BOM FOR 132KV PSS

S.No Description Bay qty Qty

3
132kV Transformer Bay
Single Bay
1 POWER TRANSFORMERS
Supply of Power Transformer of 25/31.5 MVA 33/132 kV, ONAN/ONAF,
i.a YNYn0, Z=10% and along with OLTC/RTCC Panel, Marshalling Box other 1 3
accessories etc
Supply of Power Transformer of 55/60 MVA 33/132 kV, ONAN/ONAF,
i.b YNYn0, Z=10% and along with OLTC/RTCC Panel, Marshalling Box other 0 0
accessories etc
2 Transformer Fire Protection System
Nitrogen Fire Fighting System for 31.5/40 MVA 33/132 kV, ONAN/ONAF,
ii YNYn0, Z=10%, Power Transformer with all necessary accessories and 1 3
spares
3 LIGHTNING ARRESTOR
120KV 10KA rated (Discharge Class-3) Station Class Metal Oxide (gapless)
Surge Arresters having pressure release arrangement at both ends and along
i 3 9
with Surge Counters as per specifications enclosed. Creepage Distance
25mm/kV
4 ISOLATOR
132kV, 630 Amps, 31.5kA for 1 sec, Triple pole Gang Operated, Horizontal
i Double Break, motor operated isolator with Manual Operated Earth Switch. 2 6
Creepage Distance 25mm/kV
132kV, 630 Amps, 31.5kA for 1 sec, Triple pole Gang Operated, Horizontal
ii Double Break, motor operated isolator without Earth Switch. Creepage 1 3
Distance 25mm/kV
iii 132kV BPI for Isolator 27 81
5 CONTROL AND RELAY PANEL
33/132kV Transformer Bay Control & Relay panel complete with
Multifunctional Numerical Transformer Differential Relay, Numerical Backup
Overcurrent Relay, Auxiliary Electromechanical Relay, MFM/TVM , TNC 1 3
Switch, Semaphore Indicator, Mimic Diagram etc. Numerical Relay Shall be of
IEC 61850 Communication Protocol.
6 CT and PT's
132KV Class,31.5KA/1second Short Time Rating, single phase, Outdoor Oil
immersed Live Tank Hermetically sealed Protection & metering Current
i 3 9
Transformer of ratio 120/1A. Total five cores of which Core-1: 0.2S/5VA, Core-
2: 0.2S/5VA .Creepage Distance 25mm/kV
132KV Class, Outdoor, single phase, Oil immersed Hermetically sealed
Protection & metering Voltage Transformer (Bus PT) of Electromagnetic type
ii 3 9
of ratio (132KV/√3) / (110V/√3) - (110V/√3) - (110V/√3), Three cores of Class
0.2/10VA,0.2/10VA and 0.2/10VA . Creepage Distance 25mm/kV
7 CIRCUIT BREAKERS
3 Pole, Gang Operated, SF6 Circuit Breaker of 132KV, 50Hz, 630Amps,
31.5KA/1-second, duty 0-3sec-CO-3min-CO, The Control Voltage is 110V DC. 1 3
Creepage Distance shall be 25mm/kV

Line cum Bus Bay 1

8 LIGHTNING ARRESTOR
 120KV 10KA rated (Discharge Class-3) Station Class Metal Oxide (gapless)
Surge Arresters having pressure release arrangement at both ends and along
i 1 1
with Surge Counters as per specifications enclosed. Creepage Distance
25mm/kV
9 ISOLATOR
132kV, 630 Amps, 31.5kA for 1 sec, Triple pole Gang Operated, Horizontal
i Double Break, motor operated isolator with Manual Operated Earth Switch. 1 1
Creepage Distance 25mm/kV
132kV, 630 Amps, 31.5kA for 1 sec, Triple pole Gang Operated, Horizontal
ii Double Break, motor operated isolator without Earth Switch. Creepage 3 3
Distance 25mm/kV
iii 132kV BPI for Isolator 36 36
10 CONTROL AND RELAY PANEL
33/132kV Bus Bay Control & Relay panel complete with Multifunctional
Numerical Feeder Distance Relay, Numerical Backup Overcurrent Relay,
Auxiliary Electromechanical Relay, MFM/TVM , TNC Switch, Semaphore 1 1
Indicator, Mimic Diagram etc. Numerical Relay Shall be of IEC 61850
Communication Protocol.
11 CT and PT's
132KV Class,31.5KA/1second Short Time Rating, single phase, Outdoor Oil
immersed Live Tank Hermetically sealed Protection & metering Current
i 3 3
Transformer of ratio 120/1A. Total five cores of which Core-1: 0.2S/5VA, Core-
2: 0.2S/5VA .Creepage Distance 25mm/kV
132KV Class, Outdoor, single phase, Oil immersed Hermetically sealed
Protection &metering Voltage Transformer of Electromagnetic type of ratio
ii 3 3
(132KV/√3) / (110V/√3) - (110V/√3), Three cores of Class 0.2/10VA, 0.2/10VA
and 0.2/10VA . Creepage Distance 25mm/kV
12 CIRCUIT BREAKERS
3 Pole, Gang Operated, SF6 Circuit Breaker of 132KV, 50Hz, 630Amps,
31.5KA/1-second, duty 0-3sec-CO-3min-CO, The Control Voltage is 110V DC. 1 1
Creepage Distance shall be 25mm/kV
132KV Class, Outdoor, single phase, Voltage Transformer of Capacitive
type , Having " 3" Nos of cores with necessary Metering & Protection Core 1 1
arrangement ( 1 No of 0.2 Metering Core & 2 No of 3P Protection Core )
132kV , 1250A, 40kA, 0.5mH Wave Trap 1 1
Metering Bay
13 CT and PT's
132KV Class,31.5KA/1second Short Time Rating, single phase, Outdoor Oil
immersed Live Tank Hermetically sealed Tariff metering Current Transformer
i 6 6
of ratio 150-350/1-1A. Total Two cores of which Core-1: 0.2S/5VA, Core-2:
0.2S/5VA .Creepage Distance 25mm/kV
132KV Class, Outdoor, single phase, Oil immersed Hermetically sealed Tariff
metering Voltage Transformer of Electromagnetic type of ratio (132KV/√3) /
ii 6 6
(110V/√3) - (110V/√3), Two cores of Class 0.2/10VA and 0.2/10VA . Creepage
Distance 25mm/kV
132KV Class,31.5KA/1second Short Time Rating, single phase, Outdoor Oil
immersed Live Tank Hermetically sealed Current Transformer of ratio 150-
iii 3 3
300/1-1-1-1A. Total four cores of which Core-1: 0.2/20VA, Core-2: 5P20/20VA,
Core-3: PS, and Core-4 : PS . Creepage Distance 25mm/kV
Tariff metering Kioskwith 2Nos of ABT Meter (Main, Check, Standby) having
0.2S Accuracy Class with IM/EX Feature, TOD Feature etc complete with
iv 3 3
Necessary metering Software & its Hardwware Accessories for Proper
Functioning as per utility Standard
8 BATTERY AND BATTERY CHARGER ( Pooling Substation) (SETC)
220VDC, 50A , Thyristor based FCBC Battery Charger with inbuilt DCDB
i 1 Set.
having Necessary Outgoing Feeders
ii 220V DC, 200AH VRLA Maintenance Free Lead Acid Battery 1 Set
48V DC , 25A, Float Cum Boost Charger with inbuilt DCDB with Necessary
iii 1 Set.
Incoming & Outgoing Feeder
48V DC, 100AH VRLA Battery with Necessary supporting Racks
iv 1 Set
Interconnecting cables , Terminal Connector etc
v Power Line Carrier Communication Equipment as per MSETCL Standard 2 Set
MOUNTING SUPPORT STRUCTURES FOR 132KV SWITCHYARD
9
EQUIPMENT . ( All Structure & hardwares shall be HDG to 610 Gm/M2 )
i 132 KV Lightning Arrester 180 1800
ii 132 KV Isolators 760 9880
iii 132 KV Current Transformer 165 3465
iv 132 KV Voltage Transformers 200 3600
v 132kV Station Towers 1500 33300
vi 132kV Station Gantry 700 2800
vii 132kV Post Insulator 220 2640
HARDWARES FOR SWITCHYARD EQUIPMENTS (Bolts ,Nuts and
10
Washers)
i GI Foundation bolts, Nuts, Washers for Towers and Equipment structures 2875

11 Earthing Materials for 33/132kV Pooling Substation

i 75 x 8 mm MS Flat ( Main Mat ) 5000

ii 50 x 8 GI Flat ( Riser ) 2100
iii 100 x 16 mm GI flat for Power Transformer Body/Neutral & 132kV LA 300
100mm Dia, 3 Meter Long CI pipe Electrode with Salt, Charcoal & wire mesh
iv 60
for Watering arrangment complete with Concrete Chamber & CI Cover
v 25mm dia 1.05 Mtr Long MS Rod 250
12 Lightning Protection for Pooling Substation
i 7/3.15 SWG GI Wire 500
ii 50 x 6 GI Flat ( Down Comer ) 600
iii Test Link Suitable for 50 x 6 GI Flat 30
13 BUS BAR MATERIAL
i panther ACSR Conductor 1000
14 INSULATOR & ITS HARDWARE
Single Tension String Insulator Hardware to Suit 7 Nos of 90kN Disc Insulator
i 24
with Turn Buckle suitable for panther ACSR Conductor
Single Tension String Insulator Hardware to Suit 7 Nos of 90kN Disc Insulator
i 18
without Turn Buckle suitable for panther ACSR Conductor
Single Suspension String Insulator Hardware to Suit 7 Nos of 90kN Disc
iii Insulator with Drop Clamp/Through Clamp suitable for panther ACSR 27
Conductor
iv 132kV, 6kN, 25mm/kV Post Insulator 12
15 CLAMPS AND CONNECTORS FOR 132KV SWITCHYARD 1
Terminal Connectors on 20/25MVA Transformer 132kV HV Side bushing to
i 9
suit Single panther ACSR with Bimetallic Provision
ii Terminal connector on 132kV LA to suit Single panther ACSR 10
iii Terminal connector on 132kV Isolators to suit Single panther ACSR 78
iv Terminal connector on 132kV PT to suit Single panther ACSR 18
v Terminal connector on 132kV CT to suit Single panther ACSR 21
vi Terminal connector on 132kV CB to suit Single panther ACSR 24
vii Tee Connector to Suit panther ACSR Conductor 30
x Terminal Connector on 132kV PI to Suit Single panther ACSR 12
xii PG Clamps suitable for Shield wire 7/3.15MM GS Wire 48
Earthwire Tention clamps with D Shackle assembly to suit 7/3.15mm GI shield
xiii 52
wire
xiv Ceramic Cleat clamps to hold 50 x 6 mm GI Flat on Structure/Building 106
Terminal connector on 132kV wavetrap to suit Single Panther ACSR
xv 8
Conductor
16 SWITCHYARD POWER & CONTROL CABLES
1.1kV PVC Insulated, Armoured, Copper Cable - 19C x 2.5Sqmm 1430
1.1kV PVC Insulated, Armoured, Copper Cable - 2C x 10Sqmm 1460
1.1kV PVC Insulated, Armoured, Copper Cable - 3C x 2.5Sqmm 120
1.1kV PVC Insulated, Armoured, Copper Cable - 3C x 4Sqmm 1000
1.1kV PVC Insulated, Armoured, Copper Cable - 4C x 2.5Sqmm 450
1.1kV PVC Insulated, Armoured, Copper Cable - 4C x 4Sqmm 480
1.1kV PVC Insulated, Armoured, Copper Cable - 5C x 4Sqmm 1050
1.1kV PVC Insulated, Armoured, Copper Cable - 4C x 6Sqmm 3545
1.1kV PVC Insulated, Armoured, Copper Cable - 7C x 2.5Sqmm 1760
1.1kV XLPE Insulated, Armoured, Aluminium Cable - 4C x 16Sqmm 765
1.1kV XLPE Insulated, Armoured, Aluminium Cable - 3.5C x 70Sqmm 200
1.1kV XLPE Insulated, Armoured, Aluminium Cable - 3.5C x 35Sqmm 560
1.1kV XLPE Insulated, Armoured, Aluminium Cable - 3.5C x 185Sqmm 200
16A 33kV HT Cable & Accessories
33kV , 3C x 300 Sqmm , XLPE Insulated Al Armoured Cable 600
33kV, 3C x 300 Sqmm XLPE Insulated Al Ar Cable Termination Kit 12

17 LT POWER & CONTROL CABLE TERMINATION

i Double Compression Cable Glands 1
ii Self Locking / de interLocking Type nylon clamp for Cable 200
iii Tinned Copper Lugs 1
iv Al Lugs 1

18 POOLING SWITCHYARD LIGHTING

9Mtr height Stepped Steel Tubular Pole as per IS 2713 Part2 complete with
i 15
250W HPSV Floodlight Fitting , Control Gear , JB etc
Outdoor Wall Mounted LDB ( Located in Outdoor LM Switchyard ) with 1 Nos
of 32A FP MCB as incomer, 3 nos of 25A DP MCB connected in series with
25A DP ELCB having 30mA Leakage Current segregated in R,Y&B Phase,
ii Having 5 Nos of 10A SP MCB in R Phase + 5 Nos of 10A SP MCB in Y Phase 1
+ 5 Nos of 10A SP MCB in B Phase. The complete LDB is fabricated with IP
55 Degree of Protection with Canopy , gasket, earth bus Cu Flat Pad locking
Facility with Timer on incomer controlling the Outgoing SP feeder .
iii3C X 2.5 Sqmm Flexible PVC Copper Cable 150
Cable Trays with minimum Thickness of Trays shall be 2 mm
19
(Galvanisation Thickness 460gm/m2)
i 600mm Wide ladder Type Trays, 75mm Height 100
ii 450mm Wide Ladder Type Trays, 75mm Height 250
iii 300 mm Wide Ladder Type Trays,75mm Height 250
iv 150 mm Wide Ladder Type Trays, 50mm Height 100
 v 100mm Dia PVC Pipe 300
vi MS Angles, Plate & other Hardwares ( HDG) 2000
vii Cable Sealing Compound 1
20 ACDB, BMK & JBs
Structure Mounted Outdoor Weather proof, IP 55, CT Junction box having
thickness of Sheet steel 3mm & Gland Plate Thickness of 3 mm. 60 Nos of
i 10 Sqmm Disconnecting Type Terminal Blocks suitable for Ring Type Lugs 2
with Copper Flat earth Bus , Necessary Padlocking facility , gasket etc to be
considered as per Specification
Structure Mounted Outdoor Weather proof, IP 55, PT Junction box having
thickness of Sheet steel 2.5mm & Gland Plate Thickness of 3 mm. 45 Nos of
ii 10 Sqmm Stud Type Terminal Blocks suitable for Ring Type Lugs with Copper 2
Flat earth Bus , Fuses , Necessary Padlocking facility , gasket etc to be
considered as per Specification.

Outdoor Weather proof (IP 55) Bay Marshalling Kiosk having Stainless Steel
Thickness of 2mm with 3mm Thick Gland plate, Free Standing with canopy for
rain protection, complete with Following Accessories. i) 100 Nos of 6 Sqmm
Stud Type TB suitable for Stranded Copper Cable interlocking purpose. ii) One
iii 1
No of 63A TPN MCB as incomer with 3 Nos 32ATPN MCB as Outgoing + two
Nos of 16A DP MCB as Outgoing + 3 Nos of 16A TPN MCB as Outgoing iii)
Panel Illumination , 5A Power Socket with switch, Space heater , thermostat,
necessary Copper Earth Flat etc

Indoor Floor Mounted ACDB (35kA/1Sec) having Sheet steel thickness of 2

mm, IP 43, ACDB complete with Busbar Chamber, cable Alley Ammeter , Volt
meter, MFM , Indication Lamp, Copper Busbar , earth Bus, 3mm thk Gland
iv Plate,Necessary Terminal Block, One nos of 150A FP MCCB as incomer 1
( with O/C & E/F Release Module) along with 2 Nos of 125 A FP MCB + 6
Nos of 63A FP MCB + 8 Nos of 16A DP MCB + 4 Nos of 32A FP MCB + 3
Nos of 16A TPN MCB
Industrial heavy Duty , 415V, 63A, 3 Phase Welding receptaclewith earthing
v 1
facility necessary interlocks & associated plugs shall be provided ,
Industrial heavy Duty , 415V, 63A, 3 Phase Welding ReceptacleOil Filtration
Socket with earthing facility necessary interlocks & associated plugs shall be 1
provided ,
Auxiliary Power Transformer, 33/0.415kV, 100kVA, Dyn11 Outdoor Oil
vi 1
Immersed with OCTC
21 POOLING SUBSTATION CIVIL WORKS, FENCE,GATE & GRAVELLING
i 1.5mtr. Gate with supporting structures and with civil work 1
ii 6mtr. Gate with supporting structures and with civil work for transformer exit 1
iii Fencing Work of existing EB substation 1
iv 7.5/12.5MVA Power Transformer Foundation 1
v 132kV PI Foundation 12
vi 132kV , 3Pole, SF6 Circuit Breaker Foundation 3
vii 132kV Outdoor Current Transformer Foundation 21
viii 132kV Outdoor Voltage Transformer Foundation 18
viii 132kV Outdoor Lightning Arrester Foundation 10
ix 132kV, 3Pole, Isolator Foundation 13
x 132kV Station Tower Foundation 9
xi 132kV switchyard Outdoor Cable Trench Work 1
xii 132kV Switchyard Control Room Building Construction 1
xiii Pooling Substation/Switchyard Drainage System 1
xiv Antiweed Treatment & Gravel Filling of 33/132kV Switchyard 2250
xv 132kV Trafo Burnt Oil Tank 1
xvi 33/0.415kV , 100kVA Aux Trf Foundation 1
23 Safety & Miscellaneous items
i
9 Ltr. Capacity Foam Type Extn. 6
ii
Dry Carbon Dioxide Type, 6litre/4.5 kg Capacity 6
iii
G.I. Bucket 9 litre Capacity 16
iv Steel Stands for above to have 4 Buckets to each section 4
i
Hand Gloves 3
ii
Insulation Shoes 3
iii
Helmet 5
iv Safety Vest etc. 5
v Routine & Preventive maintenance Chart 3
vi Rubber Mat 6
viiSafety Charts - Kannada/Hindi/English 4
viii
Causion Chart 3
ix Danger Boards 20
x Board Painted SLD 2
xi Discharge Rods 3
SLDC data communication system, with necessary RTU, Cabling, etc, as
24 required for transferring plant generation and operation data to SLDC, 1
respective utility standard.
25 VSAT communication system for transferring data to SLDC 1
26 132kV double circuit Transmission Line with Panther ACSR 1

* The above quanties are estimated in the absence of approved scheme and will vary if
respective utility proposes a different scheme than our consideration
Unit Remark/Disclaimer

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Only Earthmat will be Extended for the

Proposed Line Metering Bay based on the
Existing Earthmat Symmetry Configuration

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Only 132kV switchyard Equipment Control
& Power Cabling are Considered.
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Illumination & any Other Electrical wiring
Pertaining to Control Room are not
considered since we are using Existing EB
Substation Control Room Building

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RM
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Only Rework & Extension of Fence work
Lot
for Proposed Bay is considered
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This will vary as per actual route
kM
survey