thread Ø Tightening torques [Nm]
M4 0.25 2.6
M5 0.5 5.0 7.0
M6 0.8 8.8 12.3
M8 1.8 21.0 30.0
M 10 3.5 42.0 59.0
M 12 6.0 70.0 97

Screw connection for current Screws and bolts: Grade ≥ 8.8

transmission
Conductor material: copper
Thread Ø Tightening
torques [Nm]
M6 6.5
M8 17
M 10 35
M 12 68
M 16 135

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L-TRI 5 10 Annex

10.4 Circuit diagrams of the auxiliary switches

Standard variants
11 23 31 43 11 23 31 43 51 63

12 24 32 44 52 64
12 24 32 44

Fig. 53 Fig. 54
Circuit diagram, auxiliary switch HS 3/4 Circuit diagram, auxiliary switch HS 3/6

11 23 31 43 51 63 71 83 91 103

12 24 32 44 52 64 72 84 92 104

Fig. 55
Circuit diagram, auxiliary switch HS 3/10

11 23 31 43 51 63 71 83 91 103 111 123

12 24 32 44 52 64 72 84 92 104 112 124

Fig. 56
Circuit diagram, auxiliary switch HS 3/12
Special model
L-TRI 5 HS 3 AA

1 DC 220 V
Fig. 57
The auxiliary switch HS3 is always delivered in connection with the shunt opening
release AA and 220 V DC supply voltage with a jumper (item 1).

AGS 531 883-01 | Edition 02/2014 49

Notes:
 © Schneider Electric 2011 – All rights reserved to this technical manual. Reproduction and making available of this technical manual, or extracts, to third parties are prohibited.
Only integral reproduction of this technical manual is permitted with the written permission from Schneider Electric. Electronic copies in e.g. PDF-format or scanned version
have the status “for information only” . The only valid version of this technical manual is always enclosed directly to the product in question by the factory.

Schneider Electric As our products are subject to continuous development, we reserve the
35, rue Joseph Monier right to make changes regarding the standards, illustrations and technical
CS 30323 data described in this Technical Manual. For any requests, please contact
92506 Rueil-Malmaison Cedex, France the address given below.

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