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IMAGE & DESIGN Ceramic

TRANSFER Arts
Handbook
TECHNIQUES Series
Edited by Paul Andrew Wandless

Paul Andrew Wandless currently For many years, ceramic artists have used printmaking, drawing

IMAGE & DESIGN TRANSFER TECHNIQUES


lives and works in Chicago creating and photography to enhance the surface of their work. Using
art that combines ceramic processes underglazes, slips, and glazes it’s entirely possible to take
and printmaking techniques to advantage many 2-D mediums to decorate both functional and
create clay prints that are also sculptural work.
incorporated into freestanding and
Image & Design Transfer Techniques covers more than thirty
wall-mounted clay sculpture. In
techniques that can be used on greenware, bisqueware and
addition to authoring several books
glazeware. You’ll discover ways to create and transfer images
and numerous magazine articles,
and designs using appliqué and paper transfers, decals, stencils,
Wandless is also featured in Ceramic
silkscreening, etching, stamping, embossing, and more.
Art Daily’s video Fundamentals of
Screen Printing On Clay featuring An expert printmaker-turned-clay artist, Paul Andrew Wandless
his techniques. Wandless holds an presents you with many of his own discoveries where he found
MFA from Arizona State University, clay receptive to his many printmaking skills. In addition,
an MA from Minnesota State he includes the methods of many talented artists who have
University-Mankato, and a BFA from developed a variety of applications that can add a whole new
University of Delaware. dimension to your clay surfaces.
Whether you’re looking for the perfect book to start decorating
or you need expert information to expand your skill set, Image &
Design Transfer Techniques contains a wealth of information for
every clay lover.

Wandless

The American Ceramic Society


www.CeramicArtsDaily.org
Printed in China
Image & Design
Transfer Techniques

i
Ceramic
Arts
Handbook
Series

Image & Design


Transfer Techniques

Edited by Paul Andrew Wandless


The American Ceramic Society
600 N. Cleveland Ave., Suite 210
Westerville, Ohio 43082
www.CeramicArtsDaily.org
The American Ceramic Society
600 N. Cleveland Ave., Suite 210
Westerville, OH 43082
© 2015 by The American Ceramic Society, All rights reserved.
ISBN: 978-1-57498-345-6 (Paperback)
ISBN: 978-1-57498-580-1 (PDF)
No part of this book may be reproduced, stored in a retrieval system or transmitted in any form or
by any means, electronic, mechanical, photocopying, microfilming, recording or otherwise, without
written permission from the publisher, except by a reviewer, who may quote brief passages in review.
Authorization to photocopy for internal or personal use beyond the limits of Sections 107 and 108
of the U.S. Copyright Law is granted by The American Ceramic Society, provided that the appropriate
fee is paid directly to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923
U.S.A., www.copyright.com. Prior to photocopying items for educational classroom use, please
contact Copyright Clearance Center, Inc. This consent does not extend to copyright items for general
distribution or for advertising or promotional purposes or to republishing items in whole or in part in
any work in any format. Requests for special photocopying permission and reprint requests should be
directed to Director, Publications, The American Ceramic Society, 600 N. Cleveland Ave., Westerville,
Ohio 43082 USA.
Every effort has been made to ensure that all the information in this book is accurate. Due to differing
conditions, equipment, tools, and individual skills, the publisher cannot be responsible for any
injuries, losses, and other damages that may result from the use of the information in this book. Final
determination of the suitability of any information, procedure or product for use contemplated by
any user, and the manner of that use, is the sole responsibility of the user. This book is intended for
informational purposes only.
The views, opinions and findings contained in this book are those of the author. The publishers,
editors, reviewers and author assume no responsibility or liability for errors or any consequences arising
from the use of the information contained herein. Registered names and trademarks, etc., used in this
publication, even without specific indication thereof, are not to be considered unprotected by the law.
Mention of trade names of commercial products does not constitute endorsement or recommendation
for use by the publishers, editors or authors.
The Publisher advises the reader that certain decal applications onto glossy substrates may be subject
to Patent No: US 7,622,237 B2.
Publisher: Charles Spahr, Executive Director, The American Ceramic Society
Managing Director: Sherman Hall
Series Editor: Bill Jones
Editor: Paul Andrew Wandless
Graphic Production: Pamela S. Woodworth
Series Design: Melissa Bury
Cover Image: Swirls and Stripes, 101/4 in. (26 cm) in diameter, earthenware, slip, underglaze, glaze,
laser-toner decals, commercial decals, and gold luster, by Jason Bige Burnett.
Frontispiece: Wheel-thrown and altered platter with layers of pattern created using both monoprinting
and toner-resist techniques, by Martina Lantin.

iv
Table of Contents

1 Image Transfer & Application


Newsprint Slip Transfers 1
Jason Bige Burnett
Ink Transfers for Greenware 6
Doug Gray
Underglaze Transfer Paper 11
Jessica Knapp
Projecting Patterns 13
Shana Salaff
Monoprinting and Toner-Resist Transfers 16
Martina Lantin
Photolithography Transfers 21
Kristina Bogdanov
Graphite Transfers 26
Judith Berk King
Rice Paper Transfers 32
Kate Missett

2 Decals
No-Fire Decals 35
Brendan Tang
How to Make Laser Toner Decals 39
Frank Gaydos
Using Laser Toner Decals 41
Justin Rothshank
Designing Custom Full-Color Decals 46
Linda Gates
Masked Patterns and Laser Toner Decals 50
Andrew Gilliatt
Acrylic Medium Images 53
Juan Granados

v
3 Relief, Etching & Stamping
Printing and Embossing with Linocuts 55
Paul Andrew Wandless
Reliefs with Photosensitive Polymer Plates 62
Paul Andrew Wandless
Etching a Glazed Surface 69
Ann Ruel
Light Sensitive Emulsion 71
Jessica Knapp
Underglaze Stamp Pads 74
Holly Goring

4 Stencils & Masking


Using Single-Color Stencils 75
Kip O’Krongly
Multi-Color Stencil Decoration 80
Paul Andrew Wandless
Friskets 85
Frank James Fisher
Die-Cut Stencils 89
Paul Barchilon
Using Stencils 94
Hannah Lore Hombordy
Dimensional Stencils 99
Ann Ruel
Wax Resist Inlay 102
Sumi von Dassow

vi
5 Screening
Building a Silkscreen 105
Paul Andrew Wandless
Using Photocopy Film Negatives 111
Paul Andrew Wandless
Ultraviolet Light-Sensitive Emulsion Screens 114
Paul Andrew Wandless
Silkscreen Printing on Wet Clay 117
Brad Menninga
Thermal Screen Printing 121
Alice Drew
Screening Multi-Color Images on Clay 127
Paul Andrew Wandless
Image Transfer for Volumetric Forms 132
Forrest Lesch-Middelton

vii
Preface
Clay has a history of being combined with, and included in, other creative practices, such as printmaking,
drawing and photography. Clay and print have an especially unique relationship due to their natural com-
patibility. Utilizing printmaking techniques with underglaze, slip, and glaze to address clay surfaces allows
one to take advantage of the best of both mediums. Image transfer onto clay is a great way to explore
and experiment with different mediums and see what exciting possibilities can be visually incorporated
in your clay work. Having the ability to transfer an image, design, or text gives you the ability to take full
advantage of your creative ideas.
Over the years, several informative articles have appeared in Ceramics Monthly and Pottery Making Il-
lustrated addressing clay and image transfer. A wide variety of methods have been covered to address the
surfaces of greenware, bisqueware and glazeware with printing and transfer techniques. This book is a
collection of information curated from these past articles, along with a few new ones written specifically
to be included in this book. Most of the processes covered are water-based and safe to use in your studio,
which makes it user friendly for everyone to try. Along with process information, there are also tips and
instructions on how to make some of the printing tools to help you customize your work even more.
Appliqué and paper transfers are a great introduction to transferring images if you’re new to this way of
working. All you need is newsprint and underglaze to get started. Patterns and designs can be created on
newsprint with both underglaze and slip, then transferred to greenware to create new and dynamic sur-
faces. This can be done on flat slabs for handbuilding purposes or directly onto the curved walls of vessels.
Decals have been a popular choice for artists to add photographic images, designs and text to clay for
decades. A variety of decal options are covered, which address different visual effects that can be created
on work. Non-fired decals are a great choice to add images, but not add another firing. Laser toner decals
are a good choice for sepia-toned images that have a more subtle visual impact. Commercial decals, die-
cut decals and layering decals to make a complex collage are more options to explore, if you’re interested
in further personalization.
Relief and embossing are image transfer techniques that allow imagery to be printed or impressed into
clay. Relief in the forms of linocuts and photosensitive polymer plates are used to print and emboss on
clay. Your ideas can be carved into linoleum and photographic images can be burned into photopoly-
mer plates. For simpler ideas, rubber stamps can be used to create small reliefs to decorate greenware or
bisqueware.
Glaze etching and light sensitive emulsions can be used to work on glazed surfaces and bisqueware.
Work that’s already glaze fired can have patterns and designs etched into the glaze surface. The matte,
etched areas contrast nicely with the glossy, un-etched areas. Photographic images can be projected onto
bisqueware that’s been coated with light sensitive emulsion. The emulsion hardens and leaves an image
behind that can be fired. These two techniques produce unique results and are readily available as com-
mon art supplies.
While stencils seem like a fairly simple tool, they can be used to make very complex images. They can be
used on greenware, bisqueware and glazeware. You can go from cutting silhouettes for simple, single-color
images, to combining multiple stencils to create a complex, multi-color image. If hand-cut stencils are not

viii
for you, you can have them commercially made. Information to have die-cut stencils is covered so you’ll
know how to prepare the image files for best results. Friskets are another variation of masking technique
you can employ directly to the surface of your work.
Screen printing is the natural evolution of stencils to use images with greater detail. This certainly is one
of the most widespread and popular image transfer technique used by artists. Instructions of how to build
your own screen for printing, will allow you to build custom screens that are best suited for your ideas.
All you will need are common hand tools and a few supplies from an art store. Photocopy film negatives
are a cost-effective way to make custom images to burn into screens using diazo-sensitive emulsion. This
saves the trouble of making transparencies or darkroom film negatives. If you want to work without a
darkroom to burn screens, UV sensitive emulsion screens are covered. The unmounted screens give you
the option to print on flat or curved surface and can be used on greenware, bisqueware and glazeware. A
variety of screening techniques are introduced to screen single color images, multi-color images and even
screening on vessel forms.
This collection of clay and printmaking techniques has something for everyone, regardless of your level
of experience. There are several easy-to-follow processes for someone just wanting to experiment with
clay and printing for the first time. There are also several processes for someone looking to expand their
current skill set or learn new variations for screens, relief, paper transfers and decals. Then there are some
technical articles for those who like to make their own tools and equipment. Regardless of where you fall
in this spectrum, there will be something to try and hopefully make that image, pattern or design you
always wanted to, but weren’t quite sure how to do.

Paul Andrew Wandless

ix
1
Image Transfer & Application
NEWSPRINT SLIP TRANSFERS
by Jason Bige Burnett

Too Much Television, uses newsprint and slip decoration combined with incised decoration, decals, luster, and glaze,
creating dimensional surfaces that also pop with color.

My childhood interest in television cartoons in- on a metal plate and transferring the image to
fluenced my current ceramic forms and surfaces. paper, I’m drawing on newspaper then transfer-
The bright colors, graphic patterns, and illustra- ring directly to clay. As with all monoprints, keep
tive qualities recapture and celebrate my fascina- in mind that the image you create will be reversed.
tion with whimsical domestic representation. I’m Text must be backwards and layers of color must
inspired by the stylized hand-drawn utilitarian be applied foreground to background (figure 1).
objects like a coffee mug in a cartoon character’s Whether it be stripes, shapes, illustrations, or a
hand or the mixing bowl displayed on the shelf in color field, start with an idea of how you would
their kitchen. like to approach the surfaces of your piece before
The combination of commercial stained slips you start.
and newsprint is a paper transfer process. By ap- Apply your pattern or drawing to strips or
plying slips saturated with bold colors onto news- blocks of newsprint, varying the colors of slip us-
print, then transferring the drawn images to a ing brushes, slip trailers, and sponge stamps. Use
slipped clay object, I can achieve an animated caution as the paper causes the slip to dry; and
surface. Playtime doesn’t end there; I continue by if it dries too much, it may chip off. Use a spray
introducing stamps, stains, and stickers to further bottle to keep the image damp but don’t spray too
enhance the ceramic surface until the desired ef- much water as it could puddle and smear the slip.
fect is fully achieved. Regular newspaper works well but I prefer using
Strathmore brand Newsprint Paper available at
Creating Newsprint Transfers any art supply store. The thickness and tooth of
This newspaper transfer process mirrors the tra- this paper is durable and tough enough to hold
ditional monoprint process. Instead of drawing and transfer slip.

Swirls and Stripes, 101/4 in. (26 cm) in diameter, earthenware, slip, underglaze,
glaze, laser-toner decals, commercial decals, and gold luster. 1
Image & Design Transfer Techniques

1. Create patterns with colored slips. Paint the fore- 2. When leather-hard, blot and brush on the back-
ground layer first and the background last. ground slip, which also serves as a transfer coat.

3. Gently apply the newsprint to the piece. Use a soft 4. When the slip has had time to absorb and the news-
rib to ensure contact and pierce any trapped air. print has lost a lot of its moisture, slowly peel it away.

Slip it and Stick it decoration on the newsprint are both at leather


After you’ve completed the newsprint image, wait hard, you are ready to print. There is a narrow
for the slip to become leather hard and then ap- window of time here where the surface of your
ply a slip coat over the drawing. Lightly dab the piece and the newspaper are perfect for applica-
first coat of slip on (figure 2), wait for this coat tion. If one or the other is too wet when applied,
to become leather hard and then brush on a sec- the result could be sloppy and undesirable. If the
ond coat. A hair dryer assists in getting the slipped image and object are too dry, then this affects the
newsprint to leather-hard. If the slip has a glossy quality of adhesion. When the slip on the object is
sheen then it’s too wet to continue. soft but not tacky and all the slip on the paper has
The slip application works best on leather-hard lost its sheen, you’re ready to transfer the image.
clay. Using a hake brush, apply a moderate coat of Carefully pick up your piece of newsprint and
slip to the surface. This layer of slip shouldn’t be slowly bring it toward the object. You’ll see the im-
too thin or too thick and it should be the consis- age through the newsprint and that assists with
tency of heavy whipping cream. This slip coat cre- placement. Once any part of the newsprint trans-
ates a tactile surface perfect for pressing newsprint fer touches the object, gently press the rest of the
into and absorbs transferred slip and imagery well. newsprint onto the surface (figure 3). Note that
When the slip-coated clay piece and the slip air pockets result on curved surfaces. These are

2
Image Transfer & Application

5. Apply damp newsprint strips and press down all edges 6. Brush additional slip coats of any colors you wish
to prevent the second slip coat from seeping underneath. over both the first layer and the damp newsprint strips.

7. Create more of a tactile surface by applying another 8. After allowing the slip to absorb into the surface
layer of thick slip onto a fresh piece of newsprint and for a minute or two, peel away the newsprint again to
wrapping it around the object. reveal the varied, textured surfaces.

addressed later. Gently press the transfer onto the derneath or tear through the paper. Practice and
surface with your hands, working over the general experience with this method is the best way to find
area. The trapped air pockets can be removed by your limits.
piercing them with a needle tool or a small X-Acto Grab a corner or take the edge of the newsprint
blade. If the air pockets are not taken care of, they and slowly begin to peel away (figure 4). It’s im-
can cause defects or misprinting of the transfer. portant to do this slowly so you’ll catch the spots
Now that the newsprint has been applied to the that did not adhere to the surface. Just place it
object, there’s a layer of moisture trapped between back down gently and massage the spot down
the object and the paper. Within the first minute or into the surface with the medium-soft rib. Repeat
two the clay object begins absorbing that moisture. if necessary. Not addressing the spots creates po-
Using a soft rib, press the newsprint down, ap- tential reservoirs for stain and glazes later. Now
plying more pressure than before. Between thirty that your image is transferred, handle the piece
seconds and two minutes is about the time when carefully. Applying slip onto leather-hard clay will
you’ll notice the newsprint drying out again. Take make the clay soft and malleable again. I suggest
a slightly harder rib and, with more force than waiting until your piece becomes firm and the slip
before, rub the newsprint one last time into the isn’t sticky to the touch before applying anything
clay. Rubbing too hard could smudge the slip un- else to the surface.

3
Image & Design Transfer Techniques

9. Mark the surface with stamps, rollers and carving 10. Take advantage of the piece being leather hard and
tools, creating new patterns and echoing the lines of carve away some larger areas of the slip, revealing the
the form or of the colored bands. contrasting color of the clay.

11. After the work has been bisqued, apply underglaze 12. Apply soda ash wash, wax resist, and glazes to
or stain over the object and wipe away to accentuate desired surfaces. This is the time to plan for a final layer
the process marks. of decals and lusters.

Additional Decorations relaxed with this and just gently pat down the strip.
If you want a contrasting decoration in an adjoin- Give it a variation of rubs and pressings, then peel
ing area, apply another coat of slip to the leath- away and notice the loose quality and nature of the
er-hard clay. This time, try cutting out stripes or slipped surface (figure 8). Any sharp edges of slip
shapes of plain newsprint, spritz with water un- should be tapped down or pressed in with your fin-
til slightly damp, and lay them over the slip coat gers. After this surface has been bisqued, stains and
to act as a stencil resist (figure 5). Brush over the
washes enhance the loose look, suggesting surfaces
piece with another slip, again any color works, and
such as torn wallpaper or chipped paint.
let sit until the slip firms up (figure 6).
Next, carefully peel the stripes away. If locating
On top of the slip and strip layer, I also like creat-
ing built up textures of slip. Brush a moderate coat the paper and peeling it away is difficult, lightly heat
of slip onto a wide strip of newsprint and vary the the surface with a blow dryer until the slip above
thickness of application. Once leather hard, place the newsprint becomes noticeably different in color
the wide strip over the slip-coated object with the and dryness. Now the paper can be removed with
newsprint stripes still in place (figure 7). Be more the aid of a needle tool or an X-Acto blade.

4
Image Transfer & Application

Stamp It Out wash over the piece in two generous brush coats.
Since the object is still leather hard after the news- To make the soda ash wash, combine 57 grams of
print and resist techniques, more adornment may soda ash to 1 cup of heated water and stir to dis-
be applied. You can create additional marks using solve the ingredients. Allow the piece to dry again.
stamps, etched lines, and texture rollers (figure 9). The soda ash wash will cause the matte surfaces to
Larger areas of slip can also be carved away and retain a moist and saturated look. I fire the stains,
create more surface depth (figure 10). glazes, and soda ash wash together to cone 05–04,
and then do a second firing of the iron toner decals
Layering After the Bisque
(see page 39) to cone 08. Finally, I do a third firing
Staining the work with an underglaze creates more
of  gold luster and commercial decals together to
depth and enhances the process marks and inden-
cone 017. I’ve fired the soda ash wash up to cone 2
tations previously made on the surface. Coat the
but not past that.
entire piece with one or two layers of underglaze, let
I use a variety of shop-made and commercial
dry, and sponge it away from the high points leav-
ing it in the recesses (figure 11). I use a black un- glazes. For many, glazing is the last and final step,
derglaze to give my work a distressed look. Let the but I find glaze firing is only an intermediate step
underglaze dry prior to applying wash and glazes. when pushing surfaces even further. When glazing,
Since the whole object will not be covered in try setting up areas for decals and lusters by selec-
glaze, some areas will remain matte. If the matte tively applying the glaze (figure 12). Remember,
surfaces remain untreated, they come out looking decals and lusters reflect the surface below them
chalky and dry. To prevent this, apply a soda ash and work best when applied to a shiny surface.

Circus Stars and Stripes, 7


inches in height, earth-
enware, slip, underglaze,
glaze, iron-toner decals,
and gold luster.

5
Image Transfer & Application
INK TRANSFERS FOR GREENWARE
by Doug Gray

Dream of the White Koi, 15


inches in length, ink transfer on
white stoneware, engraved, wax
resist, glazed and raku fired.

Years ago, in an attempt to incorporate digital the wet state, there’s enough water present in the
photography into my clay work, I began experi- clay for the transfer to readily occur. No water or
menting with image transfer processes. I began solvents are needed. The same process can be used
working with Xerox transfers and decals with to apply imagery to leather hard and even bisque-
some degree of success. But one day I accidentally ware. However, with the diminished water content
stumbled across a water-based process so simple of drier clay, you’ll need to add additional water to
and direct that it’s become the single-most-used make the transfer work successfully. We will only
method for most of my current transfer work. Un- discuss transfers on soft clay here.
like other processes involving a laser printer, Xe- You can create computer-generated imagery
rox machine, and/or chemical solvents, this water- with a digital camera and software such as Adobe
based process can be done with an ink-jet printer Photoshop. The key is to print your images with
or any water-based media. Consequently it’s nose, a water-based ink, such as that used in most in-
skin, and, yes, even kid friendly. expensive ink-jet printers. When developing im-
The process used here works best on soft clay ages for ink transfers on clay, the cheaper the bet-
and can be applied to any handbuilt or thrown ter. You don’t need an expensive printer and you
clay surface provided the clay is reasonably soft. In definitely don’t want archival ink and paper. I use

6
Image Transfer & Application

1. A freshly rolled slab and a print. 2. Lay the image face down.

3. Rub paper into the surface. 4. Peel the paper back.

regular ink cartridges, all-purpose or copier paper, design process you currently use and enjoy. Each
and an inexpensive ink-jet printer. If you prefer to tool and medium lends its own characteristics to
work without a computer see figure 15. the imagery so pick techniques appropriate for the
The two main advantages to using this process style of work you do.
are that the image is water based and can be easily I like the way the imagery integrates itself so
removed with a damp sponge and repositioned, or well into the surface of the clay. It’s part of the
you can just burn it off in the bisque firing if you glaze and doesn’t float on top of the glaze like a de-
don’t like it. Second, any surface design technique cal. Plus, when you develop imagery while the clay
works in combination with this transfer process— is wet, at the leather hard stage, and at the bisque
stage, the result is a very rich and deeply layered
carving, slip trailing, water etching, underglazes,
surface indeed.
terra sigillata, glazes, etc.
One significant pitfall is that the ink can’t with- Preparation
stand the heat of firing, so this technique is basi- Begin with a freshly rolled slab and a print from an
cally just a design transfer. This is where the other ink-jet printer. The digital photograph used here
surface design processes come into play. In this has been altered in Photoshop, reducing the im-
example, I used a sgraffito process but you don’t age to basic black and white line and shape. Use
need to change the way you work. Try the surface non-archival ink and multipurpose paper in your

7
Image & Design Transfer Techniques

5. Manipulate or trim the clay. 6. Finish the edges of the slab.

7. Allow slab to dry. 8. Tools for carving and sgraffito.

printer to assure that the ink will bleed when wet the ink to transfer onto the wet clay, check the type
(figure 1). Lay the image face down so that the of ink and paper. High-end, archival products that
ink comes in contact with the moist slab (figure are designed not to fade or bleed and laser prints
2). Soft slabs have a very high moisture content so and Xeroxes don’t work for this process.
no additional water is needed, but too much water
can be a problem. Experiment to find the opti-
Setting Up
Manipulate the clay while it is still soft and pliable.
mum water to clay ratio.
If making a tile, trim it to size (figure 5). Tip: Place
Transfer the straight edge over your image as you cut, so
Rub the paper into the surface of the slab (figure if your hand slips, you won’t cut into your image.
3) to eliminate any air pockets that might prevent Place a thin sheet of plastic over the slab and rub
the moist clay from coming in contact with the the edges gently with your finger to produce a con-
printed image. Allow the print to remain in con- sistent rolled edge without marring the image (fig-
tact with the slab for 30–60 seconds until the ink ure 6). If you prefer to allow the slab to dry slightly,
bleeds onto the clay surface. Peel back a corner to place it on a piece of drywall and cover with plastic
see if the ink has transferred (figure 4). If so, peel (figure 7). Moisture will condense on the plastic
the paper up entirely from the slab of clay. If not, and blur your image so prop the plastic on stilts
let it sit a few seconds more. Note: If you can’t get to keep it from coming in contact with the surface.

8
Image Transfer & Application

Finishing
You can easily carve the surface at the leather-hard
stage. I use a triangular shaped tool from a mini
ribbon set for most marks and a tungsten carbide-
tipped sgraffito tool for fine details (figure 8). Vary-
ing the depth of the cut with the small pointed tip
produces thicker and thinner lines (figure 9). The
sgraffito tool works well for detail work. After carv-
ing, use a damp sponge to wipe the surface (figure
10). This softens the edges and removes the ink so
you can get a good view of your image.

Applying Color 9. Carve lines following the design.


I prefer to apply commercial underglazes after
bisque firing because at this stage, the image is es-
sentially a contour drawing similar to a coloring
book. (Make sure you test any glazes or under-
glazes you use.) Apply underglazes one color at a
time beginning with the lightest colors (figure 11)
since you can cover mistakes with darker colors.
Bisque fire to fuse colors to the surface. You can
fire the tile between each application of color, or in
this case, I applied three colors at one time before
firing. After bisque firing, apply a black underglaze
to the entire surface filling all the lines (figure 12)
and wipe off excess with a sponge (figure 13).
After applying wax resist to any areas to remain
10. Damp sponge the form.
unglazed, I used a clear crackle raku glaze on the
face and all areas previously coated with under-
glaze (figure 14). Because I’m using a white stone-
ware clay body the face fires out relatively white.
The final portrait tile maintains the expression of
the original photograph, and the image is well in-
tegrated into the clay surface and glaze.
If you choose not to use digital images, consider
using water-soluble magic markers, watercolor
pencils, or even gel pens as an alternative. Place
a sheet of tracing paper over the original image
or pattern and trace major contours, lines, and
shapes, with any water-based medium of your
choice. Lay your tracing face down on the wet slab
to transfer the image (figure 15). 11. Begin decorating with light colors.

9
Image & Design Transfer Techniques

12. Apply black underglaze. 13. Wipe off excess underglaze.

14. After applying wax resist to any areas to remain 15. If not using digital images, use water-soluble magic
unglazed, I use a clear crackle raku glaze. markers, watercolor pencils, or gel pens as an alternative.

Cherry Bomb, 10 inches in


length, ink transfer on
white stoneware, raku fired.

10
Image Transfer & Application
UNDERGLAZE TRANSFER PAPER
by Jessica Knapp

Graffito Paper comes in six colors and is used to transfer drawings or patterns to bisqueware. For those of us who don’t
like to draw freehand on our pots, but want to add underglaze surface decoration, this is a great solution.

If you’ve ever wanted to transfer designs or trace The underglaze mixture applied to the sheets
patterns onto a surface, help is here. Graffito Pa- also contains wax, which helps bind it to the pa-
per, made by Minnesota Clay Company, is the clay per and to bisqueware. The sheets are flexible, and
world equivalent of carbon paper, and can be used can be used on curved surfaces as well as flat tiles
to transfer patterns, photocopies, or drawings to or plates. Like applying any other paper pattern
bisqueware using underglaze as ink. to a clay vessel, there are limits to the flexibility
It’s essentially a 9-inch square paper substrate and coverage over a round surface, so, depending
embedded with one of six underglaze colors: on your form, it may be necessary to trim or dart
black, green, blue, teal, brown, and rose. All of the the Graffito Paper or apply the pattern in sections.
colors except rose have a firing range of cone 06–8. Experiment with cutting plain paper to fit your
The rose color can only be fired to cone 06 as it forms first before trimming your image and the
burns out at higher temperatures. Graffito Paper to size.

1. Attach the Graffito Paper to the back of your pattern 2. Once the image is in place, extend the registration
or image using painters tape. marks from the paper to the piece.

11
Image & Design Transfer Techniques

3. Lift only one edge of the paper up and peel it away 4. Use a sharp tool to remove any excess underglaze.
slowly so the drawing transfers properly to the piece.

where you left off with a line, while a sgraffito tool


keeps the original image legible longer allowing
for more tracings from the same pattern. Be care-
ful to keep the sgraffito tool in constant contact
with the piece while you work, so as not to miss
an area.
Finish tracing the drawing before removing the
paper. If you need to peek, lift up only one edge of
the paper and peel it away slowly so the drawing
transfers properly to the piece (figure 3). Lay the
5. Transferred image after a bisque-set firing on the paper back down carefully, smoothing any creases.
left, and after a glaze firing on the right. When transferred, the image may need some
clean up where extra underglaze has pulled away
Process from the transfer paper. Use a sharp tool to re-
Cut your selected pattern to size and make regis- move any excess (figure 4).
tration marks on it that extend to the edge of the When finished, fire the bisqued piece to 500°F
paper. Attach the Graffito Paper to the back of to burn off the wax and set the transferred design.
your pattern using painters tape, which adheres If you can’t do this type of firing, the piece can
well and is easier to remove without leaving resi- also be fired to bisque temperature again to set the
due or damaging your pattern (figure 1). Either underglaze pattern. Figure 5 shows the transferred
side of the Graffito Paper transfers the under- image after a bisque-set firing on the left, and after
glaze, but the darker side laid against the piece a glaze firing on the right. Note: If you glaze the
seemed more saturated with the color. piece without first firing the piece to set the under-
Next, lay the pattern over the bisqued piece and glaze, the image area will resist the glaze.
secure it with tape. Once the image is in place, ex- When glazing, any application method that
tend the registration marks from the paper to the you normally use with underglazes will work
piece (see figure 2). Using a slightly dull pencil or with the Graffito Paper transfer. Just be sure to
ballpoint pen or the larger ball end of a sgraffito use either a clear or transparent glaze, otherwise
tool, trace over your pattern, pressing firmly. Using your image will be obscured by the glaze once the
the pencil or pen gives you the benefit of knowing piece is fired.

12
Image Transfer & Application
PROJECTING PATTERNS
by Shana Salaff

Wheel-thrown and altered cup with incised elements Wheel-thrown and altered cup with a carved and
of a William Morris wallpaper pattern layered with a glazed lotus pattern over a glazed diamond pattern.
diamond pattern.

Patterns have embellished ceramic objects since started using one because I mistrusted my ability
our Neolithic past. Early clay vessels often imitated to draw freehand. Now, using a projector allows
woven baskets. Our fascination with pattern and me to concentrate on line quality and spacing be-
decoration dates back even further. We take plea- cause I don’t have to worry about getting it right.
sure from our environment when it’s enhanced For a pattern from a book, this involves scanning
with decoration. Pattern divides a visual surface the page onto my computer, sizing it, tiling it (cre-
into regular intervals with the repetition of indi- ating a repeating pattern), then printing it onto
vidual elements. While these elements can be any- transparency film (use the kind appropriate for
thing, the organizing principle of repetition brings your printer or have it done for you at an office
unity to the design.
supply store). Another option is to trace onto ac-
There is a difference between a pattern created
etate directly from a visual source such as a print-
to fit a specific form (such as around the rim of a
ed textile. You might have to scan this in order to
plate) and pattern used as a surface decoration on
shrink the image for projection. You can find old
a form more like paint on canvas. Both can be used
overhead projectors in thrift shops or online: look
as a framework and vehicle for self-expression.
for ones that contain working bulbs, as these are
Transferring a Pattern the most expensive items to replace. Projectors
I copy patterns onto acetate and project them onto that connect directly to a computer also work but
my work with an old overhead projector. I first are more expensive.

13
Image & Design Transfer Techniques

Developing a Personal Vocabulary


Give yourself the following assignment for devel-
oping a personal vocabulary with pattern: Experi-
ment with a few patterns and a large number of
materials. Create a large number of simple tum-
bler shapes—they make simple canvases to work
with—that need little or no trimming, or that can
be easily handbuilt. Alter into thirds or square off
the form if you like (figure 1). Choose or create
two or three patterns to play with. Assemble all
your decorating equipment and materials and get
ready to play with variations. Commit to making
each surface different.
1. Alter a cylinder to create different sections (either
Use an X-Acto knife to carve patterns onto about
vertical or horizontal) to start to organize your design.
one-third to one-half of your cups (figure 2). Ex-
periment with different portions of the pattern,
proportions of the surface, and any other variable
that you can think of. Use the uncarved cups for
underglaze application before or after bisque, as
well as glaze application (figure 3). Try every com-
bination of materials you have access to, as well as
every decorating technique you can think of: sgraf-
fito, underglaze- or glaze-trailing, brushing, waxing
and wiping away, inlaying slip or underglaze into
carved surfaces when leather hard or over bisque,
adding layers of glaze, glaze pencil, or overglaze.
Invent your own techniques, and play with color,
texture, value, type of line, etc. Layer techniques
2. Project a pattern onto the cup, arrange the composi-
tion, and carve or trace around the projected edges. and, whenever possible, contrast one pattern with
another (figure 4). Experiment with ways to work
with the negative space around the pattern as much
as the pattern itself (figures 5 and 6).

3. Apply underglaze or glaze with a slip trailer or a


brush using the projected image as a guide.

14
Image Transfer & Application

Investigating Further
Other ideas for making your own pattern are to go
out and draw trees or flowers, walk around your
neighborhood, find decoration you love, look in
your closet for patterned fabric, photograph it,
tile it on your computer, etc. If you’re like me, ob-
sessed with historical patterns and wallpaper, find
copyright-free examples. Ask yourself: how do you
want to use pattern? Where do you find, or how
do you create, your pattern? How do you want to
make your work special? Playing with the answers
to these questions will help you create your own
voice when using pattern in your work.
4. Brush on glaze to create a second pattern. Use a
Great resources for pattern ideas include Owen resist on the first pattern to keep the glazes separate.
Jones’ texts The Grammar of Ornament, and The
Complete “Chinese Ornament.” In these, Jones il-
lustrates precise and beautifully rendered examples
of ornament and pattern from around the world
and across centuries. Jones was one of the mid-19th
century thinkers who participated in the intense
cataloguing of both the natural and human world
in the search for underlying theories and rules.
I prefer to ignore strict pronouncements about
what is “correct” or even “best” and proceed on the
basis of intuition. Use your intuition to guide you
toward self-expression. Ultimately, this will grow
out of continued exploration into what moves you
as a person as well as an artist.
5. Cloud pattern created using glaze where the nega-
tive space becomes an active part of the composition.

6. The same cloud pattern, carved into the surface,


glazed, then overlaid onto a diamond pattern.

15
Image Transfer & Application
MONOPRINTING AND TONER-RESIST TRANSFERS
by Martina Lantin

Cups that combine monoprinting, toner-resist transfer, wax-resist glazing, and glaze trailing on thrown and altered
forms. The surfaces have a rich, layered, and weathered appearance that encourages a closer look.

Two direct and low-tech methods that inspire me Monoprinting


are monoprinting and toner-resist transfer. There Monoprinting—where an image is created on
are some points to keep in mind that will apply one surface, and then transferred to another—is
to both of the techniques. While I use these tech- likely the most direct print method I employ. I
niques with slips formulated for earthenware, the prefer to use clean newsprint to generate my im-
methods are transferable across clay and firing age, though printed newsprint will also work.
types. Similarly, the images included here show The clean newsprint allows me the space to draw
the techniques executed on a flat tile surface. the image or pattern first in pencil or permanent
Both the toner resist and monoprint adapt well marker. If applying the print to a more complex
to three-dimensional forms. In each case, the suc- form, I make a pattern of the form—cutting the
cess of the print depends in part on the moisture paper to shape with darts to allow for the curva-
content of the clay being printed upon, though tures of the piece.
it can be a challenge working on large-scale or The outline, drawn here using a Chinese brush
very volumetric forms. Ideally, the piece will be and commercial black underglaze (figure 1), is
at a soft-leather-hard consistency. For forms with the first layer. Images need to be built up in re-
large curved sections, darting may be required to verse, since the elements drawn onto the paper
get the pattern to fit the shape. initially will be topmost in the printed image.

16
Image Transfer & Application

1. When creating a monoprint on newsprint, draw or 2. Apply additional layers of colored slip to define dif-
paint the top or outline layer first using underglaze and ferent sections of the image, then scratch through to
a thin brush. create patterned areas.

3. Apply a backing layer of white slip using a soft, wide 4. After applying the slip, place the paper image-side
brush. This slip will be visible as a background layer in down, and use a rubber rib to compress the paper
all white or patterned areas. against the clay to ensure a cleaner transfer of the image.

The outline is then filled in with colored slips. lowered and compressed once more. While I’m
This layer can also be scratched away or eroded interested in the incomplete transfer possible
(figure 2) to allow the backing layer of the white with this technique, and don’t mind the blank
slip to be brought forward. I apply the white slip spaces, it can also create a sharp and complete
last, covering the entire image (figure 3). In addi- image. This method is flexible, because it allows
tion to creating a bright background, the layer of underglaze, slips, and stains to be intimately
white slip also helps to ensure a complete transfer combined with one another.
of the image. The prepared print is applied to the
surface of the piece, working from one edge to Toner-Resist Transfers
the other to avoid air bubbles. Use fingers or a The toner-resist transfer technique requires
soft rib to compress the paper, being careful not more preparation, but is similarly flexible. The
to shift or tear the page (figure 4). method depends on the water-resistant prop-
Once the paper dries—evidenced by the erty of the toner (rather than the toner’s iron
change in color, pull it away, revealing the image content as in decal printing). It’s best to experi-
underneath (figure 5). If any parts of the print ment with laser printers or copiers available to
have failed to transfer, the paper may be carefully determine which may work best. Line draw-

17
Image & Design Transfer Techniques

5. Once the paper dries (the colors change as it 6. Add water to the frit and Mason stain mixture until
dries), pull it away from the clay, revealing the trans- it’s a consistency that’s repelled well by the toner spaces
ferred image. on the image.

7. Paint the frit and stain mixture onto the white areas 8. Apply the image to clay once the sheen disappears.
of your laser-printed image. Clean any stray drops with Compress the back, then once the paper dries, peel
a sponge. it off.

ings or patterns with equal amounts of figure mixtures. I use a mixture of two parts Mason
and ground are suited to this technique. Using stain to one part Ferro Frit 3124. I like the di-
high-contrast images with minimal large open rect control over color that my own stain mixture
spaces ensures that the black areas resist the ap- provides. Water is slowly added while blending
plication of pigment and the printed spaces are the components together with a brush or pal-
consistent in their color application. ette knife (figure 6). The mixture may need to
The image can be generated through the use of be adjusted to get the right consistency that’s re-
copyright-free imagery, or drawings made either pelled well by the toner spaces of the image. An
on paper or digitally. Many copiers have the capac- additional variable is the pressure on the brush.
ity to color reverse the image (making what is the Working quickly and directly can be the most ef-
black-on-white line drawing into a white-on-black ficient form of application.
image). When working with text, letters need to be Loading the brush with pigment, the lines of
mirrored in the original as the print process will the motif are traced, reloading as needed (figure
be the reverse making the text readable. 7). The resistant properties of the toner will push
This technique is flexible, working well with the pigment away from the black areas of the im-
slips, commercial underglazes, and colorant/frit age, allowing a freer hand. Any stray drops can be

18
Image Transfer & Application

9. If desired, apply a backing slip over the paper 10. After applying the slip, place the image onto the tile,
pattern before applying it to the clay. This creates a compress, and peel the paper away. Note the image’s
varied background. added depth.

11. After the bisque firing, apply glazes to accentuate 12. You can add additional layers over the pattern to
the pattern. Here the glaze is applied to fill between the bisque-fired and glazed form by trailing accent
the lines. glaze lines.

picked up with a sponge or dry brush. Once the slip (figures 9–10). The two techniques detailed
sheen has left the page, the print is applied to the here may also work in concert on the same piece.
piece and compressed from the center outward,
or from one side to the other to avoid air bubbles. Glazing
Using a soft rib, the paper may be further com- In glazing on top of existing slip decoration, I
pressed to ensure transfer. Should the clay be on seek to continue building visible layers by add-
the drier side, the back of the page can be damp- ing a variety of colored glazes. Glazes are often
ened with a sponge and compressed again. The applied to fill between the lines of the underlayer
paper is pulled up once it has dried (figure 8). It (figures 11 and 12), then covered in wax, so that
can be reapplied and recompressed if the image the colors resist any additional glazes and main-
didn’t transfer completely. tain their integrity in the firing. Once the wax
The versatility of this method lies in its ability resist dries, I either pour a glaze over the tile, or
to repeat an image using multiple copies, to ex- for cups and larger forms, dip the form in glaze.
ecute fine lines, and be applied to a three-dimen- When glazing cups, I hold them with one finger
sional surface. In addition, with a quick hand, the on the rim, and my thumb on the foot, then dunk
page can be backed with a contrasting colored the cup in at an angle, rim-side down.

19
Image & Design Transfer Techniques

Tiles showing three different techniques, from left to right: underglaze toner resist without a backing slip, toner resist
with a white backing slip and added glaze accents, and toner resist with backing slip and wax-resist glaze patterning.

Wheel-thrown and altered platter with layers of pattern created using both monoprinting and toner-resist techniques.

20
Image Transfer & Application
PHOTOLITHOGRAPHY TRANSFERS
by Kristina Bogdanov

Lisa Dorazewski’s Endangered Species, 4 inches in height each, porcelain Polaroids with photo transfer printed im-
ages, fired to cone 6.

Clay is one of the most receptive materials and limestone block. The drawn on areas accept an
its ability to record even the delicate pattern of oil-based ink while the bare stone does not. Don
a fingerprint has been the biggest motivation in Santos was the first ceramist to recognize that a
my work. Although I focused on sculpture and photocopy behaves like a greased lithography
pottery as an undergraduate, I fell in love with stone. He developed this printing process, known
printmaking while in graduate school. Wanting to as “viscosity transfer.”
combine two-dimensional media with my three-
dimensional work, printing on clay seemed a nat- Tools
ural starting point, since clay can pick up almost All of the supplies you will need to do this process
any texture. Moving forward, I began layering im- can be found online or at art stores—many can be
ages, working with photo transfer techniques on found at craft and hobby stores. The tools you’ll
clay work that would survive cone 6 firings. The need include:
■■ Brayer: a hand roller used to spread the ink
resulting technique is closely related to traditional
lithography. out into a thin layer on the glass and apply it
to your image.
Lithography Old & New ■■ Photocopied image with high contrast or an
Lithography, which literally means “writing on image altered in Photoshop using half-tone
stone,” makes use of the fact that grease and wa- dots to create gray areas.
ter do not mix. Invented as a lucky accident in ■■ Spatula, scraper or putty knife for mixing the
1796 by Alois Senefelder who wanted to switch ink and applying it to the glass.
from printing from expensive copper plates, the ■■ Mason stains or metallic oxides containing co-
technique consists of drawing with a grease pen balt or chrome for use as colorants.
or other water-repellent material on a porous ■■ Gum arabic to hold paper in place and to remove

21
Image & Design Transfer Techniques

1. Coat a clean glass surface with a small amount of 2. Spread enough gum arabic onto the glass to cover
gum arabic. the back of the paper.

3. Place the photocopy on the glass. Spread gum arabic 4. Put several drops of ink onto the glass surface.
onto the image.

excess ink from white areas of the photocopy. oil-based inks while the bare paper does not.
■■ Linseed oil for mixing ceramic ink. Note: Images from ink-jet printers won’t work
■■ Small sponge for wetting paper and cleaning for this process, since most of the inks in these
off excess ink. printers do not repel water. If you don’t have a
■■ Medium-sized metal bowl for water/gum ara- photocopier, try your local office supply store.
bic solution.
Ink
■■ 12×14 or larger piece of tempered glass or similar
The key to successful viscosity transfers depends
glass surface for mixing and spreading the ink.
on mixing the correct ceramic ink; the chemical
■■ Printer: Using a Xerox image, gum arabic and make-up of the Mason stains you use determines
inks made from linseed oil and Mason stains, whether the process will work or not. For example,
you can mimic the lithographic process on clay. when helping a student, the first ink we tested used
When the image passes through a photocopier, Mason stain 6650 Black and the test failed. We
a heat process burns the image onto the paper tried this black ink several times, altering the pho-
with a thin layer of plastic material, fixing the tocopied image, testing very moist, fairly moist,
image to the paper, and making it nonporous. leather-hard and bone-dry slabs, altering the ratio
This nonporous area repels water, but attracts of Mason stain and linseed oil, but it simply didn’t

22
Image Transfer & Application

5. Use a brayer to spread the ink into a thick layer onto 6. Ink the image with the brayer using gentle and even
the glass. pressure.

7. Squeeze some water and gum arabic solution onto 8. Clean ink from the white areas of the image and
the photocopy. blot excess water.

work. Finally, at the point of complete disappoint- Select an Image


ment, I decided to try a different stain, Royal Blue, Getting a crisp, perfect transferred image de-
and it turned out to be our “lucky accident.” The pends a lot upon the contrasts in the xeroxed im-
first run with this stain printed perfectly. age. Although gray tones will print, you get the
What happened? MS 6650 is a cobalt-free black, most vibrant transfers from high contrast im-
while MS 6339 Royal Blue contains cobalt. So far, ages. If you have a lot of gray tones that you don’t
all the stains that contain cobalt and chrome, in- wish to compromise by adjusting the contrast,
cluding MS 6339 Royal Blue, MS 6537 Mouse Gray use Photoshop to modify the image so gray areas
and MS 6109 Deep Brown, work with this print- are created using half-tone dots. This creates the
ing process and the transferred image withstands effect of middle tones using only black and white
both cone 6 and cone 10 firings. Metallic oxides, dots. Create a mirror image of the source, again
including manganese dioxide or iron oxide, also using Photoshop to ensure that any text will read
make fine ink. If you want a wider color palette, as it should, rather than backwards. Once the
mix small test batches of ceramic ink using the source is ready, photocopy it so the image will
colors you want to try, and print with them on test transfer properly.
tiles or slabs before using them on a finished piece.

23
Image & Design Transfer Techniques

9. Carefully lift the inked photocopy from the glass. 10. Place the inked photocopy face down on a leather-
hard slab or vessel.

Mix the Ink Spread the Ink


Mix a small quantity of ceramic ink using two Using a spatula or scraper, scoop out some of your
parts dry stain to three parts linseed oil. Be sure pre-mixed ink and trail several drops of it onto the
to wear gloves and a respirator whenever working glass surface (figure 4). Keep several inches between
with dry materials. The consistency of the mixed your image and mixing area clear of ink. Spread the
ink should be like that of acrylic paint. If you’ve ink out into an even layer on the glass by rolling the
added too much oil, the ink will run off of the brayer through it as you would with a roller when
spatula too fast and as you roll it, the brayer will applying paint to a wall (figure 5). Once the ink is
have an uneven, textured coat of ink. spread out, roll the brayer over the inked-up glass a
Mix only enough ink that you can use within a few times to evenly coat the roller surface.
week or two. Even if you store inks in sealed con-
tainers, they tend to dry out quickly, especially
Apply Ink to the Image
Apply gentle pressure when inking the photo-
during the summer months. Once dried, ink can-
copied image (figure 6). You’ll notice almost im-
not be used or reconstituted by adding more oil.
mediately how the ink is sticking to the black of
Prepare Your Image for Printing the photocopy as well as to the white of the paper.
Once you have the image ready, coat a clean glass Dip a sponge into the bowl of water and gum ara-
surface with a bit of gum arabic (figure 1). Gently bic solution and squeeze it out over the photocopy
spread gum arabic with the palm of your hand (fig- (figure 7). Remove the excess water by blotting the
ure 2). Don’t use too much gum arabic, as it will image with a sponge. The solution will push the
cause problems when you roll the ink onto the pa- excess ink from the bare paper areas of the image
per. Lay the Xerox copy over it, with the image side towards the inked areas or onto the surrounding
facing up. Run your palm over the image, spreading glass (figure 8). Repeat the process three to four
the rest of the gum arabic and making sure that the times by applying ink again with the brayer, then
paper is adhered to the glass surface correctly (fig- cleaning off the excess using the water/gum arabic
ure 3). The gum arabic on the surface will keep the solution and sponge. Washing out will not remove
ink from filling the white areas of the image. the ink that adhered to the black of the photocopy,
Fill a medium-sized bowl with water and a since water and oil don’t mix. These areas will
splash of gum arabic. This is the solution used to build up a thin layer of ink each time you repeat
wash out the excess ink that you roll on the Xerox the process, so your final print will have even, solid
image in the next step. lines and blocks of color.

24
Image Transfer & Application

Though prints are always monochromatic, you


can print over underglazes or slips to increase the
color range of the overall image.

Transfer the Image


The next step is to lift the inked paper and press it
onto the clay surface. Lift the paper with great care
since it’s very moist and will rip easily (figure 9).
The best printing qualities are obtained when you
print on moist to leather-hard clay. Bone-dry clay
does not absorb the image as well. If the clay is too
soft, the combination of inked and wet paper on a
moist surface will cause the image to smear. Once
11. Press down gently on the back of the paper with
you’ve placed the paper on the clay surface (figure a sponge.
10), press it down gently with a damp sponge so it
adheres to the clay (figure 11). As the paper starts
to dry, use the back of a plastic spoon to buff and
further compress the image into the clay. When
the paper is completely dry, it’s easily removed
from the clay (figures 12 and 13).

Finishing
Once your pieces are dry, bisque fire them to the
recommended temperature. Be careful not to
touch the image, even after the bisque firing, since
the stains can be smeared. Spray or dip the piece
in glaze for the best results. The image becomes
permanently fixed onto the surface only after the 12. Remove the paper when it is completely dry.
glaze or high-temperature firing.
The advantages of the photocopy lithography
process are numerous. It’s a very cheap and easy
way to transfer photographic images onto a vari-
ety of objects, from tiles to vessels to sculptures.
The image is transferred after the paper is wet and
flexible, which offers you the possibility to print
not only on flat slab surfaces but on concave and
convex surfaces as well. Since the inks are mixed
from Mason stains and applied on greenware,
it’s very integrated into the actual ceramic firing
process, and the image is durable and permanent
once the piece has been glaze fired. The process
does not use solvents, and so is a nontoxic process 13. Original photocopy and leather-hard vessel with
that does not require special ventilation. photo-transferred image.

25
Image Transfer & Application
GRAPHITE TRANSFERS
by Judith Berk King

Candy Rain reflects the


artist’s daydreams about
candy raining down from
the sky and her studio
dreams of combining her
love of drawing and of clay.

I’ve always been fascinated by


early interpretations of the natural
world. Explorers and scientists depicted
insects, reptiles, and other creepy crawlies in
their natural habitats, hunting and devouring has developed where Candy Land meets David
their prey. While drawing these creatures, I began Attenborough’s nature documentaries; where
to put myself in their shoes: What would I long to the repellent encounter the delectable. Now the
snack on if it were me? How wonderful it would utilitarian ceramic object becomes a canvas for a
be to come upon a doughnut as large as a chair, unique personal fantasy world of scientific inves-
or to have it rain gumdrops! tigation and sumptuous tidbits, where everyone
A split personality is sometimes hard to deal gets their just desserts.
with: What to do when half of you wants to draw Making a Platter
and paint, and the other half wants the immense My two-dimensional drawings tend to be very
satisfaction of making things in clay? At some precise, and I prefer white earthenware to make
point I had a eureka moment, and realized that I the platters so the drawings remain bright and
could have it all by creating images on a clay ‘can- crisp. I’ve also found that a smoother surface is
vas’. Through this daydream, a collision of worlds easier to draw on using underglaze pencils, so

26
Image Transfer & Application

1. Apply a thin coat of underglaze to the bisqued plat- 2. Compose a drawing for the platter. I use photographs
ter, then wipe away as much as possible with a sponge. from nature and sketch in pencil so I can make changes.

using a fine grogged clay and smoothing out the scale it to the desired size. This step isn’t crucial
areas where you plan to draw your images prior but it’s convenient. The design and color scheme
to drying and bisque firing works best. can be rearranged and altered in Photoshop to
To build the platter, roll a slab of clay, place it easily compare various options. Tip: For an alter-
on a hump mold and trim it to a desired shape. native low-tech option you can simply draw the
Refine the seams and edges, preserving some ir- image at any scale and then resize it and try alter-
regularities in the form and surface that add to nate color options using a photocopier.
the character of the finished piece. Add three feet Some knowledge of Adobe Photoshop is useful
with holes in them so that the platter can be ei- in the following steps:
ther displayed flat or hung on the wall. Having ■■ Scan the image. If it’s almost the right size
three feet instead of four ensures that it won’t for the platter, use a resolution of 300 dpi. If
wobble, and, when hung up, the third foot keeps it’s very small, scan it at a higher dpi so you
the platter parallel to the wall. Use a level on each can enlarge it and maintain detail. Open the
pair of feet while the platter is still upside down scanned drawing in Photoshop.
on the mold to make sure the platter will sit flat ■■ Open a new file and make the canvas size
when turned right-side-up. Bisque fire the platter (from the Image drop down menu) slightly
to cone 04.
larger than the platter and with a black back-
Prepare the bisqued platter by brushing on a
ground and 180 dpi resolution. This file will
coat of a diluted underglaze (figure 1) (a light
be named the Platter Canvas. Save the file now
golden underglaze is used here), then wiping off
and several times during this process.
as much as possible with a damp sponge. This ac-
■■ Choose the Elliptical Marquee tool from the
centuates any texture you’ve left on the platter,
tool palette on the left, set the Style on the
giving the final image more depth. Once thor-
Options Bar to Fixed Size and then enter the
oughly dry, the surface is ready for an image.
dimensions of your platter. Click on the upper
Creating and Preparing an Image left-hand corner of your canvas and a mar-
Drawing a detailed image on paper serves both as quee circle of that size is automatically created
a pattern for transfer to the bisqueware and as a (see figure 3).
reference for the actual painting (figure 2). I cre- ■■ On the Tool palette, double click the white

ate a drawing in pencil, scan it into the computer, color swatch. Choose the Paint Bucket tool
and then use Photoshop to finish the work and and click inside the marquee to make the plat-

27
Image & Design Transfer Techniques

3. Place the scanned image


and change the mode to
Multiply to see the platter
shape through the drawing.

4. Size and drag the drawing


to the desired position on your
platter shape.

5. Create a new layer, change


the layer mode to Multiply
and start painting over the
drawing with the Brush tool.

6. Create a new layer and


add more to the image with
the Brush tool.

28
Image Transfer & Application

7. Print the pattern in grayscale and check to see that it 8. Rub graphite on the reverse side of the image so
fits your bisqued platter. you can trace and transfer the pattern to the platter.

ter white. From the menu bar, choose Select, tiply from the layers menu to make it trans-
Deselect Layers to close the marquee. parent. Use the brush tool to color over the
■■ Use the pointer tool to drag the scanned drawing (figure 5).
drawing onto the Platter Canvas. There are ■■ To add other elements to the drawing, create
now two layers visible in the Layer palette on a new layer and use the Brush tool to create
the bottom left corner of the screen. other forms. If you use a new layer for each
■■ With the drawing layer highlighted, choose drawing element, you can easily manipulate
Multiply from the upper left-hand Layers pal- each drawing item separately (figure 6).
ette drop down list indicated by the red ar- ■■ Once the image is complete, try different col-
row (figure 3). This makes the drawing layer or combinations to help you decide which un-
transparent and enables you to see your plat- derglazes to use. In this example, you would
ter shape through the drawing. click on the layer with the alligator painting
■■ Select the Move tool and make sure the and then choose Layer, New Adjustment Lay-
Bounding Box is chosen on the tool options er, Hue/Saturation from the menu bar. This
bar (or Show Transform Controls, depending automatically creates a new layer and the slid-
on your version of Photoshop). You will see a ers are used to change the hues. Tip: Turning
box with ‘handles’ around your image. Hold the visibility of the Hue/Saturation layer on
down the shift key on your keyboard, grab a and off in the Layer palette easily allows view-
corner handle (indicated by the red arrow in ing of the new color choice vs. the original.
figure 4), and size your image to fit your plat- ■■ Print the finished image to its actual size in
ter, repositioning it as necessary by dragging it black and white as a pattern for transfer-
(figure 4). Press the Enter key when the image ring the drawing, and also printed in color
is positioned. as a reference guide to use while painting the
■■ To color a drawing, create a new layer on top platter (figure 7). Sometimes my drawing will
of it (Layer, New from the menu bar). It will change between the planning and execution
show up in the layers palette as indicated by phases, as it did in the water section of the
the right-hand arrow in figure 5. Choose Mul- platter shown.

29
Image & Design Transfer Techniques

Transferring the Image


to the Platter
Drawings can be done freehand directly onto the
platter surface, but the transfer method explained
here works well for complex images. Note: Trying
to erase unwanted pencil marks from the platter
lifts off the thin wash of background underglaze.
Using this transfer technique enables you to po-
sition the image very accurately, and preview ex-
actly how it will look on the platter.
Prepare the image for transfer by rubbing a
soft graphite stick or pencil on the back of the
image (figure 8). Tip: If you hold the image face
9. Tape the pattern to the platter and trace it with a red
pen to make areas you’ve already traced easier to see.
down on a window or a computer screen, you can
see the drawing on the reverse side.
Tape the image right-side up onto the platter
and trace the image with a ballpoint pen. Using a
red pen enables you to see what has already been
traced (figure 9). The amount of detail traced
depends on the image, but make sure to trace at
least all outside contours and important visual
details. When you lift up the paper, the graphite
tracing transfers to the platter creating guidelines
for painting.

10. Start applying a light wash of underglazes to the


transferred image. The graphite burns out in the firing.

11. Apply, then smudge the underglaze pencil lines to


create the illusion of contour.

30
Image Transfer & Application

Painting the Platter


Apply light washes of color to the graphite trans-
fer image using diluted underglazes (figure 10).
Watercolor brushes work very well for this step,
as thinned underglaze behaves very much like
watercolor paints. In areas where you want the
illusion of contour, use a dark underglaze pen-
cil and then smudge the pencil in the direction
of the contour using a blending stump (figure
11). A good rule of thumb is to work from the
light colors to the darker hues, and to build areas
from washes of color underneath to an overlay
of detail.
12. With the underglaze pencils, it is best to apply
If the image has a focal point, paint that first, as darker colors and draw in fine details last.
any mistakes on this crucial part can be lifted from
the platter with a wet paint brush without risk to
surrounding areas.
For detail areas and lines, use underglaze pen-
cils (figure 12). Note: Because the underglaze
pencils are dry, the marks lay on the surface of
the bisqueware. If you want the lines to stay put,
take a very fine brush dipped in clean water and
trace over the underglaze pencil lines (figure 13).
For a softer look on the finished piece, this step
can be omitted.
Since underglaze pencils are so wonderfully
“smudgeable,” the method of applying a clear
glaze over the image makes a significant differ-
13. Fix the underglaze pencil lines by painting over
ence to the appearance of the finished result. In them with a fine brush dipped in water.
the example here, I sponge a diluted matte trans-
parent glaze quickly and lightly over the image,
and then brush two more coats over the whole
platter (figure 14). This minimizes smearing the
lines. For a less precise effect, omit the sponging
step and brush the glaze over the whole platter in
one direction, thus ‘pulling’ the underglaze pen-
cil lines slightly into the top coat of glaze. The
platter is then fired in an electric kiln to cone 06.

14. Pounce glaze over the image on the platter to


avoid smearing the underglaze lines.

31
Image Transfer & Application
RICE PAPER TRANSFERS
by Kate Missett

PHOTOS BY CAROLINE HOLDER


Rice paper is an inexpensive way to transfer images onto clay surfaces.

Transferring images onto ceramics with paper www.hollanders.com. There are a variety of rice
has been a standard industrial technique for cen- papers available but it’s best to use thin sheets;
turies. In his book, Ceramics and Print, Paul Scott paper that’s thick is not useful for this process.
states that the most often quoted source of the Although this demonstration shows printing
discovery for a paper-based ceramic ink trans- an image in black, you can use any color, limited
fer process is John Sandler of Liverpool who, in only by your firing process, and the stains and
1749, claimed that he and a colleague had per- underglazes you have. You can print several col-
fected a printing system. Although not widely ors, one on top of another to get multi-colored
used in contemporary ceramics, it’s a simple and images. You can get the entire range of colors, but
inexpensive way of printing photographs, draw- pastel colors are lost in a reduction firing process,
ings, or acquired images onto your clay work. I’ve with the exception of encapsulated stains. In ad-
been printing onto rice paper, which transfers dition to using in oxidation firing, both the Ma-
easily onto either greenware or bisque and allows son Stain 6600 and Duncan E-Z Stroke Black 012
me to use an almost limitless range of colors. can be high fired in reduction atmospheres.
This is a flexible process that allows for lots of
experimentation. The Magic Formula
Printing your images onto paper allows you to For the ceramic ink mixture, you’ll need Karo
do a large run of images all at once, then to store syrup, Mason Stain 6600 Black (or any color you
them indefinitely between sheets of wax paper choose) Duncan E-Z Stroke Underglaze Black
for future use. I prefer to print onto a Japanese 012 (or a color coordinated Duncan E-Z Stroke
rice paper called Shuji Gami as I like the weight underglaze if mixing another color), and CMC
and strength of the paper. It’s available from Pearl gum solution thinned to a light cream consisten-
Paint, www.pearlpaint.com, or from Hollander’s cy. If you use any other underglazes, choose ones
Decorative Paper and Bookbinding Supplies, with a low clay content.

32
Image Transfer & Application

Put one tablespoon of Karo syrup into your


container, and add two teaspoons of Mason Stain.
Mix thoroughly, then add a teaspoon of Duncan
E-Z Stroke 012 Black. Finally, add a tablespoon of
CMC gum solution, and mix thoroughly.
Your mixture should be a consistency that will
pass through the silkscreen without puddling or
gumming up. If it puddles through the screen,
it’s too thin, so add a bit more Karo syrup. If it
doesn’t pass through your screen easily, thin it
out by adding more CMC gum or E-Z Stroke.

Screening Process
In addition to the ink, you’ll need an exposed
silkscreen with the image you wish to print,
which you can have printed onto a screen at a
commercial silkscreen company or an art supply
store. To make a silkscreen yourself, follow in-
structions page 105.
Once you have your mixed ink and silkscreen, 1. Screen the ink mixture onto a piece of rice paper
affix a sheet of rice paper to your work table with with a squeegee held at a 45° angle.
tape. Place your screen on top of the rice paper
with the recessed side of the frame facing up.
With a spoon, run a thick line of your mixture
across one end of the screen. Take a squeegee at a
45° angle and using firm pressure, pull the mix-
ture across the screen with one smooth stroke
(figure 1). This pressure causes the mixture to
print onto the paper.
Allow the image to dry before using it. I usual-
ly print multiple sheets when I’m screening, and
when dry, I cut them up and store them between
sheets of wax paper for future use.

Application
For printing you will need a leather-hard slab
or vessel, your transfer, underglaze or slip, some
water, and a small sponge. Brush a thick coat of
underglaze onto your clay (figure 2). While the
underglaze is still damp, place the rice paper
transfer face down on it and rub the back gently
(figure 3). Let the image dry for a few minutes, 2. Brush an underglaze base layer onto the clay.
then peel the paper away carefully to reveal your
transferred image (figure 4).

33
Image & Design Transfer Techniques

If the slab is drier, or you are working on top


of bisqueware you will need to dampen the back
of the transfer either by gently patting it with
water or using a damp sponge. Be careful as too
much water will cause the image to become blur-
ry. Correct transfer technique should result in a
crisp image.

Firing
If you apply your transfer onto leather-hard clay
and bisque fire it, you can normally glaze it by
any method you typically use from brushing to
pouring. However, these images can be fragile
until they are covered with a glaze. If you have a
high proportion of stain to underglaze, it can rub
off of your bisque even if it is fired on. In order to
avoid smearing on bisque, I recommend dipping
a round sponge in glaze and patting it gently over
the image. This will seal in your picture without
dragging it across your pot.
3. Transfer image from rice paper onto clay.

4. Peel back the paper and allow the transferred image to dry.

34
2
Decals
NO-FIRE DECALS
by Brendan Tang

Printing is an effective device in


contemporary ceramic studio art,
and offers the studio artist in-
comparable options for trans-
lating concepts through the
application of imagery. Decals
can be a cost- and time-effective
approach to printing, and there
are several types that can be used
with ceramics. Regular commercial
ceramic decals are fired at cone 017 and
can withstand daily utilitarian use, mild
abrasives, and exposure to direct sunlight
without any degradation to the image.
Because my works are nonfunctional
and do not need to withstand a great deal of 25 Years, ewer with Lazertran
handling, I’ve produced and used color laser- decal, flocking and wind-up key.
Using nonfiring laser decals is an
printed decals not normally intended for effective way to add printed ele-
ceramic use. Laser printed decals are low- ments to sculptural work.
cost in comparison to ceramic decals, which
may include a large set-up fee.
Heat-cured at low temperatures (within the an assistant. While photographic images suggest
range of a domestic oven), these decals are easy to realistic portrayal, the images I use for decals are
use and permit economical experimentation and subject to manipulation using computer graphics
personalization. Laser printed decals do have limi- software (Adobe Photoshop). These self-portraits
tations and drawbacks. They’re for nonfunctional may be altered to exaggerate features, add ele-
works only since a bare decal can be easily scratched. ments or reconstruct the composition to greater
Similarly, they do not have the same archival quality
inform the content of the work.
as decals produced specifically for ceramics.
Begin with a digital image and, using Photoshop,
Image Preparation alter the composition, color, shape, etc. (figure 1).
Generally, my decals begin with digital photo- The image that appears on the screen is a mirror
graphs, often staged images of myself taken by image of what will appear on your piece. When

35
Image & Design Transfer Techniques

1. Begin with a digital image and, using Photoshop, 2. When the images are complete, lay them out on a
alter the composition, color, shape, etc. single page and include multiples.

3. Tools needed include a heat gun, scissors, rubber rib, 4. Remove dirt, grease and oils by cleaning the surface
utility knife, cotton balls, rubbing alcohol, and tray. with rubbing alcohol and a cotton ball.

you’re finished working with the image, reverse it— white surfaces. The ceramic surface should be flat
this is especially important for text. or gently curved so that the decal lies flat. Remove
When the images are complete, lay them out dirt, grease and oils by cleaning the surface with
on a single page and include multiples. Having rubbing alcohol and a cotton ball (figure 4). Cut
several copies of the same image helps you avoid the decal to the desired size (figure 5). I use the
additional trips to the printer (figure 2). Print the proof page images as templates on awkwardly
decals on Lazertran decal transfer paper on your shaped forms to assist in correct sizing. Get a tight
printer on the card stock setting (check compat- fit since any further trimming of the decal when
ibility at www.lazertran.com); or, have it printed at it’s in place may result in tearing.
an office supply store. Either way, always print out To eliminate air bubbles trapped in the toner,
a proof on plain paper first to check color. use a heat gun to slowly and briefly heat the de-
cal until it becomes shiny (figure 6). Be careful be-
Application cause overheating will damage the decal. Soak the
To apply the decals, you’ll need a heat gun, scis- decal in water until it releases the paper backing
sors, squeegee (rubber rib), utility knife, cotton after it curls and relaxes (figure 7). Gently wipe the
balls, rubbing alcohol, tray for water, decals and gum off the back of the decal with your fingers. If
your ceramic work (figure 3). To ensure adher- the gum is not completely removed, it will turn
ence and visibility, apply decals to clean, glazed brown when heated.

36
Decals

5. Cut the decal to the desired size. 6. Eliminate air bubbles trapped in the toner using a
heat gun to slowly heat the decal until it becomes shiny.

7. Soak the decal in water until it releases the paper 8. Place the decal on the surface, image-side down.
backing after it curls and relaxes.

9. Use a rubber squeegee to remove any excess mois- 10. Trim the decal with a craft knife, if necessary, but
ture or air bubbles. use caution to prevent tearing.

Place the decal on the surface, image-side down bubbles will rupture the surface of the decal when
(figure 8). If necessary, apply heat from a hair dryer cured (figure 9). Also, make sure the edges are ad-
to help massage the decal over gentle curves. Use a hered to the ceramic surface, or they will curl and
rubber squeegee to remove any excess moisture or melt. Trim the decal with a craft knife, if necessary,
air bubbles from underneath the decal because air but use caution to prevent tearing (figure 10).

37
Image & Design Transfer Techniques

Firing should become glossier as you approach 400°F. It’s


Before firing, the decal has a satin finish, which possible to get the desired glossy finish at a lower
will become glossy once it is fired. (Note: If you temperature (e.g., 290°F for 25 Years) if applying
want a less glossy finish, omit the firing. If you do heat for a longer period of time. Check the piece
omit it, don’t wipe the gum off the back of the de- every 15 minutes or so to see if you have gotten the
cal and apply the decal to the piece face up (no desired finish. When done, shut off the heat and
mirror image needed). Apply a coat of clear poly- allow the piece to slowly cool in the oven or kiln.
acrylic paint to seal and protect the decal.) I sometimes rush the firing process or fail to re-
Place the kiln/oven on the lowest possible tem- move all the air bubbles, which results in pinhole
perature (approximately 150°F) and hold this marks in the decal. If this happens to you, touch
temperature for at least an hour, then slowly raise up the imperfections with acrylic paint, or you can
the temperature every 20 minutes. The decal remove decals with lacquer thinner if necessary.

Out in the Cold, Lazertran and commercial decals, enamel paint.

38
Decals
HOW TO MAKE LASER TONER DECALS
by Frank Gaydos

The image on the left is a 4×4-inch test tile with decals printed on a laser printer. The image on the right is an
example of the enhanced decoration possible with overglazes, enamels and lusters.

Many potters use commercial ceramic decals in sive, so, if you do not have access to a laser printer
their work, but some are making their own decals at home, try the local office supply store or pub-
for reasons of creativity or frugality. Creating your lic library. You’ll need to purchase special decal
own ceramic decals is easy and fun, limited only paper from www.beldecal.com. Click on “Laser/
by your imagination. Here’s a simple technique for Copier Decal Paper” and select clear paper from
creating your own decals. the ordering section.
Finally, you’ll need a computer with an image
How It Works editing program like Adobe Photoshop. A great
Some brands of black-and-white laser printer ink source for images is the Dover design book series.
cartridges contain up to 60% iron oxide, as well They supply images on CDs in different formats
as other pigments in their toner. If you print a de- already scanned. Of course, you can also come up
cal using one of these printers, apply it to a glazed with your own black-and-white designs, and any-
ceramic surface and fire it, the iron oxide survives thing you can type in any font.
the firing and becomes permanently fused to the
glaze surface, leaving a sepia-toned image on the Process
surface. The other pigments and fillers, which are First, create an image on your computer. Since the
typically organic, burn away. image prints darker than it looks on the monitor,
you should lighten it with the editing program.
Supplies For scanned photographs use 300 dpi (more than
This process works using the black ink from a la- 300 usually makes the image too dark); however,
ser printer. The problem is that not all black ink sometimes you might want a darker image, so ex-
contains black iron oxide, as some manufacturers periment. You’ll need to test to see how it fires with
use organic soy-based pigments. You will need to the glazes you use. Fill the entire page with images
test various ink cartridges, but they are expen- to avoid waste.

39
Image & Design Transfer Techniques

Insert decal paper into your printer oriented so that


the image prints on the glossy side. Since the glossy side
is applied face down, what you print will be a mirror
image of what will be on the piece.
Cut your images from the sheet as close as you can
to the image. Avoid having a lot of decal film left over
because this may hinder placement on curved surfaces.
Place the cut decal into warm water and wait about
30 seconds. When the decal slides off the backing paper,
place it toner side down onto a smooth ceramic sur-
face. After placement, use a soft paper towel to pat the
decal dry while also pushing out any air bubbles that
may become trapped. If you allow air to remain under
the image, that part of the image will not print. There-
fore, the surface must be smooth. You can place decals
on any curved surface within limits. You should not
have problems with the average bowl, coffee mug, etc.
Glaze color selection is important. Lighter colors are
good, but white is the best. Fire your glazed ware to ma-
turity and then refire with the decal in place to at least
cone 08. I find that high-fired porcelain works well for
two reasons: the white color gives good contrast while
the mature glaze is unaffected by the low temperature
refire. Low-temperature glazes may give you more
trouble with the setting of the image. Some earthen-
ware glazes may shift during the refire and some may
Several factors affect quality: toner, absorb the iron oxide resulting in a wavy or faint image
underlying glaze and firing temperature.
In the examples above, the fish decal was respectively.
fired at cone 06, cone 05 and cone 04 After the image is fired onto your pot, you can then
(from top to bottom). Perform tests to add color by using china paint wash, enamels, overglaz-
find the best materials and firing range
for your work. The decals above were es or lusters, and refiring.
fired onto a cone 04 glaze at cone 05
with no loss of detail.

The Publisher advises the reader that certain


decal applications onto glossy substrates may be With a little imagination and a laser printer, you can spruce
subject to Patent No: US 7,622,237 B2. up your work with decals.

40
Decals
USING LASER TONER DECALS
by Justin Rothshank

Pitcher and mugs, to 7 inches in height, stoneware. Reduction fired to cone 10, laser decal fired
to cone 04, commercial decal fired to cone 015. This set uses commercial decals along with laser
decals. Layering the decals enhances the visual impact.

Decals are typically thought of as low-fire, post- tion, Google image searches, or any other way to
glaze decorating tools, but laser decals are actu- digitally enhance an image. Photo transfers can
ally far more versatile. Laser decals can actually work if you put the photo into a bitmap setting
withstand virtually any firing temperature and in Photoshop, but it can be very challenging to get
can be used in any step of the creation process. clear resolution of photos on ceramic ware. I’ve
I’ve been drawn to creating ceramic decals be- been specifically interested in industrial images,
cause of my interest in expressing fine details, line drawings, farm imagery and prayer and hymn
vibrant colors and text on ceramics, and the texts, as well as old patent drawings, road maps
decal process serves as an avenue for me to do and elevation drawings.
this. And, I am not limited to firing in an elec- Layering Images
tric kiln—decals work great for me in my gas kiln I layer decals both in the printing process, as well
and even in atmospheric firings. as during the application process. Occasionally
I create my own decals using a laser printer and I’ll print different images onto the same decal
decal paper. (See Frank Gaydos' technique on page sheet multiple times in order to achieve a layered
39.) My images originate from numerous sources: effect on one decal. When layering the decals
drawing within Photoshop, free-hand drawing during the application process, it’s important to
and scanning into the computer, photo manipula- be sure that no water or air bubbles are caught

41
Image & Design Transfer Techniques

between the decals and the ware. This can cause


the decal to burn off during the firing process re-
sulting in a loss of detail.
Because of the stability of laser toner decals,
their low cost and their ease in transferring, this
process can serve as the baseline guide for further
surface decoration. I apply laser toner decals on
greenware, bisqueware and glazeware.

Unfired Clay
When applying the laser decal to unfired clay, there
are three things to consider. First, the decal “sticks”
to the piece with water so applying decals to wet
1. Maximize the decal sheet by filling an 8½x11 sheet or damp clay can be easier than applying decals to
with multiple images. bone dry clay, even though both surfaces can ac-
cept laser transfer decals. Second, a wet decal picks
up a “cloudy” clay residue as soon as it touches
the clay body. The more you handle the decal the
cloudier it can become. Because of this, it’s often
easier to transfer smaller images than larger im-
ages until you become accustomed to handling
decals. Limiting the number of times you need
to smooth the decal with a rib or a sponge also
prevents contaminating the decal with the cloudy
residue. Third, the decal film may leave a mark on
the clay, even if there is no ink on the film. There-
fore it’s important to cut out the decal as close to
the image as possible. Again, the less water you use
2. Trim decals as close to the image as possible since the in making the transfer, the less chance of leaving
decal film may leave a mark on the clay.
a mark behind to influence the surface of the pot.

Bisqueware or Unglazed Fired Ware


Similar to applying a decal to bone dry clay, it can
be difficult to get the decal to adhere to bisque-
ware. I’ve found that moistening the piece before
applying the decal often allows the decal to adhere
long enough to fire it. Using this technique likely
requires a second bisque firing before glaze ap-
plication, which can be a nice option for allowing
layering of decals.

Glazed Ware
I frequently apply laser decals to glazed ware. Since
3. Soak the decal in water until the film slides on the much of my glazed ware is fired in reduction to
paper backing. The decal will curl in the water. cone 10, or in a wood kiln beyond cone 10, I apply

42
Decals

and fire laser decals to cone 04 to “set” the decal.


Again, you must be careful to cut the decal out as
close to the image as possible in this transfer pro-
cess (figure 2), and to squeegee out any excess wa-
ter and air bubbles to inhibit a low quality trans-
fer or burning away detail in the firing process. If
you notice a cloudy outline after the firing process
you may have tap water with too much calcium or
other minerals in it. Switching to distilled water
can potentially solve this problem.
For me, the most challenging aspect of using
decals on high-fired ware is finding glazes that
remain consistent, or even improve, during the
refiring process. I’ve spent considerable time 4. When applying decals to bone dry greenware,
dampen the surface.
testing a series of glazes that I know will remain
consistent throughout several firing steps. Many
glazes that use iron as the main colorant (tem-
moku and celadon specifically) do not remain
consistent in color through the cone 04 firing. I
have also noted that some of my glazes that use
tin as a colorant will occasionally pinhole more
than other glazes. I’m not much of a glaze ex-
pert, and haven’t had adequate time to continue
testing glazes to determine the qualities that
make refiring at cone 04 a possibility. I do have
a yellow, white and red glaze that work well in
the refiring process. I also use Shinos, which are
typically both frustrating and rewarding. Shinos
5. Work quickly to properly position the decal.
with iron can sometimes yield what I consider
to be the most fascinating and pleasing results,
as the image can fire into a very bright red col-
or with beautiful contrast against the bright
whites, tans or blacks of the Shino glaze. With
all other glazes the traditional laser decal takes
on a sepia color.
One problem that has occurred is that certain
glaze and clay body combinations will dunt or
crack after being fired several times. While I’m
still trying to figure out what causes this problem,
I have found that slowing the firing process down
during both heating and cooling it and reformu-
lating glazes helps reduce this problem. I’ve also
been able to minimize the issue by holding the 6. Remove any excess water and air bubbles with a
kiln for an hour at peak temperature before turn- damp sponge.

43
Image & Design Transfer Techniques

Mug, 3 inches in height; Plate 4 inches in diameter, stoneware, reduction fired


to cone 10, laser decal fired to cone 04.

ing it off. I do this for both laser decals, and for avoid glazing over the decals at all. If I do decide
commercial decals, lusters and china paints fired to apply a glaze or a flashing slip, I spray the glaze
to cone 017–015. and try to do a very light dusting over the decal,
The decal process, while very simple, can also be just enough to encourage flashing. During the kiln
combined with numerous other surface treatment loading process I’m careful to load the decal ware
methods. For example, I also use commercial de- so that the decal is not directly in any flame chan-
cals, china paints, screen-printed underglazes, lus- nels or high ash areas. This not only helps to keep
ters and commercial luster decals. The versatility the decal visible, but also often highlights the de-
of the laser decal makes it a fabulous tool in the cals with flashing and ash build-up surrounding it.
clay studio. When applying decals to wood-fired pieces after
they’ve been fired, I follow the same steps as with
Decals with Wood-Fired Ware any other decal process, but there are a couple of
Laser decals, commercial decals and china paints things to keep in mind during this process. First,
can all be used in partnership with wood-fired commercial decals, especially old ones, tend to
wares. All of these processes can be effectively used transfer poorly on wood-fired ware, especially the
on pieces after they have come out of the wood more crusty wood-fired pieces. This can some-
kiln. Laser decals can also be applied prior to the times lead to a nice effect, but only if you’re not
wood firing. concerned with the intricate details of the decal.
Decals are more visible on porcelain or white Secondly, wood-fired pieces can become some-
stoneware in the wood kiln. Laser decals can turn what muddled in the refiring process. This is es-
very nice shades of iron red on wood-fired piec- pecially apparent on pieces with glossy ash runs
es. When using laser decals during a wood firing or areas of very high ash build up. The refiring
I apply my decals to greenware, and then bisque will often change the appearance of the piece, and
fire the pieces. In order to improve the chances of depending on your goal with the decals this can
having the decal remain visible post-firing, I try to either enhance or destroy the wood-fired effects.

44
Decals

Tips for Success


■■ In my experience most laser transfer decals fire
permanently onto glazed ware at cone 04 for
both low-fire and high-fire glazes.
■■ Most commercial decals, decals from www.
easyceramicdecal.com and most china paints
and lusters fire to cone 016.
■■ The red ribs from www.mudtools.com make
great squeegees.
■■ The Versa Color china paints from www.ama-
co.com are great for silkscreening or painting
over glaze.
■■ Sometimes regular water can leave a silhou-
ette mark around decals. In this case, buy dis-
tilled water from the store to use in applying
the decals.
■■ Any bubbles will burn out leaving holes and
gaps in the decal. Remove all bubbles with a
squeegee or damp sponge immediately, but do
not overwork the decal.

Resources
PRINTER
■■ Different printers use different inks with varying
amounts of metal oxides so you’ll need to test.

DECAL PAPER Fossil Fuel Oil Can, 12 inches in height, stoneware with dino-
saur decal, wood fired.
■■ Micro-Mark Company—buy the clear decal
paper for laser printers. You don’t need the
fixative spray. www.micromark.com

CUSTOM COLOR DECALS


■■ www.easyceramicdecals.com $30 per 11×17
sheet of custom designed CMYK color decals

COMMERCIAL DECALS
■■ www.harbon.com
■■ www.artdecalcorp.com
■■ www.ebay.com
■■ www.fthstudio.com/ Mugs, to 2½ inches in height, porcelain, reduction fired to
■■ www.instardecals.com cone 10, laser toner decal fired to cone 04, commercial de-
cal fired to cone 015. There are three layers of decals here
■■ www.olympiadecals.com
and it’s important to be sure that no water or air bubbles
■■ www.wisescreenprint.com are caught between the decals and the ware, which can
cause the decal to burn off during the firing process causing
a loss of detail.

45
Decals
DESIGNING CUSTOM FULL-COLOR DECALS
by Linda Gates

The distressed or worn surface treatment and nostalgic


images of paper dolls on Linda Gates’ works transport
the viewer (and artist) to a different time.

I use images of the paper dolls I remember from


my 1950s childhood as the primary focus of my
ceramic work. The idea started with my final year’s
project in the ceramic design program at Bath Spa
University in England. I decorated ceramic surfac-
es using commercial digital decals with imagery
of everyday objects from the 1950s, including the
shops, and online auctions. The ephemeral nature
paper dolls of that era. Just before graduating, I
of paper dolls means that few have survived. How-
set up my studio with an electric kiln, a table, and
ever, some were carefully packed away into attics,
a couple of shelves so I could continue working.
and see the light of day again when the attics are
Though my studio is small (7×13 ft.), I’ve found
cleared (figure 1). Many of the lovingly played-
that digital technology and the ability to order
with dolls are tattered and torn and need repair
custom-made decals of my own designs has made
or new clothes drawn for them. For this, I use a
it possible for me to continue and expand upon
combination of sketches and Photoshop images
the investigations started while I was a student.
(figure 2).
Image Sources It’s important that the dolls evoke the period
I use a combination of my drawings and found and match the ones of my childhood memories.
images to create my surface designs. I search for As they can be difficult to find, I often draw the
vintage dolls in my local city of Bath and fur- dolls and dresses using inks and watercolor paints
ther afield at book fairs, vintage fairs, antique toy and pencils.

46
Decals

1. Vintage paper dolls used as image sources for cus- 2. Sketches and scanned images can be enhanced and com-
tom ceramic decals. piled using Photoshop.

3. Sheets of custom printed decals created from Pho- 4. While the forms are leather hard, cover surface with
toshop files. a colored engobe.

Life in the 1950s was not yet dominated by bla- sure the mode is set to CMYK for the color rather
tant consumerism, and I want my work to reflect than RGB, and the resolution is print quality (at
this time of simple, carefree pleasures. By intro- least 300 dpi). Most decal companies will accept
ducing text with messages such as ‘No Batteries documents sent via email attachment when you
Required’, I’m highlighting the contrast with the place your order. The finished, printed decals will
electronic toys of today. then be sent to you in the mail. The paper backing
sheets are printed with ceramic inks, then lami-
Designing Decals nated with fritted sheets, which ensure the inks
The decals I use are commercially made from Pho-
fuse into the glaze when fired (figure 3). To save
toshop documents of my scanned images. In the
space and money, many decals are printed on the
U.S., companies like Bel Inc. and Easy Ceramic
same sheet of decal paper. To keep the decals orga-
Decals will produce custom-made ceramic decals
nized, clean and dry, cut around each one and put
of your designs. In England, I’ve used FotoCeram-
them into individual envelopes until needed.
ic. They are based in Stoke-on-Trent, the historic
center of pottery manufacture in England. Decorating Techniques
Using Photoshop, scan the drawings, manipu- Ceramic decals can be applied to any glazed ob-
late and enhance them, and finally put them to- ject, but it makes life easier if the ceramic form has
gether into an 8½×11 inch document and make smooth surfaces to avoid the problem of trapped

47
Image & Design Transfer Techniques

5. Add border of underglazes to the surface, then 6. For a distressed or antique look, coat the forms with
bisque fire the piece. a thin wash of iron oxide.

7. Select and cut out a group of decal images for use 8. Soak the decal in distilled water for a minute to
on each glazed form. release image from the paper backing sheet.

with colored slips and give them borders of com-


mercial underglazes (figures 4 and 5). When the
jugs have been bisque fired to cone 04, I give them
a wash of iron oxide to dirty them down and give
a distressed look because otherwise the bare slip-
cast surface is gleaming white (figure 6). This sur-
face is further enhanced with underglaze crayons
and pencils.
Once you’ve applied any underglaze decora-
tion to your pieces, they’re now ready for a coat of
9. Prior to firing, the decal retains the color of the fritted
laminate sheet (in this case blue). This color burns out.
clear glaze and put into the kiln on stilts, if neces-
sary, for firing. Decal transfer works best on shiny,
smooth glaze surfaces, so keep this in mind when
air creating bubbles and holes in the image. The selecting a glaze. After glaze firing, the ware must
ceramic form shown here is a slip-cast jug that I be handled as little as possible as the surface must
designed as part of a college tableware design proj- be clean and free of grease from fingerprints. To
ect. At the leather-hard stage, I decorate the jugs ensure this, wipe the surface with rubbing alcohol.

48
Decals

Decalcomania ing, the fritted laminate will fuse the ceramic inks
Now comes the fun part—selecting, arranging, and into the glaze, making them permanent. Cone 014
applying the images (figure 7). Gather the cut-out is the usual decal firing temperature, but reds do
decals you want to use together with a shallow tray tend to burn out. To overcome this, I prefer to fire
and some distilled water, which is free of contami- to approximately cone 015 with a 15 minute soak
nants, a kitchen towel for blotting excess water, and to make sure the inks fuse into the glaze. Note:
a soft rib and natural sponge to smooth out any air Always check with the decal manufacturer for the
bubbles. Soak the decal in the distilled water for appropriate firing temperature. As always in ce-
about a minute until you can see the image start ramics, it is very important to test as kilns and ma-
to release from the paper backing sheet (figure 8). terials vary. The kiln used for decal firings must be
Carefully position the decal onto the dampened well ventilated. Make sure all vents are open, and if
you have a ventilation system attached to the kiln,
smooth glaze surface, gently slide away the back-
be sure to turn it on when firing decals. The fumes
ing paper from beneath the image, and smooth out
are toxic so the room must also be well ventilated
the image using the soft rib or damp sponge. Once
and the kiln preferably fired when there is no one
removed from its paper backing, the decal is very
around. I have discovered that I can add more lay-
flimsy and must be handled with great care. There
ers of decals and fire the piece again as long as the
is a short opportunity to reposition the image and
subsequent firing does not to exceed the original
rub out any air bubbles using a rubber rib and a
decal firing temperature.
sponge while the transfer is still wet and before it
With very little equipment—a small kiln, a com-
dries and attaches itself to the glazed surface. At this
puter, and a bucket of clear glaze, I am having fun
stage, the decal will still retain the color of the frit-
enjoying my second childhood.
ted laminate sheet, which in my case is blue (figure
9). This burns out in the firing. Resources
When all the decals are applied and fully dried, ■■ Bel Inc. (beldecal.com )
the jugs are ready for the final firing. Because it ■■ Easy Ceramic Decals (easyceramicdecals.com)
is just high enough to melt the glaze slightly, the ■■ UK: FotoCeramic (fotoceramic.com)
ware must again be placed on stilts. During the fir- ■■ South Africa: JT McMasters (skolldecal.com)

Doll with Blue Underwear (left) and Make Do and Mend (right), 5 in. (12.5 cm) in
height, slip-cast earthenware, slips, underglazes, oxides and digital transfers.

49
Decals
MASKED PATTERNS AND LASER TONER DECALS
by Andrew Gilliatt

Andrew Gilliatt’s work combines colored porcelain slip, brightly colored glazes, resist patterns, and simple decals to
create pots that convey the fun he has working in the studio.

Identifying ways of working that successfully sup- Glazing and Firing


port your ideas can be just as critical and expres- I leave patterned areas on the outside of my ves-
sive as the ideas themselves. sels unglazed to expose the colored clay under-
With my functional pots, I’m designing pieces neath. Stickers and masking tape work great as a
that, with the use of color and imagery, are expres-
glaze resist and give a far crisper and better line
sive, visually inviting, and easily accessible for do-
quality than anything I can achieve using wax
mestic use.
and a brush.
The process I developed includes making plas-
Clean the bisqued ware with a damp sponge.
ter molds from wood models. The forms can then
be repeated, and each one individualized through Using a pencil, outline the areas you want to leave
surface decoration and glazing. The prototypes bare. Follow the lines with masking tape (I use
can be made from clay, but I prefer using wood quarter-inch masking tape because it is more flex-
for its durability. I’ve also found that making pro- ible than the wider tapes). For curved lines, focus
totypes from wood is great for achieving sharp, on laying down just the outer edge of the tape
transitional lines and edges. rather than trying to lay down the whole width of

50
Decals

the tape all at once (figure 1). With the resist pat-
tern complete, dip or spray to apply the glaze. Peel
away the tape and stickers as soon as the glaze is
dry enough to handle (figure 2). Make sure to peel
away the stickers entirely. Any remaining residue
will leave a noticeable blemish even after firing.
One upside to using different colored casting
slips is that the glazes you use will have a differ-
ent color quality on glazed and unglazed areas, de-
pending on the color of the clay underneath, and
the translucency of the glaze.

Laser Toner Decals


I make my own decals using a laser printer. I gen- 1. Decorate the bisqued bowl using masking tape
erate the images on a computer and then simply and stickers.
print onto water slide decal paper. Some laser
printers work better than others and some types
of copiers also make these decals; however, ink jet
printers do not work at all. I use decal paper from
www.papilio.com. You can also make handmade
drawings to scale or use found images and then
scan them into a computer or have them photo-
copied, just as long as they are printed on water
slide decal paper. The iron oxide contained in the
toner of laser printers is what makes this method
work as a ceramic process.

2. Remove stickers and tape then clean up after the


bowl has been dipped in glaze.

Op Dot Jar, 7 in. (18 cm) in height, colored porcelain, 3. Applying a decal onto the fired bowl by sliding away
glaze, fired to cone 10, decals added and fired to cone 2. the paper backing.

51
Image & Design Transfer Techniques

Laser printer decals work just like traditional Recipes


water slide decals but with a few exceptions. For
starters, the only color they fire to is a sepia or red “5,4,3,2,13” PORCELAIN CASTING SLIP
Cone 10
ochre. Depending on what color clay or glaze you
Grolleg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 lb
fire them on and depending on the opacity/trans-
Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 lb
parency you select to print them, a broad range Kona F4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 lb
in tonality can be achieved. Secondly, these decals Silica. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 lb
have no flux in them so they must be fired hotter 14 lb
than cone 018 (which is generally suitable for lus- Add: Sodium Silicate. . . . . . . . . . . . . . . . . . . . . . 13 g
ters, china paints, enamels, and overglazes) so that Colored slip additions (Mason stains)
they melt to the glaze. I have found that cone 04–2 Black: MS 6600. . . . . . . . . . . . . . . . . . . . . . . . . . 100 g
Pink: MS 6020 . . . . . . . . . . . . . . . . . . . . . . . . . . 120 g
works best for high-fired ware.
Yellow: MS 6450 . . . . . . . . . . . . . . . . . . . . . . . . 120 g
For most glazed surfaces, you must fire the de- Blue: MS 6376 . . . . . . . . . . . . . . . . . . . . . . . . . . 50 g
cals to at least cone 04. However, if your glazes are Orchid: MS 6332 . . . . . . . . . . . . . . . . . . . . . . . . 25 g
cone 04 the decals will dissolve away, so testing at a 14 pounds of slip is just under one gallon. To make
lower temperature is in order. colored casting slip, add 100–120 grams of com-
mercial stain per one gallon of slip, then ball mill the
For all of my cone 10 clay and glazes, I do a sec- slip for at least two hours to ensure even dispersal of
ond decal firing to cone 2, so the decals will fuse to the colorant.

both the glazed and unglazed areas. Any lower, the


BLUE/VIOLET GLAZE
decals will melt only to the glazed surfaces. Cone 10
Custer Feldspar. . . . . . . . . . . . . . . . . . . . . . . . 28.2 %
Applying the Decals
Wollastonite. . . . . . . . . . . . . . . . . . . . . . . . . . 26.5
After the glaze firing, sand any exposed areas of Grolleg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.7
bare clay with 400-grit sandpaper for a smooth Silica. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.6
finish. Cut out the decal you wish to use. Don’t 100.0 %
worry about cutting away negative spaces, any Add: MS 6332 Orchid. . . . . . . . . . . . . . . . . . . . 4.0 %
excess material will burn away and this will make Translucent blue in reduction, purple in oxidation.
for easier application. Place the decal in room
GREEN/MAROON GLAZE
temperature water and wait for it to become fully
Cone 10
saturated. Hold the decal onto the piece, ink side
Strontium Carbonate . . . . . . . . . . . . . . . . . . . . . 10 %
down, and slide away the paper (figure 3).
Cornwall Stone. . . . . . . . . . . . . . . . . . . . . . . . . . 40
With the decal placed on the ware, use a sponge Whiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
or rubber rib to remove any excess water and to Grolleg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
remove any air bubbles that might be trapped un- Silica. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
100 %
der the decal. Trapped air pockets may cause the
Add: MS 6006 Deep Crimson. . . . . . . . . . . . . . . 6 %
image to bubble or become distorted. Be careful
not to work the decals too hard; they are thin plas- Translucent green in reduction, maroon in oxidation.

tic and can tear easily. Make sure there is adequate


lubrication when smoothing away air pockets.
For large decals, or for decals that need to curve,
use a hair dryer to lightly heat the decal to make
it more pliable. I let my applied laser toner decals
dry overnight before firing to assure all water has
evaporated away.

52
Decals
ACRYLIC MEDIUM IMAGES
by Juan Granados

The acrylic medium im-


age transfer process works
only on clay that is com-
pletely finished in terms of fir-
ing. If you re-fire your project af-
ter the image has been applied, it will
burn off. An image will be transferred first
from a photocopy to an acrylic medium, then
Alla, 17 in. (43 cm) in diameter, stoneware and
this image will be adhered to the surface of a clay glaze, fired to cone 6, image transfer.
object using more acrylic medium. This process
will go very fast, but some time will be needed to
allow layers of acrylic medium to dry, and to peel fore applying the next coat and so on. Eventually,
away the paper backing from the image. you should have a total application of four to five
layers. Allow the medium to dry thoroughly.
Process To transfer, soak the image in water to allow the
Match up an image with your form. The shape of paper to slightly dissolve. Eventually you can care-
the clay form should be considered to determine fully rub the paper off, leaving only the thin layer
the image orientation. of acrylic medium with the image adhered to it.
Make a color copy of the image/photo of your Once the image is ready to be applied to the
choice and adjust the scale so it is appropriate for prepared clay form, first apply a thin layer of the
your purpose. The image can also be cut to fit. acrylic medium directly on to the object.
Apply four to five layers of acrylic medium on You can use a brush to press the image onto the
the color copy image by brushing thin coats in op- surface with the medium. This helps to remove air
posite directions. After applying the first coat of bubbles and to smooth out any wrinkles. Allow
acrylic medium, allow for some drying time be- the image to dry.

53
Image & Design Transfer Techniques

1. This simple image technique uses acrylic medium 2. Match up an image with your form. The shape of the
and no-fire decals. form should be considered to determine the orientation.

3. Soak the image in water to allow the paper to 4. Carefully rub the paper off, leaving only the thin
slightly dissolve. layer of acrylic medium with the image adhered to it.

5. Apply a thin layer of the acrylic medium directly on 6. Press the image onto the surface with the medium.
to the object.

54
3
Relief, Etching & Stamping
PRINTING AND EMBOSSING WITH LINOCUTS
by Paul Andrew Wandless

Linocuts, a common printmaker's technique, provides a way to enhance a clay surface with imagery and texture.

You don’t have to be a printmaker in order to perfections from the surface before drawing and
take advantage of relief printing on clay. This is carving in your image. Sanding also makes for a
a great technique for any kind of simple image, more receptive surface to ink up with underglaze or
text or design you want to use in your work. You slip. Lino and the lino gouges used for carving the
can also make a complex linocut or combine sev- surface, can be purchased from craft or art stores.
eral linocuts to create a larger image that can be Speedball makes affordable gouges for the begin-
a finished work on all it’s own. The relief blocks ner and Flexcut makes gouges that are professional
get “inked up” with underglazes or slips and are grade (figure 1). Both brands of gouges will carve
printed directly onto clay or pushed into the sur- lino, wood and high-density rubber relief blocks.
face for embossing. Linoleum, or "lino" as it’s Relief printing reverses the image when printed,
commonly called, is flexible and works on flat or so keep this in mind when thinking of what orien-
gently curved surfaces, making it versatile to use.
tation you want your finished image. This is espe-
Clay, wood and high-density rubber are some oth-
cially important if using text or numbers. Tracing
er common materials that can be used for block
paper can be used to reverse the original image
printing on clay as well.
onto your block so it will print the way you want.
Creating Your Linocut You can also freehand a drawing as well if you
Lino has a smooth gray or brown surface with a are comfortable with your drawing skills. I like to
backing made of a coarse fabric called hessian, draw using a 2B pencil, then go over my lines with
which helps reduce cracking. Use sanding paper a black marker (figure 2). The thicker lines of the
(400–600 grit) to remove any oils, scratches or im- marker make for a better guide when carving.

55
Image & Design Transfer Techniques

1. Gouges for cutting lino. Speedball gouges (left) for 2. Lino with drawn image. Black marker was used to
beginner and student use. Flexcut (right) for advanced re-draw the lines to make them thicker.
or professional use.

3. Carved linocut. Black marker used on all the un- 4. Clay slab preparation. Slab rolled out by hand with
carved areas to give a sense of what the printed areas rolling pin and trimmed with fettling knife and metal
will look like. square. Smoothed with Mudtools large platter rib.

Once the image or design is drawn onto the side to side and don’t sit still in one area too long.
lino, carve away all the areas you don’t want to You only need to do this for a few minutes and the
print with color. The remaining raised areas create lino will be nice and soft for easier carving.
the relief image that you’ll print or emboss on the Always carve on a tabletop and bench hooks or
clay (figure 3). When carving, take advantage of C-clamps can be used to hold your lino in place
the different widths and shapes of the gouges to if you like. A bench hook can be picked up wher-
create a variety of carved lines. This will help make ever you buy your carving tools for the lino. Never
your image more dynamic. carve with your hand in the path of the gouge and
You can soften the surface of old or stiff sheets never hold the block on your lap when carving ei-
of lino by lightly ironing the surface or waving a ther. Gouges are extremely sharp so be very careful
heat gun 6 to 12 inches over the surface. Move the when using them.
heat source of choice in a circular pattern or from

56
Relief, Etching & Stamping

5. General items for printing include thickened Amaco 6. Set-up to print: thickened Amaco LUG Black Under-
LUG Black Underglaze, linocut, foam roller and Speed- glaze, piece of glass, linocuts to be printed, foam roller,
ball baren. Speedball baren and smoothed clay slab.

7. Running a bead of thickened underglaze on the 8. The bed of underglaze should be consistent and have
glass inking plate. Length of the bead should match enough material so it has a sheen to it. The foam roller
the length of the foam roller. should absorb enough underglaze so it has a sheen.

Printing with Linocuts Direct Printing on Clay


To print linocuts, you’ll need an underglaze or slip Before printing, make sure everything you need
with a thick consistency that’s almost like honey. is laid out and ready to go. You should have all
To achieve this, I pour my underglazes into a small your slabs rolled out in advance and be sure to
tray and let the water evaporate overnight. Having smooth the surfaces with a rib. A smooth surface
the proper consistency is important to the success will assure a clean image. The slabs should be in
of the image being transferred cleanly. If too thin, the early stages of leather hard so they are firm
the recessed areas of the linocut get filled with col- and no longer sticky to the touch (figure 4). If
or, making a blurry print. I typically use the Ama- the slab is too soft or sticky, it won't absorb the
co LUG series, because this line of underglaze has underglaze being printed on it very well and will
good opacity; and although I normally use black, smear easily. Besides the thickened underglaze and
any color can be used to print your image. clay slabs, you’ll need a few other items. A sheet

57
Image & Design Transfer Techniques

9. Roll the underglaze on the linocut. Every two passes, 10. Check to make sure the block is fully coated and has
re-load the foam roller. a little sheen to the underglaze. Add more if needed.

11. Rubbing the linocut in a circular motion with firm 12. Rubbing the linocut in a circular motion with firm
pressure by hand. pressure with Speedball baren.

13. Slowly peeling off the linocut, starting with one 14. Linocut peeled off revealing the first print.
side. Don’t pull the linocut straight up.

58
Relief, Etching & Stamping

15. Second linocut printed, finishing the diptych. 16. Applying white underglaze as a background color
with a 4-inch bamboo hake on a smoothed out slab.

17. Smoothing out the dry underglaze with a Mud 18. Linocut diptych was printed with thickened black
Tools Very Soft (red) polymer rib. underglaze after the background color was dry.

of glass or Plexiglas to be used as an inking plate. ing plate (figure 7). Use the foam roller to pull it
A foam roller, found in the paint section of any down, making a “bed” of underglaze on the plate.
hardware store, will be needed for rolling the un- Move the roller back and forth till you have a nice
derglaze on the linocut. The foam roller loads the even bed of color and the roller is evenly coated
underglaze by absorbing it off the inking plate. A (figure 8).
rubber roller won’t work, because underglaze isn’t Once the ink bed is prepared and the foam roll-
tacky and won’t stick to a rubber surface. If you er loaded, you’re ready to cover the linocut with
don’t want to use your hand to print the linocuts, the underglaze. In printmaking, this is referred to
you can pick up a baren. This can also be found “inking up” your block. Apply an even coat of ink
the same place where you purchase your lino and on the linocut making sure all areas are covered
gouges (figure 5). with color (figure 9). Reload the foam roller after
Once you have all your items set up, you’re every two passes on the linocut. As you roll over
ready to start printing (figure 6). Start with put- the image, underglaze is removed from the roller
ting a bead of thickened underglaze on your ink- and needs to be replaced. Don’t press hard when

59
Image & Design Transfer Techniques

19. Items for embossing: smoothed slab, large rib, pony 20. Arrange linocuts facedown after finalizing your, but
roller, linocuts arranged in the desired composition. remember that images are now reversed.

21. Using wide roller end to emboss larger linocuts. 22. Using small roller end to emboss smaller linocuts.

rolling on the color, as this will squeeze underglaze ceramic ink mixed to the right consistency, was
into the recessed areas. The underglaze should ap- enough ceramic ink used on the block for good
pear wet on the surface of the block when properly color results, and was there enough pressure used
covered (figure 10). for a clean transfer? Many times this first print isn’t
Place the inked up block facedown onto the clay usable and is considered a test print to gather this
slab and gently rub the back of it in a circular mo- important information. Make the necessary adjust-
tion with your hand (figure 11) or baren (figure ments, if any, after seeing the test print, then con-
12) to print the color on the surface. Don’t wait tinue printing the rest of your images (figure 15).
too long to print the block after it’s been inked Once printed, the clay slabs can be used for
or the color will start to dry and won’t transfer as whatever handbuilding purposes you want or can
cleanly. Peel the block slowly away from the clay to even be the finished piece. The linocut can also be
see how it came out (figures 13 and 14). printed on a clay piece you’ve already built and
The first print gives you valuable information is still in the green stage or on a vessel or platter
for some questions you may have about the im- form. This is where creativity comes into place
age quality and if adjustments are needed. Was the based on your work.

60
Relief, Etching & Stamping

23. Peeling away linocuts as they are embossed. 24. Finished embossed relief image.

Direct Printing on Clay with a Just like printing with underglaze, you can use
Colored Surface one relief block or several to make a piece. When I
Another option for printing on clay slabs is to have use multiple blocks, I like to arrange them in place
a background color for the print. Some images to get a sense of how they will all fit on the sur-
look good on your raw clay body, but others may
face (figure 19). Once my composition is decided,
need color behind the image to really make it work.
I place them all face down (figure 20). I remove
Choose a color that best suits your overall plan for
the work and brush or spray it on your slab (figure them one at a time as each is embossed to assure
16). Once the underglaze or slip is dry to the touch, my placement and spacing remains intact.
smooth it with a very soft rubber rib (figure 17). Emboss the block by rubbing the back of it in
After the background color is dry to the touch, ink a circular motion with your hand, pony roller or
up your linocut and print away (figure 18).
any burnishing tool of your choice. (figures 21 and
Embossing with Linocuts 22) Press hard enough so the lino sinks into the
A linocut can also be used like a large stamp to em- surface, but not so hard that is spreads the clay.
boss a soft clay surface. Many artists make custom Peal the linocut away slowly (figure 23) and the
relief tiles in this fashion. The areas that would
embossing is complete. Repeat the process till your
normally receive the color are now embossed into
piece is complete (figure 24).
the clay.This use of linocuts has minimal prepara-
tion. Just have the slabs rolled out in advance and A finishing option for your embossed image is
smooth the surface with a rib. A smooth surface to add color in the recessed areas to make it appear
will assure no canvas marks as part of the em- as a color inlay or mishima. You can also bisque
bossed image. fire the embossing then apply glaze, underglaze, or
The clay should be in the stage of drying where
stain in the embossed areas with a brush or other
it’s easy to press into the surface, but no longer
applicator. Once it dries, use a damp sponge to
sticky to the touch. If the slab is too sticky or wet
to the touch, it will stick to the linocut and won’t wipe the color off the high areas leaving only the
release when you pull it away. You can press the embossed area with color, then fire to the appro-
lino into the surface by hand or with a pony roller. priate cone.

61
Relief, Etching & Stamping
RELIEFS WITH PHOTOSENSITIVE POLYMER PLATES
by Paul Andrew Wandless

Ink a light-engraved block with a Fill the impression with a contrasting Brush oxides or colorants onto the
contrasting slip to transfer images slip and scrape the surface. surface and wipe away excess, leav-
onto clay. ing highlights.

Block printing with linocuts, woodcuts and snips or heavy-duty scissors. Polymer plates with
claycuts are three common relief techniques used polyester backing are also available, and are even
for image transfer on clay. Printing with photo- more flexible than the metal-backed plates.
sensitive polymer plates is another relief block The process of creating an image with a poly-
technique you can add to this list. The benefit of mer plate using sunlight is fairly simple and
this technique is hand carving won’t be needed requires no special studio equipment. A trans-
to create the image. You just sit back and let the parency with an opaque black negative image is
sun do the carving for you. An aesthetic benefit placed on top of a photosensitive polymer plate,
is that any image can be used, including pho- held in place with a glass plate of similar dimen-
tographs. This really opens up your design op- sions and then exposed to ultraviolet (UV) light
tions since you’re not limited to only what can be from the sun. Where the light passes through the
carved by hand with a gouge. clear sections of the negative (exposed area) and
Polymer plates come in light-protected pack- hits the surface of the plate, the emulsion hard-
ages and must remain inside until you’re ready ens. Where the light is blocked by the opaque
to expose them to UV light and create your im- black (the unexposed area), the emulsion re-
age. They consist of a thin layer of water-soluble, mains soft.
photosensitive polymer on a thin, flexible metal Since the emulsion is water soluble, the un-
(steel) backing. They come in a variety of sizes exposed/unhardened portions can be dissolved
from 5×7 inches up to 16×20 inches and are usu- away with cool tap water creating the relief. These
ally amber color. They can easily be cut to any low areas won’t be part of the printed image. You
custom size you want using a paper cutter, tin will spend about 10 minutes dissolving and rins-

62
Relief, Etching & Stamping

ing the soft emulsion away. Once all unhardened Create an Image: Photocopiers
emulsion is removed, the plate is re-exposed to and Printers
UV light from the sun for an additional 20–30 So how do you actually go about making your
minutes to harden the remaining emulsion and image once you’ve chosen what you want to burn
set the plate. into the polymer plate? If you’re going to use a
The rehardened plate is now ready to use for ready-made image or photograph, then a photo-
relief block printing or embossing. You may find copier or printer is a fairly simple solution. Most
your biggest challenge with the process is decid- copiers and printers have options or features to
ing which images to use and getting a nice sunny convert a positive image into a negative image
day to expose the plate. and to change the size or dimensions. All ma-
chines have a black-and-white mode available for
Making a Black-and-White Nega-
printing and copying. (Caution: Be sure to use
tive Transparency
the correct transparency sheets for your printer
There are several options for making a transpar-
or copier as indicated in its owner manual. Using
ency to use with polymer plates. Copiers, print-
incompatible sheets could ruin your machine.)
ers and computers work great with photos and
If you don’t own a machine that has these op-
already existing images, but you can also elect to
tions, just take your ready-made image or pho-
draw directly on a transparency with an opaque
tograph to the nearest copy shop and they can
black marker for a freehand image. Here are three
do all of this for just a few dollars. Just say you
important things to remember:
need two copies of a black-and-white negative on
1. The image must be black and white, or con-
a transparency of the image you’re providing. To
verted to black and white for best contrast
reverse your image once it’s printed on the trans-
when copying on the transparency.
parency, just flip it over before placing it onto the
2. UV light hardens the polymer so the areas you
polymer plate.
want to print need to be clear in your trans-
parency. This means you need to make a nega- Create an Image: Computers and
tive of your image on the transparency so the Digital Manipulation
printing areas are clear and the nonprinting Another way to create an image is using a com-
areas are opaque black. (Note: the white areas puter, scanner or digital camera and an image
on the original black-and-white image on pa- manipulation program. These digital options
per will be the clear areas on your transparen- give you the freedom to change, adjust and al-
cy.) You will need two transparencies of your ter an image to your own custom needs. I set my
image so you can sandwich them together to scanner/printer to black-and-white mode to scan
ensure an opaque black. One transparency is a photo of myself. I also used my digital camera
not dark enough to completely block out the to take some photos of my hand. These images
light. Depending on the quality of ink of the were imported into my computer and used Pho-
machine being used, you may even need to toshop to do all of my image manipulation.
sandwich three transparencies to achieve an
opaque black. Prepare an Image
3. Since this is a relief block technique, the image I begin with opening potential image files (fig-
will be reversed during the printing process. ure 1) and start getting them ready for copying
This means that once you decide on the final onto a transparency. Since I’ll be using 5×7-inch
image it will need to be reversed if the orienta- polymer plates, I’ll need to adjust the images to
tion is important or if you’re using text. fit those parameters. I used Adobe Photoshop

63
Image & Design Transfer Techniques

1. Begin with opening poten-


tial image files.

2. Select the Image drop down


menu, select Image Size, and
adjust the width.

3. To convert the image to a


negative, select Adjustments
and then Invert.

4. The image is ready to print


onto paper and take to the
copy shop to be copied onto
a transparency.

64
Relief, Etching & Stamping

5. With the image (right) now copied onto a transparency (left) at a local copy shop, I’m ready to make my transpar-
ency sandwich

6. Place a sheet of glass on top of the transparency to 7. Hold the image up to the sky and make sure the
keep it in full contact with the plate. black is opaque and no light comes through.

for resizing images and making negatives for the Prepare a Transparency
copy shop. With the image (figure 5, right) now copied onto
To make the scanned black-and-white self- a transparency (figure 5, left) at a local copy shop,
portrait smaller, I select the Image drop down I’m ready to make my transparency sandwich. I
menu, select Image Size, and adjust the width to have a 5×7 inch sheet of glass to place on top of
5 inches with a 300 dpi resolution (figure 2). I the transparency to keep it in full contact with the
need two images so I create a new file (canvas) plate. It can also be used as a template for cutting
that is 8½×11 inches with a 300 dpi resolution the transparency with a razor blade knife (figure
and the background contents set on transparent. 6). A ruler, cutting board and painter’s tape are
I cut and paste the images side by side to create the other items used for this step. After cutting
a two-up image of the positive. This image needs the transparency, place one image on top of the
to be converted to a negative, so select Adjust- other, visually line them up and secure them to-
ments and then Invert (figure 3). Now my image gether with painter’s tape. Hold it up to the sky
is ready to print onto paper and take to the copy and make sure the black is opaque and no light
shop to be copied onto a transparency (figure 4). comes through (figure 7). If light passes through,
Note: You can also make the negative by printing add a third transparency to darken it more.
it on a compatible transparency for your printer.

65
Image & Design Transfer Techniques

8. Other than sunlight you need a timer, polymer plates, 9. Immediately place the negative on the amber poly-
an opaque negative and the glass plate to hold it down. mer surface and place the sheet of glass on top.

10. Once exposed, take the polymer plate inside to dis- 11. Run cool water over the plate again and use a soft
solve and develop it in cool tap water, then soak it. nylon brush to help clean off the soft polymer.

Exposing the Plate (polymer) side up. Immediately place the nega-
On the day I’m going to expose the photosensi- tive on the amber polymer surface and place the
tive polymer plate there are some clouds passing sheet of glass on top (figure 9). The glass keeps
by, but it’s mid-day, the summer sun is bright and the negative firmly in place and in full contact
I only need 2 to 4 minutes of bright, consistent with the plate. Note: I didn’t reverse (flip) the
sun for exposing the plate. If you don’t have a negative in this demo, because I’m not concerned
bright sunny day, it’s best to wait until you do for about the orientation of the image when printed.
best results. If you’re using text or the orientation does mat-
The other items needed other than bright sun- ter, make sure you flop the image to ensure that
light is a timer, polymer plates, an opaque nega- it prints correctly.
tive and the glass plate to hold it down (figure After exposing the plate to the sun for two
8). You should be in close proximity to a sink, as minutes, remove the glass and negative, and take
well, so you can rinse the plate off when exposure the polymer plate inside to dissolve and develop
is finished. it in cool tap water (figure 10). Allow the cool
Now it’s time to start the exposing session. Re- water to run over the entire image and the un-
move the 5×7 polymer plate from the protective exposed, water-soluble polymer should start to
package with the metal side down and the amber soften and wash away. Once this starts to happen,

66
Relief, Etching & Stamping

12. Placing the plate and negative side-by-side shows 13. Use your hand or a roller to press the plate into a
how well the plate picks up all the detail. soft clay surface.

14. Gently pull the plate back to reveal a wonderful 15. Use commercial underglaze and a foam roller to
photographic impression. apply the color.

soak it in a shallow pan of cool water and watch effective this method is for creating a photo-
the polymer dissolve away. The gold color start- graphic relief (figure 12). The ragged, light am-
ing to appear is the metal backing and the dark ber color around the edges of the plate are thin
amber is the raised, UV-hardened image. After areas of polymer that didn’t completely wash off,
about 10 minutes, run cool water over the plate leaving a very thin film. A longer soaking in water
again and use a soft nylon brush to help clean off or more brushing would have taken all of this off
the soft polymer (figure 11). the plate. I don’t mind having a little “noise” in
Soaking the plate in water makes even the my print so I leave some polymer behind. I tend
hardened areas feel a bit tacky, so once all the un- to trim all my linocuts to follow the contour of
exposed areas are rinsed away, take the plate back my image and this can be done to the polymer
outdoors into the sun for up to 30 minutes to re- plate as well. Use tin snips to cut the plate in any
harden the emulsion. Placing it in the sun hard- shape you want.
ens all areas of the plate and dries it off as well. See how fast this process can be and how few
Once you can touch the plate and it’s no longer items are needed? Once you have your negatives
wet or tacky in any area, you’re ready to print. made it only takes about 45 minutes to complete
Placing the plate and negative side-by-side shows the whole process of exposing, developing and
how well the plate picks up all the detail and how rehardening the plate. I enjoy being outdoors

67
Image & Design Transfer Techniques

16. Load a foam roller with underglaze, completely 17. The image here shows some of the “noise” around
cover the plate with color, then print onto the surface. the edges that I enjoy visually in my work.

and making the plates using the sun, but you can roller with underglaze, completely cover the plate
also do this process indoors using a UV lamp to with color, then print onto the clay surface (fig-
expose the polymer plates as well. The timing is ure 16). Use your hand or a printmaking baren
a little different so you’ll need to do small test to gently rub the back of the plate in a circular
plates to get the right exposure time for the UV motion to transfer the color from the plate to the
lamp wattage you are using. clay. The image here shows some of the “noise”
around the edges that I enjoy visually in my work
Printing with the Plates (figure 17). If you like a cleaner look, trim the
Use the hardened plates to emboss the clay sur- plate or simply wipe away unwanted color from
face or to print as a relief block. To emboss, use the plate before printing.
your hand or a roller to press the plate into a Creating a photographic relief without all the
soft clay surface (figure 13). Gently pull the plate carving by hand is a great project to try. Have fun
back to reveal a wonderful photographic impres- with polymer plates and the printing processes
sion (figure 14). Use the clay slab for any sculp- associated with them and see how it opens up
tural handbuilding process and in slump molds your work visually.
for plates or platters. Another approach is to use
the mishima technique of inlaying color inside Photosensitive Polymer Plates
the impression. I use colored Amaco Velvet un- I used polymer plates acquired from McClain’s
derglaze or my own colored slips for mishima Printmaking Supplies (www.imcclains.com).
on greenware. You can also bisque first then use McClain’s is a printmaking supply company spe-
glaze in the impressed areas. cializing in relief printing supplies. They sell the
The polymer plates also print nicely as relief polymer plates under the name of Solar Plates
blocks. Use commercial underglaze and a foam (item no. D1900) in three different sizes and all
roller to apply the color (figure 15). I use Amaco have metal backing. There are other suppliers of
LUG series underglaze for all my relief printing the product as well and a quick search on the in-
with a regular foam roller found in the painting ternet will guide you to a source that is right for
section of any hardware store. Load up the foam your needs.

68
Relief, Etching & Stamping
ETCHING A GLAZED SURFACE
by Ann Ruel

Etching the glazed surface provides


a way to create a matte contrast to a
shiny surface.

Using etching cream to embellish glassware is a matte surface, which really stood out against the
favorite technique among DIY crafters. Etching shiny background.
cream is an acidic liquid that attacks the glass
surface, creating matte areas. Of course, since
Etching Cream
Etching cream can be found in craft stores and
fired glazes are a form of glass, it would make
is fairly easy to use. It contains harmful am-
sense that many of them will react to the chemi-
monium/sodium biflourides and needs to be
cals in etching cream as well.
handled carefully. You must read the label of the
Inspired by Sabra Wood, a potter from Cro-
product that you purchase and follow the safety
cus Clay Works in Rochester, New York, I did a
warnings. Be careful not to etch surfaces that will
little experimenting with etching cream to create
come in contact with food. The etching cream
matte patterns on finished, glaze-fired surfaces.
deteriorates the finish on your glazed surface. It
I took a sampling of some of the glazed test tiles
is possible that the etchings may leave these ar-
I had available in my studio and etched a design
eas susceptible to further breakdown from acidic
onto them.
substances it may come in contact with.
An etched design appeared on each of the
tiles, but the most successful tests with the most Matte on Shiny
prominent patterns were those where the glaze Etching cream is very thick and can be easily ap-
was both glossy and opaque. On these tiles, the plied to a glazed surface with a paint brush. Since
area covered with the etching cream resulted in a the cream is thick, it’s less likely to run or move

69
Image & Design Transfer Techniques

and thus can be manipulated on vertical or hori-


zontal vessels or sculpture. The approach I like
to use is applying the cream to create individual
motifs. Achieving intricate, hard-edged designs
can be difficult due to the viscous nature of the
chemical, so I came up with techniques for ap-
plying the chemical freehand.
One such technique is to apply the cream using
a masked-off surface and/or using stencils. Craft
stores sell contact vinyl, which easily adheres to
a clean glaze surface and can be used to create
stencils. As a less expensive alternative method, I
substitute masking tape for the vinyl. It’s just as
1. Draw the design onto the tape and cut away the posi- easy to trace designs onto the tape and then cut
tive areas of the design.
out the positive areas with an X-Acto blade as it
is on the vinyl. Just be sure that the tape is pressed
firmly onto the glazed surface.
Once the pattern is cut, remove the excess tape
to reveal the visible areas (figure 1). Make sure
that the tape is securely adhered, especially along
the edges. Apply a thick and even coating of the
etching cream to the exposed areas (figure 2).
Note: The cream will etch whatever it touches so
be sure you only apply it only to areas you intend
to etch.
After a few minutes, wash the cream off with
running water (figure 3) and peel off the stencil
or masking tape. Dry the area thoroughly with a
2. Generously apply the etching cream ONLY to the
areas to be etched. paper towel to reveal your design.

3. After approximately 1–5 minutes, rinse away the


etching cream.

70
Relief, Etching & Stamping
LIGHT SENSITIVE EMULSION
by Jessica Knapp

Use Pyrofoto to transfer high-con-


trast images to glaze-fired pieces.
It was successful with glazes and
underglazes, applied over glossy to
satin surfaces. The fired result can
be muted, as in the example above
here, or more vibrant, depending
on the amount of colorant added
to the glaze.

There are various processes for transferring How It Works


images to clay, from photocopy transfers, silk- Pyrofoto is a liquid sensitizer designed to be mixed
screening, and stencils to laser transfer decals and with glaze and used on a piece that has already
commercially made decals. There is also a pro- been glaze fired. The glaze/sensitizer mix is ap-
cess that’s designed specifically for working with plied to an already glaze-fired surface, and exposed
glaze. Pyrofoto is a product—made by Rockland to direct sunlight, a work lamp, or a high-wattage
Colloid (www.rockaloid.com), the makers of (250-watt) halogen lamp through a high-contrast
Liquid Light photographic emulsion—for use on transparency image. (Note: Normal household
glaze-fired pieces. It works with traditional pho- incandescent bulbs will not work as they do not
tography concepts of exposing a surface to light provide the right wavelength.) Where the Pyrofoto
through a negative, then developing, processing, mixture is exposed to light (in areas not blocked
and fixing the image. However, unlike traditional by the ink on the transparency), it hardens like a
photography processes, no expensive equipment, resin and becomes fixed to the surface. The pot is
chemicals or darkroom are needed. then wiped or sponged with cool water to dissolve
away unexposed areas, leaving only the glazed im-
age behind. The piece can then be fired again to set
the image permanently.

71
Image & Design Transfer Techniques

1. Mix an equal volume of Pyrofoto with a thick


glaze, and brush one coat onto the glaze-fired
surface. Once it dries, brush on two more coats
and allow this to dry.

Creating an Image Mixing and Applying Glazes


First, choose your imagery and create a black- Once you know the colors you wish to use, mix
and-white transparency using an inkjet or laser one part of the Pyrofoto sensitizer with one part
printer or copier. High-contrast photographs, il- of your liquid glaze by volume. If you use pow-
lustrations or your own drawings will work best dered glaze, reconstitute it to a thick consistency
with this process, so avoid images with lots of first (at least as thick as slip for slip trailing). For
mid tones, or alter the image using photo editing best results, use a thicker glaze with high colo-
software to increase the contrast. rant concentration. Watery glaze won’t coat well.
Make sure your printer or photocopier is set to If the color or pigment isn’t strong enough, the
“best quality” before printing the transparency. image will be faint.
If ordering the transparency at an office supply Clean your already glaze-fired piece by scrub-
store, ask for a high quality print. This ensures bing with powdered laundry detergent and rinse
that the black areas, which resist the light and with hot water, then dry. Prepare test tiles as well
therefore result in unexposed areas, are saturated to use as exposure test strips.
and opaque. Remember that the black areas of Apply a thin coat of sensitized glaze by brush-
your image don’t remain once the process is fin- ing, then allow it to dry (figure 1). Next, apply
ished. Think of these areas as the negative space. one or more heavier coats. Dry thoroughly at
If you want these areas of the image to remain, room temperature. You can use a fan or a hair
alter your photo to create an inverse image; make dryer on the cool setting, or let the pieces air dry
the white areas black, and black areas white. over several hours. Note: It is much more chal-
To create a multiple-color image, you’ll need to lenging to apply Pyrofoto to three-dimensional
do one of three things—make a separate trans- forms. In addition to the recommended method,
parency for each color just like color separations I also pre-heated some pieces to 200°F prior to
are needed for screen printing, work with a con- applying the glaze to accelerate drying and avoid
trast between the base glaze and your Pyrofoto/ drips. Both methods worked, but the recom-
glaze mixture, or selectively apply different Py- mended method yielded a crisper image. Try
rofoto/glaze mixtures to the piece based on the both as your results may vary.
colors in your image.

72
Relief, Etching & Stamping

Exposing and Developing


Use your test strips to determine your exposure
time. It will be between 5–15 minutes. My im-
ages required 15 minutes. If the unexposed areas
don’t dissolve, the image is overexposed (shorten
the exposure time). If all of the glaze washes off
during processing, the image is underexposed
(increase the exposure time).
Position the transparency onto your piece (fig-
ure 2). For flat tiles, the exposure time will be
straightforward and based on your test strips. If
you’re working on a curved surface, the time may
be different if not all areas can be exposed at the
same time. Set up multiple light sources, or add
the image and expose it in sections.
After exposing the image, develop it by gently
sponging or wiping with cool tap water (figure
3). Don’t use a lot of water as this will dissolve
the image. I used a damp sponge. The unexposed
areas, which look lighter or slightly greenish-yel- 2. Place a high-contrast transparency over the piece,
secure it to the surface and expose for 5–15 minutes.
low in color in comparison with the rest of the
glaze, will gradually dissolve. It may take several
minutes for the image to appear. Don’t brush or
sponge aggressively as this may damage the im-
age. For detailed areas, use a small, cut piece of
sponge to remove the unexposed glaze.
When all of the unexposed areas are removed,
blot and dry the image. If you want, you can ap-
ply a second color and repeat the process. When
the glaze dries, fire the piece to the appropriate
temperature.
The cup shown here has a shiny base and a
3. Gently wipe away unexposed areas using a damp
shiny transparent pyrofoto/glaze. It was fired to sponge. The image will gradually appear.
cone 4.
Pyrofoto can be purchased directly from the
Rockland Colloid website at www.rockaloid.com.
Many of the company’s products are also sold
through photo supply stores.

73
Relief, Etching & Stamping
UNDERGLAZE STAMP PADS
by Holly Goring

Potter’s Pads available in 10 colors from Minnesota Clay. Underglaze stamped onto porcelain greenware.

Minnesota Clay Co. (www.mnclay.com) makes coats to the same spot, allow the underglaze to dry
underglaze products specifically designed to work between each application.
with traditional 2-D decorating techniques. Writ- The stamped, underglaze image can either be
ing, drawing and coloring, stamp decoration, and bisque fired first or covered with a transparent glaze
design transfer are fast and easy. The resulting un- then fired to temperature. Applying the clear glaze
derglaze decoration is then fired on for permanent over the unfired stamped images may cause the
and durable decoration on any 2-D or 3-D ceramic images to streak. Spraying your glazes will prevent
item. Available in ten colors the Potter’s Pads work this, as will firing on the underglazes first. The un-
just like regular ink stamp pads with rubber stamps derglaze can be left unglazed for a nice matte effect,
to decorate pots, tiles, or sculptures. The process is but the piece with not be food safe. Stamps can also
a fast, easy way to create repeat patterns and logos. be carved from other materials as long as they have
To use the pads, press any rubber stamp onto the some give to them and absorbency in order to hold
pad filled with underglaze and apply to greenware, the underglaze and press upon the ware.
bisqueware, or even fired pieces. The result is an Stamps are a good way to imprint a favorite tex-
image with an inherent stamp quality—a definable ture, a company logo or even a potter’s mark. If you
image with a slightly raised and tacky surface tex- do a lot of testing with glazes and tiles, a set of rub-
ture similar to stamping on paper. ber stamps with numbers and letters would be use-
The stamps and underglaze also work well on ful to apply numbers or codes to organize your tiles.
wet to leather-hard pieces, allowing you to create Potter’s Pad underglazes can be fired to a wide
texture or repeated decoration into the clay from range of glaze maturing temperatures from cone 06
the stamp itself. to cone 8 and in different atmospheres.
Multiple images layer very well, with some colors The stamp pads are great for schools where class-
like black and green being more opaque and bright es are short but the students are familiar with the
red and brilliant orange being more transparent. techniques of applying underglazes and glazing.
The bright red and brilliant orange need several Potter’s Pads are AP (non-toxic) and have 3 oz. re-
coats to achieve full coverage. If applying multiple fills available for all colors.

74
4
Stencils & Masking
USING SINGLE-COLOR STENCILS
by Kip O'Krongly

Corn Duster, 17 in.


(43 cm) in diameter,
My work in clay is inti-
handbuilt earthenware
mately connected to the with hand-cut stencils, slip,
exploration of layers. The sgraffito, underglaze, and terra
sigillata. Single fired in oxida-
physical layers built up through tion to cone 04.
ceramic processes allude to the more ab-
stract layers of issues currently occupying my I cut stencils out of thin plastic tablecloth,
pots; the following leads you through my current which makes them reusable. Since these cut-
process of handbuilding and decorating a platter outs often take more than four hours to create,
using stencils. I cut through as many layers as possible at one
time to create multiple stencils. If you leave the
Making Stencils tablecloth folded out of the package, you’ll cut
Before I make a platter, I come up with a design through six layers of plastic and end up with six
and stencil for the imagery. Stencils can be as sim- identical stencils.
ple or as complex as you like, but I find the detail After choosing your imagery and determining
that’s achievable an exciting aspect of the process. the areas to be cut away, tape the photocopy to
You can work from any drawing or photograph, the still-folded plastic (figure 1). Using a fresh
but high contrast images are the most straight- X-Acto blade and working on a self-healing mat,
forward to cut. Once you select an image, make begin by cutting the interior sections of your
a photocopy (don’t ruin your original!), and use stencil. Starting with interior cuts provides the
a permanent marker to clearly delineate the areas most structure possible during cutting. Com-
you will include. All of the sections you intend to press delicate areas to prevent the layers of plastic
retain in the final stencil must be connected to the below from shifting out of place (figure 2). Try to
whole or they will drop out of the image. begin each cut from one end of a line, cut to the

75
Image & Design Transfer Techniques

1. Tape a photocopy of the image to an unopened part 2. Cut interior sections first to keep the stencil strong.
of tablecloth. Retain black areas, cut away white areas. Compress delicate areas to keep plastic from shifting.

3. The stencil with all interior sections removed prior to 4. Drape a ½-inch thick clay slab over a bisque hump
cutting the exterior. mold. Trim the edge and immediately attach a foot ring.

midpoint, then cut from the other end to meet Building a Platter
in the middle. This method helps avoid inadver- Platters are an ideal vehicle for surface decora-
tently slicing beyond joints. Have tweezers on tion. To form a platter, drape a ½-inch thick slab
hand to remove small areas as you cut, so you can over a bisque mold (figure 4) and attach the foot
see your progress. immediately after draping. Once dried to firm
Once all interior segments are removed (figure
leather hard, flip the platter and attach a coil rim
3), carefully cut along the exterior image bor-
(figure 5). I roll out or extrude a coil, then lay
der to release it from the surrounding plastic. If
it in a spiral on a banding wheel. With the plat-
you’re careful, you can use the negative image as
ter on another banding wheel, I attach the coil,
a stencil as well. For this particular project, I cut
then slowly spin the platter’s banding wheel as I
four stencils: One crop duster from a full-size
work so the coil always feeds to the rim at the
copy of my original, one stencil of the dust using
a second photocopy of the original, one stencil same spot. Let the rim and platter set up togeth-
from a photocopy of my drawing reduced to 75 er under plastic overnight. The following day,
percent of the original size, and one from a 50 mask out the rim and foot with latex to protect
percent sized copy (plus a few canaries to add from slip while decorating (figure 6). I use La-
into the dust). Once all stencils are cut, you’re guna’s Goodrich Latex because it is water based
ready to build a form for surface application. (no stinky ammonia, and it can be thinned with

76
Stencils & Masking

5. After allowing the clay to set up overnight, attach a 6. Mask all areas that you want to remain bare with
coil rim to the platter. latex and let set for 24 hours under plastic.

7. Tack the first stencil down with water once you’re 8. After the base layer of stencils is secure, apply a layer
satisfied with the placement. of slip over the surface.

water). Applying latex allows freedom of gesture too much water, the stencil will “float” on the clay
with slip decoration and gives a clean, crisp line rather than stick.
when removed. Let the platter with latex set up Following the lines of your cutout, gently work
under plastic another 24 hours prior to decorat- the stencil into the clay. If you’re decorating a
ing. This extra time under plastic makes for easi- curved form (concave in particular) your cutout
er latex removal following surface work. may need to fold to accommodate the shape. En-
courage folds that disrupt the image as little as
Layering the Surface
possible and take extra care to ensure edges firm-
Plastic stencils adhere best to leather-hard clay
so keep forms well wrapped prior to decorating. ly adhere. Once the first layer of stencils is set and
Once you have determined placement for the no wet areas remain on the clay, brush slip over
first layer of stencils (three crop dusters in this the surface (figure 8). Apply with care so that if
case), tack them down with a small brush dipped brush strokes show, they appear intentional and
in clean water (figure 7). The beauty of using fit with the movement of the piece.
this thin plastic is the ability to see water spread After the slip sets to leather hard, use a very
under the stencil, which helps ensure edges seal soft pencil to sketch out areas of sgraffito. A light
to the clay. Use as little water as possible—just spritz of water will erase pencil lines. I use a Kem-
enough to make the clay surface tacky. If you use per K23 tool for most sgraffito decoration (figure

77
Image & Design Transfer Techniques

9. Sgraffito areas of drawing into the surface. Note the 10. Mask out any areas of corn that fall within the dust
crop duster stencil still under the slip. stencil using latex.

11. With the dust stencil set, brush underglaze into the 12. Apply the canary stencils and more underglaze, then
unprotected space. remove the bird stencils.

9), but sometimes use an X-acto knife or pin tool When the surface is back to leather hard, care-
for variation of line quality. fully remove the latex masking the corn (figure
With sgraffito complete (minus the corn tas- 13) along with all layers of stencils (figure 14).
sels), use latex to mask out corn that will fall Note that if you remove stencils too early, the slip
within the dust stencil (figure 10). This results in may run underneath. In contrast, if you wait too
corn imagery that appears in the foreground and long, the edges may be ragged. Try to find a win-
visually pops off the platter surface. Once the la- dow where slip is firmly set, but not yet dry. If
tex has set (10–20 minutes in this case), apply the slip has dried too far, mist with water to soften
dust stencil. Use extra care when adhering this before removing stencils. If you find spots where
stencil to avoid marring the slip below. With the slip has bled under your cutouts, use a sgraffito
dust stencil in place, apply slip or underglaze into tool to scrape the clay body clean. Alternatively,
the stencil area (figure 11). After the underglaze use a small brush with water to “erase” any areas
loses any of its sheen, add canary stencils using of unwanted slip. Once all stencils are removed,
the above method of stencil application, filling add final sgraffito details or any other cutouts to
them in with additional underglaze. Once set, the surface (figure 15).
gently remove each canary stencil with tweezers I single fire my work to cone 04, so prior to
(figure 12). removing latex from the rim, I coat the sur-

78
Stencils & Masking

13. When the surface returns to leather hard, peel the 14. Next remove all layers of stencils and clean up any
protective latex coating off of the corn imagery. areas where the slip bled under using a sgraffito tool.

15. Sgraffito in the corn tassels and any other details 16. If single firing, apply glaze prior to removing latex
you would like to add. from the rim and foot.

face with glaze (figure 16). To apply glaze at the blot clean with a sponge. Once dry, the stencil
leather-hard stage, ensure that your glaze recipe will stick to the Plexiglas until next needed. Note
has a healthy portion of clay so it shrinks along that the more complicated your stencil, the more
with your piece. If you have minimal clay in your likely it is to twist up following use. To help with
glaze, it may be better to wait and spray the glaze untangling, choose a plastic tablecloth that has a
on at the bone dry stage to single fire. With the pattern on only one side. That way, you can easily
glaze firm, remove latex from the foot and rim identify which side is up and which is down as
and let the platter dry slowly. If you’re working you clean and reshape your cutouts.
with earthenware, apply terra sigillata to any ar- Working with stencils provides the freedom
eas of exposed clay at the bone dry stage to seal to explore possibilities of repeating imagery in
the surface and add a lovely satin sheen. different combinations and on different forms.
While there is an initial investment in creating a
new cutout, once cut, there are many decorative
Cleaning and Storing Stencils
possibilities. Since this process works at any fir-
To clean stencils after use, place on a smooth sur-
ing temperature and to range from simple shapes
face (a piece of Plexiglas works well) and spray
to intricate designs, I find this surface method a
liberally with water. As you spray the stencil, it
valuable and inspiring studio tool.
relaxes and becomes easy to manipulate. Gently

79
Image & Design Transfer Techniques

Stencils & Masking


MULTI-COLOR STENCIL DECORATION
by Paul Andrew Wandless

Stenciling is one of the oldest and simplest tech- ferent stencil layers. Although this takes a little
niques for creating single and multi-color images planning, just remember that the colors will be
or designs. Almost any thin sheet of stiff plastic applied in separate layers and each layer repre-
material, such as commercial stencil film, trans- sents a stencil.
parencies or acetate, can be used for stencils, I used a stencil heat wand and commercial
making this an easy and convenient method for stencil film (available from art and craft stores)
your studio. Stencils are easily cut with an X-Acto to make three stencils for a five-color image of
knife or heat wand, and the significant advan- St. Pablo the Fighter. Since you can apply more
tages of using plastic stencils are they’re easy to than one color on a stencil, two of my stencils
clean with water and are very durable lasting for
will be used for two different colors. This helps
many years.
maximize color opportunities for a design.
Getting Started I approach cutting out the stencil images in re-
Creating a multi-color image using a multi-part verse order. The outline of the image and boxing
stencil is easy to do and makes a basic design gloves are cut out of one stencil first, the head
visually more dynamic. The biggest challenge and robe are cut out of the second stencil, and the
with this technique is deciding how to cut your halo is the third stencil (see image on next page).
stencils to separate all the colors to create the dif- To make sure this image can be lined up by sight,

80
Stencils & Masking

I make sure all three stencils line up in the top greenware, or you can even use the stencils with
left corner when stacked on each other to ensure glaze on bisqueware.
proper registration (figures 1 and 2). For best results, the slips or glazes should be
Any firing temperature is fine for this process a yogurt consistency so the color doesn’t bleed
as long as the cone range of the slip or glaze is underneath the edges of the stencil, blurring your
compatible with the cone range of the clay body design (unless, of course, that’s the effect you’re
you’re stenciling the image onto. Colored slips going for). I tend to like the looser edges for my
and commercial underglazes can be used on work, but you can also be very neat and precise

St. Pablo the Fighter (see figure 10) was created from a slab decorated using three
stencils and five colors.

1. After you cut your stencils, mark the top left corner 2. Line them up in the top left corner to be certain the
of each stencil. registration is correct.

81
Image & Design Transfer Techniques

3. Line up the top left corner of the first stencil then lightly rub it to ensure a good seal with
the surface.

4. Brush an even coat of underglaze then peel the 5. Register the top left corner of the second stencil.
stencil off.

82
Stencils & Masking

6. For large areas like the robe, work from the inside 7. After applying both colors, peel back the stencil and
out to get cleaner edges. let it dry.

if that’s what your work calls for. Thin slips and it. Clean the stencil with water and dry it with
underglazes can be thickened by pouring the a paper towel or cloth after each use. Since I’m
amount you need into a small tray or pan and making five tiles, I’ll repeat brushing this first
letting them sit and stiffen through evaporation. stencil on the remaining four prepared slabs and
by the time I’m done, the first slab should be dry
The Stencil Process
and ready for the second stencil.
Roll out, cut, smooth and mark all the clay slabs
The second stencil is for two colors and they’re
you’re going to need for your project in advance.
both applied at the same time. I register the top
In this case, I’m making a total of five images with
left corner of the stencil, but can also plainly see
this multi-colored design. Once the slabs are ready,
how the stenciled halo matches up with the head
place all your colored underglazes and brushes
within easy reach. Next, mark the clay slab or slabs (figure 5). Once in place, the first color is brushed
where the top left corner of the stencils should line on for the head, then the second color for the
up to ensure proper registration. robe. For large areas like the robe, I work from
After lining up the top left corner of the first the inside out to get cleaner edges (figure 6). Af-
stencil, lightly rub the stencil to ensure a good ter applying both colors, I peel back the stencil
seal with the clay surface (figure 3). An even coat and let it dry (figure 7).
of yellow underglaze is brushed on for the halo, Once the robe and head have dried to the
then the stencil is peeled off (figure 4). After touch, I register the final stencil, and all of my
waiting 5 to 10 minutes or until the shine on the parts should line up pretty well. As mentioned
slip has gone dull, the next stencil can be used. If earlier, I cut my stencils to give myself a little
you don’t wait until the color dries to the touch, overlap so there will be a little wiggle room on
it will smear when the next stencil is placed over some of the edges. I brush on the red underglaze

83
Image & Design Transfer Techniques

8. I register the final stencil and brush on the red un- 9. I then brush the black outline on last.
derglaze for the gloves.

for the gloves first (figure 8), then brush the black
outline on last (figure 9).
The smaller lines cut into the face always
smudge a bit with this stencil, but I like the look
of it since it’s on a fighter and works visually with
that theme (figure 10). Once all the slabs are sten-
ciled, I’ll let the final colors dry and decide what
to do with them.

Final Thoughts
See how easy it is to make a five-color stenciled
image? I’ll treat these slabs as an edition of five
prints (images). I could also use them for hand-
building purposes as part of a sculptural work.
Several images can be printed on just one large
slab as well or you can make one image that can
be used in a slump mold to make a plate or plat-
ter. You can alter and do more work to these
leather-hard slabs, or after bisque firing you can
glaze and add more color to them. Once the sten-
10. The smaller lines cut into the face always smudge a
bit with this stencil, but I like the look of it since it’s on
cils are made, you’ll be surprised at all the uses
a fighter and works visually with that theme. you can come up with for your image or design.

84
Stencils & Masking
FRISKETS
by Frank James Fisher

All of my work is rooted in the


commercial world. Market-
ing is everywhere we look. It
is part of life. I embrace the
impact of advertising and
use it frequently. Applying a
logo and graphics changes
a ceramic piece from a ge-
neric sculpture into a singular
American object. The use of
logos and brands is a short- Sunoco Tea-Can, 6¼
cut to the viewer. It provides inches in height, thrown
and handbuilt porcelain,
instant common ground for
raku fired, with metal
artist and audience. It gives the and wood handle.
work immediate, real-world,
daily-life context.
For the last few years I’ve
been creating teapots that I refer to as “Tea-Cans.” not only be a part of the overall glazed surface,
They owe a great deal to industrial fuel-can designs but actually be the glazed surface. Using a range of
and all the various plumbing fixtures found around glazes, my experience in painting, airbrushing and
the workshop. The glaze effects on these tea-cans commercial printing, along with a few new twists
slowly evolved over four years with the first tests to control the glaze application, creating a graphic
starting at cone 10 reduction firing and finally end- from glazes evolved.
ing at cone 06 raku firing. Finding a way to enliven the predictable but
There are many ways to reproduce a graphic im- plastic-looking glaze color required something in
age on ceramic surfaces—decals, transfers, screen- between two extremes. I wanted controlled glaze
printing or even applying paints. The guiding force edges, but with vibrant areas of color. My applica-
behind each technique is to control and present tion method provided accuracy, but the “lively col-
a precise image on the ceramic surface. I wanted or” owes as much to the raku process as to my glazes
a method of reproducing the look of a printed or glazing techniques. Raku firing provides an aged
graphic—something where the graphics would and worn color palette to the tea-can not achievable

85
Image & Design Transfer Techniques

1. Use an image as-is or manipulate them using image 2. Cut through two sheets of paper at the same time
software and print several copies. so you’ll have a second set for a back up.

3. Label each frisket, then check for color and fit. 4. Spray adhesive on the back of the frisket.

in other firing methods, and also lends a touch of Make sure to double check your work for fit. Deter-
spontaneity into my art. Here is the technique I de- mining the order in which the friskets are applied
veloped and use with a reasonable degree of success. is a key element of the design, and the first one is
The tea-can in the photos is bisque-fired porcelain. often the most complicated one you’ve cut.
The paper frisket needs to adhere to the bisqued
Process
surface. Set up a quick spray booth with a card-
Find an image. Applying a real-world logo to my
board box and hold the frisket with its reverse side
forms adds a stronger impact to my work. The In-
toward you. Using spray mount adhesive (I prefer
ternet, especially eBay, is a great source for industri-
al shapes and graphics. After locating a 50-year-old 3M Spray Mount Artist’s Adhesive), evenly coat the
oil can logo (figure 1), I stretched and pulled the frisket. Keep the booth set up and spray each frisket
digital image until it was the perfect size and shape. as needed. Caution: Protect your hands with dis-
A frisket is used in airbrushing to mask off areas posable rubber gloves (figures 4 and 5).
you don't want to spray. To make a frisket, take the The entire design keys off the first frisket, which
printout and carefully cut out the printed shapes will help you position successive colors, so mentally
and letters with a sharp knife (figure 2). For each plan the process once more to be sure of placement.
color, you’ll need a different frisket labelled with You may want to practice the technique on a piece
the color and the order it is to be applied (figure 3). of paper first before attempting it on your bisqued

86
Stencils & Masking

5. Use a Post-It note to hold small pieces while spraying. 6. Sponge glaze within the masked bare clay surface.

7. Carefully remove the frisket when glaze is dry. 8. Attach the next frisket and apply glaze.

piece. When the adhesive is dry but tacky, position without the spray adhesive firmly in place and
and press the frisket into place. Dab a stamping sponge the glaze onto the surface. Since there is
sponge into the glaze and apply the color (figure no glue, you may remove the frisket immediately
6). Applying glazes with sponges reduces the need (figure 9).
for overspray masking needed when airbrushing. I always glaze the logo first because of all the
Sponging contributes to a healthier studio environ- jostling during the application of the many little
ment as well; however, airbrushing is still an excel- design elements. If I glazed the larger but simpler
lent technique to produce glaze color gradations. areas first, those surfaces could be rubbed off and
When the glaze has fully dried to a chalky texture ruined while glazing the logo.
on the frisket, it’s safe to peel away (figure 7). Peel- Use a frisket to protect the finished logo while
ing the frisket while the glaze is still damp results applying glaze next to the logo’s edge. This de-
in tearing, leaving adhesive residue stuck on the sign has two large areas of color so I taped off
bisqued surface. the bottom rim for a second accent color. Apply
Repeat the previous step for each color and for each color in turn (figure 10). The final result is a
each frisket you’ve made (figure 8). If the frisket precisely glazed logo and a tea-can ready for fir-
touches already glazed areas, the glue will not stick ing . . . almost.
to the chalky surface. In these cases, tape a frisket Since everything is too clean and precise, I like

87
Image & Design Transfer Techniques

9. Two glaze colors applied and friskets removed. 10. Apply base color and trim glazes after applying
detailed design work.

11. Use an old toothbrush to speckle the glaze surface.

to add a little chaos to the surface. After setting up


another quick spray booth and placing the tea-can
into position, I glaze the lid, which doesn’t have
any tight color areas, only an aged metal look. Now
it’s time to splatter, drip, fling, smear and wipe the
glaze across the surface. Use a stiff toothbrush and
assorted hobby brushes to launch the glaze in an
12. Applying and allowing the edges of two glazes to
even-handed but haphazard manner at the surface touch may result in blurred or melted edges. Control
(figure 11). Some glazed areas are dry wiped with the integrity of the edge by leaving a thin line of bare
bisque surface between the colors to prevent bleeding.
a stiff paper towel to thin the glaze application. For my work, I prefer the colors to blend as it provides
Other areas are wiped damp or even scratched a nice balance to the tight execution of the logo image.
to reveal a bare bisque surface that will become
blackened during the post-firing reduction. glazes offset the intense commercial hues. I like the
Spectrum glazes (other commercial glazes balance achieved by incorporating both types of
would work as well) provide the intense commer- glaze mixes: intense commercial color versus the
cial paint colors found in mass-produced prod- more unpredictable earth tones. The tea-can is
ucts and printed logos. My own hand-mixed raku now ready to raku fire (figure 12).

88
Stencils & Masking

Stencils & Masking


DIE-CUT STENCILS
by Paul Barchilon

My own explorations into ap-


plying patterns to tiles have
been driven by two factors: my
lifelong interest in Islamic Art,
and a need to find a quicker
way to work. I often spend up
to 30 hours painting a platter, so for
tiles I wanted to find a less labor in-
tensive way to reproduce my patterns. I
began experimenting with vinyl stencils sev-
eral years ago, and my techniques gradually
evolved as I worked with different plastics and The great advantage of using stencils is that
came to understand what was realistic to actu- you get a crisp clean line, and can reproduce
ally produce in the studio. Complex patterns are pieces that are identical quite easily. Although
difficult to cut out by hand, but commercial sign producing the stencils is relatively expensive, you
companies can cut directly into vinyl to create can use them well over a hundred times before
virtually any stencil you need. they wear out, making them cost effective.
This process involves using graphics programs
like Adobe Illustrator to lay out patterns and Design Work
designs before sending the digital files to a sign I began tiling by working with squares and hexa-
company to be cut. However, if you’re less tech- gons, but have since moved on to more compli-
nically inclined, you can make stencils by cutting cated forms. The process demonstrated here uses
simpler designs into sheets of plastic or vinyl. five different shapes that can interlock with each
Clear vinyl used for report covers is a good me- other in an infinite number of combinations.
dium, and can be purchased by the sheet at of- This tiling system was developed more than 600
fice supply stores. You can also send your original years ago in Central Asia, and I learned how to
drawings to a sign maker, and have them do the use it by studying a copy of the Topkapi Scroll,
digital conversions for you. Just make sure you an ancient Islamic design manual intended for
have a separate drawing for each stencil, and that master craftsmen. Some of the patterns in the
your originals line up with each other perfectly. scroll can be seen on the buildings in Samarkand,

89
Image & Design Transfer Techniques

1. To create a color separation in Adobe Illustrator, 2. Next draw vector lines around each shape. The green
begin by coloring each area on your original design. lines are on a different layer than the purple ones.

3. Separate the layers by copying each one into its own 4. This is the second layer. It contains areas that are
group. This layer is mainly the red areas. both blue and black.

Uzbekistan, and also in various places in Iran. I In this pattern, notice that there is a continu-
created my own designs to go inside the inter- ous line that runs around every shape (figure
locking shapes, and have found this system to be 1). This is the easiest way to create a stencil, but
incredibly useful in generating patterns. it requires that none of your colors touch each
In the diagrams above, I demonstrate how I other, and that the line will be the color of your
made the computer files for my stencils. Using Il- clay body. I make the width of the line similar to
lustrator, I create the patterns using vector lines. the width of the grout lines, which makes them
Vector graphics can be scaled to any size with- almost disappear in the finished piece.
out losing resolution, unlike a jpg or a tiff image, Stencils
which has a set maximum size. I first designed Once your files are ready, send them to a profes-
the pattern, and then colored it in using the live sional to be cut. You may already have a com-
paint bucket tool (figure 1). To create separation pany you’re comfortable using, but I recommend
lines between colors, I added layers to the pat- www.labelsandgraphics.com. Regardless of the
tern, and outlined individual shapes using the company you choose, the stencil will be cut out
pen tool (figure 2). Then I isolated the layers in from your design using what’s called a Gerber
the file and made each one into its own stencil Edge machine, which looks like a printer but is
(figures 3 and 4). essentially a digital die cutter.

90
Stencils & Masking

5. Gently bend each cut back and forth, from all 6. Working with a dull metal point, slowly and gently
angles, and for all lines. punch out the shapes. Don’t ever force a seam.

7. Roll out a slab and rotate 90˚ after each roll. Roll the 8. Apply underglazes using a thick flowing coat and
stencil on when you have reached the final thickness. flood each area. Let dry, then apply a second coat.

There are many kinds of vinyl available, but 10 need to, as the crease lines it makes will weaken
mil clear Lexan is the one that works best. Most your stencil in the long run. Once all edges have
cut jobs are run with adhesive, so explain that you been bent back and forth, use a dull metal or
don’t need either printing or adhesive, just cut- wooden tool to begin punching out the shapes
ting. The machine cuts most of the way through (an old nail file works well). Start in the corner
the vinyl, and then the individual shapes must be of any shape, and gently push down to get the
punched out by hand. This is called “weeding” cut to break open (figure 6). If you can’t get a
and you should plan on doing it yourself or you given corner to release, try starting with a differ-
will be charged a small fortune in labor. ent one. After you remove all of the shapes, place
your stencil between two sheets of paper and iron
Your stencils will arrive on a roll, and you
it until it’s flat. Start with the lowest heat setting
should bend the outside cut lines back and forth
and work your way up only if needed. If the iron
to pop out the individual tiles. Now you can be-
is too hot, you will ruin the stencil.
gin weeding, which must be done very carefully
or you will rip your new stencil. Begin by bend- Making Tiles
ing each cut line gently back and forth. You must In order to make flat tiles, you will need to pre-
do this around all of the edges for each individual pare sheets of drywall. Cut the drywall to a de-
piece (figure 5). Try not to bend further than you sired size by scoring one side with a razor, and

91
Image & Design Transfer Techniques

9. After both layers are dry, peel the stencil off with a 10. Align the second stencil and then roll it into the
needle tool. Then gently roll the tile flat. slab. Align R1 on the stencil and the newspaper.

11. Apply underglazes as before. Peel off the stencil 12. Cut the edges. The clay will be stiffer by now, so run
when it is dry. If moist, wait a little before cutting. the knife along the edge a few times.

then hitting it with your knee. It will break in a compression from all directions. When the slab
perfect line along your score marks. Wrap duct is very close to the thickness of your strips, put
tape around the edges so the plaster doesn’t con- a sheet of newspaper under it, and do the final
taminate your studio (it can cause damage to roll. Your slab should now be perfectly flat. From
pots during and after the firing). here on out, avoid bending the clay or picking it
Now you are ready to begin making the tiles. A up. Put your first stencil on and roll it into the
clay body with some sand in it is helpful. Don’t clay (figure 7). Make sure it sticks and leave it in
use a slab roller! It compresses the clay in only place. Place a sheet of drywall board level with
one direction, and the clay will retain a memory your work surface, and then slide the tile onto
it by pulling the newspaper. In this way, you can
of this that comes back to haunt you in the firing.
move your tiles anywhere you need to without
Instead, start with two strips of wood that are
bending them or distorting the design.
the same thickness. I use ³/8-inch strips, which
are readily available at a hardware store. Roll Painting on the Pattern
your slabs out using a rolling pin, and use the Paint underglazes on the stencil (figure 8) and let
strips to guarantee uniform thickness. After ev- them dry. This takes about two hours. The pro-
ery few rolls of the pin, rotate your slab 90˚, and cess can be accelerated by pointing a fan at the
also flip it from top to bottom. This creates even tile. However, you must rotate the tile every 15

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Stencils & Masking

13. Place tiles on drywall, cover with newspaper, and 14. Bisque tiles and then apply a clear glaze. Smooth
stack another sheet of drywall on top. any drips on the edges with a brush.

Use less pressure next time to avoid this. Repeat


the previous steps for the second stencil (figure
11). When the final coat is dry, peel off the sten-
cil, and use a ruler and knife to trim the edges
(figure 12). I cut exactly on the line of the under-
glaze, which gives me color all the way to the edge
of the tile. By now the tile should be firm enough
to handle without bending it. Take the newspaper
15. After the tiles have been glaze fired, they can be in-
stalled. It helps to apply the adhesive to both the back
off the back, and set your tiles on a sheet of fresh
of the tile and the area you are attaching it to using a drywall (figure 13). Cover them with fresh news-
ridged trowel. paper, and stack another sheet of drywall on top.
You can layer 4–6 sheets of tiles and drywall. If
minutes or so, or it will dry unevenly. When the you stack more than that, it puts too much pres-
first coat is dry, add a second one on top of it. sure on the tiles. Change the drywall daily. Once
After the second coat has dried, use a needle tool your tiles are dry after 5 or 6 days, bisque fire to
to pry up an edge, and then gently peel the stencil the appropriate cone for your clay, and then ap-
off. If it will not release, the slab is too moist and ply a clear glaze (figure 14) and refire.
you should wait before peeling the stencil. Before
applying the second stencil, you need to make the Using Your Tile
surface level again. Do this by gently rolling over You can either install your tiles yourself, or hire a
it with the pin, making sure to rotate 90˚ after tiler. My tiling system is quite complex, so I do it
each pass (figure 9). myself (figure 15). For indoor tiles on walls and
Align the second stencil on top of the pattern backsplashes, low-fire clay is fine. For outdoor
(figure 10). I mark both the stencil and the news- tiles, or ones that need to be totally waterproof,
paper with the orientation of each piece, which as in a shower enclosure, you should use high-
makes lining up the second stencil much easier. fire clay that has been fully vitrified. Smaller pat-
If your stencil doesn’t line up properly, you may terned items like coasters and trivets can also be
have inadvertently stretched your tile in step 9. made using stencils.

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Stencils & Masking
USING STENCILS
by Hannah Lore Hombordy

Stencils, in combination
with airbrushing, spraying,
sponging, painting and stip-
Seeds, stencil design
pling underglaze or other colorants in black underglaze,
on clay, provide enormous potential for fired to cone 5.
artistic expression. Though they’re merely cut
out silhouettes, a series of strategically placed sten-
Stencil Materials
The ceramist must select the material that most
cils combined with shading can add interest, intro-
satisfies each project. Stencils should be strong,
duce motion, and enhance the illusion of depth.
flexible, transparent, non-porous and washable.
Negative and Positive Stencils The many options available for stencils include:
Stencils have both negative and positive compo- ■■ Clear or tinted acetate sheets

nents. You can use either the solid shape cut out ■■ Clear vinyl or flannel backed vinyl fabric

from the center section of a stencil or the remain- ■■ Commercial frisket paper made for airbrushing

ing background section of a stencil to create an im- ■■ Commercial stencils from craft stores

age. We’ll think of the cut out section as the posi- ■■ Contact paper or reinforced contact paper

tive stencil, the background as the negative stencil ■■ Leaves, or cutouts of leaves

(figure 1). More complex projects can combine all ■■ Paper­—anything from newsprint to card stock

negative or all positive stencils (figure 2) or both ■■ Stencils sold for cake decorating
(figure 3). The positive stencil masks out the color ■■ Found items including coins or bottle caps,
of the original piece, so if your clay is white and you gummed labels or tapes, pebbles and metal
want a dark image on a white background you must parts—washers, gears, sinkers, etc.
use the background section, or negative part, of the ■■ Semi-porous materials to add visual texture or
stencil to achieve this result. You use the negative pattern, like cheesecloth, netting or lace screen-
stencil to produce the positive image, and vice versa. ing, hardware cloth and even furnace filters

94
Stencils & Masking

1. Stencils can be positive or negative shapes. 2. Left: Image created using a positive stencil. Right:
Image created using a negative stencil.

3. Image created using positive and negative stencils. 4. Weights keep the stencil stationary as you spray.

Making Stencils detailed work. Hold the sprayer about 8 to 14


You can create a hand-cut stencil using your own inches from your ceramic piece. Results depend
original drawing. Sketch out the design first, keep- on the size of your piece, the air pressure in your
ing the shape simple; delicate details will cause sprayer and the consistency of your glaze or un-
trouble later. Save a copy in case you want to re- derglaze. Remember to wear a mask.
peat or adjust the design later. To preserve both the You’ll need to put some sort of weight on the
negative and positive part of the design, carefully stencil to keep it from blowing away while you
cut along the center of your drawn line. spray. Use nuts, washers, or anything that’s small
Don’t overlook the help you might get from a and heavy (figure 4). A carefully placed rubber
copy machine. Place your objects directly on the band or string helps on round shapes (figure 5).
glass to get a quick reproduction. This is especially
Small pieces of double-stick tape may also work.
useful if your subject is perishable or delicate. In
It’s possible to use glue or rubber cement to
addition, the copier can enlarge or reduce the size
temporarily position stencils. Their residue can
of your image.
sometimes cause stains, so do a test first.
Applying Your Design Color can be applied evenly to produce a flat,
An airbrush is better for smaller, detailed proj- solid area. Color can also be shaded with varia-
ects. Larger sprayers are great for bigger and less tions from dark to light. Making more passes of

95
Image & Design Transfer Techniques

5. Use a rubber band to hold the stencil in place on 6. Create a shaded effect by varying the density of
round forms. the color.

7 Creating a smooth transition from dark to light by 8. Three-dimensional effect created using some selec-
varying the number of passes with the airbrush. tive shading.

color near the edges of the stencil and gradually positive shapes, or a combination of both.
applying less color away from the edges creates a The most perplexing thing for many ceramists
shaded effect (figure 6). It takes a bit of practice is that what you place down onto the surface first
to make a smooth transition from dark to light will be the object that ends up appearing to be in
(figure 7). If you are familiar with drawing, you front, or closest to the viewer in the finished im-
might try creating some shading on your image age. This is because the stencil you lay down first
that creates the illusion of a three-dimensional will be preventing the clay underneath it from
form (figure 8). being touched by any spray, or color, from the
airbrush or whatever tool you’re using. The area
Creating Depth underneath this stencil stays blank, all other areas
A major advantage of using stencils is their abil-
will have shading on them and will therefore ap-
ity to achieve the illusion of depth. The key to
pear to be underneath. You won’t be able to see
achieving depth is to overlap and apply shading
the result until you carefully lift off all stencils
to the stencils in a specific sequence. The inter-
after airbrushing is complete.
play between the placement and systematic re-
moval of the stencils, and the way you use the Acetate Stencils
sprayer, creates the illusion of dimensional space. Using clear or translucent acetate enables you to
As shown, the stencils you use can be negative or see through the stencils and avoids awkward po-

96
Stencils & Masking

9. Place objects under a sheet of glass, lay a sheet of 10. The red stencil is placed first on the clay. This shape
acetate on top and cut out the shapes. will appear closest to the viewer in the finished image.

11. Image created using positive and negative stencils. 12. Two purple stencils become the middle ground,
and are placed so that sections overlap the red stencil.

sitioning of elements. You’ll find acetate to be a or-coding them. One object, the red stencil, is in
durable material that can be rinsed off and reused. the most prominent position (figure 10). The two
To make a stencil, place your selected image un- stencils used to create the shapes in the middle
der a sheet of glass. Select acetate sheets that are distance will overlap the first stencil and are pur-
stiff but still flexible. Avoid thin flimsy sheets. Col- ple (figure 11). Place the last two green stencils so
ored sheets help you to sort out the elements in they are overlapping previous stencils. They will
your design and do not get lost as easily as clear end up looking like they’re farthest back in the
sheets. Place your acetate on top of the glass and final image (figure 12).
cut out the pattern following the image under- Prepare your stencils, create your arrange-
neath. You can cut with a sharp utility knife, or a
ment, secure or weight down the stencils and
stencil burner in a well-ventilated space (figure 9).
you’re ready to make your practice cluster. Plan
You can also place the acetate directly over the
to use just one color of underglaze. Test your un-
images, trace the design with a fine black marker
derglaze on a piece of scrap paper to be sure the
and then cut out the design with scissors.
airbrush is spraying properly.
Creating Your Image Spray whatever underglaze you’ve selected
To make things less confusing, I’ve separated the around the edges of all the stencils and in any
stencils used to create the clustered image by col- blank spots in between (figure 13). For light

97
Image & Design Transfer Techniques

13. Using an airbrush or sprayer, spray underglaze on 14. Remove the green stencils then spray color around
exposed areas around the edges of the stencils. the edges of the purple stencils to create a shadow.

15. After removing the purple stencils, spray along the 16. After removing the red stencil, touch up any flaws
uncovered edges of the red stencil. using an X-Acto knife to remove excess underglaze.

shading, take only one pass over the area. If you the red stencil (figure 15), wait a few minutes, then
want a really dark shadow, pass over the area with lift it off of the clay. When you lift the red stencil,
the airbrush two or three times. The image area you will be able to view your completed design.
will look pretty dark and muddled now, but the Inspect your piece for flaws and touch up what
individual shapes will emerge as the stencils are you can (figure 16). Rinse off your stencils and
lifted off. save them for later use.
If the weather is damp and if you’ve applied a You may feel discouraged that your prelimi-
lot of underglaze, take a short break before lifting nary preparation required a lot of time and ef-
off the first two stencils, in this case, the green fort. However, it pays to double check your place-
ones. When the underglaze has lost its sheen, ment of stencils, ensure that the weights don’t
carefully lift off the two green stencils and set extend over the edge of a stencil, and so on. Once
them aside. airbrushing begins, things happen very quickly.
Spray color around the newly exposed edges of If you find that you’ve forgotten something or
the purple stencils, creating a shadow along the made an area too light, you can still make adjust-
edge (figure 14). Here again, be careful in lifting ments in your spraying. Proceed with caution,
off the purple stencils when you’re done. replacing all stencils in their exact original loca-
Spray color along the newly uncovered edges of tion, then filling in the oversight very carefully.

98
Stencils & Masking
DIMENSIONAL STENCILS
by Ann Ruel

Bowls with stenciled designs


sprayed with multiple colored slips
then coated with a clear glaze.

Traditional stencils are made by cutting or tearing ■■ Non-slip gripping shelf liners are relatively in-
paper shapes, adhering the pattern to leather hard expensive, easy to cut, and have an assortment
clay and then applying slip over the entire clay sur- of perforated designs.
face. Once the slip dries, the paper is peeled away ■■ Pointed photo corners can be rearranged to
to reveal the design. But unless you spray multiple form a multitude of designs—a jagged border,
colors to create a sense of dimension, the resulting flower petals, a basket weave. Look for them in
decoration is limited to visually flat areas of color stores that carries scrapbooking supplies.
divided by areas masked by the stencil. ■■ Paper doilies often have a pierced spiral, heart
Looking for Dimension or scallop pattern and can be cut apart and re-
To get more dimension on pieces without air- arranged into a variety of textures and designs.
brushing and layering stencils, I began to search Although pleasing, avoid the temptation to use
for other materials with interesting textures. The the whole doily stenciled onto the center of a
materials needed to be lightweight, durable, and piece. Don’t be afraid to cut the doily apart and
possess a unique shape or pierced surface to cre- explore the possibilities.
ate the illusion of texture. I found candidates such ■■ Lace comes in a beautiful array of patterns that
as pierced shelf liners, photo corners, doilies, lace, can be cut apart and rearranged to come up
and lace paper. with new and exciting designs. There are sev-

99
Image & Design Transfer Techniques

1. Stiff lace, when cut apart, can be arranged in a 2. Lace paper, found in art specialty stores, takes on a
variety of different ways. bumpy appearance when cut into silhouettes.

3. Test your stencils with paint on a piece of scrap 4. Apply a generous amount of glue to the stencil.
paper before you commit your design to greenware. Remove any glue clumps prior to attaching the stencil.

eral types available, including lace made from Building Texture


thin netting and a lace that’s made from heavi- By experimenting with these or similar materials,
er cotton or stiff polyester. The thicker cotton you can design stencils with a repetitive pattern
and polyester lace tends to be more durable or create cutouts of more recognizable objects. If
for masking surfaces and holding up against you decide to make cutouts, be sure to keep the
repeated slip applications. Lace contains beau- outlines as simple as possible. The texture of the
tiful design elements and cutting it apart can material creates the details within the shape you’ve
yield some exciting designs (figure 1). cut out. After you’ve pieced together a design, test
■■ Japanese “lace paper” (figure 2) is made from it using paint on a separate surface first before put-
100% manila hemp and is available at art sup- ting it on your clay piece (figure 3). This simple
ply stores. This hemp has long thick fibers and method for testing stencils will save you lots of
the patterns are created by dripping water cleanup time that might happen otherwise if you
onto the newly formed sheets, causing a sepa- don’t do a test and end up dissatisfied with the
ration of the hemp. The fibers can be gently stencils you’ve created on your greenware piece.
separated into long strands to create a totally Once you’ve tested the stencil design, glue it to
different texture. the clay using a glue stick. Water does not work

100
Stencils & Masking

5. Apply the stencil to the clay by gently rubbing the 6. Make sure the stencils are securely glued down with
back of the stencil with your finger. a blast of air then spray slips over the stencils.

Glazing
The most effective way I have found to apply
slip over these delicate surfaces is to use a spray
gun (figure 6). Spraying ensures complete cover-
age over even the most intricate designs. Before
spraying, disconnect the glaze canister and give
the stencils a quick blast of air to see if they will
adequately adhere to the clay surface.
Generally speaking, all of the stencil materials
recommended here can handle up to three rounds
7. Remove the stencils with a needle tool then outline of spraying before breaking down, so limit your-
designs and patterns with additional brushwork. self to no more than three colors of slip for a single
piece. Allow the slips to dry between rounds and
well for holding these non-traditional materials on be careful not to peel the stencils away from the
the clay surface. Generously spread the glue to the clay until the slips are fully set or else you risk
back of the material (figure 4) and apply the stencils bleeding into the masked off areas.
to leather hard clay (figure 5). Be careful to avoid Once this slip has dried to the touch or lost its
excessive globs of glue which may clog the perfo- sheen, take your needle tool and carefully lift up
rations and prevent slip from easily penetrating. the stencils. You will now see that at this point, the
Lightly tap or rub the stencil into place, making thick texture of the stencils has allowed for a thick
sure that it is secure, especially around the edges. build-up of slip thereby adding texture to an oth-
As soon as the stencils are in place, begin the erwise two-dimensional decorating process.
slipping process. If the glue dries before the slip At this point, you can decide whether the design
can be applied, the contact between the stencil is complete or whether to overlay this initial sten-
and the clay will loosen. Always double check ciling with another layer for added dimension or
and reinforce the stencils before spraying or to outline portions of the shapes with black slip
brushing slip on top, or when dipping a piece using decorative brush strokes (figure 7). Once the
into a bucket of slip. One loose stencil can throw piece is bisque fired, cover it with a clear glaze and
off the whole design. fire to the required temperature.

101
Stencils & Masking
WAX RESIST INLAY
by Sumi von Dassow

The design on this tile was


carved in a layer of wax
resist—an ideal technique
when you need fine lines
and intricate details.

A lot of potters make beautiful pots with only sgraffito tool, a small paintbrush, glazes or un-
one sublime glaze on them, or a couple of glazes derglazes and, of course, a design.
dipped, poured or sprayed in combination. On The basic technique of resist inlay is to coat the
the other hand, a lot of other potters make very surface of your piece with glaze or underglaze,
beautiful pottery with painted or slip-trailed cover with liquid wax resist, scratch your design
decoration. If you are working in oxidation, par- through the wax and then brush a second color
ticularly at low temperatures, it is often difficult of glaze or underglaze over the incised design.
to make a pot come alive with only a single glaze, If you use resist inlay with glazes, you will have
a circumstance which leads many potters to turn to be careful to choose glazes that are not too
to painted decoration. runny, so your design will stay crisp after firing.
If you would like to decorate your pottery Even so, you may find that the technique gives
but you don’t feel confident about your paint- more satisfactory results on a flat piece, such as a
ing skills, there is still hope for you. Though you platter. If you use underglazes, they won’t run or
won’t regret any time spent learning to master a blur, but you will have to fire the piece to burn off
paintbrush, slip trailer or potter’s pen, there is a the wax before coating it with clear glaze. You will
relatively simple way to render a line drawing in also have to be very careful to apply three coats
glaze or underglaze. It is called resist inlay and of your background color to ensure adequate
requires only wax resist, a tool such as a wire loop coverage. Whether to use glazes or underglazes

102
Stencils & Masking

1. Paint a tile with three coats of underglaze. Using 2. Trace around a stencil, then remove it and complete
fewer coats results in a streaky background. the design free hand with the pencil.

3. Wax the entire tile. The pattern will clearly show 4. Once the wax is dry, incise the design through the
through the wax. wax using a wire loop sgraffito tool.

will depend on the particular materials you as much as a 50:50 ratio. If it is too thick, it
have available and the type of design you have just takes longer to dry, and if it’s not dry, it
in mind. Either way, you will find it an enjoyable won’t resist. It is also harder to carve through
and rewarding way to explore decorating. when thick. You may have to experiment with
the brand you have available to figure out
Working with Wax Resist
Many potters try decorating with wax resist and the proper proportion of wax to water, but it
give up in frustration, but the following tips will should be no thicker than cream.
help you achieve success with this useful mate- ■■ A single coat of wax is all you ever need. Once
rial. it has touched your pot, it will resist anything
■■ Liquid wax is usually quite thick in consisten- you paint over it, including more wax.
cy, like buttermilk. You will generally get bet- ■■ If it isn’t thoroughly dry, it won’t resist. Let
ter results if you thin it with water, sometimes waxed pieces dry overnight before doing re-

103
Image & Design Transfer Techniques

5. Paint the tile with a contrasting color of underglaze. 6. Remove droplets of underglaze that remain on top
Make sure all of the lines are filled with the underglaze. of the wax by dabbing with a damp sponge.

sist-inlay decoration. If you’re in a hurry, you pencil to trace around a stencil (figure 2). The in-
can put your waxed piece in front of a fan for terior design or the pattern will need to be com-
an hour or two. It also helps to let your piece pleted free hand with the pencil, after the stencil
completely dry after coating it with glaze or is removed.
underglaze before applying wax. Cover the entire tile with wax (figure 3). The
■■ You can use any brush for liquid wax—just pattern will clearly show through the wax. Once
wash it with hot water and soap as soon as the wax is dry, incise the design through the
you’re done. wax using a wire loop sgraffito tool (figure 4). A
sharpened pencil or a dental tool can be used for
Inlay Technique
finer lines. Avoid brushing away the crumbs of
The traditional method of resist inlay uses com-
wax and underglaze—blow them off instead.
mercial underglazes on a commercial bisqued
Next, cover the tile with a contrasting color
tile. Since there is an intermediate firing to burn
off the wax after executing the design, you have of underglaze (figure 5). Examine the design
a chance to touch up any small defects before to make sure all of the lines are filled with the
applying glaze and refiring. For this method of underglaze. Small details can still be added to
resist inlay, you can make your own stencil, use the design at this time by repeating the process.
a purchased stencil or simply execute your own Droplets of underglaze that remain on top of the
free-hand design. wax can be removed by dabbing with a damp
First paint a tile with three coats of underglaze. sponge (figure 6). They also can be brushed off
Using fewer coats of underglaze will result in a after the tile is fired to burn off the wax.
streaky background that won’t be apparent un- The finished tile is now ready to be fired after
til the piece is glazed and fired (figure 1). Use a which a coat of clear glaze can be applied.

104
5
Screening
BUILDING A SILKSCREEN
by Paul Andrew Wandless

Sea Gods #1, clay monoprint, screen-


printed image, 12 inches (30 cm) in
height, low-temperature brown clay,
underglaze, watercolor underglaze.

Building your own custom-sized screen is a fan- frame wall. You don’t want your image too close
tastic option when faced with images that just to the frame wall because the edges of the image
don’t work well with standard commercial screen won’t print as well due to uneven screen tension.
sizes. I like screen printing on plaster bats, so I You also don’t want a screen where only a small
custom built my screens to the same dimensions section is utilized, making it awkward to align
as the bats I have. For printing individual im- your screen on the printing surface.
ages on small sheets of decal paper, I have small-
Materials
er screens just for this purpose. The benefit of
A basic home-made screen is square or rectan-
building a screen the exact size needed for your gular in shape, made of wood with screen fabric
idea is that you’ll be able to print with the high- stretched tautly over it and secured with staples.
est degree of success. The financial benefit is the Building a screen has three stages and each has its
overall cost is reasonable and typically lower than own set of materials and set up. Stage one is cut-
comparably sized commercial screens. ting your wood for the stretcher bars, stage two
It’s important to have the appropriate screen is assembling the screen frame, and stage three is
size in relation to your image size for a success- stretching the screen fabric tautly over the frame
ful print. In general, you want about 1–2 inches and securing it with staples. The whole process
between the edge of your image and the screen will be done using hand tools that are readily

105
Image & Design Transfer Techniques

1. Cutting setup to make a 45° angle. Miter box 2. Placing mitered stretcher bars in clamp to get the
clamped to table, lumber clamped to miter box and faces aligned at a 90° angle. Once aligned, one side of
saw positioned in the 45° grooves of miter box. the clamp gets tightened to keep it in place for gluing.

available at hardware stores. The only art supply ber is actually closer to ¾×1½ inches. The label
is the screen fabric, which can be found at any dimensions are the original (nominal) size of the
art store that carries screen printing supplies, or wood before running through a planer as part of
online. There are a few other variations and ap- the milling process.
proaches to building screens, but this is a great
way for those who haven’t done this before. Cutting Wood Stretcher Bars
The materials needed are a pencil, ruler, square,
Selecting the Wood miter box, clamps, hand saw, and the wood for
Selecting the right wood is very important for your stretcher bars.
making a durable screen that will last for many Your first decision is figuring out what size the
years. Wooden boards that are 1×2 inches in screen will be for your project. Add approximately
height and width are the best size for screens and 1–2 inches to the height and width to the size of
can be found in 6- to 8-foot lengths. It’s good to the image you want to print. This will give you
have two lengths of wood for each screen you the dimensions for the printing area of the screen,
want to make. When purchasing wood for the which are the inside dimensions of the frame.
stretcher bars, be sure it’s the higher grade wood For example, my image size is 9×6 inches, so I
that’s normally in the shelving/finishing/molding need a frame with an interior measurement of
area. This grade of wood is commonly called se- at least 13×10 inches, which allows for a 2-inch
lect wood and has sharp 90° corners, is straight border around my image. This means the exte-
over its whole length, and free of knots. General rior measurements for the frame, which are also
grade lengths of wood that are 1×2 inches in the length measurements for cutting the mitered
height and width are commonly called furring stretcher bars, are 16×13 inches.
strips. These have rounded corners, aren’t always Once you know your measurements, you can
straight over the whole length, and have some start cutting the wood. Secure a miter box to your
knots so they’re not good for making screen worktable with a clamp. Place lumber in the mi-
printing frames. Clear pine works great, but ter box and secure it with a clamp so it doesn’t
spruce or poplar can be used as well. move while cutting. Make a 45° cut on the end
Lumber is usually smaller in size than the di- of the board then make your first measurement,
mensions on the label. So don’t be alarmed when which is 16 inches for this demo (figure 1). Cut
you measure it at home and your 1×2-inch lum- a 45° angle on the measurement and you have

106
Screening

3. A stretcher bar with wood glue is firmly pushed 4. Assembled frame, all clamps tightened and corners
against the clamped bar until wood glue comes out of checked with a square. Let the wood glue dry over-
the seam. Once in place, that clamp is tightened as well. night to cure.

your first stretcher bar! Cut a second board to the for drying times. I typically let my frames set up
measurement of 16 inches, then cut the other two overnight just to be safe. Frame straps can also be
to 13 inches in length. The result is four wood used in place of corner clamps.
stretcher bars (two 13 inches long and two 16 Once the glue is completely dry, remove all
inches long) that are mitered on both ends at 45°. the corner clamps. Use fine sandpaper to sand
When the mitered ends are put together, they will smooth any hardened excess glue that came from
form nice 90° corners. If you have access to power the joints. Select clear pine has sharp edges that
tools, a power miter saw can be used in place of can tear the screen fabric when it’s being stretched
cutting the boards by hand. over the frame during the next stage. To avoid this,
lightly sand the outer edge of the frame on the side
Building the Screen Frame
where the screen will be stretched. This is consid-
The materials needed are 90° corner clamps (or
ered the face side of the screen. Be sure to sand the
frame straps), wood glue, paper towels, square,
outer corners as well (figure 5).
fine sandpaper (220 grit), a hammer, and wood
Next, it’s time to reinforce the glued corner
joiners (or corrugated joint fasteners).
Place two stretcher bars with the mitered ends joints. The wood glue holds the frame together
facing each other, in a corner clamp to form a 90° pretty well, but it’s not strong enough to hold up
corner (figure 2). Once correctly aligned, tighten to the stress it’ll go through when being printed.
one piece of wood in the clamp. Remove the other I hammer wood joiners into each corner of the
and apply a bead of wood glue down the center. frame on the side that isn’t going to be used as the
Return it to the clamp, firmly press it against the face of the screen (figure 6) to reinforce the miter
other and tighten the clamp. Excess glue may ooze joint. Having them on just one side of the frame
from the joint (figure 3), which should be wiped has always been sufficient for me. If you want to
off with a paper towel. Check the corner with the put them on both sides of the frame, be sure to
square to assure it’s at 90°. Repeat these steps with hammer them in as flush as possible on the face
the remaining stretcher bars until all four corners side so the screen sits flat on the printing surface.
are clamped together and the screen frame is fully Corrugated joining fasteners can be used in
assembled. Double-check all the corners with the place of wood joiners and hammered flush to the
square to assure accuracy and make adjustments if surface. Be careful using them because they can
necessary (figure 4). Check the wood-glue bottle sometimes split the wood. If used on both sides

107
Image & Design Transfer Techniques

5. Sand the outer, top edges of the frame face with 6. Metal wood joiners are hammered across the miter
200-grit sandpaper to prevent tearing of the fabric. seams in each corner to reinforce the glue joints.

7. Frame, canvas pliers, heavy-duty staple gun loaded 8. Staple the middle section of first side with staples
with #T150 5⁄16-inch staples, 220-mesh screen fabric. positioned at a 45° angle and spaced ¼ to ½ inch apart.

of the frame, be sure to offset them to avoid split- and surfaces of the frame. Check labels for drying
ting the wood. times, but as a general rule, it’s always good to wait
24 hours for a coat of sealer to fully cure.
Sealing the Frame
This step is optional, depending on how you plan Choosing a Screen Mesh Size
to use the screen. I usually clean my screens with Once the frame is built, it’s time to choose a
a sponge and rarely get much water on the screen screen fabric with an appropriate mesh count
frame itself, so I don’t worry about the wood for your image quality. Different companies have
warping. But, if you’re going to be washing your different mesh counts, with 60, 110, 123, 156,
screen a lot and the frame will get wet often, then 180, 200, 230, 280, and 305 being fairly common
you should water seal your screen now. sizes. If these particular sizes aren’t available,
Wood sealers release some fumes during ap- then choosing something close is just fine.
plication, so do this in a room with good air cir- Fabric with lower mesh counts are more open,
culation or ventilation. Gloves and a vapor mask (fewer threads per square inch), which allows for
can also be worn for additional safety and protec- more ceramic ink and thicker slips/glazes to pass
tion. Cover your work surface with newspaper for through the screen. Lower mesh counts are good
protection from dripped sealer. Brush on a poly- for simple images or line-art that have few, if any,
acrylic or polyurethane water sealer, cover all sides small details and consist more of bold lines and

108
Screening

9. Firmly pull the screen taut with canvas pliers before sta- 10. Screen with all four middle sections stapled. Fabric
pling, but avoid tearing the screen on the opposite side. is taut in the center and loose toward the edges.

11. Returning to the first side, add 3–4 more staples on 12. After folding the fabric corners over, staple it to se-
both sides of the middle group of staples. cure the corner. More than one can be used if needed.

shapes or silhouettes with high contrasts of black Stretching the Screen Fabric
and white and no mid-tones or grays. The materials needed are a heavy-duty staple
Higher mesh sizes have smaller openings gun, staples, canvas pliers, scissors, screen fabric,
(more threads per square inch), produce better and your wooden frame (figure 7).
details, and use thinner ceramic inks or slips/ Place the frame on the table with the face side
glazes. Higher mesh counts are good for images up and drape the screen fabric over top. The fab-
that are more complex with finer lines and more ric should be cut about an inch or so larger than
details. Photographic images, digital images or the dimensions of the screen so the excess fabric
halftone images also need higher mesh screens to overhanging the edges evenly will touch the table
catch that level of detail in the fabric. surface. Starting in the middle of one side, shoot
Most images work well with 120 to 260 mesh 3–6 staples spaced ¼ to ½ inch apart. The staple
counts and 220 is what I typically use for every- pattern should be angled approximately 45° to
thing with consistent success. Most graphics you avoid tears when stretching the fabric (figure 8).
see screened on T-shirts fall in this mesh count Rotate the frame 180° to the opposite side and
range. Mesh counts above 260 require some prac- firmly pull the fabric taut using the canvas pliers
tice and experience to use. The small openings (figure 9). Shoot 3–6 staples in this side, spaced
tend to clog easily. and angled like the first side. Rotate the frame a

109
Image & Design Transfer Techniques

and repeat stapling. Rotate the frame a quarter


turn and repeat the process on the remaining
two sides. This second pass should get the staples
closer to the edges (figure 11). Now the major-
ity of the screen is very tight and almost all the
wrinkles are gone.
Continue this stapling routine until you get
within a half inch of the corner. At this point,
the screen should be evenly taut with no wrin-
kles. When you finally reach the corners, fold the
fabric over the corner just like wrapping a gift.
13. Handbuilt screen with adhesive vinyl stencil image Put a staple in the center to keep it in place. This
(Mask Ease brand) being printed using Amaco LUG
Black underglaze. assures there is no loose fabric on the corners
(figure 12). Use scissors to trim away the excess
fabric, hammer in any staples that are not flush
with the surface, and you’re all done!

Putting Images in the Screen


Now that your frame is built and has the fabric
stretched, you’re ready to put an image, design, or
pattern into the screen. Depending on the level
of detail and line quality of the of image, there
are three common options you can choose from.
■■ Drawing fluid and screen filler—Used for cre-
ating hand-drawn images directly in a low-
mesh-count screen.
■■ Adhesive vinyl stencils—Used for cutting com-
plex stencils with floating details and is at-
tached directly to a low-mesh-count screen
(figures 13 and 14).
■■ Light sensitive emulsion—Used for highly de-
tailed images, photographic and digital im-
ages as well as halftone images in a high mesh
14. Screen and resulting printed pattern on Amaco
count screen.
Brown Stone Earthenware No. 29 with Amaco LUG
Black underglaze. Like anything else, there are other options to
put an image in the screen, but these are the most
quarter turn and repeat these steps until all four common and the best place to start. Screening is
sides are stapled in the middle. When this first a great way to transfer an image and being able to
pass of stapling is done, you’ll see the screen is make your own custom sizes will make the pro-
tight in the middle and loose in the corners and cess more effective and successful.
has some wrinkles in the fabric (figure 10).
Return to your first side and put 3–4 staples on
both sides of the middle staples. Rotate the frame
180°, pull the screen taut with the canvas pliers

110
Screening
USING PHOTOCOPY FILM NEGATIVES
by Paul Andrew Wandless

Clay print created by screening an image


made with a photocopy film negative onto
a clay slab.

Film negatives are used with light-sensitive emul- Materials


sion to burn an image into a screen. A film nega- Making a photocopy film negative requires the fol-
tive is typically created by printing a black and lowing items: a black and white photocopy on regu-
white image onto a transparency. The clear areas lar paper (the size needed for your screen), a sheet
of the film negative allow light to pass through of plastic to protect your work surface, two sponges
and harden the emulsion in the screen. The print- (one for mineral oil and one for underglaze), paper
ed black areas of the film negative block the light towels, mineral oil, a pre-made silkscreen, light-
and the emulsion stays soft in the screen. These sensitive emulsion, thickened underglaze, and clay.
unhardened, soft areas are washed out with water,
Make the Photocopy
leaving open spaces in the screen for ink to pass
Once you have a black and white image created,
through to create a printed image.
print it out on any printer or copier on regular pa-
Film negatives made from transparencies work per. The printed or copied image on regular paper
really well, but are limited to standard printer sizes becomes your film negative. Make sure you can’t
of 8½×11 inches or 11×17 inches. What happens see through the black ink. The printer or copy
when your image doesn’t work within these di- machine should be set to print a heavy or opaque
mensions or you don’t want to use transparencies? black. I enlarged my image to 14 inches square and
An easy way to make a film negative of any size trimmed off the excess blank paper. You can also
without the use of transparencies is to simply use draw your own black and white image on paper
a photocopy (figure 1). with an opaque black marker or black ink.

111
Image & Design Transfer Techniques

1. Photocopy, sponge, and mineral oil on a surface 2. Wipe mineral oil into the photocopy with a sponge.
protected with plastic.

3. Photocopy film negative positioned on a screen 4. Photocopy film negative next to the burned screen.
coated with emulsion.

Oiling the Photocopy Burning Screens


Place the black and white photocopy on a sheet of Diazo sensitive emulsion and UV light-sensitive
plastic for the oiling process so you don’t make an emulsion are two commonly used mediums for
oily mess of your work surface. Pour a little min- burning silkscreen images (figures 3 and 4). The
eral oil on the photocopy and slowly rub it into the UV and diazo mediums have somewhat different
paper. As you continue to add more oil, the paper exposing times and the processes are different for
will start to become transparent (figure 2). Once each. I recommend following the instructions that
the paper is fully transparent, use a paper towel to come with the emulsions for best results.
blot off the excess oil. Printing onto a Clay Slab
Hold it up to the light and you should be able Once an image is burned into a screen, you can
to see light pass through the paper easily and the use it to print directly onto a firm clay slab. The
black should still be opaque. This is now a photo- surface of the clay slab should be dry to the touch
copy film negative and can be used with any light- and not sticky or soft as it has better porosity when
sensitive emulsion to burn it into a screen. it’s drier. It should also be ribbed smooth so your
Note: The oil in the paper will transfer to what- image prints cleanly. Place the screen face down
ever it touches when stored, so it needs to be sand- directly onto the slab. Using a sponge (I like to
wiched between plastic. use a Mudtools Blue Workhorse sponge because

112
Screening

5. A slab ready to print, a clean burned-in screen, and 6. Print the image by moving the underglaze-loaded
thickened underglaze. sponge in a circular motion.

7. Slowly pull the screen away from the surface to 8. After the printed slab stiffens up, trim the sides to
reveal the printed image. create a clean edge to be framed for a hanging wall tile.

it loads and spreads the underglaze in broad, thick Finishing Touches


strokes), and an underglaze that has been thick- Once the image is printed, use the slab for nearly
ened up through overnight evaporation (figure 5), any project. Drop it into a plate mold, curve it into
print the image by moving the underglaze-loaded a vessel shape, cut it up to use in a sculpture, or
sponge with firm pressure in a circular or wiping simply trim it to make it a large tile or wall hang-
motion over the screen (figure 6). Be sure to cover ing (figure 8). Just use it as you normally would in
the entire image to ensure a clean print. Slowly your work.
pull the screen away from the surface and your
image will be printed on the clay (figure 7). Resources
PRE-MADE SCREENS
Troubleshooting
■■ Blick Art Materials: www.dickblick.com
If your underglaze is runny or the edges of the
■■ Victory Factory: www.victoryfactory.com
lines bleed, the underglaze was too thin and/or
you used too much pressure. If the image is light ■■ Daniel Smith: www.danielsmith.com
or parts didn’t print, you need a little more pres- LIGHT-SENSITIVE EMULSION
sure and/or you missed some spots printing. It ■■ Blick Art Materials: www.dickblick.com
takes practice to get a good print at first, so keep ■■ www.silkscreeningsupplies.com
tying and you will get the hang of it in no time. ■■ Speedball: www.speedballart.com

113
Screening
ULTRAVIOLET LIGHT-SENSITIVE EMULSION SCREENS
by Paul Andrew Wandless

Image on a hi-res
screen by Chicago artist
Tom Lucas, used to
print on clay.

Screen printing ranks as one of the most popular EZScreenprint Stencils are screens pre-coated
printmaking techniques because it can be used to with ultraviolet (UV) light-sensitive emulsion. In-
apply images to virtually any surface. stead of needing an exposure unit to expose (burn)
Clay artists are always looking for simple op- an image, you simply use the sun as your light
tions to transfer complex images, designs, pat- source to expose (burn) the screen for 7 minutes.
terns, digital images and photography onto their Its then soaked (developed) in tap water for about
ceramic pieces. While some image transfer tech- 15 minutes. After the exposed areas have developed
niques, such as decals, require chemicals and and set during the soaking, rinse the screen with
equipment, I’ve discovered a simple, commer- water to wash away the unexposed emulsion and
cially available screen that requires minimal ef- create an open, stencil version of your image. The
fort and items to create an image for printing. final step is going back out into the sun for another
The product is called EZScreenprint Stencils 20–30 minutes to harden the emulsion. Experiment
(available at www.ezscreenprint.com) and it’s de- with the test strips included in the kit to get the
signed for use with simple black-and-white pho- hang of exposing and setting the screen before us-
tocopies and the sun. You can go from an idea ing a full sheet for your final image. Exposing times
to screening an image on clay in about an hour! can vary based on the time of year and the strength
How cool is that? of the sun for where you live.

114
Screening

1. Peeling protective covering off the screen. 2. Black felt covered board, screen centered over
photocopy placed on Plexiglas and fastening clips.

Image, Paper and Screen the screen in a group, leaving half-inch spaces be-
For best results, the type of image and screen tween individual images for easier printing. You
mesh size and must be suitable and compat- can also fill the screen with just a single image,
ible with each other. Though your image can be pattern, text or any combination of these. The
simple or complex, it must be black and white. It image was printed on standard printer paper.
can be line art, an illustration, photograph, digi-
Setting up the Exposure Frame
tal image or halftone. Line-art images have few, if
With the black-and-white image on paper, you’re
any, small details and consist more of bold lines
ready to set up the exposure frame. Everything
and shapes or silhouettes with high contrast and
needed is supplied in the EZScreenprint starter
no mid tones, so those are considered simple im-
kit—one 10×12-inch exposure frame (black felt-
ages. Illustrations, photographs, digital images or covered board with clips and Plexiglas), two sheets
halftone images that typically have finer lines and of 8½×11-inch Standard Stencils, small test strips,
smaller details are considered complex images. a plastic canvas and a small squeegee. Work in
(Note: If the line or image parts are too fine or a dimly lit room while setting up the exposure
small, the screen may clog when printing.) Once frame to avoid prematurely exposing the screen.
you choose an image, make a black-and-white Remove the protective covering from both sides
print or photocopy using standard printer paper. of the Plexiglas and place it on a flat surface, then
EZScreenprint screens come in two mesh siz- align your black-and-white image in the center.
es for simple or complex images. The Standard Take one of the screens from the protective black
screen is 110 mesh and the HiDef screen is 200 envelope then close the bag tightly so the unused
mesh. The 110 mesh has larger openings and is screen inside is still protected. Peel the protective
best for simple images, while the 200 mesh is a backing off the screen (figure 1) and immediately
tighter screen (with more threads per square place it shiny side down on top of the black-and-
inch, resulting in smaller openings) and is best white image (figure 2). Place the black board on
for the more complex images. Both screen mesh- top of the screen with the black felt side down and
es come in a variety of sizes. clamp together with the clips provided in the kit.
The image in figure 1 started with digital pho- When done, take the frame out into the sun-
tographs of tools in my studio, which were altered light. Keep the Plexiglas side down to keep light
in Photoshop to make them high contrast black- from hitting it or cover it with a towel to protect it
and-white images. You can arrange the images on from light before and after exposing it to sunlight.

115
Image & Design Transfer Techniques

3. Rinsing screen to remove unexposed emulsion. 4. Dabbing off extra water from screen.

Exposing and Setting there are some small detail areas that did not rinse
Once outside, turn the exposing frame Plexiglas out well. This happens more with complex images
side up to face the sun. Expose for 7 minutes dur- in the HiDef screens because of the tighter mesh.
ing a regular sunny day and for 9 minutes if it’s When thoroughly rinsed, hold screen up to the
a slightly overcast day. Dark, cloudy days with no light to check it. You should only see the white
real sunlight are not optimal and success varies threads of the screen itself in the open areas. If
if exposed under these conditions. I exposed this you still see a thin film of residue, rinse again. Af-
screen for 6 minutes on a partially cloudy day, but ter completely rinsing, place the screen emulsion
had good sunlight through the light clouds. side up on a paper towel and dab off all the excess
Once exposure is complete, turn the frame water (figure 4). Put a fresh dry paper towel un-
over (Plexiglas side down) or cover with a towel der the screen with emulsion side up and take it
and go inside. Unclamp the frame and submerge outside to re-expose in the sun for 10–20 minutes.
This hardens the stencil and making it durable and
the screen in a sink or container filled with cool
long-lasting.
water for a minimum of 15 minutes to develop
your stencil. Soaking longer than 15 minutes Using the Screen
doesn’t harm the stencil in any way. After a min- Once the screen is hardened, it’s ready to use!
ute or two, the unexposed areas blocked by the Since the screen is unframed, it’s flexible and can
dark parts of your image appear light green. The be used around a vessel or on a flat slab. Any sur-
exposed areas turn dark, and these darker areas face you can bend the screen around is fair game
become the stencil. to print your image. Be careful not to make creases
After 15 minutes, place the perforated plastic in the screen if you try to bend it around sharp
canvas provided in the kit under the screen and corners. If you group several images onto one
rinse with cool water from a faucet or kitchen screen, you can use scissors to cut it into smaller
sprayer (figure 3). The plastic canvas acts as a pro- individual screens (stencils).
tective backing for the screen during the rinsing Experiment and have fun with this easy to use
process. Rinse both sides of the screen to remove product. It’s a great way to create images for screen
the unexposed emulsion (light areas). Take more printing on clay that you thought were only pos-
care when rinsing the emulsion side. Keep rinsing sible with a darkroom. You can screen images di-
until all the residue from the unexposed emulsion rectly onto greenware, bisqueware or decal paper
is completely removed. Use a soft nylon brush if using both underglaze and glaze.

116
Screening
SILKSCREEN PRINTING ON WET CLAY
by Brad Menninga

I took, perhaps, the most indi-


rect route to making prints on
clay, and that, with a nod to
Robert Frost, has made all the
difference. It happened like this:
for many years I’ve been firing
with Richard Rowland in his As-
toria Dragon Kiln, an anagama-style
wood kiln that typically fires for over
100 hours with temperatures in the cone
11–13 range, and a lot of ash. Several years ago,
the kiln developed a problem. The back of the kiln
Chicken plate, silkscreen prints on porcelain,
was struggling to get to temperature—the pots in fired to cone 10. Photo by Jim Koudelka
the back third of the kiln had decent ash and flash-
the pigment into place. The problem with trying to
ing on the front-facing sides, but the backsides were
screen wet, ink-like glazes onto wet clay is that the
anemic and lifeless. I decided that silkscreened im-
clay doesn’t absorb any of the glazes—it will just
ages would be the solution to pursue to bring the
smear the glaze all over the clay surface.
backsides of these pieces to life.
The solution was to reverse the wet-onto-dry
I had three technical goals for the process I
screen printing process, and to print with a dry
wanted to develop. First, I wanted to manipulate
blend of pigments and glaze ingredients onto
the printed clay, so it had to be printed while the
wet clay, giving a nice sharp print. This solution
clay was still workable. Next, I wanted the prints to
evolved into adding the intermediate step of print-
survive high-temperature firings, including wood
ing with dry pigment onto damp newsprint, then
firing. Finally, I didn’t want to mess with solvents,
rubbing the newsprint onto clay, leaving a transfer
oils, decals or other products that might produce
print, like a temporary tattoo. Since the paper can
irritating fumes or messes.
wrap around simple curves, it allows me to print
Jumping right in, I naïvely assumed that printing
on rounded forms, like wheel-thrown cylinders.
on clay would be just as easy as any other kind of
screen printing. The silkscreen process gives a nice Making a Silkscreen
sharp image because while the wet ink is squeezed A silkscreen is a fine mesh of monofilament poly-
through the screen, the dry paper or fabric binds ester fabric that pigments pass through, unless a

117
Image & Design Transfer Techniques

PHOTOS: TIM HAVENS


1. To make a silkscreen, burn a transparency into photo 2. Dampen a piece of newsprint on the glass with a
emulsion by shining a light onto the screen. wet sponge.

3. Smooth out any wrinkles or air bubbles, then blot 4. Place the screen over the damp newsprint and
away excess water with a clean cloth. sprinkle black pigment onto the screen.

masking material blocks it. One of the simplest will wash out. Exposure time depends on the type
ways to get pictures onto silkscreens is to use a of emulsion used, the kind of light source, and the
light-sensitive photo emulsion (figure 1). distance between the light and the screen. Since the
To use, squeegee a thin, even coat onto a clean, quality of the print will degrade at each step, start
dry silkscreen and allow to dry in a dark place. with a good print on the transparency. I prefer to
When dry, place a positive black-and-white or use a computer with Photoshop software and print
halftone image printed on a transparency onto the out the transparency myself. The advantage of us-
screen held in place by a clear piece of glass. Shine ing a computer is that you can easily resize, crop,
a bright light through the transparency, creating increase contrast or otherwise alter the image. Con-
verting the image to a halftone is also easy, and I can
an exposure on the photo emulsion. Where the
do color separation for multicolor printing.
transparency is clear, light will pass through onto
the light-sensitive emulsion, causing it to harden. Printing Process
Where the transparency is printed, the ink will After the transparency has been burned into the
block the light and the emulsion underneath will screen, washed out and dried, it is ready for print-
remain soft. ing. For printing, I mix 50% Mason stains with
When the exposure is complete, run water 50% clear glaze (dry). The clear glaze helps fuse the
through the screen and the soft, unexposed areas print on during the bisque firing. My work surface

118
Screening

5. Use a stenciling brush to push the powdered pig- 6. Remove the screen to reveal the black channel printed.
ment through the screen onto the newsprint.

7. Use the lightbox beneath the glass to help line up 8. Check the quality of the print on the paper before
the second screen. transferring it to the clay.

is a sheet of glass placed over a lightbox. Dampen a paper without touching it. If too much pressure is
piece of newsprint on the glass with a wet sponge used, the screen will touch the wet paper and the
(figure 2). Smooth out any wrinkles or air bubbles, pores will clog. If the screen is too far from the pa-
then blot away excess water with a clean cloth (fig- per the pigment will spread out as it falls, creating
ure 3). The newsprint should be wet but not so wet a blurry image. Make sure your screen is tight and
that water can be squeezed out of it. unwarped and use shims or weights to hold it about
Place the screen over the damp newsprint and two millimeters above the surface of the paper. If
sprinkle black pigment onto the screen (figure 4). the screen gets blocked or the print looks too light,
Use a stenciling brush to push the powdered pig- use a dry brush to clean both sides. Use the lightbox
to line up the screen with the already printed image
ment through the screen onto the newsprint (fig-
to screen more pigment where needed.
ure 5). Depending on the openness of the screen
mesh, you may need to go over the screen several Adding Color
times to get enough pigment through onto the pa- To print with more than one color, there are two
per. Remove the screen to reveal the black channel possibilities. Different colors can be brushed
printed (figure 6). through different areas of the same screen, like
The trick is to use the right amount of pressure brushing colors onto a woodblock for printing. Or
on the brush and to keep the screen close to the a more precise way to use multiple colors, neces-

119
Image & Design Transfer Techniques

9. Use the back of a spoon or a burnishing tool to rub 10. Slowly peel the paper away, checking to make sure
the print onto the clay. all areas of the print have been transferred to the clay.

11. Place the printed slab face down onto an internal 12. After the plate has set up, it can be taken from the
plate mold and trim off the excess clay. mold and cleaned up.

sary for color halftones, would be to use a different Transferring the Print
screen for each color. Be sure to create registration When the print on paper is good enough, care-
marks on each screen so you can easily line them fully spread the newsprint onto the clay, print
up. Use the lightbox beneath the glass to help line side down, avoiding wrinkles or bubbles. The clay
up the second screen (figure 7). Start printing with should be wet to leather hard. Use the back of a
dark colors first and finish with light. While four- spoon or a burnishing tool to rub the print onto
color printing is possible, good results can often be the clay (figure 9). Slowly peel the paper away,
achieved with only two colors. checking to make sure all areas of the print have
Work quickly and carefully so that all the colors been transferred to the clay (figure 10). Avoid
are printed on the paper before it dries out. Check touching the printed surface until the clay has
the quality of the print on the paper before trans- been bisqued. Place the printed slab face down
ferring it to the clay (figure 8). The order of the onto an internal plate mold and trim off the ex-
layers of color will be reversed when transferred cess clay (figure 11). Compress the slab into the
to clay. If it’s unsatisfactory, set the paper aside to mold using a wheel, then throw a foot ring. After
dry and try again. When it has dried, the pigment the plate has set up, it can be taken from the mold
will easily brush off and the paper can be reused. and cleaned up (figure 12).

120
Screening
THERMAL SCREEN PRINTING
by Alice Drew

Years ago I decided to take Ayumi Ho-


rie's advice and explore the idea of ap-
plying silkscreen printed imagery on
my work. I started out with the tra-
ditional screen-printing method of
applying photo emulsion to a screen
and exposing it in a dark room us-
ing ultraviolet light. The screens
worked well, but were large, cum-
bersome, and took up a lot of space.
When I returned home at the end
of the internship, I noticed that my
father, a local high school art teacher,
was using a Thermofax machine (also
called a transparency maker) to make
silkscreens with his design students. It was
a much faster way to make a screen, and it
didn’t require a dark room or light table.
Slab-built pitcher with
After my father retired, the teacher who images created using a
replaced him decided not to use the Thermo- Thermofax machine.
fax and it found its way onto the loading dock to
seemingly obsolete machine is a great tool for ce-
be thrown out. My dad grabbed it, and brought it
ramic artists who want to create screenprinted im-
home for me. The machine was made by 3M and
agery on their work. The Thermofax can be used
is called “The Secretary”.
with a special type of silkscreen material to create
Thermofax Machines stencils of any high contrast image.
Thermo-Fax (also spelled Thermofax) is a trade- New and used Thermofax machines can be
marked name from 3M Corporation for a pho- found at school district and university surplus stor-
tocopying technology from the early 1950s. It’s a age and warehouse sales and they often have great
type of thermographic printing that relies on heat deals on them. In the US, Welsh Products (www.
and the presence of carbon-containing ink. This diyprintsupply.com) sells refurbished Thermofax

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Image & Design Transfer Techniques

machines, and they run from $700–$1000. They


also sell new machines made by the Panenka com-
pany and replacement parts for older machines. If
you search on eBay for “thermofax machine,” there
are usually many 3M-brand models available. Note:
All the old models are reliable except for 3M Model
no. 45EGA. This model was a known fire hazard,
and even those that were retrofitted by 3M cannot
be guaranteed to work safely.
On a Thermofax, the screen and image feed in through
Screen Supplies the back and the burned screen comes out the front.
To create a screen from a Thermofax, make a high-
resolution (300 dpi) photocopy, laser print, or
drawing with a high-carbon-based ink. Images that Making the Screen
are line drawings with a small amount of grada- RISO film is a silkscreen product that has a thin
tion work best. Note: To work directly with a hand- sheet of plastic bonded to one side of the screen.
drawn image instead of a photocopy or print, use The other side is matt/textured. Lay the Riso sheet
a drawing implement that contains a high enough over the image with the shiny side touching the
carbon content to react with the Thermofax. The ink or toner side of the paper with your image
following will work: black Sharpie pens, Pentel Col- on it and send it through the Thermofax. The
or Pens, Tombow Bush Pens, Itoya Fine Point (non Thermofax burns away the plastic screen back-
permanent), Piga Micron, Pitt Pens, Zig Calligra- ing wherever there is carbon (either the ink or
phy, Staedlter Pigment Liners, Rapidograph Ultra printer/photocopy toner) on the paper. The rest
Draw, Stabilo (all), Ritmo Charcoal, china mark- of the plastic coating remains intact, and this is
ers (wax pencil/grease pencil), Staedtler 2B pencils, what resists the ink or underglaze. Every machine
Sanford Uni-Ball pens, and black crayon. (Source: is slightly different so read the instruction manual
www.thermofaxconfidential.blogspot.com) and test the settings to see which speed works best
For the screen, use RISO thermal screen film for the photocopy. After you peel the screen off the
(also called SwiftScreen), which you can get from paper, line the edges with duct tape.
Welsh Products or search the Internet. The screen
Thermofax Services
material comes in large rolls of various widths or
If you want to just experiment with this technique
as precut sheets. There are different mesh sizes (70
without investing in a Thermofax, there are sev-
and 120) available. Most companies recommend
eral businesses that will create thermal screens for
the 70 mesh for ceramic applications, due to the
you. Visit www.thermofaxconfidential.blogspot.
particle size of our materials, and that’s what I also
com and refer to “Thermofax Services” to start.
recommend. The smaller mesh size makes crisper
images­—think of the holes in the screen like pix- Slabs Are Best
els. Having 120 threads per inch creates smaller This particular screen printing process works very
squares as opposed to 70 threads per inch, allowing well for handbuilders using slabs, as the clay must
for smoother curves and finer detail—but the finer be completely flat to pull a clear, crisp image. It’s
mesh may get clogged by larger particles in slips and possible to screen print on a thrown object, pro-
underglazes. Finally, you’ll need duct tape to protect viding that the sides are straight and smooth, but
and seal the edges of the screen, keep it flat, and cre- the results are not the same. I have experimented
ate an impermeable border. with different forms and handbuilding techniques

122
Screening

1. Send the film and paper through the Thermofax. The 2. Place the screen shiny side down, and gently press
burned screen and paper come out immediately. on it making sure it’s sealed to the clay.

3. Apply a thickened underglaze over the area you 4. Peel one corner (or half) of the screen away from the
want to print using a soft brush. clay to see how opaque the image is on the surface.

to see which works best with this printing process. bolder colors and patterns on top (foreground).
I began printing on thrown cups and bowls that After making a screen with the Thermofax ma-
I cut up, printed, and reassembled. However, be- chine, peel the screen away from the photocopy
cause of warping and drying issues, I now build (figure 1). Cover the edges with duct tape to keep
everything with slabs and use press and slump the screen flat and protect the edges. Place the
molds to form pieces after printing on the slabs. screen shiny side down on the clay, and gently
This works much better with my techniques for press on it in a sweeping motion, making sure it’s
screen printing. sealed to the clay (figure 2). If it’s not sealed, the
Printing on Clay underglaze will seep under the screen and leave a
Prepare a soft leather-hard slab of clay for print- bleed mark and a blurry image.
ing. If you’re planning to form a vessel, cut it to Apply thick underglaze with a brush over the
the shape you want using a template, so you can image area (figure 3). If the underglaze is too wa-
accurately place the image. The slab can be up to a tery, the image will not be crisp and clear. Start out
firm leather hard if you don’t plan to manipulate with a drier brush and add more underglaze a lit-
it after printing. tle at a time. It doesn’t require a lot of underglaze
When printing, start with lighter colors (the to print the image. Note: I use Laguna, Amaco
background) and build up to darker, brighter, LUG, and Coyote Clay underglazes. I’ve used slip

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Image & Design Transfer Techniques

5. Layer additional colors. Here the outline of the ship 6. Thickened underglaze is painted over the ship’s
is registered over the blue silhouette that’s still visible. outline then the screen is removed and cleaned.

7. Apply underglazes from background to foreground, 8. Create the round slab for the bottom. Apply a pat-
and generally layer darker colors over lighter ones. tern that echoes the image on the slab.

colored with commercial stains, and that works directly under water.) Store the screens in an area
well too. Test your underglazes to see if they are away from heat and direct sunlight.
suitable for screen printing. When you’ve finished printing the last image,
Peel one corner (or half) of the screen away from lightly dust the entire slab with cornstarch, then
the clay to see how opaque the image is (figure 4). carefully brush it off with a soft bristle brush. The
For a more opaque result, place the corner of the cornstarch seals the printed surface, allowing the
screen back down and brush over with more color. clay to be manipulated without distorting the
Continue to layer different images and col- printed imagery.
ors over the previous image (figures 5–7). When Making a Pitcher
printing directly over other images, a ghost image Once the underglaze or slip has lost its sheen, it’s
may appear on the back of the screen. Gently wipe safe to form the slab into a vessel either by hand or
off the back of the screen before printing again. using press and hump molds.
After printing each image, lay the screen on a Cut a round slab for the bottom using a biscuit
towel face up and wipe with a damp (not soak- cutter and apply a pattern that works with the rest
ing) sponge using cold or room-temperature wa- of the piece (figure 8). Brush the side edges of the
ter. Wipe dry with a towel, and do the same to the larger slab with water and score with a sharp tool (I
under side of the screen. (Do not run the screens use an X-Acto knife).

124
Screening

9. Stand the slab up and attach the scored sides. Use a 10. Attach the bottom of the cylinder. Add a coil on
printmaking brayer to smooth the edge. the inside to reinforce the join and blend it in.

11. Using a damp sponge, gradually stretch the form 12. Roll a brayer vertically around the cylinder to collar the
from the inside out from about halfway up the wall. neck inward. Stop below the rim to preserve the flare.

Stand the slab up and attach the scored sides. Use halfway up the inside wall, continually turning the
a printmaking brayer or pony roller to smooth the wheel and pulling up and out on the cylinder, put-
edge (figure 9). Place a ½-inch-diameter coil along ting slightly more pressure on the clay halfway up to
the inside seam and blend smooth. create a widening curve (figure 11). Turn the band-
Attach the bottom (figure 10). I use a biscuit cut- ing-wheel, and roll the brayer vertically against the
ter to cut out the bottoms of my pitchers and cups. clay to push the wall inward on the top third of the
It’s faster than cutting by hand, and makes a per- cylinder to collar the neck and flare the rim (fig-
fectly round circle. ure 12). Gently pinch and pull the rim up in a 3- to
Place the cylinder on a banding wheel. Lightly 4-inch wide area, forming a hill- or dome-like curve
spray the inside with water, then, using a damp opposite from the seam. Using a small amount of
elephant ear sponge, gradually stretch the form water, smooth out the curve creating a slight edge.
from the inside out. Push the form out a little over Shape the spout by pushing in on either side of

125
Image & Design Transfer Techniques

13. Shape the spout by first pushing in on either side of 14. Create a handle from a slab or a flattened or pulled
the dome with your thumb and index finger. coil. Score and attach the top opposite from the spout.

15. Cut the handle to length, then slip, score and at-
tach the bottom below the belly of the pitcher.

the dome with your thumb and index finger (fig-


ure 13). Next, shape the throat. Starting at the bel- 16. Dry the form slowly, first under plastic, then uncov-
ered, before bisque firing.
ly of the pitcher, directly below the spout, drag two
fingers along the inside all the way up to the top of
the spout (see figure 16). Press in along the both tom. The width of the spout should be the same
sides of the throat to define the channel. Do not as the width of the handle (where it is attached at
drag your fingers along the outside or you might the top of the pitcher). When finished, allow the
distort or smear the imagery. piece to dry slowly, then bisque fire. I use a clear
Make a handle and attach it last along the seam, cone 6 glaze and fire in an electric kiln. Be sure
directly opposite from the spout (figures 14 and to test your glazes layered over the underglazes on
15). Attach it just below the rim at the top, and test tiles first before using them on finished pieces
where the belly of the pitcher swells at the bot- to make sure they are all compatible.

126
Screening
SCREENING MULTI-COLOR IMAGES ON CLAY
by Paul Andrew Wandless

Amy Santoferraro combines just about any pro-


cess, method or material with clay if it enables
her to ultimately achieve the visual result her
work requires. She’s not alone in combining dif-
ferent methods and techniques with clay for new
and more efficient ways to create work. It’s more
popular than ever these days to seek out different
processes to use with clay and the work created is
aesthetically exciting and fresh as a result.
One such combination of processes is screen
printing directly onto clay, then using plaster
molds with thick springy foam to press-form the
Amy Santoferraro creatively combines different meth-
clay slabs into a variety of shapes. This method ods and techniques to create exciting and fresh work.
is fairly quick to do from start to finish and has
even earned the name “Plate-O-Matic” due to its
ease of use and predictable reliability.
slab, and the second stage is to press-form the
Ceramic artist Linda Casbon was giving a col-
printed slab with a plaster hump mold into a
lectors workshop at Watershed Center for the
thick, springy piece of foam.
Ceramic Arts and Amy was her assistant. Linda
taught this method (which she learned from one Silkscreening Images
of her students) to Amy during this time. Amy Amy transfers images onto clay using a silkscreen
has since put her own unique twist on the ba- process. In this example, she begins with a rect-
sic process using screens. I always enjoy hearing angular-shaped slab of clay about ³/8-inch thick,
these stories about how everyone learns from which she smooths with a rubber rib. The slab
each other regardless of who is the teacher and should be roughly 3 inches larger than the hump
who is the student! Clay folk are always happy to mold you’re planning on using to assure it con-
learn from anyone and then share with everyone. forms to the whole shape. (Note: Amy uses terra
You can create a shallow platter with a two- cotta for this demo, but any clay body can be used.)
color, screen printed image using the following For a base color, she then coats the surface with
two-stage process. The first stage is to create the porcelain slip (figure 1) brushed evenly across
image by screening directly onto a prepped clay the entire surface with a wide brush. Once the

127
Image & Design Transfer Techniques

Tools and supplies for this process


include simple hump/drape molds
and 3-inch blocks of soft foam.
Texturing tools, cutters and printing
supplies are all optional.

1. Prepare a slab and coat with slip. 2. Use a rib to smooth the surface.

slip dries a bit and the shine is gone, she smooths consistency of honey, Amy leaves them open
it with a rubber rib to remove any brush marks overnight so some of the water can evaporate.
(figure 2). Although porcelain slip is used here, Before printing on the clay, you need to load
you can use any white or tinted slip—whatever the open areas of the silkscreen with color. Amy
background you want for your piece. Tip: Prep applies a bead of underglaze across the length
two or three slabs at a time so you have extras to of the screen (figure 3), then using a squeegee
work with. with a stiff rubber blade, she draws the under-
glaze across the screen into the open areas (figure
Screen a Two-Color Image
To make a two-color print, Amy uses two screens 4). Next, she applies another bead of slip on the
with images burned into them using diazo pho- screen then carefully lowers the screen onto the
tosensitive emulsion. Each screen is printed using clay slab (figures 5–6). Once in place, she screens
a different color with the first screen being the the image onto the slab creating a background of
background pattern and the second screen the light blue circles (figure 7).
primary image. The second screen has several images in it so
Commercial underglazes need to be the right Amy uses wax paper on the bottom of the screen
consistency for silkscreening to avoid bleeding to block out all the images not being used (fig-
edges on the image. To get underglazes to the ure 8). The screen is then “loaded” with thick-

128
Screening

3. Place a bead of slip on the silkscreen. 4. Use a squeegee to charge the screen.

5. Place another bead of slip on the screen. 6. Carefully place the screen over the slab.

ened black underglaze, lined up over the slab


and screened over the blue circles (figure 9). The
finished image is left to dry for 15–20 minutes or
until it’s dry to the touch. Once the image is dry,
check the slab to see if it has stiffened enough to
handle but is still flexible (figure 10).

Forming the Plate


Center the clay slab on a piece of thick springy
foam and use a damp sponge to clean the surface
of the plaster hump mold (figure 11). Be sure the
piece of foam is larger than the mold being used.
Place the mold over the area of the print that
will be the final composition, taking into con-
sideration how the shape and depth of the mold
will interact with the image you created. Trim a
wide border, leaving enough clay to conform to
the mold (figure 12) and remove the excess slab. 7. Squeegee slip to transfer the design to the slab.

129
Image & Design Transfer Techniques

8. Mask off areas of the screen you will not use. 9. A second screen with a second color is added.

10. Allow one slab to set up, but be careful to make 11. Place slab on foam rubber and prepare a mold.
sure it is still flexible.

Keep your trimming tool handy because you’ll back over and remove the mold (figure 16). Finish
need it after forming the plate. the rim with a Surform tool and rubber rib.
Place both hands on the mold and press with Amy hand-glazed additional images on her
slow even pressure until the back of the mold is plate. The finished piece looks wonderful and was
roughly even with the surface of the foam (figure simple to make. Once you have prepared slabs,
13). While keeping pressure on the mold, trim and this whole press forming process should only take
remove excess clay from the edge of the mold to about 15 minutes per plate.
create the rim (figure 14). Amy cuts at an angle Remember that the hump mold you’re using
so the rim also acts as a border. If you cut straight must be slightly smaller than the slab so you’re
down, the rim will have more of an edge where the sure to get a good rim after pressing into the foam.
image or design would end at the perimeter. The foam itself needs to be at least 4 inches thick
and “springy” so you can achieve good depth in
Finishing Touches the plates or bowls. Seat cushions work well or you
To finish the plate, keep one hand on the mold, can get thick springy foam at a craft store.
and flip the plate and remove the foam. Use a rub-
ber rib to smooth the bottom of the plate (figure
15). Once the bottom is finished, flip the plate

130
Screening

12. Trim excess clay from the slab before pressing. 13. Use even pressure and press mold into clay.

14. Hold mold down and trim remaining excess. 15. Keep slab on mold and use rib to smooth the
surface.

16. Place the completed piece on flat surface and remove mold.

131
Screening
IMAGE TRANSFER FOR VOLUMETRIC FORMS
by Forrest Lesch-Middelton

Five minaret bottles, to 18


in. (46 cm) in height, iron
rich stoneware with iron
transfer patterns, fired to
cone 9, reduction-cooled.

My work is planned layer-by-layer, both literally to light, and then washed out to create the final
and figuratively. I start with an idea, a pot that to screen. When using ceramic materials as a screen-
me has the feel of a weathered place prominent ing medium, a 156-mesh screen is best. I order
in my lifetime that has also stood the test of time. pre-exposed screens through a company in Van-
Once the layers and materials are chosen, the pro- couver, Washington, called Ryonet (www.ryonet.
cess begins with a pattern. com). Send them an image, they send you a fin-
ished screen.
Prepare the Screen
The patterns I use primarily come from the his- Prepare the Printing Medium
tory of the Silk Road, which, to me, is a time and When printing with ceramic materials, it is impor-
place in history that began to define the modern tant to use a printing medium compatible with the
era. I fine-tune each pattern to a specific size and ceramic process. For colors, I use straight Crocus
line density with the aid of Adobe Photoshop or Martis, a naturally occurring 50/50 mix of black
Illustrator. By importing the image and adjusting and red iron oxide, because it suits the very spe-
color and contrast, I arrive at a black, photo-ready cific aesthetic needs of my work. You can use any
positive to be printed on a polyester laser trans- ceramic oxide or stain.
parency. The printed transparency is then laid The trick to my surfaces lies in transferring the
over a light-sensitive photo silkscreen, exposed image from the screen to the clay. For that you

132
Screening

1. Screening slip ink onto the transfer newsprint. 2. Coating the image on newsprint with deflocculated
slip using a hake brush.

3. Carefully placing transfer newsprint around slip- 4. Bellying out the cylinder to create a pitcher, stretch-
coated cylinder. ing the pattern along with the form.

need a screening medium and some 25–30 pound


newsprint. The recipe that I have found works best
for a screening medium is a thick, white slip that
is deflocculated to the consistency of sour cream.
Deflocculating the slip allows it to become fluid
with a smaller percentage of added water, which
means it will not saturate or break down the news-
print when screened, and dries to a usable state
more quickly. For color, add stain to the slip, mix
it, and sieve through a 160-mesh screen.
Next, add wet wallpaper paste (a starch-based
glue that adheres the screened image to the news-
print) at a ratio of one-fifth the total volume of the

Large pitcher, 11¾ in. (30 cm) in height, iron rich


stoneware with iron transfer pattern, fired to cone 9,
reduction-cooled.

133
Image & Design Transfer Techniques

slip. I have found that Roman’s brand wallpaper Transfer the Pattern
paste for unpasted wallpaper works best because Coat the freshly-thrown cylinder with the plain
you can pour it straight from the jug into your deflocculated slip using a hake brush (figure 2).
screening medium. The deflocculated slip will dry more quickly, and
will not add as much water to the form as a regular
Printing
slip. This speeds up the drying process, allowing
After mixing, place a line or bead of the medium
you to add the transfer sooner for more produc-
at the top of your screen and press it through onto
tivity. When the cylinder is coated evenly with
a piece of newsprint using a printmaking squeegee
the slip, coat the newsprint transfer on the side
(figure 1). Once the image is on the paper, it only
that contains the image. Once both surfaces are
needs 20 minutes or so to dry and it is ready to use.
tacky to the touch, lift the newsprint off the table
When the transfer is re-wetted at a later time by
and stick it to the pot by wrapping it around the
painting a slip over the surface, it is able to stick to surface end to end (figure 3), trying not to trap
another surface (think temporary tattoo)! air bubbles (students say that this is the trickiest
part). Use a flexible metal rib to adhere the news-
Measuring the Form
print gingerly to the cylinder with vertical strokes,
In order to get each pattern to register around
starting at the bottom and moving upward. Once
a thrown cylinder correctly, I have found ju-
attached, peel off the newsprint and your image is
nior high school geometry (like circumference
transferred to the cylinder.
= π × diameter) comes in handy. First, tear or cut
the pattern so that the pattern lines up correctly Final Forming
when wrapped end-to-end into a cylinder. Next, Once the image is in place it should not be touched
measure the length of the pattern with a metric or agitated in any way or it will smear. In order to
ruler. This measurement will be the circumference add volume to the image-laden vertical form, you
of your cylinder. Once the image is measured, di- must belly the pot out from the interior (figure 4).
vide the total length by 3.14 and round down to One issue that arose for me in working this way
get the diameter of the cylinder. For example: 33 was the amount of torque that a wheel puts on the
cm/3.14=10.509, or 10.5 cm. Set your calipers to soft clay cylinder while it is spinning. To eliminate
10.5 cm and you are set to throw a cylinder. Each too much twisting, I carefully monitor the pattern
cylinder should be completely vertical and exactly while the pot spins, watching for twists. As a twist
10.5 cm across. occurs in the pattern, I simply begin to spin the
wheel in reverse and further belly out the form to
counteract the distortion.

Four cups, 4½ in. (11 cm) in height, iron rich stoneware with iron transfer patterns, fired to cone 9, reduction-cooled.

134
IMAGE & DESIGN Ceramic
TRANSFER Arts
Handbook
TECHNIQUES Series
Edited by Paul Andrew Wandless

Paul Andrew Wandless currently For many years, ceramic artists have used printmaking, drawing

IMAGE & DESIGN TRANSFER TECHNIQUES


lives and works in Chicago creating and photography to enhance the surface of their work. Using
art that combines ceramic processes underglazes, slips, and glazes it’s entirely possible to take
and printmaking techniques to advantage many 2-D mediums to decorate both functional and
create clay prints that are also sculptural work.
incorporated into freestanding and
Image & Design Transfer Techniques covers more than thirty
wall-mounted clay sculpture. In
techniques that can be used on greenware, bisqueware and
addition to authoring several books
glazeware. You’ll discover ways to create and transfer images
and numerous magazine articles,
and designs using appliqué and paper transfers, decals, stencils,
Wandless is also featured in Ceramic
silkscreening, etching, stamping, embossing, and more.
Art Daily’s video Fundamentals of
Screen Printing On Clay featuring An expert printmaker-turned-clay artist, Paul Andrew Wandless
his techniques. Wandless holds an presents you with many of his own discoveries where he found
MFA from Arizona State University, clay receptive to his many printmaking skills. In addition,
an MA from Minnesota State he includes the methods of many talented artists who have
University-Mankato, and a BFA from developed a variety of applications that can add a whole new
University of Delaware. dimension to your clay surfaces.
Whether you’re looking for the perfect book to start decorating
or you need expert information to expand your skill set, Image &
Design Transfer Techniques contains a wealth of information for
every clay lover.

Wandless

The American Ceramic Society


www.CeramicArtsDaily.org
Printed in China

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