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Designation: F2624 – 07

Standard Test Method for


Static, Dynamic, and Wear Assessment of Extra-Discal
Spinal Motion Preserving Implants1
This standard is issued under the fixed designation F2624; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.

1. Scope this test method. It therefore follows that the motion profiles
1.1 This test method is intended to provide test methods for specified by this test method do not necessarily accurately
the static, dynamic, and wear testing of extra-discal motion reproduce those occurring in vivo. Rather this method provides
preserving implants. These implants are intended to augment useful boundary/endpoint conditions for evaluating implant
spinal stability without significant tissue removal while allow- designs in a functional manner.
ing motion of the functional spinal unit(s). 1.9 This test method is not intended to be a performance
1.2 Wear is assessed using a weight loss method and a standard. It is the responsibility of the user of this test method
dimensional analysis for determining wear of components used to characterize the safety and effectiveness of the device under
in extra-discal spinal motion preserving procedures, using evaluation.
testing medium as defined in this test method (6.1). 1.10 The values stated in SI units are to be regarded as the
1.3 This test method is not intended to address any potential standard. The values given in parentheses are for information
failure mode as it relates to the fixation of the device to its bony only.
interfaces. 1.11 The values stated in SI units are to be regarded as the
1.4 It is the intent of this test method to enable comparison standard with the exception of angular measurements, which
of motion preserving, extra-discal implants with regard to may be reported in either degrees or radians.
kinematic, functional, and wear characteristics when tested 1.12 This standard does not purport to address all of the
under the specified conditions. It must be recognized, however, safety concerns, if any, associated with its use. It is the
that there are many possible variations in the in vivo condi- responsibility of the user of this standard to establish appro-
tions. A single laboratory simulation with a fixed set of priate safety and health practices and determine the applica-
parameters may not be universally representative. bility of regulatory limitations prior to use.
1.5 This test method is not intended to address facet 2. Referenced Documents
arthroplasty devices.
1.6 This test method prescribes the use of pure angular 2.1 ASTM Standards:2
rotations for assessing the mechanical characteristics of extra- F561 Practice for Retrieval and Analysis of Medical De-
discal motion preserving implants. This test method does not, vices, and Associated Tissues and Fluids
however, prescribe methods for assessing the mechanical F1714 Guide for Gravimetric Wear Assessment of Pros-
characteristics of the device in translation (for example, thetic Hip Designs in Simulator Devices
anterior/posterior translation), though this type of linear motion F1717 Test Methods for Spinal Implant Constructs in a
may be clinically relevant. Vertebrectomy Model
1.7 In order that the data be reproducible and comparable F1877 Practice for Characterization of Particles
within and between laboratories, it is essential that uniform F2003 Practice for Accelerated Aging of Ultra-High Mo-
procedures are established. This test method is intended to lecular Weight Polyethylene after Gamma Irradiation in Air
facilitate uniform testing methods and data reporting for F2423 Guide for Functional, Kinematic, and Wear Assess-
extra-discal motion preserving implants. ment of Total Disc Prostheses
1.8 Without a substantial clinical retrieval history of spinal, 3. Terminology
motion preserving extra-discal implants, actual loading profiles
and patterns cannot be delineated at the time of the writing of 3.1 All terminology is consistent with the referenced stan-
dards, unless otherwise stated.

1
This test method is under the jurisdiction of ASTM Committee F04 on Medical
2
and Surgical Materials and Devices and is the direct responsibility of Subcommittee For referenced ASTM standards, visit the ASTM website, www.astm.org, or
F04.25 on Spinal Devices. contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Current edition approved Dec. 15, 2007. Published March 2008. DOI: 10.1520/ Standards volume information, refer to the standard’s Document Summary page on
F2624-07. the ASTM website.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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F2624 – 07
3.1.1 center of rotation (COR)—the point about which the 3.1.12 net volumetric wear—NVi of wear specimen (mm3):
simulated vertebral bodies rotate in performing the range of NWi
motion (ROM) specified in this test method. NVi 5 r (3)
3.1.2 coordinate system/axes—three orthogonal axes are at end of cycle interval i.
defined following a right-handed Cartesian coordinate system.
The XY-plane is to bisect the sagittal plane between superior where:
and inferior surfaces that are intended to simulate the adjacent r = mass density (for example, units of g/mm3) of the wear
vertebral end plates. The positive Z-axis is to be directed material.
superiorly. Force components parallel to the XY-plane are shear 3.1.13 net wear—NWi of wear specimen (g):
components of loading. The compressive axial force is defined NWi 5 ~W0–Wi!1~Si–S0! (4)
to be the component in the negative Z-direction. Torsional load
is defined to be the component of moment about the Z-axis. Loss in weight of the wear specimen corrected for fluid
absorption at end of cycle interval i.
3.1.3 degradation—loss of material or function or material
properties due to causes other than that associated with wear. 3.1.14 origin—the center of the coordinate system is lo-
cated at the center of rotation of the testing fixture.
3.1.4 extra-discal motion preserving device or implant—a
3.1.15 run-out (cycles)—the maximum number of cycles
non-biologic structure, which lies entirely outside the interver-
that a test needs to be carried to if functional failure has not yet
tebral disc space and is intended to at least partially support the
occurred.
motion/load between adjacent vertebral bodies. In this test
3.1.16 wear—the progressive loss of material from the
method, this definition does not include facet arthroplasty
device(s) or device components as a result of relative motion at
devices.
the surface with another body as measured by the change in
3.1.5 fluid absorption—fluid absorbed by the device mate- mass of the components of the implants. Or in the case of a
rial during testing or while implanted in vivo. non-articulating, compliant device, wear is defined simply as
3.1.6 functional failure—permanent deformation or wear the loss of material from the device. Note that bone interface
that renders the extra-discal motion preserving implant assem- components of the device are excluded from this definition (see
bly ineffective or unable to adequately resist load/motion or 5.2.2, 5.2.4, and 5.2.5).
any secondary effects that result in a reduction of clinically 3.1.17 weight Si of soak control specimen (g)—S0 initial and
relevant motions or the motions intended by the design of the Si at end of cycle interval i.
device. 3.1.18 weight Wi of wear specimen (g)—W0 initial and Wi at
3.1.7 functional spinal unit (FSU)—two adjacent vertebrae, end of cycle interval i.
including the intervertebral disc, and all adjoining ligaments 3.1.19 X-axis—the positive X-axis is a global fixed axis
between them, specifically excluding all other connective relative to the testing machine’s stationary base and is to be
tissues such as muscles (Ref (1)).3 directed anteriorly relative to the specimen’s initial unloaded
3.1.8 interval net volumetric wear rate—VRi during cycle position.
interval i (mm3/million cycles): 3.1.20 Y-axis—the positive Y-axis is a global fixed axis
relative to the testing machine’s stationary base and is directed
WRi
VRi 5 r (1) laterally relative to the specimen’s initial unloaded position.
3.1.21 Z-axis—the positive Z-axis is a global fixed axis
where: relative to the testing machine’s stationary base and is to be
r = mass density (for example, units of g/mm3) of the wear directed superiorly relative to the specimen’s initial unloaded
material. position.
3.1.9 interval net wear rate—WRi during cycle interval i 4. Significance and Use
(g/million cycles):
4.1 This test method is designed to quantify the static,
~NWi –NWi–1!
WRi 5 ~# of cycles in interval i! 3 106 (2) dynamic, and wear characteristics of different designs of
extra-discal motion preserving implants using testing medium
Note, for i = 1, NWi–1 = 0. (see 6.1) for simulating the physiologic environment at 37°C.
Wear is assessed using a weight loss method in addition to
3.1.10 kinematic profile—the relative motion between adja-
dimensional analyses. Weight loss is determined after subject-
cent vertebral bodies that the extra-discal motion preserving
ing the implants to dynamic profiles specified in this test
device is subjected to while being tested.
method. This information will allow the manufacturer or end
3.1.11 mechanical failure—failure associated with a defect user of the product to understand how the specific device in
in the material (for example, fatigue crack) or of the bonding question performs under the test conditions prescribed in this
between materials that may or may not produce functional test method.
failure. 4.2 This test method is intended to be applicable for
extra-discal motion preserving implants. These implants aug-
ment the motion/load bearing characteristics between adjacent
3
The boldface numbers in parentheses refer to a list of references at the end of vertebral bodies, and thereby fully or partially support and
this standard. transmit motion by means of an articulating joint or by use of

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F2624 – 07
compliant materials. Ceramics, metals, or polymers, or com- NOTE 1—304 stainless steel is used for the simulated spinous process
binations thereof are used in implant design, and it is the goal for rigidity purposes to enable the user to more accurately characterize the
of this test method to enable a comparison of the static, mechanical performance of the extra-discal motion preserving implant.
dynamic, and wear properties generated by these devices, 5.2.7.1 The simulated spinous process is only needed if the
regardless of material and type of device. implants are intended to be attached to the spinous process in
vivo.
5. Apparatus 5.2.7.2 The simulated spinous process must be manufac-
5.1 Implant Components—The extra-discal motion preserv- tured in such a way as to be rigidly attached to the polyacetal
ing device may comprise a variety of shapes and configura- homopolymer block. Modifications are allowed to conform to
tions. Some known forms include screws which rigidly pur- device design and the manufacturer’s intended use of the
chase the vertebral bodies coupled with flexible, elastic extra-discal implant. Note that if wear is expected between the
members; other forms may include rigid members coupled in a implant and the spinous process, the user should consider
semi-constrained manner (for example, screws, and rods con- altering the surface finish of the simulated spinous process to
nected with a universal joint with defined motion limitations). offer a more appropriate test model for assessing the mechani-
Forms of these devices which employ hooks that engage cal characteristics of the implant.
posterior spinal elements are also envisioned; these devices 5.2.8 Fig. 1 and Fig. 2 are of an extra-discal motion
may support extension loading only or loads in both flexion preserving implant attached to simulated vertebral bodies (Fig.
and extension. 3) and testing fixtures. Note that the represented testing
5.2 Spinal Testing Apparatus: fixtures, which attach to the simulated vertebral bodies and the
5.2.1 Test Chambers—In case of a multi-specimen machine, testing instrument, are for illustrative purposes only. The user
each chamber shall be isolated to prevent cross-contamination must design the appropriate fixtures for the device being tested
of the test specimens. The chamber shall be made entirely of and means by which they are rigidly fixed to the testing
non-corrosive components, such as acrylic, plastic, or stainless instrument.
steel, and shall be easy to remove from the machine for 5.2.9 Range of Motion (ROM):
thorough cleaning between tests. 5.2.9.1 Axial compressive loads/motions are applied in the
5.2.2 For wear testing, the test chamber also must isolate the direction of the negative Z-axis.
spinal motion preserving device/construct from wear centers 5.2.9.2 Flexion loads/motions are generated by positive
created by the testing fixtures. rotation about the Y-axis.
5.2.3 For all testing, the actuator of the testing machine is 5.2.9.3 Extension loads/motions are generated by negative
connected to the superior testing block. The user must deter- rotation about the Y-axis.
mine the appropriate degrees of freedom for the device 5.2.9.4 Lateral bend loads/motions are generated by positive
depending on its intended use (see 5.2.6). and negative rotation about the X-axis.
5.2.4 Component Clamping/Fixturing—Since one of the 5.2.9.5 Torsional loads/motions are generated by positive
purposes of the test is to characterize the wear properties of the and negative rotation about the Z-axis.
extra-discal motion preserving device, the method for mount- 5.2.9.6 Center of Rotation (COR)—See X1.6 for a discus-
ing components in the test chamber shall not compromise the sion on the COR. Since the COR will vary in accordance with
accuracy of assessment of the weight loss or stiffness variation device design and intended use, it is impossible to artificially
during the test. For example, implants having complicated specify the coordinates of the COR for testing. Therefore, the
surfaces for contacting bone (for example, sintered beads, COR must be determined by the end user of this test method
hydroxylapatite (HA) coating, plasma spray) may be specially for the specific device being tested. The user should specify the
manufactured to modify that surface in a manner that does not COR based on the expected in vivo COR.
affect the wear simulation. 5.2.10 Frequency:
5.2.5 The device should be securely (rigidly) attached at its 5.2.10.1 Test frequency is to be determined and justified by
bone-implant interface to the test fixtures. the user of this test method and shall not exceed 2 Hz without
5.2.6 The extra-discal motion preserving construct mated adequate justification ensuring that the applied motion (load)
with the testing fixture shall be constrained with the appropri- profiles remain within specified tolerances and that the con-
ate degrees of freedom for the intended use. For example, some struct’s wear and functional characteristics are not significantly
devices may only be intended to provide stability in one affected.
motion, which would dictate that the test fixture may be 5.2.11 Cycle Counter:
constrained in all other motions. Other devices, which provide 5.2.11.1 One complete motion is the entire range from
stability along multiple degrees of freedom, would necessitate starting position, through the range of motion and returning to
having more degrees of freedom incorporated into the testing the starting position. Cycles are to be counted using an
fixture. The user shall determine and justify the appropriate automated counting device.
degrees of freedom of the test fixture.
5.2.7 Blocks are to be made from polyacetal homopolymer 6. Reagents and Materials
(minimum ultimate tensile strength shall be no less than 61 6.1 Testing Medium:
MPa). The simulated spinous process is to be made from 304 6.1.1 If the device does not have articulating surfaces or
series stainless steel (minimum ultimate tensile strength shall surfaces that move relative to one another, then a solution
be no less than 500 MPa). See Note 1. containing 0.9 % saline shall be used as the testing medium.

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FIG. 1 3-D View of Extra-Discal Motion Preserving Implants in One Representative Testing Configuration

6.1.2 If the device contains articulating surfaces, or surfaces 6.1.4 The user is cautioned that internal heating of the
that move relative to one another, the device shall be tested in implant may cause localized temperatures to fall outside the
a testing medium containing bovine serum diluted to a protein 37 6 3°C of the testing medium. Internal local temperatures
concentration of 20 g/L in deionized water. The user should may depend on a number of factors including but not limited to
reference Guide F2423 for more information on the use of joint friction, material hysteresis, conductivity of the device-
serum in the testing medium. fixture materials, design, and test frequency. Localized el-
6.1.2.1 To retard bacterial degradation, freeze and store the evated temperatures may have an effect on the mechanical as
serum until needed. In addition, the testing medium should well as wear properties of the implant. If the device experi-
contain suitable antibiotics or antimycotics, or both, to prevent ences localized elevated temperatures, the user must describe
bacterial and fungal growth, respectively. Penicillin- the effect the selected frequency and resultant localized tem-
streptomycin (0.15 % per volume) and amphotericin B (0.25 % perature have on the test results, or justify that the effects are
per volume) are recommended. Note that, if possible, the user physiologically relevant. Refer to X1.5 for further information.
should avoid using sodium azide (0.2 % per volume) as an
antimicrobial reagent, due to its chemical toxicity. 7. Sampling Test Specimens
6.1.2.2 It is recommended that ethylene-diaminetetraacetic 7.1 It is suggested that a minimum sample size of five be
acid (EDTA) be added to the testing medium containing serum used for the static tests and two to be used for each load or
at a concentration of 20mM to bind calcium in solution and motion in the dynamic/wear testing of the device. However, it
minimize precipitation of calcium phosphate onto the bearing should be noted that, as for any experimental comparison, the
surfaces. The latter event has been shown to strongly affect the total number of needed specimens will depend on the magni-
friction and wear properties, particularly of polyethylene/ tude of the difference to be established, the repeatability of the
ceramic combinations. The addition of EDTA to other testing results (standard deviation), and the level of statistical signifi-
mediums should be evaluated. cance desired.
6.1.3 The bulk temperature of the testing medium shall be 7.2 The test assemblies (that is, extra-discal implant com-
maintained at 37 6 3°C unless otherwise specified. ponents in the tested configuration) shall be labeled so they can

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FIG. 2 Extra-Discal Motion Preserving Implants in One Representative Testing Configuration

be traced and must be kept in a clean environment to avoid 9.2 Angular motions shall be controlled with an accuracy of
contamination. The test assembly can be disassembled to 60.5º, and loads shall be controlled with an accuracy of 6 5 %
facilitate examination of surface conditions. of the maximum load.
7.3 Polymeric specimens may require pre-conditioning, as 9.2.1 Mount the extra-discal motion preserving device to
device stiffness may depend on temperature or hydration, or the polyacetal homopolymer blocks (Fig. 1, Fig. 2, and Fig. 3).
both, of the polymer. In addition, the user may also wish to Install the anchors in accordance with the manufacturer’s
consider the effects of polymer aging on the mechanical instructions. Note that modifications to the blocks may be
properties of the device (the user should reference Practice required to adapt the test blocks to the extra-discal motion
F2003 for more information.) preserving device.
9.2.2 In order to account for the axial preload the device
8. Preparation of Apparatus would be subjected to in vivo in the neutral position, the test
8.1 The functional surface of the implantable form of the blocks/fixture shall be designed such that the implant, for
device to be tested is produced using equivalent manufacturing static, fatigue and wear testing, is subjected to a nominal axial
methods as the implantable form of the construct, including load of 300 N (FZ) when the implants are in the neutral
sterilization. position.
8.2 It is permissible to exclude non-functional features that NOTE 2—Note the rationale for a 300 N axial load. Assuming an
may interfere with obtaining wear/functional measurements. approximate 1000 N load (based on intradiscal pressure measurements
For example, bone implant interfaces such as HA, plasma- made by A. Nachemson (2, 3)) axially on the spinal column, one can
spray titanium, and beads may be omitted since they may equally assume that approximately 1⁄3 of this load is resisted by the
abrade the fixtures and thus produce unwanted mixture of posterior elements yielding approximately 300 N of load, which would be
functional and not-functional component wear particles (see applied to the extra-discal elements described in this test method.
5.2.2). Note that this is only possible for devices that can resist
8.3 The requirements of Guide F1714, Section 5 on “Speci- compressive forces. The user must determine the appropriate
men Preparation” shall be followed. methodology to exert this axial preload on the device. As an
example, the user may design a Z-direction axial offset for the
9. Procedure position of the axis of rotation such that the device, in its final
9.1 Not all devices are designed to resist loading in all assembled form, is being compressively loaded with 300 N.
motions specified in this test method. The user must therefore Note that other preloads may be appropriate with proper
determine which motion profiles are appropriate for a given justification. For example, certain devices may be assembled in
device. vivo with tensile preload forces; in this case, the application of

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F2624 – 07

NOTE 1—All dimensions are in mm.


FIG. 3 Simulated Vertebral Body Testing Block

appropriate tensile forces on the device in the final assembled ultimate displacement (degrees) and flexion bending ultimate
form on the test blocks would be necessary. load (N-m). Note that if the blocks meet prior to failure of the
9.2.3 The distance between the simulated endplates of the device, the displacement value and force value at this displace-
vertebral bodies shall be 20 mm (4, 5)3 (that is, simulated disc ment are to be used for the flexion bending ultimate displace-
space height) in the final assembled configuration. (See Note ment (degrees) and flexion bending ultimate load (N-m).
3.) Other distances may be appropriate if justified. 9.3.2 Static Extension Test:
NOTE 3—Assuming a normal distribution of anterior disc space heights 9.3.2.1 Load the test apparatus with a pure moment (–Y
in the population, 20 mm is within three standard deviations of the mean rotation) at a rate up to a maximum of 60º/min.
and represents an upper limit for anterior intervertebral disc space heights
of the reported L4-L5 and L5-S1 intervertebral disc space heights (4, 5). 9.3.2.2 Record the load displacement curves. If the device
has linear elastic characteristics, establish the displacement
9.3 Procedure for Static Tests—Evaluate only the load
(degrees) at 2 % offset yield, elastic angular displacement
parameters in the relevant direction.
(degrees), extension bending yield load (N-m), and extension
9.3.1 Static Flexion Test:
9.3.1.1 Load the test apparatus with a pure moment (+Y bending stiffness (N-m/degree). If the device does not have
rotation) at a rate up to a maximum of 60º/min. linear elastic characteristics, record only the ultimate displace-
9.3.1.2 Record the load displacement curves. If the device ment (degrees) and ultimate load (N-m). Note that if the blocks
has linear elastic characteristics, establish the displacement meet prior to failure of the device, the displacement value and
(degrees) at 2 % offset yield, elastic angular displacement load value at this point are to be used for the extension bending
(degrees), flexion bending yield load (N-m), and flexion ultimate displacement (degrees) and extension bending ulti-
bending stiffness (N-m/degree). If the device does not have mate moment (N-m).
linear elastic characteristics, record only the flexion bending 9.3.3 Static Torsion Test:

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F2624 – 07
9.3.3.1 Load the test apparatus at a maximum rate up to failed and the maximum run-out load is no greater than 10 %
60°/min. See Note 4. of the ultimate load from the static tests. For example, if the
9.3.3.2 Record the torque-angular displacement curves. For flexion bending ultimate load of the implant is 16 N–m and the
devices which exhibit linear elastic behavior, determine the user demonstrates run-out at 3 N–m, the 3 N–m is to be
angular displacement (degrees) at 2 % offset yield, elastic considered a run-out value only if the user demonstrates failure
angular displacement (degrees), yield torque (N-m), and tor- of the device below 10 000 000 cycles at a value between the
sional stiffness (N-m/degree). For device which do not exhibit range of 3 N–m and 4.6 N–m. A semi-log fatigue curve of the
linear elastic behavior, simply record the torque at 10º rotation. load versus number of cycles at failure will be plotted.
NOTE 4—If the device is symmetric about the XZ- and YZ-planes 9.3.6 The creep behavior of the implant shall be docu-
bisecting the device, only left or right rotation need to be conducted. mented by noting the maximum angle reached as a function of
9.3.4 Static Lateral Bending Test: cycle count.
9.3.4.1 Load the test apparatus with a pure moment (6X- 9.3.7 If a device ceases to function, the test is terminated.
axis rotation) at a rate up to a maximum of 60º/min. The mechanism of failure and number of cycles at which the
functional failure occurred, or was discovered, shall be noted.
NOTE 5—If the device is symmetric about the XZ-plane bisecting the
device, only left or right lateral bending need be conducted. 9.3.8 Note the initial and secondary failures, modes of
failure, and deformations of components prior to removing the
9.3.4.2 Record the load displacement curves. If the device spinal construct from the test apparatus. Evaluate all surface
has linear elastic characteristics, establish the displacement changes.
(degrees) at 2 % offset yield, elastic angular displacement
9.4 Procedure for Wear Testing:
(degrees), lateral bending yield load (N-m), and lateral bending
stiffness (N-m/degree). If the device does not have linear 9.4.1 As a weight control for the testing, a minimum of two
elastic characteristics, record only the ultimate displacement (2) identical soak control specimens in testing medium (see
(degrees) and ultimate load (N-m). Note that if the blocks meet 6.1) shall be used. Note that the user of this test method may
prior to failure of the device, the displacement value and load justify not performing control tests in certain circumstances
value at this point are to be used for the lateral bending ultimate (for example, all metal components). Before and at all specified
displacement (degrees) and lateral bending ultimate moment time intervals (determined by the user) of the presoak period
(N-m). (defined in Guide F1714), the wear components and soak
9.3.5 Fatigue Tests: controls should be removed from the soak bath, cleaned, dried,
9.3.5.1 Add testing medium to the tank (6.1). and weighed three times, in rotation, keeping the same speci-
9.3.5.2 Flexion/Extension Fatigue—Apply a sinusoidal men sequence each time. The average of the three weights may
pure moment load (6Y-axis rotation) to the spinal construct. be used for the wear calculations. An analytical balance with a
The loading should be maintained by means of a constant sensitivity of 610 µg shall be used. This degree of sensitivity
sinusoidal load amplitude control. A constant load ratio (R) for for weighing is necessary to detect the slight loss in weight of
all tests should be established. The end of the test occurs when polymers, such as ultra-high molecular weight polyethylene,
the spinal construct has a failure or reaches run-out. which may wear 30 µg or less per million cycles.
(1) Note that one specific load ratio cannot be standardized 9.4.2 Always weigh specimens in the clean, dry condition
due to different intended uses of these types of spinal implants. (see Annex A4 of Guide F1714). Keep the components in a
For example, some devices are intended to resist extension dust-free container and handle with clean tools or gloves, or
loads while others may be equally balanced in limiting flexion both, to prevent contamination that might affect the weight
and extension loading. In this example, different R ratios would measurement. Weigh each wear and control component three
be required to properly assess the function of the spinal times in rotation to detect random errors in the weighing
implant. It is therefore incumbent upon the user to select and process.
justify an appropriate R ratio. 9.4.3 Record weights, W0 and S0, as the initial weights of
9.3.5.3 Rotational Fatigue—Apply a sinusoidal pure mo- the wear and soak controls, respectively. Place the loaded soak
ment load (6Z-axis rotation) to the spinal construct. A constant control specimens in holders in a soak chamber of the testing
load ratio of –1 shall be used. medium, such that the total surface area exposed to the testing
9.3.5.4 Lateral Bending Fatigue—Apply a sinusoidal pure medium is the same as that of the wear components when
moment load (6X-axis rotation) to the spinal construct. The mounted in the spinal testing apparatus. Maintain the soak
loading should be maintained by means of a constant sinusoi- chamber temperature at 37 6 3°C, or specify if different.
dal load amplitude control. A constant load ratio (R) for all
9.4.4 For All Components—Measure the geometry of rel-
tests should be established. For devices that are symmetric
about the XZ-plane, a constant load ratio of –1 shall be used. evant features prior to starting the test.
The end of the test occurs when the spinal construct has a 9.4.5 Testing medium, temperature, and removal periods for
failure or reaches run out. weighing components shall be identical for all control and test
9.3.5.5 Evaluate two specimens at the initial fatigue loads. specimens.
Establish the maximum run-out load (no specimens fail before 9.4.6 Unless otherwise justified by intended use and life
10 000 000 cycles). Continue fatigue testing pairs of specimens expectancy of the device, all tests should be conducted to a
until the difference between a load in which a construct has run-out of 10 000 000 cycles (see Appendix X1).

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F2624 – 07
9.4.7 The testing medium shall be collected for subsequent 9.4.14.3 The final option is a method in which all of the
analysis upon the completion of each test for all specimens simple motions are combined in one test may be used in lieu of
tested. testing each device in accordance with 9.4.14.1 or 9.4.14.2.
9.4.8 Place the device in the spinal testing apparatus as Note that each simple motion in this combined motion test
previously described in 9.3, add test medium (6.1), and subject must complete at least 10 000 000 cycles.
the implants to the ROM protocols as indicated. If subjecting 9.4.15 If a device ceases to function, the test is terminated.
the device to the indicated ROM results in loading which The mechanism of failure and number of cycles at which the
would be deemed physiologically impossible, the user may functional failure occurred, or was discovered, shall be noted.
provide a rationale for an altered ROM for each motion profile. 9.4.16 At the completion of the test, remove the tested and
9.4.9 Flexion/Extension Wear Assessment—Subject the soak components, wash, rinse, and dry concurrently, in accor-
construct to 67.5° of flexion/extension motion by means of the dance with the procedure in Annex A4 of Guide F1714. It is
application of positive and negative Y-axis rotations. (Note that important that both the tested and soak components be treated
the user of the test method must determine whether the ROM identically to ensure that they have the same exposure to the
will be equally divided between flexion and extension or wash, rinse, and drying fluids. This will provide the most
weighted more toward one of the motion directions. The total accurate correction for fluid absorption by the tested speci-
ROM, however, must equal 15° unless otherwise justified.) mens.
Alternatively, the user may test in load control subjecting the 9.4.17 After rinsing and drying, weigh the tested compo-
extra-discal to 610 N–m of load (8) (see Note 6). nents and soak controls (610 µg).
9.4.18 Thoroughly rinse the tested chambers and compo-
NOTE 6—Approximated based on a review of ROM (p. 111) and nent surfaces with distilled water.
average flexibility and stiffness coefficients (p. 47) (8). 9.4.19 Inspect the components of the device and note their
9.4.10 Rotational Wear Assessment—Subject the construct condition. Visual, microscopic, or other inspection techniques
to 63° of right axial rotation/left axial rotation motion by can be used. Care must be taken, however, that the implant
means of the application of positive and negative rotation components do not become contaminated or damaged by any
around the Z-axis. Alternatively, the user may test in load substance or technique that might affect the subsequent wear
control subjecting the extra-discal to 610 N–m of load (8) (see properties. If contamination occurs, thoroughly reclean the
Note 4). specimens prior to restarting the test.
9.4.11 Bending Wear Assessment—Subject the construct to 9.4.20 The testing medium shall be replaced at the appro-
66° of right lateral bending/left lateral bending motion by priate testing intervals (the minimum being once every million
means of the application of positive and negative rotation cycles).
around the X-axis. Alternatively, the user may test in load 9.4.21 Gathering of Particulate—At a minimum, once per
control subjecting the extra-discal to 610 N–m of load (8) (see 1 000 000 cycles, representative particles should be isolated
Note 5). from the testing medium with appropriate filtration methods.
9.4.12 The device shall be visually analyzed at a minimum Submicron filters (0.2 µm or below) are suggested; although,
once per 1 000 000 cycles with mechanical failures noted. ultimately, the material type of the wear particles and their size
Note, however, that the device being tested shall not be distribution will dictate the methods used. Note that several
removed or disassembled for this visual inspection. A mechani- stages of filtration may be necessary to effectively isolate the
cal failure (for example, considerable wear of the bearing different particles of interest.
surface or at the connection of multiple components) may not 9.4.21.1 The particulate debris should be analyzed as ap-
necessitate termination of the test since this test method propriate. The user may wish to reference Practices F561 and
attempts to characterize the time dependent wear properties of F1877 for further information regarding particle characteriza-
the device. The test shall be terminated if functional failure tion or debris isolation.
occurs (for example, gross fracture or a device seizes). 10. Calculation or Interpretation of Wear Results
9.4.13 A new, unused specimen is used to start each test. 10.1 Correcting for Fluid Absorption:
9.4.14 The user may perform wear tests in any one of three 10.1.1 Calculate the net wear NWi at the end of each cycle
methods. Note that the user may need to perform tests in more interval i using Eq 4 (3.1.13), and definitions for Wi and Si (in
than one of the methods to accurately characterize the extra- 3.1.18 and 3.1.17, respectively). Calculate the interval net wear
discal device. In addition, the user must provide a rationale for rate WRi during cycle interval i using Eq 2 (3.1.9).
the method(s) chosen. 10.2 Conversion to Volumetric Wear:
9.4.14.1 For the first option, specimens used for one motion 10.2.1 Convert net wear NWi to volumetric wear NVi using
shall not be used for evaluating device performance in another Eq 3 (3.1.12) and interval net wear rate WRi to interval net
motion (for example, implants used for flexion/extension shall volumetric wear rate VRi using Eq 1 (3.1.8). This is recom-
not be used for rotational/torsional testing). mended for comparison of wear between different materials or
9.4.14.2 Alternatively, in the second option, the user shall material grades (polymer wear versus metallic wear, for
test the same devices for each of the parameters listed. For example). The accuracy of this calculation is dependent on the
example, after completing 10 000 000 cycles in flexion/ material being reasonably homogeneous, that is, having a
extension, the user shall conduct lateral bend and rotational constant density with wear depth. Report the density value
coupled motions on the same device. used in this conversion. See Section 3 for details.

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11. Report count. The values shall be reported at log cycle scale (for
11.1 Provide materials traceability information for all com- example, 1, 10, 100, 1 000, 10 000, 100 000, 1 000 000,
ponents used, such as part and lot numbers of finished parts or 10 000 000).
material grades, batch numbers, manufacturing certifications, 11.12 Report motion profiles for the wear testing.
processing variables, and any other pertinent manufacturing/ 11.13 Report the test duration in cycles for the wear testing.
material information. 11.14 For each motion profile used in wear testing, include
11.2 All pretest bulk material properties characterizations a table with data for the net volumetric wear NVi (mm3) and
shall be provided (for example, molecular weight average, interval net volumetric wear rate VRi (mm3/ million cycles) of
range and distributions, percent crystallinity, density, degree of each specimen as a function of total test cycles at end of test
oxidation). interval i. Plot all of the NVi data points on one graph, and the
11.3 Report the method of sterilization, sterilization test VRi data points on another to graphically display trends. If
dates, and sterilization expiration dates. In case of sterilization multi-sample tests have been conducted over the same cycle
using gamma radiation, report the time and storage conditions intervals, include in the table the average and standard devia-
(for example, air, inert gas, vacuum, etc.) between fabrication tion of the data in each sample interval. If the sample intervals
and irradiation, the atmosphere irradiation, the total gamma are not identical for all test samples of multi-sample tests,
dose and dose rate, and the duration and condition of storage regression analysis should be used to fit an equation as a
between sterilization and the beginning of the test, since each function of the total cycles along with determination of 95 %
of these may affect the amount of oxidative degradation during confidence interval lines. Plot these in the corresponding graph.
or after the radiation sterilization process. If sterilization The method used is to be justified, described, and the limita-
information is not available, this must be clearly stated in the tions identified in the report.
report. 11.15 Report the following information for the particulate
11.4 Adequate details of the testing apparatus and test debris generated in the wear testing (see Practice F1877 for
methods employed shall be included. All deviations (with further information).
adequate justification) from the recommended test procedures 11.15.1 The source of the particles and materials and
shall be reported along with all relevant testing parameters. methods for generation.
11.5 Rationale for not using any of the testing configura- 11.15.2 Methods utilized to digest and separate the particles.
tions specified in this test method shall be reported. 11.16 All initial and secondary failures, modes of failure,
11.6 All relevant geometric measurements of the extra- and deformations of components shall be reported for the
discal device throughout the duration of the test shall be device. Failures (mechanical and functional) should be de-
reported. scribed completely, including a description of the failure or
11.7 For the static flexion and static extension tests, provide crack initiation site, or both. Any wear or loosening of the
all load-angular displacement plots and report the 2 % offset assembly must be described. Any other noteworthy observa-
yield; elastic angular displacement (degrees); flexion/extension tions should be included.
bending yield load (N-m); flexion/extension bending stiffness 11.17 Report all data acquisition filtering methods used
(N-m/degree); or, if the device does not have linear elastic during the testing (whether continuously, periodically, or inter-
characteristics, report only the flexion/extension bending ulti- mittently).
mate displacement (degrees) and flexion/extension bending
ultimate load (N-m). 12. Precision and Bias
11.8 For the static torsion test, provide all load-angular
displacement plots and report the 2 % offset yield; elastic 12.1 Precision—Data establishing the precision of this test
angular displacement (degrees); yield torque (N-m); and tor- method has not yet been obtained but will be available within
sional stiffness (N-m/degree); or for devices, which do not five years.
exhibit linear elastic behavior, simply report the torque at 10º 12.2 Bias—No statement can be made as to bias of this test
rotation. method since no acceptable reference values are available, nor
11.9 For the static lateral bending tests, provide all load–an- can they be obtained because of the destructive nature of the
gular displacement plots, and report the elastic angular dis- tests.
placement (degrees), bending yield load (N-m), compressive
bending stiffness (N-m/degree), 13. Keywords
11.10 Provide all load-cycle plots for all fatigue tests. 13.1 non-rigid extra-discal motion preserving device; pos-
11.11 Report the creep behavior for the fatigue testing by terior instrumentation; spinal implant; wear assessment; weight
plotting the maximum angle reached as a function of cycle loss method

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APPENDIX

(Nonmandatory Information)

X1. STATEMENT OF RATIONALE FOR TEST METHODS

X1.1 Extra-discal spinal motion preserving devices are profiles in this test method, which represent significant physi-
manufactured in a variety of sizes, materials, and shapes with ologic bends and motions in the wear testing of these devices.
various design features. The purpose of this test method is to Flexion/extension is expected to be the dominant loading
allow for a consistent, repeatable comparison of different condition influencing the wear performance of the disc, and
extra-discal motion preserving devices through a series of while estimates vary on the number of significant bends
mechanical tests. (flexion/extension) a person makes per year, a conservative
estimate is 125 000 bends/year (6), which equates to 1.25
X1.2 Extra-discal spinal arthroplasty devices are intended million significant bends in ten years. 10 000 000 cycles would
for the purpose of assisting the intact spine in maintaining therefore be estimated to correspond to 80 years worth of
spinal and segmental stability. By design, these devices are not significant bends. In another study, Morlock and colleagues
intended for use after resection of functional/stabilizing spinal measured the number of significant bends (that is, greater than
tissue (for example, facets or ligaments). All of the implants 80º trunk flexion) that nurses perform in an hour (7). In
reside outside of the disc space with varied orientations and accordance with the data presented in this study, 98 % of the
methods of fixation to the adjacent vertebrae. This test method population would perform less than 34.4 significant bends in
will allow for comparison of these devices since the methods one hour. Extrapolating this number, assuming an 8-h work day
and loading configuration remains consistent regardless of working 7 days per week, yields 275.2 significant bends per
method of application. Biologic extra-discal motion preserving day, or 100 448 bends per year, which is remarkably close to
devices are excluded from the scope of this test method as are that estimated by Hedman and colleagues (6). From these data,
facet arthroplasty devices. 10 000 000 cycles would correspond to approximately 100
years worth of significant bends. However, it should be noted
X1.3 Motion of the superior relative to the inferior vertebra that there has been much debate on what should be defined as
in a “normal” in vivo functional spinal segment is three a realistic target lifetime for in vitro testing, target clinical
dimensional with predominant components being: axial trans- lifetime, and the minimum acceptable clinical lifetime for this
lation, flexion/extension, lateral bend, and axial rotation. These type of spinal stability augmentation type device. Therefore, if
motions may occur independently or be coupled in some appropriate and justified, the user may choose to define a lower
fashion. For this test method, a similar approach to that of Test or higher run-out cycle count which is more applicable for the
Methods F1717 was taken, which is an analysis of the implants device being tested and the clinical setting in which the device
in single axis motions, with options for coupling motions for will be used.
wear testing. This approach was primarily selected due to the
nature of extra-discal motion preserving devices: most of these X1.5 Subsection 6.1.4 stipulates that the testing medium
implants are constructed with the use of compliant materials to shall be maintained at 37 6 3°C. It is important to note that,
allow for motion and not with articulating surfaces. However, while this will be the temperature of the surrounding tissues in
for articulating surfaces, it should be noted that with many vivo, it is possible that the implant surfaces will exceed the
material combinations, coupled motion profiles result in wear temperature range of the testing medium due to frictional heat
acceleration compared to single axis profiles. Because of that is generated during movement. Since the temperature of
potential wear acceleration, if the device being tested utilizes the device surfaces may affect their physical properties, includ-
articulating surfaces, the user should consider coupled motion ing wear resistance, as well as affecting the lubricating prop-
tests in addition to or in lieu of the single axis motions specified erties of the fluid in contact with the device surfaces, the goal
in this test method. (The user should reference Guide F2423 for of the test method should be to ensure that the device surface
a more thorough discussion of this topic.) No claim can be temperatures that occur in the wear machine are reasonably
made relative to assuring that any of the tests specified in this close to those that occur in vivo, which may or may not be
test method will produce the “worst” rate of wear. Use of these 37 6 3°C. If frequencies greater than 2 Hz are used, care
profiles will, however, serve as a common starting base to should be taken that running the wear test at this high
compare wear rates of different devices and their materials. As frequency does not significantly overheat the materials or the
experience is gained in testing devices or knowledge becomes lubricating fluid (for example, serum), or both. If it is necessary
available indicating that other profiles/coupled profiles would (and a proper rationale is provided) to run at such a high
produce greater wear rates, the user of this test method is frequency, the user should consider cooling the test lubricant as
encouraged to define, use and report on other potentially more one means of removing excess frictional heat.
detrimental motion/load profiles.
X1.6 A recent article by Zhao and colleagues (9) evaluates
X1.4 The run-out cycle count for extra-discal spinal motion the COR of functional spinal units in the lumbar spine. This
preserving devices has been defined as 10 000 000 cycles. This study simulated degeneration in a functional spinal unit by
run-out cycle count has been chosen based on the ROM performing a creep test to dehydrate the disc. Once dehydrated,

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F2624 – 07
the authors recorded vertebral motions under specified ranges mm inferiorly during flexion and 3 mm posteriorly and 18 mm
of motion and calculated the COR relative to the geometric inferiorly during extension. If one were not to use the degen-
center of rotation. Significant differences were noted compar- erated COR, approximate expected values under flexion and
ing the simulated degeneration to the “healthy” functional extension motion would be a shift of 3 mm posteriorly and 30
spinal unit. For flexion/extension motion, the COR of a mm inferiorly and 0.3 mm posteriorly and 21 mm inferiorly,
dehydrated disc relative to the geometric center of the simu- respectively, relative to the geometric center of the disc.
lated disc is estimated to be positioned 1 mm posteriorly and 24

REFERENCES

(1) White, A. A., Panjabi, M. M., Clinical Biomechanics of the Spine, of an Intervertebral Disc Prosthesis.” Spine, Vol 16, No. 6 Suppl.,
2nd Ed., J. B. Lippincott, Philadelphia, PA, 1990. 1991, pp. S256–S260.
(2) Nachemson, A., “The load on lumbar disks in different positon of the (7) Morlock, M. M., Bonin, V., Deuretzbacher, G., Muller, G., Honl, M.,
body,” Clinical Orthopaedics Vol 45, 1965, pp. 107–122. and Schneider, E., “Determination of the in vivo Loading of the
(3) Nachemson, A. L., “Disc pressure measurements,” Spine, Vol 6, No. Lumbar Spine with a New Approach Directly at the Workplace—First
1, 1981, pp. 93–97. Results for Nurses,” Clinical Biomechanics (Bristol, Avon), Vol 15,
(4) Amonoo-Kuofi, H. S., “Morphometric Changes in the Heights and
No. 8, 2000, pp. 549–558.
Anteroposterior Diameters of the Lumbar Intervertebral Discs with
Age,” Journal of Anatamoy, Vol 175, 1991, pp. 159–168. (8) White, A. A., and Panjabi, M. M., eds., Clinical Biomechanics of the
(5) Gilad, I., and Nissan, M., “A Study of Vertebra and Disc Geometric Spine, J. B. Lippincott, Philadelphia, PA, 1990.
Relations of the Human Cervical and Lumbar Spine,” Spine, Vol 11, (9) Zhao, F., Pollintine, P., Hole, B. D., Dolan, P., and Adams, M. A.,
No. 2, 1986, pp. 154–157. “Discogenic Origins of Spinal Instability,” Spine, Vol 30, No. 23,
(6) Hedman, T. P., Kostuik, J. P., Fernie, G. R., and Hellier, W. G., “Design 2005, pp. 2621–2630.

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