December 2014
Parts
Manual
C4.4 DE65E3 Generator Set
J M71 -U p (Ge n erat or)
J MG1 -Up (Ge ne ra to r)
E C81 -U p (Ge n erat or
Set)
E C91 -U p (Ge n erat or
Set)
E CK 1-U p (G en e ra tor
Set)
E CL1 -U p (Ge n erat or
Set)
A T3 1 -Up (E n gin e )
CS T1-U p (E n g ine )
E M5 1-Up (En g ine )
SAFETY.CAT.COM
P roduc t and Deal er Informati on
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.
P roduc t Information
Model:
Attachment Information:
Deal er Information
Name: Branch:
Address:
Sales:
Parts:
Service:
ME MORA NDA
MEMORANDA SEBP7383
TA BLE OF CONTENTS
NA ME PA GE NAME P AGE
GENERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
BEARING GP-ROTOR. . . . . . . . . . . . . . . . . . . . . . . 417
CONNECTION GP-GENERATOR
LEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
GENERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
GENERATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
HEATER GP-SPACE . . . . . . . . . . . . . . . . . . . . . . . . 497
INSULATION GP-WEATHER . . . . . . . . . . . . . . . . . 499
LIFTING GP-GENERATOR. . . . . . . . . . . . . . . . . . . 500
REGULATOR GP-VOLTAGE . . . . . . . . . . . . . . . . . 501
ROTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
ROTOR GP-GENERATOR . . . . . . . . . . . . . . . . . . . 505
STATOR GP-MAIN. . . . . . . . . . . . . . . . . . . . . . . . . . 514
8. CAPTIONS 13 . A B B RE VIATIONS A ND S Y MB OL S
Captions located at the beginning of each information O . D . – Outside Diameter
element identify the part number and part name along I . D . – Inside Diameter
with additional descriptive information. S/N information A – Not Part Of This Group
found in each caption should be used to select correct B – Use As Required
information for a specific engine. Field replacement C – Change From Previous Type
options, identification of optional attachment D – Order By The Meter
components, and where used ("part of") information is E – Order By The Centimeter
also provided. F – Not Shown
G – Order By The Inch
The first line of a caption is shown in larger type font to I – Refer To Hydraulic Information System
indicate the beginning of an information element. M – Metric Part
Captions for additional pages that may be required to R – Remfg Part May Be Available
illustrate an information element will be shown in Y – Separate Illustration
standard type font and will include the term (contd.) . Z – Not Serviced Separately
16. <END>
This symbol indicates the end of an information element.
NOTE:
Con tin uin g imp ro v e men t a n d a d v a n c e me nt of
prod u ct d es ig n ma y c a us e c ha n ge s to y ou r ma c hin e
whic h ma y n ot be in clu de d in this p ub lica tio n .
Wh e ne v e r a qu e s tio n aris e s re g a rdin g y o u r C at
product or this publication, pleas e cons ult y our Cat
dealer for the late st available information.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
C ooling Sy stem C apac ity Liquid SCA at S p i n -o n S C A Ma i n t e n a n c e
Li quid SCA at Ini ti al Fill
L i t e rs Gallons Maintenanc e* Element*
3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
CAP AS (ENGINE OIL FILLER) 136-3608 1 COVER GP-CYLINDER HEAD 17
17 1 COVER GP-VALVE MECHANISM 18
18 1 COVER GP-VALVE MECHANISM 21
21 1 COVER GP-VALVE MECHANISM 25
GASKET
25 225-7944 1 CYLINDER BLOCK GP 50
GASKET (ENGINE OIL FILTER BASE)
50 225-7944 1 CYLINDER BLOCK GP 41
GASKET
41 (VALVE COVER) 225-6451 1 COVER GP-CYLINDER HEAD 17
17 1 COVER GP-VALVE MECHANISM 21
21 1 COVER GP-VALVE MECHANISM 25
GASKET-COVER
25 277-3012 1 HOUSING GP-FRONT 73
GASKET-VALVE COVER
73 298-4546 1 COVER GP-VALVE MECHANISM 18
PLUG-DRAIN (ENGINE OIL)
18 7C-0351 2 PAN GP-OIL 87
87 2 PAN GP-OIL 89
89 2 PAN GP-OIL 91
91 2 PAN GP-OIL 92
92 2 PAN GP-OIL 93
SEAL (VALVE COVER)
93 124-0506 1 COVER GP-VALVE MECHANISM 25
V-BELT
25 SET (INCLUDES 2-BELTS) (FAN 128-5250 1 DRIVE GP-FAN 62
DRIVE)
62 276-1408 1 DRIVE GP-FAN 61
61 9L-0895 1 DRIVE GP-FAN 60
60
COOLING SYSTEM
CAP-RADIATOR (16-PSI) 211-6574 1 RADIATOR AS 171
171 1 RADIATOR AS 172
GASKET (ENGINE OIL FILTER BASE)
172 225-7944 2 COOLER GP-ENGINE OIL 147
147 2 COOLER GP-FLTR BASE & ENG OIL 150
GASKET-WATER REGULATOR
150 281-8744 1 CONNECTION GP-WATER 142
(TEMPERATURE)
HOSE
142 258-8539 1 RADIATOR GP 175
HOSE
175 (INLET) 258-5355 1 RADIATOR GP 173
HOSE (OUTLET)
173 258-5356 1 RADIATOR GP 173
PLUG-DRAIN
173 (RADIATOR) 268-7884 1 RADIATOR AS 171
171 1 RADIATOR AS 172
REGULATOR
172 AS-WATER 417-7782 1 CONNECTION GP-WATER 142
TEMPERATURE (INCLUDES
CONNECTOR) (WATER
TEMPERATURE)
REGULATOR GP-TEMPERATURE
142 254-2267 1 CONNECTION GP-WATER 140
(INCLUDES CONNECTOR) (WATER)
140 1 CONNECTION GP-WATER 143
143
FUEL SYSTEM
CAP (FUEL INJECTOR) 232-1328 1 PUMP GP-FUEL INJECTION 234
CAP
234 AS (FUEL TANK) 340-7040 1 CAP GP-FUEL FILLER 209
209 TANK & BASE GP-FUEL 261
261 1 TANK & BASE GP-FUEL 263
CAP
263 AS-FUEL FILLER (FUEL TANK) 143-0853 1 BASE GP-FUEL TANK 207
207 1 BASE GP-FUEL TANK 208
DRAIN
208 AS 222-6617 1 FILTER & LINES GP-FUEL 211
211 1 FILTER & LINES GP-FUEL 215
215 1 FILTER AS-FUEL 218
FILTER AS-FUEL
218 421-4720 1 FILTER GP-FUEL 221
FILTER
221 AS-WATER SEP & FUEL 308-7298 1 FILTER GP-WATER SEP & FUEL 223
FILTER
223 ELEMENT-FUEL 276-1806 1 FILTER GP-FUEL 219
FILTER ELEMENT-WTR SEP & FUEL
219 1R-1804 1 FILTER & LINES GP-FUEL 211
211 1 FILTER & LINES GP-FUEL 215
215 1 FILTER AS-FUEL 218
FILTER-FUEL (ULTRA HIGH
218 289-0600 1 FILTER GP-PRIMARY FUEL 222
EFFICIENCY)
PLUG-DRAIN (WATER SEPARATOR)
222 302-7777 3 FILTER GP-FUEL 219
SEAL
219 (FUEL FILTER) 302-7778 1 FILTER GP-FUEL 219
219
GENERATORS
FUSE (8-AMPERE) 292-7749 1 REGULATOR GP-VOLTAGE 501
501 1 REGULATOR GP-VOLTAGE 502
SCREEN
502 (OUTLET) 424-8985 1 GENERATOR GP 455
455 1 GENERATOR GP 457
457 1 GENERATOR GP 463
463 1 GENERATOR GP 477
477 1 GENERATOR GP 479
479 1 GENERATOR GP 485
SCREEN
485 AS (GENERATOR) 457-1382 1 GENERATOR GP 443
443 1 GENERATOR GP 445
445 1 GENERATOR GP 447
447 1 GENERATOR GP 449
449 1 GENERATOR GP 451
451 1 GENERATOR GP 453
453 1 GENERATOR GP 459
459 1 GENERATOR GP 461
461 1 GENERATOR GP 465
465 1 GENERATOR GP 467
467 1 GENERATOR GP 469
469 1 GENERATOR GP 471
471 1 GENERATOR GP 473
473 1 GENERATOR GP 475
475 1 GENERATOR GP 481
481 1 GENERATOR GP 483
483 1 GENERATOR GP 487
487 1 GENERATOR GP 489
489 1 GENERATOR GP 491
491 1 GENERATOR GP 493
SCREEN AS-AIR
493 447-9589 1 GENERATOR GP 427
427 1 GENERATOR GP 428
428 1 GENERATOR GP 429
429 1 GENERATOR GP 431
431 1 GENERATOR GP 432
432 1 GENERATOR GP 433
433 1 GENERATOR GP 434
434 1 GENERATOR GP 435
435 1 GENERATOR GP 437
437 1 GENERATOR GP 439
439 1 GENERATOR GP 440
440 1 GENERATOR GP 442
442 1 GENERATOR GP 495
495 1 GENERATOR GP 496
496 447-9590 1 GENERATOR GP 427
427 1 GENERATOR GP 428
428 1 GENERATOR GP 429
429 1 GENERATOR GP 431
431 1 GENERATOR GP 432
432 1 GENERATOR GP 433
433 1 GENERATOR GP 434
434 1 GENERATOR GP 435
435 1 GENERATOR GP 437
437 1 GENERATOR GP 439
439 1 GENERATOR GP 440
LUBRICATION SYSTEM
CAP-OIL FILLER (ENGINE) 130-9888 1 FILLER GP-ENGINE OIL 132
FILTER AS-ENGINE OIL
132 7W-2326 1 FILTER GP-ENGINE OIL 133
133 1 FILTER GP-ENGINE OIL 134
134
GRAPHIC #1 g01710995
F 274-4716 1 KIT-CRANKSHAFT
A - NOT PART OF THIS GROUP
B - USE AS REQUIRED
F - NOT SHOWN
F 275-9883 2 SEAL
F - NOT SHOWN
M - METRIC PART
GRAPHIC #1 g01371979
GRAPHIC #1 g01524569
GRAPHIC #1 g02645765
GRAPHIC #1 g03751840
GRAPHIC #1 g02797677
F 7M-7410 1 PLUG-PIPE
F - NOT SHOWN
M - METRIC PART
Y - SEPARATE ILLUSTRATION
GRAPHIC #1 g01210561
GRAPHIC #1 g01807496
GRAPHIC #1 g03661811
GRAPHIC #2 g03661812
GRAPHIC #1 g03661811
GRAPHIC #2 g03661812
GRAPHIC #1 g03780344
GRAPHIC #1 g03761717
GRAPHIC #1 g03762320
GRAPHIC #1 g03762099
GRAPHIC #1 g03761381
GRAPHIC #1 g03754379
F 142-8240 2 KEY
F 347-2220 2 KEY
F 347-2221 2 KEY
DF 5P-5924 SEAL (8.8-M)
D - ORDER BY THE METER
F - NOT SHOWN
M - METRIC PART
Y - SEPARATE ILLUSTRATION
FH 142-8240 2 KEY
D - ORDER BY THE METER
F - NOT SHOWN
H - FOR USE WITH CAT PRODUCT ONLY
J - FOR USE WITH FGW PRODUCT ONLY
M - METRIC PART
Y - SEPARATE ILLUSTRATION
FH 142-8240 2 KEY
D - ORDER BY THE METER
F - NOT SHOWN
H - FOR USED WITH CAT PRODUCT ONLY
J - FOR USED WITH FGW PRODUCT ONLY
M - METRIC PART
Y - SEPARATE ILLUSTRATION