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Designation: A 970/A 970M – 98

Standard Specification for


Welded or Forged Headed Bars for Concrete
Reinforcement 1
This standard is issued under the fixed designation A 970/A 970M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope as applicable, and (2) when specified and agreed upon by the
1.1 This specification covers deformed low-alloy steel rein- purchaser and the manufacturer and only when the suitability
forcing bars in cut lengths, with head(s) welded or forged to of the head and bar materials for the welding or forging process
one or both ends, for concrete reinforcement. Heads shall be specified is demonstrated through successful application of the
forge formed or cut from plate. requirements for testing and frequency of testing in Sections 7
and 8 of this specification.
NOTE 1—This specification is applicable for headed bars produced with 1.4.6 All reinforcing bars shall conform to the mechanical
welded or forged heads only. The requirements of this specification are not
applicable to headed bars where the attachment of the head is accom-
performance requirements of this specification.
plished by alternate means, such as by tapered or straight threads. 1.5 This specification is applicable for orders in either SI or
inch-pound units.
1.2 Grade—Headed bars are of a single minimum yield 1.6 The values stated in either inch-pound units or SI units
strength level of 420 MPa [60 000 psi], designated as Grade are to be regarded separately as the standard. Within the text,
420 [60]. the SI units are shown in brackets. The values stated in each
1.3 Controlled Mechanical Properties and Performance system are not exact equivalents; therefore, each system shall
Requirements—This specification by use of tensile and bend be used independently of the other. Combining values from the
tests and the specified minimum performance levels in Sections two systems may result in nonconformance with the specifi-
7 and 8 provides the required performance properties for these cation. The inch-pound units shall apply unless the “M”
assemblies. designation of this specification is specified in the order.
1.4 Welding and Forging: 1.7 This standard does not purport to address all of the
1.4.1 Welding of heads to the reinforcing steel shall be safety concerns, if any, associated with its use. It is the
approached with care. A welding procedure conforming to responsibility of the user of this standard to establish appro-
ANSI/AWS D1.4 shall be used for all required production priate safety and health practices and determine the applica-
welding of the head to the bar, except for friction welding that bility of regulatory limitations prior to use.
shall conform to ANSI/AWS C6.1.
1.4.2 Forging—Integrally forged headed bars where the 2. Referenced Documents
heads are produced by deforming the bar ends in a hot forging 2.1 ASTM Standards:
process also are acceptable. A 29/A 29M Specification for Steel Bars, Carbon and Alloy,
1.4.3 Low-Alloy Steel Bars—Low-alloy steel reinforcing Hot-Wrought and Cold-Finished, General Requirements
bars conforming to Specification A 706/A 706M shall be used for2
to manufacture welded headed bars. Specification A 706/ A 36/A 36M Specification for Carbon Structural Steel3
A 706M limits chemical composition and carbon equivalence A 108 Specification for Steel Bars, Carbon, Cold Finished,
to enhance weldablity of the material. Standard Quality2
1.4.4 Reinforcing bar material conforming to A 615/A A 304 Specification for Carbon and Alloy Steel Bars Sub-
615M or A 706/A 706M is acceptable for the production of ject to End-Quench Hardenability Requirements2
forged headed bars. A 370 Test Methods and Definitions for Mechanical Testing
1.4.5 Other types of steel reinforcing bars shall be permit- of Steel Products4
ted: (1) providing they conform to the dimensional and weight A 572/A 572M Specification for High-Strength Low-Alloy
requirements of the reinforcement as specified in 1.4.3 or 1.4.4, Columbium-Vanadium Steels of Structural Steels3
A 615/A 615M Specification for Deformed and Plain
1
This specification is under the jurisdiction of ASTM Committee A-1 on Steel,
Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee
2
A01.05 on Steel Reinforcement. Annual Book of ASTM Standards, Vol 01.05.
3
Current edition approved March 10, 1998. Published December 1998. Originally Annual Book of ASTM Standards, Vol 01.04.
4
published as A 970–97. Last previous edition A 970–97a. Annual Book of ASTM Standards, Vol 01.03.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

1
NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
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A 970/A 970M
Billet-Steel Bars for Concrete Reinforcement3 Manufacturer shall provide certified copies of manufacturing test report as
A 700 Practices for Packaging, Marking and Loading Meth- required in 14.2 of this specification.
ods for Steel Products for Domestic Shipment2 5. Material and Manufacture
A 706/A 706M Specification for Low-Alloy Steel De-
formed and Plain Bars for Concrete Reinforcement3 5.1 The reinforcing bars shall be rolled from properly
E 29 Practice for Using Significant Digits in Test Data to identified heats of mold cast or strand cast steel using the
Determine Conformance with Specifications5 open-hearth, basic-oxygen, or electric-furnace process.
2.2 ANSI/AWS Standards: 5.2 Heads shall be formed or cut from properly identified
ANSI/AWS C6.1 Recommended Practices for Friction heats of mold cast or strand cast steel using the open-hearth,
Welding6 basic oxygen, or electric-furnace process.
ANSI/AWS D1.4 Structural Welding Code - Reinforcing 5.3 The head shall be dimensioned to be capable of resisting
Steel6 the nominal tensile strength of the reinforcing bar when the
2.3 U.S. Military Standards: welded or forged headed reinforcing bar is embedded in
MIL-STD-129 Marking for Shipment and Storage7 concrete. Nominal head dimensions to be used for standard bar
MIL-STD-163 Steel Mill Products Preparation for Ship- sizes shall be those listed in Table 1 and Table 2 and defined in
ment and Storage7 Fig. 1. It shall be permissible to use head dimensions other than
2.4 U.S. Federal Standard: those in Table 1 and Table 2 providing the manufacturer
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)7 furnishes documentation to the purchaser in the form of
calculations or test reports, or both, that confirms the suitability
3. Terminology of the head dimensions for the intended application.
3.1 Definitions: 6. Chemical Composition
3.1.1 forged headed bar—a steel bar used in the reinforce-
ment of concrete that has the head(s) integrally forged to one or 6.1 An analysis of each heat of steel for bar and heads shall
both ends. be made by the manufacturer from test samples taken during
3.1.2 head—a round, elliptical, or rectangular shape em- the pouring of heats. The percentage of carbon, manganese,
ployed to anchor a steel bar in concrete. phosphorus, sulfur, silicon, copper, nickel, chromium, molyb-
3.1.3 welded headed bar—a steel bar used in the reinforce- denum, and vanadium shall be determined. Carbon equivalent
ment of concrete that has the head(s) welded to one or both (CE) shall be determined using the CE formula in Specification
ends. A 706/A 706M.

4. Ordering Information TABLE 1 Nominal Head Dimensions, SI Units


4.1 It shall be the responsibility of the purchaser to specify NOTE 1—The table provides nominal dimensions for heads covered by
all requirements that are necessary for material ordered to this this specification to provide anchorage of the welded headed bar in
specification. Such requirements shall include but are not concrete.
limited to the following: NOTE 2—The nominal head dimensions given in Table 1 are calculated
to ensure that shear or bending forces do not cause premature failure of the
4.1.1 Quantity,
head or crushing failure of the concrete under the head. These calculations
4.1.2 Name of product: welded or forged headed bars for the are based on concrete compressive strength of 30 MPa and reinforcing
reinforcement of concrete, steel with a yield strength of 420 MPa.
4.1.3 Bar material specification, NOTE 3—The head thickness is measured parallel to the reinforcing bar
4.1.4 Bar size, longitudinal axis and the head width is measured perpendicular to the
4.1.5 Head material specification, reinforcing bar axis. The cross-sectional area of the head is the projected
4.1.6 Type of head attachment. area measured perpendicular to the axis of the bar.
NOTE 4—Research and experience with headed bars in Europe, Canada,
4.1.7 Number of heads per bar length,
and the United States have shown that a head area of approximately ten
4.1.8 Length of bar assembly, times the nominal bar area, or a head diameter of three times the nominal
4.1.9 Packaging, and bar diameter, is necessary to anchor the bar with the head only, while not
4.1.10 ASTM designation and year of issue. crushing the concrete under the head.
NOTE 2—A typical example of an ordering description is as follows: Nominal Head Dimensions
200 Mg [220 tons] welded headed reinforcing bars for concrete reinforce- Standard Bar Minimum Minimun cross Minimum
ment, Size No. 25 [No. 8] in 18 m [60 ft] lengths in secured lifts, Designation thickness, sectional width, mm
conforming to Specification A 970/A 970M. Two heads per bar assembly Number mm area, mm2
shall be provided and shall be attached by welding. Heads shall be cut 10 10 710 19
from plate material conforming to Specification A 36/A 36M plate and 13 11 1 290 22
shall be 75 mm [3 in.] square. Certified mill test reports are required. 16 12 2 000 25
19 14 2 840 35
22 16 3 870 37
25 16 5 100 40
5
Annual Book of ASTM Standards, Vol 14.02. 29 18 6 450 43
6
Available from American Welding Society, P.O. Box 351040, 550 N.W. 32 20 8 200 51
LeJeune Rd., Miami, FL 33135. 36 22 9 700 55
7
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700 43 32 14 500 65
57 40 25 800 80
Robbins Ave., Philadelphia, PA 19111–5094, Attn: NPODS.

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A 970/A 970M
TABLE 2 Nominal Head Dimensions, Inch-Pound Units quality prior to manufacture. Mechanical testing also shall be
NOTE 1—The table provides nominal dimensions for heads covered by performed at intervals during production. All tests shall be
this specification to provide anchorage of the welded headed bar in performed on test specimens at a temperature not less than
concrete. 16°C [60°F].
NOTE 2—The nominal head dimensions given in Table 2 are calculated 7.2 Tensile Tests:
to ensure that shear or bending forces do not cause premature failure of the 7.2.1 Tensile testing of the headed bar assembly shall be
head or crushing failure of the concrete under the head. These calculations
performed accordance with the requirements described in Test
are based on concrete compressive strength of [4 300 psi] and reinforcing
steel with a yield strength of [60 000 psi]. Methods and Definitions A 370. Failure shall be defined as
NOTE 3—The head thickness is measured parallel to the reinforcing bar partial or total fracture of the bar, the head, or the head-to-bar
longitudinal axis and the head width is measured perpendicular to the connection.
reinforcing bar axis. The cross-sectional area of the head is the projected 7.2.2 Specimen Preparation—Tensile test specimens shall
area measured perpendicular to the axis of the bar. be the full cross-section of the bar as rolled with a head
NOTE 4—Research and experience with headed bars in Europe, Canada, attached to one end of the reinforcing bar. The minimum length
and the United States have shown that a head area of approximately ten
of the test specimen shall be the greater of 250 mm [10 in.] or
times the nominal bar area, or a head diameter of three times the nominal
bar diameter is necessary to anchor the bar with the head only, while not ten times the diameter of the bar. A specimen with a head
crushing the concrete under the head. welded or forged to one end shall be placed in the testing
Nominal Head Dimensions
machine with the head supported by a steel plate or other
fixture to prevent movement and bending of the head. The
Standard Bar Minimum Minimun cross Minimum
Designation thickness, sectional width, in. fixture shall be placed concentrically with the longitudinal axis
Number in. area, in.2 of the reinforcing bar directly against the flat inner surface of
3 0.375 1.1 0.75 the head. The fixture shall provide clearance between the head
4 0.4375 2.0 0.87 support and the head-to-bar connection. Provisions shall be
5 0.500 3.1 1.00
6 0.5625 4.4 1.38
made for clearance between the support and any weld or
7 0.625 6.0 1.46 forming material on the reinforcing bar-to-head connection.
8 0.625 7.9 1.57 The free end of the bar, without a head attached, shall be
9 0.6875 10.0 1.69
10 0.750 12.7 2.00 gripped by the test machine.
11 0.8125 15.0 2.17 7.3 Tensile Requirements:
14 1.250 22.5 2.56 7.3.1 Tensile Strength—The test specimen performance for
18 1.625 40.0 3.15
welded or forged headed bars shall conform to the require-
ments for tensile properties presented in Table 3.
7.3.2 Yield Strength—The test specimen performance for
welded or forged headed bars shall conform to the require-
ments for yield strength presented in Table 3.
7.3.3 Acceptance Criteria—In addition to meeting the
strength requirements of Table 3, no observed partial or total
fracture of the head or the bar-head connection shall be
permitted; the failure shall be observed to occur in the parent
reinforcing bar material a minimum of one bar diameter from
the head-to-bar connection. Failure of the head or the head-to-
FIG. 1 Headed Reinforcing Bar bar connection within the attachment region is unacceptable
and shall be cause for rejection.
6.2 Bars—The chemical composition of bars shall conform 7.4 Yield Point Determination:
to the requirements for low-alloy steel bars produced under 7.4.1 Procedure—The yield point or yield strength of the
Specification A 706/A 706M or other steel specification ap- bar itself shall be determined by one of the following methods:
proved by the purchaser for welded headed bars. Forged
headed bars with the heads integrally forged onto the bars shall
have bars with chemical composition conforming to the TABLE 3 Tensile Requirements SI Units [Inch-Pound Units]
requirements of Specifications A 615/A 615M or A 706/A Tensile strengthA, min MPa 550
706M, or other steel specification approved by the purchaser [min psi 80 000]
Yield strength, max MPa 540
for forged headed bars. . [max psi 78 000]
6.3 Heads—The chemical composition of heads for welded Yield strength, min MPa 420
headed bars shall conform to one of the following steel [min psi 60 000]
Elongation in 200 mm, min, %:
specifications: Specification A 29/A 29M, A 36/A 36M, A 108, Bar Designation
A 304, A 572/A 572M, A 706/A 706M, or other steel specifi- 10, 13, 16 and 19 14
cations approved by the purchaser. [3, 4, 5 and 6]
22, 25, 29, 32 and 36 12
[7, 8, 9, 10 and 11]
7. Mechanical Test and Performance Requirements 43 and 57 10
7.1 Welded or forged headed bars shall be subjected to [14 and 18]
mechanical tests to verify production method and product A
Tensile strength shall not be less than 1.25 times the actual yield strength.

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A 970/A 970M
7.4.1.1 The yield point shall be determined by a drop of the
beam or halt in the gage of the testing machine.
7.4.1.2 When the bar material tested does not have a
well-defined yield point, the yield strength shall be determined
at extension under load using an autographic diagram method
or an extensometer as described in 14.1.2 and 14.1.3 of Test
Methods and Definitions A 370. The extension under load shall
be 0.35 % strain.
7.5 Bend Test Requirements: FIG. 2 Bend Test Specimen Mandrel Configuration
7.5.1 Welded headed bars shall be subject to bend testing.
7.5.2 Procedure—The test specimen shall be bent around a each 8-h shift or less than 8-h production period or at random
suitable mandrel to an angle of at least 90° with no observed intervals during the production period shall be conducted.
partial or total fracture of the head, the bar, or the head-to-bar 8.1.2.1 In the event different heats of head or bar material or
connection. both within the same material specification are used to produce
7.5.3 Bend Test Mandrel—The mandrel shall be placed so welded or forged headed bars during a production run, a
as to directly bend the welded region. The required mandrel minimum of two tensile tests in accordance with 7.3 or two
dimensions for bend testing are prescribed in Table 4. The bend tests in accordance with 7.5 shall be conducted to verify
centerline of the bend test mandrel shall be placed at the the production method, product quality, and forging quality or
intersection of the reinforcing bar and the weld, as shown in weldability of the heats of materials prior to continuing
Fig. 2. production.
7.5.4 Specimen Preparation—Bend test specimens shall be 8.2 Retests:
the full cross-section of the bar as rolled with a head attached 8.2.1 Pre-Production—Any identified procedural or perfor-
to one end of the reinforcing bar. For welded heads directly mance deficiencies shall be corrected and pre-production
attached to the end of the reinforcing bar where the head testing repeated until the tensile and bend test results meet the
interferes with placement of the bend test mandrel, sufficient performance requirements of this specification.
head material and any excess material associated with the 8.2.2 Production—When partial or total fracture(s) of the
welding process shall be removed along one edge of the bend or tensile test specimens occur(s) in the weld or forging
reinforcing bar to provide a flat surface on the specimen for the region, the production lot shall be rejected and no retest shall
bend mandrel. This preparation shall ensure that the contact be allowed.
point of the bend mandrel is directly at the base of the 8.2.2.1 If the result of a tension test fails to meet the
reinforcing bar diameter as shown in Fig. 2. For welded headed specified minimum strength requirements of 7.3.3 then a retest
bars where the head does not interfere with the positioning of shall be allowed. Two specimens taken at random from the
the bend test mandrel, no specimen preparation shall be production lot shall be tested during a retest. Both specimens
performed. shall pass the tension test requirements of Section 7 or the
production lot shall be rejected.
8. Frequency of Testing 8.2.2.2 If any test specimen fails because of mechanical
8.1 Number of Tests: reasons such as failure of the testing equipment or from flaws
8.1.1 Pre-Production—Prior to production, a testing pro- caused by specimen preparation, shipment, or other damage
gram shall be undertaken that includes two bend tests and two unrelated to fabrication or testing, it shall be discarded and
tensile tests. The tests shall be repeated for each combination of another specimen from the same production lot substituted.
head and bar material specification, grade or type, and welding 8.2.2.3 If a bend test fails for reasons other than mechanical
or forging process. or flaws in the specimen, as described in 8.2.2.2, a retest shall
8.1.2 Production—It shall be permissible to use, either the be permitted on two random specimens from the same produc-
tensile test prescribed in 7.3 or the bend test prescribed in 7.5 tion lot. If the results of both test specimens meet the specified
to verify the production method and product quality. A mini- requirements, the lot shall be accepted.
mum of two tests shall be conducted during the production 9. Finish
shift or period. One test at the start and one test at the end of
9.1 Rust, surface irregularities, or mill scale shall not be
cause for rejection, provided the dimensions, cross-sectional
TABLE 4 Bend Test Requirements, SI Units [Inch-Pound Units] area, and tensile properties of a hand wire brushed specimen
are not less than the requirements of this specification.
Bar Designation Mandrel Diameter
10, 13 and 16 3dA 10. Inspection
[3, 4 and 5]
19, 22 and 25 4d 10.1 The inspector representing the purchaser shall have
[6, 7 and 8] free entry while work on the contract of the purchaser is being
29, 32 and 36 6d
[9, 10 and 11]
performed to the parts of the manufacturer’s facilities that
43 and 57 8d concern manufacture of the material ordered. The manufac-
[14 and 18] turer shall afford the inspector reasonable access to the facili-
A
d 5 nominal diameter of bar ties to satisfy the inspector that the materials and procedures

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A 970/A 970M
are in accordance with this specification. Inspection at the 14.3 A material test report, certificate of inspection, or
place of manufacture shall be conducted so as not to interfere similar document printed from or used in electronic form from
unnecessarily with the operation of the manufacturer’s facili- an electronic data interchange (EDI) transmission shall be
ties. regarded as having the same validity as a counterpart printed in
10.2 For Government Procurement Only—Except as other- the certifier’s facility. The content of the EDI transmitted
wise specified in the contract, the manufacturer shall be document must meet the requirements of the invoked ASTM
responsible for the performance of inspection and test require- standard(s) and conform to any existing EDI agreement be-
ments specified herein, unless otherwise agreed by the pur- tween the purchaser and the supplier. Notwithstanding the
chaser at the time of purchase, and shall use the purchaser’s absence of a signature, the organization submitting the EDI
own or other suitable facilities for the performance of the transmission is responsible for the content of the report.
inspection and test requirements specified herein.
NOTE 3—The industry definition as invoked here is: EDI is the
computer-to-computer exchange of business information in a standard
11. Rejection
format such as ANSI ASC X12.
11.1 The purchaser shall have the right to perform any of the
inspections and tests as set forth in this specification as deemed 15. Marking
necessary. Unless otherwise specified, any rejection based on 15.1 Each manufacturer shall identify the symbols of their
tests made in accordance with this specification shall be marking system.
reported to the manufacturer within five working days from the 15.2 All headed bars produced under this specification shall
receipt of samples by the purchaser. be identified by a distinguishing set of marks legibly stamped
11.2 Material which shows injurious defects subsequent to onto the flat outer side of the head, away from the bar, to denote
its acceptance at the manufacturer’s works shall be rejected and the following:
the manufacturer notified. 15.2.1 Point of Origin—Letter or symbol established as the
manufacturer’s designation.
12. Rehearing
15.2.2 Type of Headed Reinforcing Bar—Letter T indicating
12.1 Samples tested in accordance with this specification that the welded or forged headed bar was produced to this
which represent rejected material shall be preserved for two specification.
weeks from the date rejection is reported to the manufacturer.
In case of dissatisfaction with the results of the test, the 16. Packaging
manufacturer shall make claim for a rehearing within that time.
16.1 When specified in the purchase order, packaging shall
13. Documentation be in accordance with the procedures in Practices A 700.
13.1 A manufacturer’s product certificate shall accompany 16.2 For Government Procurement Only—When specified
welded or forged headed bars when they are shipped from the in the contract or order and for direct procurement by or direct
manufacturer’s premises. shipment to the U.S. government, material shall be preserved,
packaged, and packed in accordance with the requirements of
14. Test Reports MIL-STD-163. The applicable levels shall be as specified in
14.1 A test report shall be furnished by the manufacturer the contract. Marking for shipment of such material shall be in
containing on a per heat basis the chemical analysis of the bar accordance with Fed. Std. No. 123 for civil agencies and
and of the head material, including all elements represented in MIL-STD-129 for military agencies.
the carbon equivalent formula in addition to phosphorus and
sulfur. 17. Keywords
14.2 A test report shall be required of the manufacturer for 17.1 concrete reinforcement; deformations (protrusions);
the production of headed bar assemblies as described in headed reinforcement; headed reinforcing bars; integrally-
Section 7. A copy of the test report shall be provided to the forged headed bars; low-alloy steel deformed bars; welded
purchaser upon request. headed bars

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A 970/A 970M
APPENDIXES

(Nonmandatory Information)

X1. BACKGROUND INFORMATION ON WELDED OR FORGED HEADED REINFORCING BARS

X1.1 Headed reinforcing bars were developed in Europe welded headed reinforcing bar represents over 90 % of the
for use primarily in the construction of offshore oil platforms. headed bars that have been produced to date. A related type of
In the past decade, their use has expanded to North America headed bar that is now in production is that obtained by
with their introduction in large numbers in the Hibernia integrally forging the head onto one or both ends of the bar.
platform located off Newfoundland, Canada. The use of headed Another type of headed bars has been recently introduced to
reinforcing bars is now being studied by a number of private the North American market through the use of threading the
consulting engineering firms, contractors, and public agencies head onto the bar end. It is the intent of Subcommittee A01.05
for use in the design of bridge and building structures for to propose this standard now to address welded or forged
normal and seismic loadings in the United States. Their use is headed reinforcing bars that are now being produced and used
already part of the Canadian reinforced concrete code (CSA in North America. Specification requirements for production
A23.3–94). Research is underway to develop design expres- and testing of threaded headed reinforcing bars are now being
sions and recommendations for application of welded or forged
assembled and will be put forward for ballot once adequate
headed reinforcing bars in the U.S. concrete industry.
quality and testing requirements for these other specific sys-
X1.2 This ASTM specification addresses one specific type tems have been researched and drafted.
of headed bars: those with heads attached by welding. The

X2. SPECIFICATION PHILOSOPHY FOR WELDED OR FORGED HEADED BARS

X2.1 The requirements for welded or forged headed bars produced by integrally forging the head onto the bar. The bar
are based on the application of welding or forging to attach a chemistry requirements for a forging operation are such that
head to one or both ends of a standard reinforcing bar. To low-alloy steel or carbon steels can be used. Thus integrally
achieve consistent performance of the attached head by weld- forged headed bars are allowed to use either Specifications A
ing, the bar material is essentially limited to Specification 615/A 615M or A 706/A 706M bar material, or other types of
A 706/A 706M so as to require a bar with known chemistry reinforcing steels with the approval of the user.
composition to be used. Welded headed bars used in previous
applications in North America and in Europe have utilized X2.4 Tensile and bend testing of the welded or forged
weldable reinforcing bar material. headed bars are required to establish that the head will stay
attached to the bar under severe loading and that failure will
X2.2 The specification does permit other types of reinforc- not occur in the connection region of the specimen. These
ing steels to be employed with the approval of the user; testing requirements are designed to test both the preproduction
however, the suitability of the reinforcing bar material for the headed bars as wall as actual production products to verify that
welding process employed must be established. Substitution of the head-to-bar connection is as strong as the parent head and
other bar materials for Specification A 706/A 706M must be bar materials and that the connection has sufficient ductility.
approached with caution. while it may be possible to meet the
performance standards for welded headed bars for selected bars X2.5 Nominal head dimensions are provided in Table 1 and
out of a heat of reinforcing bars with unknown chemistry Table 2 to provide information to manufacturers of these
composition for prequalification purposes, manufacturers are systems as to typical head dimensions that are needed. The
cautioned that the performance requirements in this specifica- head dimensions that are provided are based on the concept of
tion are intentionally high. Therefore, meeting the required resisting nominal tensile strength of the bar by the head. The
levels of performance in production using reinforcing bars anchorage of the bar via the head provides the shortest tensile
without known chemistry composition may prove to be diffi- development length possible and essentially means that the
cult or impossible. Thus, control and identification of the headed bar is immediately anchored. The head dimensions
chemistry composition of the entire heat of reinforcing bars provided in these tables have been shown by extensive testing
should be exercised, as is the case with Specification A 706/ to provide headed bars that can resist the nominal tensile
A 706M, to avoid any performance problems during produc- strength of the bar without failure of the head or crushing of the
tion testing. Manufacturers are, therefore, urged to utilize concrete under the head.
Specification A 706/A 706M or other reinforcing bar material
with known chemistry composition in the production of these X2.6 Smaller sizes of heads are possible for use in many
welded headed bars. applications. However, this specification requires that the
manufacturer provide evidence in the form of test or analytical
X2.3 In the case of forged headed bars, the head(s) is data, or both, that proves that the amount of load carried by the

6
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A 970/A 970M
head can be resisted by the concrete under the head without be deformed under load to such a degree that the integrity of
causing a crushing failure or fracture of the concrete. the head, or of the head-to-bar connection, is compromised.
The dimensions provided in this table are the result of
X2.7 Test or analysis results also are required to show that
the head itself will not be overstressed under failure loads nor extensive testing and experience with welded headed bars, both
will it be excessively deformed under load. A particular in the laboratory and in actual application. The thicknesses
parameter of importance is the head thickness. Sufficient indicated also reflect plate thicknesses that are commercially
thickness is required to ensure that the head is stiff and will not available.

X3. TESTING REQUIREMENTS FOR WELDED OR FORGED HEADED BARS

X3.1 The production of welded or forged headed bars that hardness survey should be carried out on a section of the head
can meet the performance requirements of this specification and welded or forged zone. This examination and survey
require a number of tests to be conducted prior to and during should be used for diagnostic purposes in the event that later
production of these assemblies. production testing reveals unacceptable tension or bend test
performance. The test specimen should be obtained by cutting
X3.2 The attachment of the head to the bar by welding or a headed bar in half along the longitudinal axis of the bar to
forging requires that the chemical composition of the bar and expose two symmetric sections consisting of the head, the
head material be accurately known. Section 6.1 of this speci- welded or forged zone, and a minimum two bar diameter length
fication requires that the content of specific elements, known to of bar beyond the head-to-bar interface. This type of diagnostic
be significant in the production of quality welds and forgings, examination should be conducted prior to continuous produc-
be determined. Most if not all of this information may be tion for each combination of bar and head materials that will be
available from the mill certification obtained during production produced. The information obtained can be essential in elimi-
of the head or bar materials and therefore, the requirements of nating problems with strength or ductility of the welded or
this section would be met. If insufficient information is forged head-to-bar connection, or both.
available, then the requirements of this section will require the
manufacturer to seek additional information about the materi- X3.6 When automated equipment performs welding opera-
als prior to starting the welding or forging operations. tions for welded headed bars, it is recommended that all such
equipment be fitted with an effective in-process monitoring
X3.3 The requirements of Section 7 state that there are system to record essential production parameters that describe
specific tensile and yield strength performance levels that must the process of welding of the head onto the reinforcing bar. The
be achieved by the bar and head materials. It may be that this important parameters to record include force, temperature,
information is already available from the mill certifications for revolutions, or other elements of the production process. The
the materials. If so, then the manufacturer must verify that the data on this in-process monitoring should be recorded and
performance levels are in conformance with the applicable preserved by the manufacturer for a minimum of one year after
performance requirements of Section 7 of this specification. If manufacture of the welded headed bars.
the information on tensile or yield performance is not avail-
X3.7 The manufacturer should maintain a complete record
able, then the tests as outlined in this section must be
and traceability of production and materials used in the
performed to meet the performance requirements of the speci-
production of welded or forged headed bars. The records to be
fication.
maintained include, but are not limited to certificates for bar
X3.4 Bend testing of the completed assemblies will be and head materials, date and number of components produced,
required to meet the requirement of this specification since the and test and inspection records. The information should be
head-to-bar connection itself must be tested. traceable to specific production runs. Such documentation and
records should be preserved at the manufacturer’s facilities for
X3.5 Metallurgical and hardness tests are strongly recom- a minimum of one year after manufacture of the welded or
mended for diagnostic purposes prior to production of welded forged headed bars, unless otherwise specified by the
or forged headed bars. One metallographic examination and purchaser.

7
NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.

A 970/A 970M

X4. WELDED OR FORGED HEADED BARS IN PRACTICE

X4.1 Test results obtained in Europe and North America concepts, including use of transverse reinforcement for con-
show that anchorages can be designed so that the welded or finement, should result in strong, ductile anchorages. Specific
forged headed bar is immediately anchored by the head alone recommendations for design using welded or forged headed
and that the assembly has essentially no development length reinforcing bars in actual members are now under development
required. by various researchers and manufacturers of welded or forged
headed bars.
X4.2 Designers using these welded or forged headed bars
should be aware that application of prudent structural detailing

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