PROJECT SPECIFICATION

SECTION 26 24 19
MOTOR-CONTROL CENTERS FOR HVAC

D7270 CUP2 and CUP4 Connection

Hamad International Airport

Terminal Building Expansion Project

01 31st January 2020 PL EA AL AFL

0 31st December 2019 PL EA AL AFL

REV DATE BY CHK APP

Project No. HIAEP-013

Hamad International Airport

Terminal Building Expansion Project 26 24 19/0 Rev. 01
 SECTION 26 24 19
MOTOR-CONTROL CENTERS
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Low-voltage (600 V and less) arc-resistant NEMA or equivalent IEC motor control centers.
B. Motor control center units:
1. Feeder units.
2. Combination magnetic motor starter units.
C. Overcurrent protective devices for motor control centers and associated units, including
overload relays.
D. Motor control accessories:
1. Auxiliary contacts.
2. Pilot devices.
3. Control and timing relays.
4. Control power transformers.
5. Control terminal blocks.
1.02 RELATED REQUIREMENTS
A. Section 03 3000 - Cast-in-Place Concrete: Concrete equipment pads.
B. Section 26 0526 - Grounding and Bonding for Electrical Systems.
C. Section 26 0529 - Hangers and Supports for Electrical Systems.
D. Section 26 0553 - Identification for Electrical Systems: Identification products and
requirements.
O. Section 26 2923 - Variable-Frequency Motor Controllers.
1.03 REFERENCE STANDARDS
A. FS W-C-375 - Circuit Breakers, Moulded Case; Branch Circuit and Service; 2013e
(Amended 2017).
B. IEEE C37.20.7 - IEEE Guide for Testing Metal-Enclosed Switchgear Rated up to 38 kV for
Internal Arcing Faults; 2007 (Corrigendum 2010).
C. IEEE C57.13 - IEEE Standard Requirements for Instrument Transformers; 2016.
D. NECA 1 - Standard for Good Workmanship in Electrical Construction; 2015.
E. NECA 402 - Standard for Installing and Maintaining Motor Control Centers; 2014.
F. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum); 2014.
G. NEMA ICS 2 - Industrial Control and Systems Controllers, Contactors and Overload Relays
Rated 600 Volts; 2000, with Errata (2008).
H. NEMA ICS 2.3 - Instructions for the Handling, Installation, Operation, and Maintenance of
Motor Control Centers; 1995 (Reaffirmed 2008).
I. NEMA ICS 5 - Industrial Control and Systems: Control Circuit and Pilot Devices; 2017.
J. NEMA ICS 6 - Industrial Control and Systems: Enclosures; 1993 (Reaffirmed 2016).
K. NEMA ICS 18 - Motor Control Centers; 2001 (Reaffirmed 2007).
L. NEMA KS 1 - Heavy Duty Enclosed and Dead-Front Switches (600 Volts Maximum); 2013.
M. NETA ATS - Acceptance Testing Specifications for Electrical Power Equipment and
Systems; 2017.
N. NFPA 70 - National Electrical Code; Most Recent Edition Adopted by Authority Having
Jurisdiction, Including All Applicable Amendments and Supplements.
O. UL 98 - Enclosed and Dead-Front Switches; Current Edition, Including All Revisions.

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Terminal Building Expansion Project 26 24 19/1 Rev. 0
 P. UL 489 - Molded-Case Circuit Breakers, Molded-Case Switches and Circuit Breaker
Enclosures; Current Edition, Including All Revisions.
Q. UL 845 - Motor Control Centers; Current Edition, Including All Revisions.
R. UL 869A - Reference Standard for Service Equipment; Current Edition, Including All
Revisions.
S. UL 977 - Fused Power-Circuit Devices; Current Edition, Including All Revisions.
T. UL 1053 - Ground-Fault Sensing and Relaying Equipment; Current Edition, Including All
Revisions.
1.04 ADMINISTRATIVE REQUIREMENTS
A. Coordination:
1. Coordinate the work with other trades to avoid placement of ductwork, piping,
equipment, or other potential obstructions within the dedicated equipment spaces and
working clearances required by NFPA 70.
2. Coordinate the work to provide motor controllers and associated overload relays
suitable for use with the actual motors to be installed.
3. Coordinate the work to provide motor controllers and associated wiring suitable for
interface with control devices to be installed.
4. Coordinate arrangement of electrical equipment with the dimensions and clearance
requirements of the actual equipment to be installed.
5. Verify with manufacturer that conductor terminations are suitable for use with the
conductors to be installed.
6. Coordinate with manufacturer to provide shipping splits suitable for the dimensional
constraints of the installation.
7. Notify Consultant of any conflicts with or deviations from the contract documents.
Obtain direction before proceeding with work.
B. Service Entrance Motor Control Centers:
1. Coordinate with Utility Company to provide motor control centers with suitable
provisions for electrical service.
2. See Section 26 2100 for Utility Company contact information and additional
requirements.
1.05 SUBMITTALS
A. See Administrative Requirements, for submittal procedures.
B. Product Data: Provide manufacturer's standard catalogue pages and data sheets for motor
control centers, enclosures, units, overcurrent protective devices, and other installed
components and accessories.
1. Include characteristic trip curves for each type and rating of overcurrent protective
device upon request.
2. Arc-Resistant Motor Control Centers: Indicate IEEE C37.20.7 accessibility type, and
maximum fault current and arc duration.
C. Shop Drawings: Indicate dimensions, voltage, bus ampacities, unit arrangement and sizes,
short circuit current ratings, conduit entry locations, conductor terminal information, and
installed features and accessories.
1. Include dimensioned plan and elevation views of motor control centers and adjacent
equipment with all required clearances indicated.
2. Include wiring diagrams showing all factory and field connections.
3. Clearly indicate whether proposed short circuit current ratings are fully rated or, where
acceptable, series rated systems.
4. Include documentation of listed series ratings upon request.
5. Include documentation demonstrating selective coordination upon request.
6. Arc-Resistant Motor Control Centers: Include proposed plenum arrangement, where
applicable.
D. Manufacturer's Installation Instructions: Indicate application conditions and limitations of
use stipulated by product testing agency. Include instructions for storage, handling,
protection, examination, preparation, and installation of product.

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Terminal Building Expansion Project 26 24 19/2 Rev. 0
 E. Field Quality Control Test Reports.
F. Project Record Documents: Record actual installed locations of motor control centers and
final equipment settings.
1. Include nameplate data of actual installed motors and associated overload relay
selections and settings.
2. Motor Circuit Protectors: Include magnetic instantaneous trip settings.
G. Maintenance Data: Include information on replacement parts and recommended
maintenance procedures and intervals.
H. Maintenance Materials: Furnish the following for Owner's use in maintenance of project.
1. See Product Requirements, for additional provisions.
2. Enclosure Keys: Two of each different key.
3. Electronic Trip Circuit Breakers: Provide one portable test set.
4. Indicating Lights: Two of each different type.
5. See Section 26 2813 for requirements for spare fuses and spare fuse cabinets.
1.06 QUALITY ASSURANCE
A. Conform to requirements of NFPA 70.
B. Maintain at the project site a copy of each referenced document that prescribes execution
requirements.
C. Manufacturer Qualifications: Company specializing in manufacturing the products specified
in this section with minimum three years documented experience.
D. Product Listing Organization Qualifications: An organization recognized by OSHA as a
Nationally Recognized Testing Laboratory (NRTL) and acceptable to authorities having
jurisdiction.
1.07 DELIVERY, STORAGE, AND HANDLING
A. Receive, inspect, handle, and store motor control centers in accordance with
manufacturer's instructions, NECA 402, and NEMA ICS 2.3.
B. Store in a clean, dry space having a uniform temperature to prevent condensation. Where
necessary, provide temporary enclosure space heaters or temporary power for permanent
factory-installed space heaters.
C. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to
protect units from dirt, water, construction debris, and traffic.
D. Handle carefully to avoid damage to internal components, enclosure, and finish.
1.08 FIELD CONDITIONS
A. Maintain field conditions within required service conditions during and after installation.
PART 2 PRODUCTS
2.01 MANUFACTURERS
A. Motor Control Centers - Basis of Design: __________.
B. Motor Control Centers - Other Acceptable Manufacturers or equal and equivalent:
1. Eaton Corporation; __________: www.eaton.com.
2. General Electric Company; __________: www.geindustrial.com.
3. Rockwell Automation, Inc.; Allen-Bradley Products; __________:
ab.rockwellautomation.com.
4. Schneider Electric; Square D Products; __________: www.schneider-electric.us.
5. Siemens Industry, Inc; __________: www.usa.siemens.com.
6. __________.
C. Substitutions: See Product Requirements.
D. Products other than basis of design are subject to compliance with specified requirements
and prior approval of Engineer. By using products other than basis of design, Contractor
accepts responsibility for costs associated with any necessary modifications to related work,
including any design fees.

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Terminal Building Expansion Project 26 24 19/3 Rev. 0
 E. Source Limitations: Furnish motor control centers and associated components produced by
a single manufacturer and obtained from a single supplier.
F. Contractor must have full approval by the consultant and client prior placing order
2.02 MOTOR CONTROL CENTERS (MCC)
A. Provide motor control centers consisting of all required components, control power
transformers, instrumentation and control wiring, accessories, etc. as necessary for a
complete operating system.
B. Provide products listed, classified, and labelled as suitable for the purpose intended.
C. Description: Dead-front standard (non-arc-resistant) type motor control center assemblies
complying with NEMA ICS 18, and listed and labelled as complying with UL 845; ratings,
configurations and features as indicated on the drawings.
D. Configuration:
1. Arrangement: Front- and rear-mounted units.
2. NEMA Classification and Wiring Type: NEMA ICS 18, Class I, Type B (B-T for units
size 3 or smaller).
E. Arc-Resistance Rating:
1. Passes criteria for arc-resistant functionality when tested in accordance with
applicable requirements of IEEE C37.20.7 for Type 2 accessibility.
2. Arc exhaust gases must be discharged through a plenum into designated area
approved by engineering consultant and or client representative.
3. Arc resistant rating valid through maximum current of not less than the available fault
current at the installed location.
F. Service Entrance Motor Control Centers:
1. Listed and labelled as suitable for use as service equipment according to UL 869A.
2. For solidly-grounded wye systems, provide factory-installed main bonding jumper
between neutral and ground busses, and removable neutral disconnecting link for
testing purposes.
G. Motor Control Centers With Busway Transitions: Configured for bussed connection to
busway provided in accordance with project specification.
H. Service Conditions:
1. Provide motor control centers and associated components suitable for operation under
the following service conditions without derating:
a. Altitude:
1) Class 1 Km Equipment (devices utilizing power semiconductors, e.g.
variable frequency controllers): Less than 1,000 m.
2) Class 2 Km Equipment (electromagnetic and manual devices): Less than
2,000 m.
b. Ambient Temperature: Between 0 degrees C and 40 degrees C.
2. Provide motor control centers and associated components suitable for operation at
indicated ratings under the service conditions at the installed location.
a. Altitude: _____ m.
b. Ambient Temperature: Between _____ degrees C and _____ degrees C.
c. __________.
I. Short Circuit Current Rating:
1. Provide motor control centers and associated units with listed short circuit current
rating not less than the available fault current at the installed location as indicated on
the drawings.
2. Provide motor control centers and associated units with listed short circuit current
rating not less than the available fault current at the installed location as determined by
short circuit study performed in accordance with the Code requirment.
3. Minimum Rating: 42,000 rms symmetrical amperes.
4. Listed series ratings are not acceptable.
5. Label equipment utilizing series ratings as required by NFPA 70.

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Terminal Building Expansion Project 26 24 19/4 Rev. 0
 J. Selectivity: Where the requirement for selectivity is indicated, furnish products as required
to achieve selective coordination.
K. Main Devices: Configure for top or bottom incoming feed as indicated or as required for the
installation. Provide top-mounted pullbox as indicated or as required to facilitate installation
of incoming feed.
L. Bussing:
1. Horizontal Main Bus: Size for a maximum temperature rise of 65 degrees C over an
ambient temperature of 40 degrees C, in compliance with NEMA ICS 18 and UL 845
requirements.
2. Vertical Bus: Minimum size of 300 A, in compliance with NEMA ICS 18 requirements.
3. Provide fully rated neutral lug pad in incoming section where neutral is indicated, with
a suitable lug for each feeder and branch circuit requiring a neutral connection.
4. Provide solidly bonded equipment ground bus through full length of motor control
center, with a suitable lug for each feeder and branch circuit equipment grounding
conductor.
5. Phase and Neutral Bus Material: Copper.
6. Ground Bus Material: Copper.
M. Conductor Terminations: Suitable for use with the conductors to be installed.
1. Line Conductor Terminations:
a. Main and Neutral Lug Material: Aluminium, suitable for terminating aluminium or
copper conductors.
b. Main and Neutral Lug Type: Mechanical.
N. Enclosures:
1. Comply with NEMA ICS 6.
2. Environment Type per NEMA 250: Unless otherwise indicated, as specified for the
following installation locations:
a. Indoor Clean, Dry Locations: Type 1 or Type 2 (drip-proof).
b. Outdoor Locations: Type 3R.
3. Finish: Manufacturer's standard unless otherwise indicated.
4. Enclosure Space Heaters:
a. Provide in each motor control center section installed outdoors and in
unconditioned indoor spaces.
b. Size according to manufacturer's recommendations for worst case ambient
temperature to prevent condensation and/or maintain required service conditions.
c. Heater Control: Thermostat.
d. Heater Power Source: Provide connection to transformer factory-installed in
motor control center or suitable external branch circuit as indicated or as required.
5. Outdoor Enclosures:
a. Enclosure Type: Non-walk-in type.
b. Colour: Manufacturer's standard.
c. Access Doors: Lockable, with all locks keyed alike.
O. Future Provisions:
1. Prepare designated spaces for future installation of devices including bussing,
connectors, mounting hardware and all other required provisions.
2. Arrange and equip horizontal bus and ground bus to accommodate future installation
of additional motor control sections.
3. __________.
P. Surge Protective Devices: Comply with code requirment.
Q. Ground Fault Protection: Where ground-fault protection is indicated, provide system listed
and labelled as complying with UL 1053.
1. Where overcurrent protective devices equipped with integral ground fault protection
are used, provide separate neutral current sensor where applicable.
2. Where accessory ground fault sensing and relaying equipment is used, equip
companion overcurrent protective devices with ground-fault shunt trips.
a. Use zero sequence or residual ground fault detection method unless otherwise
indicated.

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Terminal Building Expansion Project 26 24 19/5 Rev. 0
 b. Provide test panel and field-adjustable ground fault pick-up and delay settings.
c. Provide zone selective interlocking capability where indicated, capable of
communicating with other electronic trip circuit breakers and external ground fault
sensing systems to control ground fault delay functions for system coordination
purposes.
R. Arc Flash Energy-Reducing Maintenance Switching: For circuit breakers rated 1200 A or
higher, provide a local accessory switch with status indicator light that permits selection of a
maintenance mode with alternate electronic trip unit settings for reduced fault clearing time.
S. Owner Metering: Comply with local authority requirment.
T. Owner Metering:
1. Provide microprocessor-based digital electrical metering system including all
instrument transformers, wiring, and connections necessary for measurements
specified.
2. Basis of Design: __________.
3. Measured Parameters:
a. Voltage (Volts AC): Line-to-line, line-to-neutral for each phase.
b. Current (Amps): For each phase and neutral.
c. Frequency (Hz).
d. Real power (kW): For each phase, 3-phase total.
e. Reactive power (kVAR): For each phase, 3-phase total.
f. Apparent power (kVA): For each phase, 3-phase total.
g. Power factor.
h. Real energy (kWh).
i. Reactive energy (kVARh).
j. Apparent energy (kVAh).
k. Current demand.
l. Power demand: Real, reactive, and apparent.
m. __________.
4. Meter Accuracy: Plus/minus 1.0 percent.
5. Features:
a. Communications Capability: Compatible with system indicated. Provide all
accessories necessary for proper interface.
b. KYZ pulse output.
c. Adjustable demand interval.
d. Remote monitoring capability via PC.
e. __________.
U. Instrument Transformers:
1. Comply with IEEE C57.13.
2. Select suitable ratio, burden, and accuracy as required for connected devices.
3. Current Transformers: Connect secondaries to shorting terminal blocks.
4. Potential Transformers: Include primary and secondary fuses with disconnecting
means.
2.03 MOTOR CONTROL CENTER UNITS
A. Feeder Units: Circuit breaker type.
B. Combination Magnetic Motor Starter Units:
1. Description: NEMA ICS 2, Class A combination motor controllers with magnetic
contactor(s), externally operable disconnect and overload relay(s).
2. Configuration: Full-voltage non-reversing type unless otherwise indicated.
3. Use of non-standard starter sizes smaller than specified standard NEMA sizes is not
permitted.
4. Disconnects: Circuit breaker type.
a. Circuit Breakers: Motor circuit protectors (magnetic-only) unless otherwise
indicated or required.
b. Provide externally operable handle with means for locking in the OFF position.
Provide safety interlock to prevent opening the cover with the disconnect in the
ON position with capability of overriding interlock for testing purposes.

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Terminal Building Expansion Project 26 24 19/6 Rev. 0
 c. Provide auxiliary interlock for disconnection of external control power sources
where applicable.
5. Overload Relays: Bimetallic thermal type unless otherwise indicated.
6. Pilot Devices Required:
a. Furnish local pilot devices for each unit as specified below unless otherwise
indicated on drawings.
b. Single-Speed, Non-Reversing Starters:
1) Pushbuttons: START-STOP.
2) Selector Switches: HAND/OFF/AUTO.
3) Indicating Lights: Red ON, Green OFF.
c. Single-Speed, Reversing Starters:
1) Pushbuttons: FOR-REV-STOP.
2) Selector Switches: FOR/OFF/REV.
3) Indicating Lights: Red FOR, Red REV, Green OFF.
d. Two-Speed Starters:
1) Pushbuttons: FAST-OFF-SLOW.
2) Selector Switches: SLOW/OFF/FAST.
3) Indicating Lights: Red FAST, Red SLOW, Green OFF.
e. __________ Starters:
1) Pushbuttons: __________.
2) Selector Switches: __________.
3) Indicating Lights: __________.
C. Solid-State Reduced-Voltage Motor Starter Units: Comply with Section __________.
D. Variable-Frequency AC Drive Units: Comply with Section 26 2923.
E. Programmable Logic Control (PLC) Units: Comply with code.
F. Power Factor Correction Capacitor Units: Comply with code.
G. Distribution Equipment Units: Where incorporation of low-voltage distribution equipment
within motor control center units is indicated, provide suitable components complying with
applicable specified requirements.
2.04 OVERCURRENT PROTECTIVE DEVICES
A. Overload Relays:
1. Provide overload relays and, where applicable, associated current elements/heaters,
selected according to actual installed motor nameplate data, in accordance with
manufacturer's recommendations and NFPA 70; include consideration for motor
service factor and ambient temperature correction, where applicable.
2. Inverse-Time Trip Class Rating: Class 20 unless otherwise indicated or required.
3. Trip-free operation.
4. Visible trip indication.
5. Resettable.
a. Employ manual reset unless otherwise indicated.
b. Employ automatic reset or remote reset where indicated.
c. Do not employ automatic reset with two-wire control.
6. Bimetallic Thermal Overload Relays:
a. Provide ambient temperature compensation.
b. Interchangeable current elements/heaters.
c. Adjustable trip; plus/minus 10 percent of nominal, minimum.
d. Designed for quicker trip response under phase loss condition.
e. Trip test function.
f. Provide isolated alarm contact where indicated.
7. Melting Alloy Thermal Overload Relays:
a. Interchangeable current elements/heaters.
b. Provide isolated alarm contact where indicated.
8. Solid-State Overload Relays:
a. Basis of Design: __________.

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Terminal Building Expansion Project 26 24 19/7 Rev. 0
 b. Selectable inverse-time trip class rating; available ratings of Class 10, 20, and 30,
minimum.
c. Adjustable full load current.
d. Phase loss protection.
e. Phase imbalance protection.
f. Ground fault protection.
g. Ambient temperature insensitive.
h. Thermal memory.
i. Repeat Trip Accuracy: Plus/minus 2 percent, minimum.
j. Trip test function.
k. Provide isolated alarm contact.
l. Provide communication capability where indicated: Compatible with system
indicated.
m. Other Acceptable Product(s):
1) __________.
B. Fusible Devices:
1. Fusible Switches:
a. Description: Quick-make, quick-break, dead-front fusible switch units complying
with NEMA KS 1, and listed and labelled as complying with UL 98; ratings,
configurations, and features as indicated on the drawings.
b. Fuse Clips: As required to accept indicated fuses.
1) Where NEMA Class R fuses are installed, provide rejection feature to
prevent installation of fuses other than Class R.
c. Provide externally operable handle with means for locking in the OFF position.
Provide means for locking switch cover in the closed position. Provide safety
interlock to prevent opening the cover with the switch in the ON position with
capability of overriding interlock for testing purposes.
2. Fused Power-Circuit Devices:
a. Description: Quick-make, quick-break, dead-front bolted-pressure contact
switches and high-pressure butt contact switches listed and labelled as complying
with UL 977; ratings, configurations, and features as indicated on the drawings.
b. Bolted-Pressure Contact Switches: Devices with additional pressure or clamping
action provided at both ends of switch blades when blades are in the fully closed
position.
c. High-Pressure Butt Contact Switches: Devices with butt-type contacts and
spring-charged mechanism.
d. Minimum Short Circuit Current Rating: 200,000 rms symmetrical amperes when
protected by Class L fuses.
e. Fuse Clips: As required to accept Class L fuses.
f. Provide externally operable handle with means for locking in the OFF position.
Provide means for locking switch cover in the closed position. Provide safety
interlock to prevent opening the cover with the switch in the ON position with
capability of overriding interlock for testing purposes.
g. Provide the following features and accessories where indicated or where required
to complete installation:
1) Shunt Trip: Provide coil voltage as required for connection to indicated trip
actuator.
2) Auxiliary Switch: SPDT switch suitable for connection to system indicated
for indicating switch position.
3) Blown fuse protection and indication.
4) __________.
C. Circuit Breakers:
1. Interrupting Capacity (not applicable to motor circuit protectors):
a. Provide circuit breakers with interrupting capacity as required to provide the short
circuit current rating indicated, but not less than specified minimum requirements.
b. Fully Rated Systems: Provide circuit breakers with interrupting capacity not less
than the short circuit current rating indicated.

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Terminal Building Expansion Project 26 24 19/8 Rev. 0
 c. Series Rated Systems: Provide circuit breakers listed in combination with
upstream devices to provide interrupting rating not less than the short circuit
current rating indicated.
2. Motor Circuit Protectors:
a. Description: Instantaneous-trip circuit breakers furnished with magnetic
instantaneous tripping elements for short circuit protection, but not with thermal
inverse time tripping elements for overload protection; UL 489 recognized only for
use as part of a listed combination motor controller with overload protection;
ratings, configurations, and features as indicated on the drawings.
b. Provide field-adjustable magnetic instantaneous trip setting.
c. Provide the following features and accessories where indicated or where required
to complete installation:
1) Shunt Trip: Provide coil voltage as required for connection to indicated trip
actuator.
2) Pad-Lock Provision: For locking circuit breaker handle in OFF position.
3) Auxiliary Switch: SPDT switch suitable for connection to system indicated
for indicating when circuit breaker has tripped or been turned off.
4) Undervoltage Release: For tripping circuit breaker upon predetermined drop
in coil voltage with field-adjustable time delay to prevent nuisance tripping.
5) Alarm Switch: SPDT switch suitable for connection to system indicated for
indicating when circuit breaker has tripped.
6) __________.
3. Molded Case Circuit Breakers:
a. Description: Quick-make, quick-break, over center toggle, trip-free, trip-indicating
circuit breakers; listed and labelled as complying with UL 489, and complying with
FS W-C-375 where applicable; ratings, configurations, and features as indicated
on the drawings.
1) Provide thermal magnetic circuit breakers unless otherwise indicated.
2) Provide electronic trip circuit breakers where indicated.
b. Minimum Interrupting Capacity:
1) 10,000 rms symmetrical amperes at 240 VAC or 208 VAC.
2) 14,000 rms symmetrical amperes at 480 VAC.
c. Thermal Magnetic Circuit Breakers: For each pole, furnish thermal inverse time
tripping element for overload protection and magnetic instantaneous tripping
element for short circuit protection.
1) Provide field-adjustable magnetic instantaneous trip setting for circuit
breaker frame sizes 225 amperes and larger.
2) Provide interchangeable trip units where indicated.
d. Electronic Trip Circuit Breakers: Furnish solid state, microprocessor-based, true
rms sensing trip units.
1) Provide the following field-adjustable trip response settings:
(a) Long time pickup, adjustable by replacing interchangeable trip unit or by
setting dial.
(b) Long time delay.
(c) Short time pickup and delay.
(d) Instantaneous pickup.
(e) Ground fault pickup and delay where ground fault protection is
indicated.
2) Provide zone selective interlocking capability where indicated, capable of
communicating with other electronic trip circuit breakers and external ground
fault sensing systems to control short time delay and ground fault delay
functions for system coordination purposes.
3) Provide communication capability where indicated: Compatible with system
indicated.
e. Provide the following circuit breaker types where indicated:
1) 100 Percent Rated Circuit Breakers: Listed for application within the motor
control center where installed at 100 percent of the continuous current
rating.

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 2) Current Limiting Circuit Breakers: Without using fusible elements, designed
to limit the let-through energy to a value less than the energy of a one-half
cycle wave of the symmetrical prospective current when operating within its
current limiting range.
f. Provide the following features and accessories where indicated or where required
to complete installation:
1) Shunt Trip: Provide coil voltage as required for connection to indicated trip
actuator.
2) Pad-Lock Provision: For locking circuit breaker handle in OFF position.
3) Auxiliary Switch: SPDT switch suitable for connection to system indicated
for indicating when circuit breaker has tripped or been turned off.
4) Undervoltage Release: For tripping circuit breaker upon predetermined drop
in coil voltage with field-adjustable time delay to prevent nuisance tripping.
5) Alarm Switch: SPDT switch suitable for connection to system indicated for
indicating when circuit breaker has tripped.
6) __________.
4. Insulated Case Circuit Breakers:
a. Description: Quick-make, quick-break, trip-free circuit breakers with two-step
stored energy closing mechanism; standard 80 percent rated unless otherwise
indicated; listed and labelled as complying with UL 489; ratings, configurations,
and features as indicated on the drawings.
b. Operation:
1) Provide manually operated circuit breakers unless otherwise indicated.
2) Provide electrically operated circuit breakers where indicated.
3) Pad-Lock Provision: For preventing circuit breaker closing operation.
c. Construction:
1) Provide fixed-mount circuit breakers unless otherwise indicated.
2) Provide drawout circuit breakers where indicated.
d. Drawout Circuit Breakers:
1) Allows withdrawal of circuit breaker into test and disconnected positions,
with racking position indication (connected, test, disconnected, withdrawn).
2) Provide safety interlock to prevent racking of circuit breaker while in the ON
position.
3) Pad-Lock Provision: For preventing circuit breaker drawout operation.
e. Minimum Interrupting Capacity:
1) 42,000 rms symmetrical amperes at 240 VAC or 208 VAC.
2) 65,000 rms symmetrical amperes at 480 VAC.
f. Trip Units: Solid state, microprocessor-based, true rms sensing.
1) Provide the following field-adjustable trip response settings:
(a) Long time pickup, adjustable by replacing interchangeable trip unit or by
setting dial.
(b) Long time delay.
(c) Short time pickup and delay.
(d) Instantaneous pickup.
(e) Ground fault pickup and delay where ground fault protection is
indicated.
2) Provide zone selective interlocking capability where indicated, capable of
communicating with other electronic trip circuit breakers and external ground
fault sensing systems to control short time delay and ground fault delay
functions for system coordination purposes.
3) Provide communication capability where indicated: Compatible with system
indicated.
g. Provide the following circuit breaker types where indicated:
1) 100 Percent Rated Circuit Breakers: Listed for application within the
switchboard where installed at 100 percent of the continuous current rating.
2) Current Limiting Circuit Breakers: Without using fusible elements, designed
to limit the let-through energy to a value less than the energy of a one-half

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Terminal Building Expansion Project 26 24 19/10 Rev. 0
 cycle wave of the symmetrical prospective current when operating within its
current limiting range.
h. Provide the following features and accessories where indicated or where required
to complete installation:
1) Shunt Trip: Provide coil voltage as required for connection to indicated trip
actuator.
2) Auxiliary Switch: SPDT switch suitable for connection to system indicated
for indicating when circuit breaker has tripped or been turned off.
3) Undervoltage Release: For tripping circuit breaker upon predetermined drop
in coil voltage with field-adjustable time delay to prevent nuisance tripping.
4) Alarm Switch: SPDT switch suitable for connection to system indicated for
indicating when circuit breaker has tripped.
5) Truck-Operated Cell Switch: For indicating circuit breaker racking position.
6) __________.
2.05 MOTOR CONTROL ACCESSORIES
A. Auxiliary Contacts:
1. Comply with NEMA ICS 5.
2. Provide number and type of contacts indicated or required to perform necessary
functions, including holding (seal-in) circuit and interlocking, plus one normally open
(NO) and one normally closed (NC) spare contact for each starter unit, minimum.
B. Pilot Devices:
1. Comply with NEMA ICS 5; heavy-duty type.
2. Nominal Size: 30 mm.
3. Pushbuttons: Unless otherwise indicated, provide momentary, non-illuminated type
with flush button operator; normally open or normally closed as indicated or as
required.
4. Selector Switches: Unless otherwise indicated, provide maintained, non-illuminated
type with knob operator; number of switch positions as indicated or as required.
5. Indicating Lights: Push-to-test type unless otherwise indicated.
6. Provide LED lamp source for indicating lights and illuminated devices.
C. Control and Timing Relays:
1. Comply with NEMA ICS 5.
2. Provide number and type of relays indicated or required to perform necessary
functions.
3. Timing Relays: Electronic or pneumatic as indicated.
a. Adjustable Timing Range: As indicated on drawings.
4. Multi-Speed Motor Starters: Employ accelerating relays, decelerating relays, and
compelling relays where indicated.
5. Accelerating Relays: Starts motor at low speed and then accelerates automatically
through definite time intervals for each successive speed until selected speed is
attained.
6. Decelerating Relays: Allows motor to decelerate automatically through definite time
intervals for each successive speed until selected speed is attained.
7. Compelling Relays: Requires motor to start at low speed before a higher speed can
be selected.
D. Control Power Transformers:
1. Size to accommodate burden of contactor coil(s) and all connected auxiliary devices,
plus _____ VA spare capacity.
2. Include primary and secondary fuses.
E. Control Terminal Blocks: Include 25 percent spare terminals.
PART 3 EXECUTION
Contractor to provide two switchboards MCC-CUP-4-BSP and MCC-CUP-2-BRP in CUP4 and
CUP2 respectively. New Motor Control Centres includes, but not limited to main isolation
switches, circuit breakers, contactors, relays, transformers, variable speed drives, indicator
lamps, Auto/Off/Manual switches, controllers etc, to effectively operate as required. The new
BMS system to interface with existing CBMS.

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Terminal Building Expansion Project 26 24 19/11 Rev. 0
 Contractor shall ensure the following:

1. Submains supplied and terminated at the main switch/circuit breaker by others.

2. Power shall be connected from the main switch/main circuit breaker, to set of bus bars.
3. Main Circuit Breaker (MCB) for each pump, upstream cables connected from the
busbars.
4. Downstream of MCB shall be connected to the Variable Speed Drives (VSD) of each
pump.
5. IP20 VSD shall be mounted inside the MCC.
6. From VSD, power cables shall be installed up to the metal isolator adjacent to the pump
(Note that cable to be special screen type). The power supply cable tray shall be 150 mm
width.
7. Metal glands shall be installed in the VSD outlet, metal isolator inlet /outlet and pump
power connection box.
8. Isolation shall be included to comply with regulations, within the required distance to the
motor
9. Control cables;
VSD control Digital Inputs (DI) / Digital Outputs (DO), Analogue Inputs (AI) / Analogue
Outputs (AO) shall be connected as required.
10. Analogue Input signals from pumps (inlet pressure, outlet pressure, differential pressure,
room temperature signal, high temperature alarm, chilled water inlet temperature and
chilled water outlet temperature), shall be send through communication cables to the
MCC. Smoke sensors in the plant room, installed by specialist, and shall be sent to the
Main Fire Command Centre and Main Fire Station.
11. Other Analogue Inputs such as the chilled water temperature sensors, flow transducers
shall also be sent via communication cables to the MCC.
12. Communication cables to be at least 300 mm separation from 400/3/50 power cables
and 150 mm separation from 230/1/50 power cables.
13. A fail-safe Smoke Alarm signal (Voltage-free-dry contact ‘Normally Closed’ open on fire /
smoke) to be provided by others to each MCC. This signal shall be powered by 24 VDC
signal from the MCCs.
14. Earth cable; pump / equipment earthing to be connected to the MCC earth bar where it is
connected to the incoming earth wire in the submains. For the 185 mm 2 power cable the
earth size shall be 95 mm2.

3.01 EXAMINATION
A. Verify that field measurements are as indicated.
B. Verify that the ratings and configurations of the motor control centers and associated
components are consistent with the indicated requirements.
C. Verify that mounting surfaces are ready to receive motor control centers.
D. Verify that conditions are satisfactory for installation prior to starting work.
3.02 INSTALLATION
A. Install products in accordance with manufacturer's instructions.
B. Install motor control centers in accordance with NECA 1 (general workmanship), NECA
402, and NEMA ICS 2.3.
C. Arrange equipment to provide required clearances and maintenance access, including
accommodations for any drawout devices.
D. Provide required support and attachment components in accordance with Section 26 0529.
E. Install motor control centers plumb and level.

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Terminal Building Expansion Project 26 24 19/12 Rev. 0
 F. Unless otherwise indicated, mount motor control centers on properly sized 100 mm high
concrete pad constructed in accordance with Section 03 3000.
G. Provide grounding and bonding in accordance with Section 26 0526.
H. Install all field-installed devices, components, and accessories.
J. Where accessories are not self-powered, provide control power source as indicated or as
required to complete installation.
K. Set field-adjustable motor controllers and associated components according to installed
motor requirements, in accordance with manufacturer's recommendations and NFPA 70.
L. Set field-adjustable circuit breaker tripping function settings as indicated.
M. Set field-adjustable circuit breaker tripping function settings as determined by overcurrent
protective device coordination study performed in accordance with local code requirment.
N. Set field-adjustable ground fault protection pickup and time delay settings as indicated.
O. Provide filler plates to cover unused spaces.
P. Identify motor control centers in accordance with Section 26 0553.
3.03 FIELD QUALITY CONTROL
A. Provide services of a manufacturer's authorized representative to observe installation and
assist in inspection and testing. Include manufacturer's reports with submittals.
B. Disconnect surge protective devices (SPDs) prior to performing any high potential testing.
Replace SPDs damaged by performing high potential testing with SPDs connected.
C. Before energizing motor control center, perform insulation resistance testing in accordance
with NECA 402 and NEMA ICS 2.3.
D. Inspect and test in accordance with NETA ATS, except Section 4.
E. Perform inspections and tests listed in NETA ATS, Section 7.16.2.1.
F. Motor Starters: Perform inspections and tests listed in NETA ATS, Section 7.16.1.1. Tests
listed as optional are not required.
1. Verify motor-running protection.
2. Perform insulation-resistance tests on all control wiring with respect to ground.
G. Fusible Switches: Perform inspections and tests listed in NETA ATS, Section 7.5.1.1.
H. Moulded Case and Insulated Case Circuit Breakers: Perform inspections and tests listed in
NETA ATS, Section 7.6.1.1 for all main circuit breakers and circuit breakers larger than
_____ amperes. Tests listed as optional are not required.
1. Perform insulation-resistance tests on all control wiring with respect to ground.
2. Test functions of the trip unit by means of secondary injection.
I. Ground Fault Protection Systems: Test in accordance with manufacturer's instructions as
required by NFPA 70.
1. Perform inspections and tests listed in NETA ATS, Section 7.14. The insulation-
resistance test on control wiring listed as optional is not required.
J. Meters: Perform inspections and tests listed in NETA ATS, Section 7.11.2.
L. Instrument Transformers: Perform inspections and tests listed in NETA ATS, Section 7.10.
M. Test shunt trips to verify proper operation.
N. Correct deficiencies and replace damaged or defective motor control centers or associated
components.
O. Submit detailed reports indicating inspection and testing results and corrective actions
taken.
3.04 ADJUSTING
A. Adjust tightness of mechanical and electrical connections to manufacturer's recommended
torque settings.
B. Adjust alignment of motor control center covers and doors.

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Terminal Building Expansion Project 26 24 19/13 Rev. 0
3.05 CLEANING
A. Clean dirt and debris from motor control center enclosures and components according to
manufacturer's instructions.
B. Repair scratched or marred surfaces to match original factory finish.
3.06 CLOSEOUT ACTIVITIES
A. See Section 01 7800 - Closeout Submittals, for closeout submittals.
B. See Section 01 7900 - Demonstration and Training, for additional requirements.
C. Demonstration: Demonstrate proper operation of motor controllers to Owner, and correct
deficiencies or make adjustments as directed.
D. Training: Train Owner's personnel on operation, adjustment, and maintenance of motor
control center and associated devices.
1. Use operation and maintenance manual as training reference, supplemented with
additional training materials as required.
2. Provide minimum of two hours of training.
3. Instructor: Manufacturer's authorized representative.
4. Location: At project site.
3.07 PROTECTION
A. Protect installed motor control centers from subsequent construction operations.
END OF SECTION

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Terminal Building Expansion Project 26 24 19/14 Rev. 0