Customer : PT.

BINA SARANA SUKSES

Date : 03 JANUARI 2020
Mach SN : 8R4ABN00001158
Fleet no : HD838
Summary :
Pit / location : WORKSHOP
HAP Inspect by : LIPI SUSANTO
Cust. Inspect by : AFINDI
SupV :
Report by :

Note (recomendation priority)

Priority A : Stop machine and repair
Priority B1 : Safety issue (stop machine if possible)
Priority B2 : Machine operattion with condition (repair or fix at opportunity time)
Priority C : Repair in next service or shut down plan

Machine condition and support

Wash truck : NO
Manitou : NO
Weather : Sunny
Download : YES

Machine based picture

Machine hour meter reading Machine hour meter r

HAP MPS Balikpapan Page 1

Deffect no Priority
CHECK LEVEL OIL ENGINE & FILTER OK
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initial part list item no :

Deffect no Priority
Check Air Cleaner Elemen
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initial part list item no :

Check Air intake system & lines

Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initial part list item no :

Deffect no Priority
Check Muffler
Condition : Still Good

Size picture 1.9" x 2.5" Size

UPPER DECK
See the initial part list item no : CABIN

Deffect no Priority
Check Exhaust piping
Condition : Still Good

Size picture 1.9" x 2.5" Size

 Size picture 1.9" x 2.5" Size

See the initial part list item no :

HAP MPS Balikpapan Page 2

Deffect no Priority
Check OIL PAN

Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
Check COOLING SYSTEM & LINES
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
Radiator cor
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
Fuel Tank,fuel lines,piping,hose,fuel filter
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
fuel filter (separator&secondiry)
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

ENGINE

HAP MPS Balikpapan Page 3

 Deffect no
turbocharger lh-rh
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
Trans,oil(level,quality,leak)
TRANSMISSION OIL LEAK FROM SEAL
INPUT SAHFT & TRANSMISSION COOLER
LEAK FROM ORING ELBOW

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
TRANSMISSION MOUNTING BOLTS
Condition : Still Good

Size picture 1.9" x 2.5"

See the initail part list item no :

Deffect no Priority
TRANSMISSION HOUSING,OIL FILTER ,BRE

Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

HYDRAULICS
Deffect no Priority
Propeller shaft bolts

Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

HAP MPS Balikpapan Page 4

Deffect no
Drive line RH,LH & Engine Drive Coupling
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
Steering filter,oil level,accumulator,pipin
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
suspension rear and fron (rh-lh)
Condition : Still Good

Size picture 1.9" x 2.5"

See the initail part list item no : ELECTRICS

Deffect no Priority
frame assembly

Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

 Deffect no Priority
loose bolts & fiting

bolt A-ling Missing 2 pcs

Size picture 1.9" x 2.5" Size

See the initail part list item no :

HAP MPS Balikpapan Page 5

Deffect no
parking brake & piping brake rear
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
food pedals ,load dump berak,brake heads
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no : FRAME / POWER TRAIN

Deffect no Priority
Hyd Oil level,mounting,tank hyd
TANK HYD CRACK

Size picture 1.9" x 2.5"

See the initail part list item no :

Deffect no Priority
HOISE CYL RH-LH,STEERING CYL RH-LH
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
CONTROL VALVE & MAIN PUMP

Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

HAP MPS Balikpapan Page 6

Deffect no
Altenator & starter motor
Condition : Still Good

BODY/WHEEL/TIRE/OTHERS
Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
battery,battery relay,barrery disconnect
batrery low voltage

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
cabin,oprator seat,door,
Condition : Still Good

Size picture 1.9" x 2.5"

See the initail part list item no :

Deffect no Priority
ladder,hand rail,step & paint condition
Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

Deffect no Priority
dump body

Condition : Still Good

Size picture 1.9" x 2.5" Size

See the initail part list item no :

HAP MPS Balikpapan Page 7
r meter reading

Inspection Report
Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

HM 8109

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Inspection Report
Size picture 1.9" x 2.5"

air intake

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Inspection Report
Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

trans oil leak from seal input sahft

Inspection Report
Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

 filter steering

Size picture 1.9" x 2.5"

Inspection Report

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

HYD OIL LEVEL OK

Size picture 1.9" x 2.5"

Inspection Report

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Size picture 1.9" x 2.5"

Inspection Report
 RECOMMENDED PARTS
No. Part No. Part Name Qty Publication# Model Code Model Name Page Illustration Item
UPPER DECK / CABIN
1 E6773186 SEAL 1
2 E13804061 O'RING 1
3 E13807013 O'RING 1
4 E12643341 BATTERY 12 V 2
5 E12658088 INSTRUMENT PANEL 1
6
7
8
9
10
ENGINE
1
2
3
4
5
6
7
8
9
10
HYDRAULICS SYSTEM
1
2
3
4
5
6
7
8
9
10
ELECTRIC SYSTEM
1
 2
3
4
5
6
7
8
9
10
FRAME / POWERTRAIN
1
2
3
4
5
6
7
8
9
10
BODY / WHEELS / TIRES / OTHER
1
2
3
4
5
6
7
8
9
10
Deffect No. Price Note Status
 HASIL PEMERIKSAAN ALAT SECARA VISUAL

Status Alat / Mesin : Attachment :

Operasi Normal Vessel (Dump Body)
Operasi dalam Gangguan
v Breakdown / tidak bisa operasi

Jenis Medan Operasi :

[ ] Tanah biasa, [ ] Tanah Liat, [ ] Berpasir, [ ] Berbatu, [ ] Berlumpur, [ ] COAL & OB

Jenis Sektor Operasi :

[ ] Construction, [ ] Industrial, [ ] Logging, [ ] Land Clearing, [ ] Mining, [ ] …………..

Kondisi = ( V ) Normal, ( X ) Abnormal

RINCIAN PEMERIKSAAN VISUAL :
1 ENGINE & ACCESSORIES Keterangan
101 Engine running (RPM, noise, SMOKE) v
102 Engine Oil (level, quality, leak) v
103 Engine Oil Line (Pipe and Hose) v
104 Engine Oil Filter v
105 Air cleaner element v
106 Air intake system & lines (clamps) v
107 Muffler & Exhaust Pipe (condition, leak) v
108 Exhaust system (condition, leak) v
109 Oil Pan v
110 Cooling system & lines (temperature) v
111 Water coolant (level, quality, leak) v
112 V-Belt condition (Fan, W.Pump, Alt) v
113 Water Pump (function, leak) v
114 Radiator Core (rusty, clogged, leak) v
115 Fuel Tank (Mounting) v
116 Fuel lines, pipe, hose (condition, leak) v
117 Fuel Filter (separator, primary, secondary) v
118 FIP (model, condition, leak)
119 Nozzle / Injector (condition, press, spray)
120 Turbocharger (operation, noise, leak) v

2 TRANSMISSION & CONVERTER

201 Trans. Oil (level, quality, leak) x trans oil leak from seal input shaft
202 Breather v
203 Housing v
204 Mounting Bolts v
205 Trans. Oil Filter v
206 Piping & Hoses (condition, leak) x hose cooling trans leak from oring
207 Transmission (press, noise, temp.) v
 208 Propeller Shaft Bolts v
209 Drive Line (Front) v
210 Drive Line (Rear) v
211 Engine Drive Coupling v
212

3 STEERING
301 Turn Left/Right (function) v
302 Steering Oil Level v
303 Steering Oil Filter v
304 Piping & Hoses (condition, leak) v

4 AXLE
401 Differential Oil Level v
402 Planetary Oil Level v
403 Breathers NA
404 Suspension (FR) V
405 Suspension (RR) V
406 Front Wheel Lube V
407 Trailing Arm, Spindle, Kingpin, Tie rod, etc. V

5 BRAKE SYSTEM
501 LINES / HOSES / FITTINGS V
502 PARKING BRAKE V
503 PARKING BRAKE LINKAGE / LINES V
504 BRAKE HEADS / ASSEMBLIES V
505 FOOT PEDALS AND LINKAGES V
506 LOAD/DUMP BRAKE V
507
UAL
DUMP TRUCK

Saran Perbaikan
 HASIL PEMERIKSAAN ALAT SECARA VISUAL

Status Alat / Mesin : Attachment :

Operasi Normal Vessel (Dump Body)
Operasi dalam Gangguan
Breakdown / tidak bisa operasi

Jenis Medan Operasi :

[ ] Tanah biasa, [ ] Tanah Liat, [ ] Berpasir, [ ] Berbatu, [ ] Berlumpur, [ ] COAL & OB

Jenis Sektor Operasi :

[ ] Construction, [ ] Industrial, [ ] Logging, [ ] Land Clearing, [ ] Mining, [ ] …………..

Kondisi = ( V ) Normal, ( X ) Abnormal

6 HYDRAULIC SYSTEM & COMPONENT Keterangan

601 HYD. OIL LEVEL V
602 RESERVOIR / MOUNTINGS V
603 BREATHER NA
604 LINES / HOSES / FITTINGS V
605 PUMPS V
606 VALVES/Control Valve V
607 STEERING CYLINDER - LH V
608 STEERING CYLINDER - RH V
609 HOIST CYLINDER - LH V
610 HOIST CYLINDER - RH V
611
612

7 ELECTRICAL SYSTEM & COMPONENT

701 Alternator (condition, operation) V
702 Charging System V
703 Starter Motor (condition, operation) V
704 Battery (condition, electrolite) X BATTERY LOW VOLTAGE
705 Solenoid (function) V
706 Starting Switch (function) V
707 Battery Relay (function) V
708 Working Lamp, Lighting System (function) V
709 Fuse, Fusiblelink V
710 Sensors, Relays, Switch (function) V
711 Wiring Harness (condition) V
712 Panel Monitor, Gauge (function) X FUNCTION BUT SIAL DARK
713 Air Conditioner V
714 Battery Disconnect V
715 Wiper Motor (condition, function) V
716 Electric Horn (function) V
8 CABIN & GUARDS
801 Cabin / Operator Compartment V
802 Operator Seat V
803 Door / Windows V
804 Cover and Guards V
805 Trainee Seat V
806 Floor, Hand Rail, Step (condition) V
807 Paint condition V
808
809
810

9 TIRES & RIM

901 Tire condition (damage, tread depth,side wall) V
902 Rim condition (bend, crack, loose) V
903 Flap condition (crack, torn, stiffly) V
904 Air Nipple (bend, crack, loose) V
905
906
UAL
DUMP TRUCK

Saran Perbaikan
 HASIL PEMERIKSAAN ALAT SECARA VISUAL

Status Alat / Mesin : Attachment :

Operasi Normal Vessel (Dump Body)
Operasi dalam Gangguan
Breakdown / tidak bisa operasi

Jenis Medan Operasi :

[ ] Tanah biasa, [ ] Tanah Liat, [ ] Berpasir, [ ] Berbatu, [ ] Berlumpur, [ ] COAL & OB

Jenis Sektor Operasi :

[ ] Construction, [ ] Industrial, [ ] Logging, [ ] Land Clearing, [ ] Mining, [ ] …………..

Kondisi = ( V ) Normal, ( X ) Abnormal

10 ADDITIONAL EQUIPMENT Keterangan

1001 Auto Lubrication System V
1002 Fire Extinguisher V
1003

INFORMASI TAMBAHAN :
TRANSMISSION LEAK FROM SEAL INPUT SHAFT
HOSE COOLING TRANSMISSION LEAK FROM ORING
BATTRYE LOW VOLTAGE
PANEL MONITOR FUNCTION BUT SIAL DARK

Kondisi = ( V ) Normal, ( X ) Abnormal

RINGKASAN KONDISI KOMPONEN : Keterangan

1 ENGINE & ACCESSORIES OK

2 TRANSMISSION & CONVERTER SEAL INPUT SHAFT LEAK
3 STEERING OK
4 AXLE OK
5 BRAKE SYSTEM OK
6 HYDRAULIC SYSTEM & COMPONENT OK
7 ELECTRICAL SYSTEM & COMPONENT OK
8 CABIN & GUARDS OK
9 TIRES & RIM
10 ADDITIONAL EQUIPMENT
AVERAGE OF ALL CONDITIONS (%) #DIV/0!
AL
DUMP TRUCK

Saran Perbaikan

Saran Perbaikan
CUSTOMER NAME PT.BINA SARANA SUSKSES INSPECTION DATE
CUSTOMER ADDRESS LAHAT SITE PMSS SMU (HM)
UNIT MODEL EH1100-3 LOCATION
UNIT SERIAL NO./FLEET NO. 001158/HD838 INSPECTED BY

PERFORMANCE TEST PERFORMANCE ACTUAL MEASUREM

NOTE
DESCRIPTION STANDARD I
Engine
Low Idle 600 660
High Idle 2250 2211
Speed Full Load 2100 2000
(min -1)
Maximum No Load 2250 2211

Maximum Safe
2400
Speed

Maximum Torque
N.m (lbf.ft) 3091 (2280)
@ 1350 rpm

PERFORMANCE TEST PERFORMANCE ACTUAL MEASUREM

NOTE
DESCRIPTION STANDARD I
Travel Speeds

First Speed Gear 9.7 (6.0) 10

Second Speed
14.5 (9.0) 14
Gear

Third Speed Gear 19.3 (12.0) 18

Fourth Speed Gear 28.8 (17.9) 24

Km/h (mph)
Fifth Speed Gear 38.8 (24.1) 38

Sixth Speed Gear 57.9 (36.0) 58

Reverse 1st 7.6 (4.7)

 Reverse 2nd 11.3 (7.0)

PERFORMANCE TEST PERFORMANCE ACTUAL MEASUREM

NOTE
DESCRIPTION STANDARD I
Brake System
Brake Pressure
15858 (2300) 2400 PSI
(Max.) Front Brake

Brake Pressure 4826 (700) ->Std

kPa (psi) 600 PSI
(Max.) Rear Brake 6205 (900) ->Opt

Brake Accumulator
8274 ± 173
Pre-Charge (Dry 840 PSI
(1200 ± 25)
Nitrogen)

PERFORMANCE TEST PERFORMANCE ACTUAL MEASUREM

NOTE
DESCRIPTION STANDARD I
Steering System
Main Steering
22070 (3200)
Relief Pressure

Unload Pressure 18960 (2750) Steering Pump

1724 to 3447 (250

Standby Pressure 2400 PSI
to 500)

Pressure Rating 23460 (3400) Steer Valve

kPa (psi)
Operating
20684 (3000)
Pressure
Pre-Charge 6895 ± 173
800 PSI
Pressure (1000 ± 25)
Supplementary Steering
Steer Filter Light
241 (35)
Activation

By Pass 344 (50)

Maximum Steering
Degrees 39 38
Angle
Maximum Steering Wheel
Stop to Stop Rotations 5
Rotations

PERFORMANCE TEST PERFORMANCE ACTUAL MEASUREM

NOTE
DESCRIPTION STANDARD I
Hoist System
Relief Setting 17237 (2500) Relief Valve 2200 PSI
kPa (psi
 Light Activation kPa (psi 241 (35)
Hoist Filter
By-pass 345 (50)

Second @ 2100
Body Raise Time 12.0 9,4
rpm Engine

Body Down
Second @ idle 16.0 7,98
Time

Brake Cooling
kPa (psi) 550 (80)
Check Valve

Note :

REPORTED BY, CHECKED BY,

LIPI SUSANTO
TECHNICIANS UNIT HEAD/SECTION HEAD
DATE : DATE :
INSPECTION DATE 03 JANUARI 2020
SMU (HM) 5833.
LOCATION SITE PMSS LAHAT
INSPECTED BY LIPI SUSANTO

ACTUAL MEASUREMENT
REMARKS
II III AVERAGE

ACTUAL MEASUREMENT
REMARKS
II III AVERAGE
Trans. Gear Ratio

4.00

2.68

2.21

1.35

1.00

0.67

5.12
 3.46

ACTUAL MEASUREMENT
REMARKS
II III AVERAGE

ACTUAL MEASUREMENT
REMARKS
II III AVERAGE

ACTUAL MEASUREMENT
REMARKS
II III AVERAGE
 APPROVED BY,

N HEAD PROJECT DEPT. HEAD

DATE :
60

1.6 2.56

23.4375