23 21 13 Hydronic Piping

PROJECT SPECIFICATION
SECTION 23 21 13
HYDRONIC PIPING
D7270 CUP2 and CUP4 Connection
Hamad International Airport

Terminal Building Expansion Project
MEP
01 31st January 2020 PL AL AFL
Mechanical
MEP
0 31st December 2019 PL AL AFL
Mechanical
REV DATE BY CHK APP
Project No. HIAEP-013

Terminal Building Expansion Project 23 21 13/0 Rev. 01
SECTION 23 21 13
HYDRONIC PIPING
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Hydronic system requirements.
B. Chilled water piping, buried.
C. Chilled water piping, above grade.
D. Condenser water piping, buried.
E. Condenser water piping, above grade.
F. Equipment drains and overflows.
G. Pipe hangers and supports.
H. Unions, flanges, mechanical couplings, and dielectric connections.
I. Valves:
1. Ball valves.
2. Butterfly valves.
3. Check valves.
4. Pressure independent temperature control valves and balancing valves.
J. Flow controls.
1.02 RELATED REQUIREMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
B. Section 07 84 13 – Fire stopping.
C. Section 23 05 16 - Expansion Fittings and Loops for HVAC Piping.
D. Section 23 05 23 - General-Duty Valves for HVAC Piping.
E. Section 23 05 48 - Vibration and Seismic Controls for HVAC Piping and Equipment.
F. Section 23 05 53 - Identification for HVAC Piping and Equipment.
G. Section 23 07 19 - HVAC Piping Insulation.
H. Section 23 21 14 - Hydronic Specialties.
1.03 REFERENCE STANDARDS

A. ANSI/FCI 70-2 - Control Valve Seat Leakage; 2013.
B. ASME BPVC-IX - Boiler and Pressure Vessel Code, Section IX - Welding, Brazing, and
Fusing Procedures; Welders; Brazers; and Welding, Brazing and Fusing Operators; 2017.
C. ASME B16.3 - Malleable Iron Threaded Fittings: Classes 150 and 300; 2016.
D. ASME B16.15 - Cast Copper Alloy Threaded Fittings Classes 125 and 250; 2013.
E. ASME B16.18 - Cast Copper Alloy Solder Joint Pressure Fittings; 2012.
F. ASME B16.22 - Wrought Copper and Copper Alloy Solder-Joint Pressure Fittings; 2013.
G. ASME B16.34 - Valves - Flanged, Threaded and Welding End; 2017.
H. ASME B31.9 - Building Services Piping; 2014.
I. ASTM A53/A53M - Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-
Coated, Welded and Seamless; 2012.
J. ASTM A106/A106M - Standard Specification for Seamless Carbon Steel Pipe for High-
Temperature Service; 2015.
K. ASTM A123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron
and Steel Products; 2017.

L. ASTM A183 - Standard Specification for Carbon Steel Track Bolts and Nuts; 2014.
M. ASTM A234/A234M - Standard Specification for Piping Fittings of Wrought Carbon Steel and
Alloy Steel for Moderate and High Temperature Service; 2017.
N. ASTM A536 - Standard Specification for Ductile Iron Castings; 1984 (Reapproved 2014).
O. ASTM B32 - Standard Specification for Solder Metal; 2008 (Reapproved 2014).
P. ASTM B88 - Standard Specification for Seamless Copper Water Tube; 2016.
Q. ASTM B88M - Standard Specification for Seamless Copper Water Tube (Metric); 2016.
R. ASTM D1785 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe, Schedules
40, 80, and 120; 2015.
S. ASTM D2000 - Standard Classification System for Rubber Products in Automotive
Applications; 2012 (Reapproved 2017).
T. ASTM D2235 - Standard Specification for Solvent Cement for Acrylonitrile-Butadiene-Styrene
(ABS) Plastic Pipe and Fittings; 2004 (Reapproved 2016).
U. ASTM D2241 - Standard Specification for Poly (Vinyl Chloride) (PVC) Pressure-Rated Pipe
(SDR Series); 2015.
V. ASTM D2310 - Standard Classification for Machine-Made "Fiberglass" (Glass-Fiber-
Reinforced Thermosetting-Resin) Pipe; 2006 (Reapproved 2012).
W. ASTM D2466 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings,
Schedule 40; 2017.
X. ASTM D2467 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings,
Schedule 80; 2015.
Y. ASTM D2680 - Standard Specification for Acrylonitrile-Butadiene-Styrene (ABS) and
Poly(Vinyl Chloride) (PVC) Composite Sewer Piping; 2001 (Reapproved 2014).
Z. ASTM D2855 - Standard Practice for the Two-Step (Primer & Solvent Cement) Method of
Joining Poly (Vinyl Chloride) (PVC) or Chlorinated Poly (Vinyl Chloride) (CPVC) Pipe and
Piping Components with Tapered Sockets; 2015.
AA. ASTM F708 - Standard Practice for Design and Installation of Rigid Pipe Hangers; 1992
(Reapproved 2014).
AB. ASTM F876 - Standard Specification for Crosslinked Polyethylene (PEX) Tubing; 2017.
AC. ASTM F877 - Standard Specification for Crosslinked Polyethylene (PEX) Plastic Hot- and
Cold-Water Distribution Systems; 2011a.
AD. ASTM F1476 - Standard Specification for Performance of Gasketed Mechanical Couplings
for Use in Piping Applications; 2007 (Reapproved 2013).
AE. AWS A5.8M/A5.8 - Specification for Filler Metals for Brazing and Braze Welding; 2011
(Amended 2012).
AF. AWS D1.1/D1.1M - Structural Welding Code - Steel; 2015, with Errata (2016).
AG. AWWA C105/A21.5 - Polyethylene Encasement for Ductile-Iron Pipe Systems; 2010.
AH. AWWA C110/A21.10 - Ductile-Iron and Gray-Iron Fittings; 2012.
AI. AWWA C111/A21.11 - Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings;
2017.
AJ. AWWA C151/A21.51 - Ductile-Iron Pipe, Centrifugally Cast; 2017.
AK. AWWA C606 - Grooved and Shouldered Joints; 2015.
AL. MSS SP-58 - Pipe Hangers and Supports - Materials, Design, Manufacture, Selection,
Application, and Installation; 2009.
AM. IBC 2015
AN. ASHRAE 2010 Section 62.1; ASHRAE 90.1:2007
AO. IMC 2015
AP. IECC 2015
AQ. SMACNA

AR. QCS
1.04 ADMINISTRATIVE REQUIREMENTS

A. Coordination: Coordinate the installation of pipeworks with size, location and installation of
service utilities.
B. Preinstallation Meeting: Conduct a preinstallation meeting one week prior to the start of the
work of this section; require attendance by all affected installers.
C. Sequencing: Ensure that utility connections are achieved in an orderly and expeditious
manner.
D. Scheduling
1.05 SUBMITTALS
A. Welders Certificate: Include welders certification of compliance with ASME BPVC-IX.
B. Product Data:
1. Include data on pipe materials, pipe fittings, valves, and accessories.
2. Provide manufacturers catalogue information.
3. Indicate valve data and ratings.
4. Show grooved joint couplings, fittings, valves, and specialties on drawings and product
submittals, specifically identified with the manufacturer's style or series designation.
5. For each type of special-duty valve indicated. Include flow and pressure drop curves
based on manufacturer's testing for diverting fittings, calibrated balancing valves, and
automatic flow-control valves.
6. Detail fabrication of pipe anchors, hangers, special pipe support assemblies, alignment
guides, expansion joints and loops, and their attachment to the building structure. Detail
location of anchors, alignment guides, and expansion joints and loops.
C. Manufacturer's Installation Instructions: Indicate hanging and support methods, joining
procedures.
D. Field Test Reports: Written reports of tests specified in Part 3 of this Section. Include the
following:
1. Test procedures used.
2. Test results that comply with requirements.
3. Failed test results and corrective action taken to achieve requirements.
E. Project Record Documents: Record actual locations of valves.
F. Maintenance Data: Include installation instructions, spare parts lists, exploded assembly
views.
G. Maintenance Materials: Furnish the following for Owner's use in maintenance of project.
1. Valve Repacking Kits: One for each type and size of valve.
1.06 QUALITY ASSURANCE

A. Manufacturer Qualifications: Company specializing in manufacturing products of the type
specified in this section, with minimum three years of documented experience.
B. Installer Qualifications: Company specializing in performing work of the type specified in this
section, with minimum five years of experience.
C. Provide all grooved joint couplings, fittings, valves, specialties, and grooving tools from a
single manufacturer.
D. Date stamp all castings used for coupling housings, fittings, valve bodies, etc. for quality
assurance and traceability.
E. Coupling Manufacturer:
1. Perform on-site training by factory-trained representative to the Contractor's field
personnel in the proper use of grooving tools and installation of grooved joint products.
2. Periodic job site visits by factory-trained representative to ensure best practices in
grooved joint installation.

3. A distributor's representative is not considered qualified to perform the training.
F. Welder Qualifications: Certify in accordance with ASME BPVC-IX.
1. Provide certificate of compliance from authority having jurisdiction, indicating approval
of welders.
G. Unless accepted otherwise by the Design Consultant, use manufacturers and installers that
employ a Quality Management System complying with the program described in ISO 9001-
2000, or similar system.
1.07 DELIVERY, STORAGE, AND HANDLING

A. Accept valves on site in shipping containers with labelling in place. Inspect for damage.
B. Provide temporary protective coating on cast iron and steel valves.
C. Provide temporary end caps and closures on piping and fittings. Maintain in place until
installation.
D. Protect piping systems from entry of foreign materials by temporary covers, completing
sections of the work, and isolating parts of completed system.
1.08 COORDINATION
A. Coordinate layout and installation of hydronic piping and suspension system components
with other construction, including light fixtures, HVAC equipment, fire suppression-system
components, and partition assemblies.
B. Coordinate pipe sleeve installations for foundation wall penetrations.
C. Coordinate piping installation with roof curbs, equipment supports, and roof penetrations.
Roof specialties are specified in the respective civil specification sections.
D. Coordinate pipe fitting pressure classes with products specified in related Sections.
E. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into base.
F. Coordinate installation of pipe sleeves for penetrations through exterior walls and floor
assemblies. Coordinate with requirements for fire-stopping specified in Section "Through-
Penetration Firestop Systems" for fire and smoke wall and floor assemblies.
1.09 FIELD CONDITIONS

A. Do not install underground piping when bedding is wet or frozen.
PART 2 PRODUCTS
2.01 OWNER-FURNISHED PRODUCTS
A. New Products: Nil.
B. Existing Products: Nil.
2.02 HYDRONIC SYSTEM REQUIREMENTS

A. Comply with ASME B31.9 and applicable federal, state, and local regulations.
B. Piping: Provide piping, fittings, hangers and supports as required, as indicated, and as
follows:
1. Where more than one piping system material is specified, provide joining fittings that
are compatible with piping materials and ensure that the integrity of the system is not
jeopardized.
2. Use non-conducting dielectric connections whenever jointing dissimilar metals.
3. Grooved mechanical joints may be used in accessible locations only.
a. Accessible locations include those exposed on interior of building, in pipe chases,
and in mechanical rooms, aboveground outdoors, and as approved by Consultant.
b. Grooved mechanical connections and joints comply with AWWA C606.

1) Ductile Iron: Comply with ASTM A536, Grade 65-45-12.
2) Steel: Comply with ASTM A106/A106M, Grade B or ASTM A53/A53M.
c. Use rigid joints unless otherwise indicated.
d. Use flexible joints at expansion joints, fans pumps connection.
e. Depending on pipe size, three or four flexible joints may be used in lieu of a flexible
connector.
f. Use gaskets of moulded synthetic rubber with central cavity, pressure responsive
configuration and complying with ASTM D2000, Grade 2CA615A15B44F17Z for
circulating medium up to maximum 110 degrees C or Grade M3BA610A15B44Z
for circulating medium up to maximum 93 degrees C.
g. Provide steel coupling nuts and bolts complying with ASTM A183.
4. Provide pipe hangers and supports in accordance with ASME B31.9 or MSS SP-58
unless indicated otherwise.
C. Pipe-to-Valve and Pipe-to-Equipment Connections: Use flanges, unions, or grooved
couplings to allow disconnection of components for servicing; do not use direct welded,
soldered, or threaded connections.
1. Where grooved joints are used in piping, provide grooved valve/equipment connections
if available; if not available, provide flanged ends and grooved flange adapters.
D. Valves: Provide valves where indicated:
1. Provide drain valves where indicated, and if not indicated provide at least at main shut-
off, low points of piping, bases of vertical risers, and at equipment. Use 20 mm gate
valves with cap; pipe to nearest floor drain.
2. On discharge of condenser water pumps, use spring loaded check valves.
3. Isolate equipment using butterfly valves with lug end flanges or grooved mechanical
couplings.
4. For throttling, bypass, or manual flow control services, use globe, ball, or butterfly
valves.
5. For throttling and isolation service in chilled and condenser water systems, use only
butterfly valves.
6. In heating water, chilled water, or condenser water systems, butterfly valves may be
used interchangeably with gate and globe valves.
7. For shut-off and to isolate parts of systems or vertical risers, use gate, ball, or butterfly
valves.
8. For throttling service, use plug cocks. Use non-lubricated plug cocks only when shut-
off or isolating valves are also provided.
E. Welding Materials and Procedures: Conform to ASME BPVC-IX.
2.03 PIPE AND FITTINGS

A. Steel Pipe, DN 50 and Smaller: Type S (seamless), Grade A, Schedule 40, black steel,
threaded.
B. Steel Pipe, DN 65 through DN 300: Type S (seamless), Grade A, Schedule 40, black steel,
plain ends.
C. Steel Pipe, DN 350 through DN 450: Type E (electric-resistance welded) or Type S
(seamless), Grade B, Schedule 40, black steel, plain ends.
D. Steel Pipe, DN 500and larger: Type E (electric-resistance welded) or Type S (seamless),
Grade B, Schedule 40, black steel, plain ends.
E. Steel Pipe Nipples: made of ASTM A53, Schedule 40, black steel; seamless for DN 50 and
smaller and electric-resistance welded for DN 65 and larger.
F. Cast-Iron Threaded Fittings: Classes 125 and 250 to British Standard Taper Pipe Thread.
G. Malleable-Iron Threaded Fittings: Classes 150 and 300.
H. Malleable-Iron Unions: Classes 150, 250, and 300.
I. Cast-Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250; raised ground face,
and bolt holes spot faced.
J. Wrought-Steel Fittings: wall thickness to match adjoining pipe.

K. Wrought Cast- and Forged-Steel Flanges and Flanged Fittings: ASME B16.5, including bolts,
nuts, and gaskets of the following material group, end connections, and facings:
1. Material Group: 1.1.
2. End Connections: Butt welding.
3. Facings: Raised face.
L. Grooved Mechanical-Joint Fittings: Grade 65-45-12 ductile iron; Grade 32510 malleable iron;
Type F, E, or S, Grade B fabricated steel; or Grade B steel fittings with grooves or shoulders
designed to accept grooved end couplings.
M. Grooved Mechanical-Joint Couplings: Ductile- or malleable-iron housing and synthetic rubber
gasket of central cavity pressure-responsive design; with nuts, bolts, locking pin, locking
toggle, or lugs to secure grooved pipe and fittings. Flexible or rigid couplings may be used,
as recommended by the piping system manufacturer for the service intended.
N. Flexible Connectors: Stainless-steel bellows with woven, flexible, bronze, wire-reinforcing
protective jacket; 1035 kPa minimum working pressure and 121 0C maximum operating
temperature. Connectors shall have flanged or threaded-end connections to match
equipment connected and shall be capable of 20-mm misalignment. Flexible grooved
mechanical joint couplings may be substituted for flexible connectors where recommended
by the piping system manufacturer. A minimum of three flexible couplings shall be provided
in lieu of a flexible connection.
O. Spherical, Rubber, Flexible Connectors: Fiber-reinforced rubber body with steel flanges
drilled to align with Classes 150 and 300 steel flanges; operating temperatures up to 121 0C
and pressures up to 1035 kPa.
P. Packed, Slip, Expansion Joints: 1035 kPa minimum working pressure, steel pipe fitting
consisting of telescoping body and slip-pipe sections, packing ring, packing, limit rods,
flanged ends, and chrome-plated finish on slip-pipe telescoping section.
Q. Welding Materials: Comply with Section II, Part C, of the ASME Boiler and Pressure Vessel
Code for welding materials appropriate for wall thickness and for chemical analysis of pipe
being welded.
R. Gasket Material: Thickness, material, and type suitable for fluid to be handled; and design
temperatures and pressures.
2.04 CHILLED WATER PIPING, BURIED
A. Steel Pipe: ASTM A53/A53M, Schedule 40, black with AWWA C105/A21.5 polyethylene
jacket, or double layer, half-lapped polyethylene tape.
1. Fittings: ASTM A234/A234M, wrought steel welding type with double layer, half-lapped
polyethylene tape.
2. Joints: Welded in accordance with AWS D1.1/D1.1M.
3. Casing: Closed glass cell insulation.
B. Steel Pipe Sizes 305 mm and Greater: ASTM A53/A53M, 9.5 mm wall, black with AWWA
C105/A21.5 polyethylene jacket, or double layer, half-lapped polyethylene tape.
polyethylene tape.
C. Copper Tube: ASTM B88 (ASTM B88M), Type K (A) annealed.
1. Fittings: ASME B16.22, wrought copper.
2. Joints: Solder, lead free, ASTM B32, HB alloy (95-5 tin-antimony), or tin and silver.
D. Ductile Iron Pipe: AWWA C151/A21.51.
1. Fittings: AWWA C110/A21.10, ductile iron, standard thickness.
2. Joints: AWWA C111/A21.11, Styrene butadiene rubber (SBR) or vulcanized SBR
gasket with 19 mm diameter rods.
E. PVC Pipe Sizes 150 mm and Smaller: ASTM D1785, Schedule 40, or ASTM D2241, SDR
21 or 26.
1. Fittings: ASTM D2466, or ASTM D2467, PVC.

2. Joints: Solvent welded in accordance with ASTM D2855.
F. PVC Pipe Sizes 200 mm and Larger: ASTM D1785, Schedule 80, or ASTM D2241, SDR 21
or 26.
1. Fittings: ASTM D2466, or ASTM D2467, PVC.
G. RTRP Pipe: ASTM D2310, fiberglass reinforced thermosetting resin plastic.
1. Fittings: Fiberglass reinforced epoxy.
2. Joints: Hub-and-spigot with rubber gasket.
2.05 PREINSULATED PIPING
A. Refer to Section 23 21 11 "Underground Hydronic Distribution" for factory preinsulated piping
for buried chilled water distribution.
2.06 CHILLED WATER PIPING, ABOVE GRADE
A. Steel Pipe: ASTM A53/A53M, Schedule 40, black; using one of the following joint types:
1. Welded Joints: ASTM A234/A234M, wrought steel welding type fittings; AWS
D1.1/D1.1M welded.
2. Threaded Joints: ASME B16.3, malleable iron fittings.
3. Grooved Joints: AWWA C606 grooved pipe, fittings of same material, and mechanical
couplings.
B. Steel Pipe Sizes 305 mm and Greater: ASTM A53/A53M, 9.5 mm wall, black; using one of
the following joint types:
1. Welded Joints: ASTM A234/A234M, wrought steel welding type fittings; AWS
D1.1/D1.1M welded.
2. Threaded Joints: ASTM A536 ductile iron fittings.
couplings.
C. Copper Tube: ASTM B88 (ASTM B88M), Type K (A), hard drawn; using one of the following
joint types:
1. Solder Joints: ASME B16.18 cast brass/bronze or ASME B16.22, solder wrought
copper fittings.
a. Solder: ASTM B32 lead-free solder, HB alloy (95-5 tin-antimony) or tin and silver.
b. Braze: AWS A5.8M/A5.8 BCuP copper/silver alloy.
2. Grooved Joints: AWWA C606 grooved tube, fittings of same material, and copper-tube-
dimension mechanical couplings.
3. Tee Connections: Mechanically extracted collars with notched and dimpled branch
tube.
4. Mechanical Press Sealed Fittings: Double pressed type complying with ASME B16.22,
utilizing EPDM, nontoxic synthetic rubber sealing elements.
a. Manufacturers:
1) Grinnell Products, a Tyco Business;
2) Viega LLC;
D. PVC Pipe: ASTM D1785, Schedule 40, or ASTM D2241, SDR 21 or 26.
1. Fittings: ASTM D2466 or ASTM D2467, PVC.
E. PVC Pipe Sizes 203 mm and Larger: ASTM D1785, Schedule 80, or ASTM D2241, SDR 21
or 26.
F. RTRP Pipe: ASTM D2310, fiberglass reinforced thermosetting resin plastic.
2.07 CONDENSER WATER PIPING BURIED

A. Steel Pipe: ASTM A53/A53M, Schedule 40, black with AWWA C105/A21.5 polyethylene
jacket, or double layer, half-lapped polyethylene tape.

polyethylene tape.
2. Joints: Threaded for pipe 50 mm and under; AWS D1.1/D1.1M, welded for pipe over
50 mm.
B. Steel Pipe Sizes 305 mm and Greater: ASTM A53/A53M, 9.5 mm wall, black with AWWA
C105/A21.5 polyethylene jacket, or double layer, half-lapped polyethylene tape.
polyethylene tape.
C. Copper Tube: ASTM B88 (ASTM B88M), Type K (A) annealed.
1. Fittings: ASME B16.22, wrought copper.
2. Joints: Solder, lead free, 95-5 tin-antimony, or tin and silver.
D. Ductile Iron Pipe: AWWA C151/A21.51.
E. PVC Pipe: ASTM D1785, Schedule 40, or ASTM D2241, SDR 21 or 26.
2. Joints: Solvent welded in accordance with ASTM 2855.
F. PVC Pipe sizes 200 mm and larger: ASTM D1785, Schedule 80, or ASTM D2241, SDR 21
or 26.
G. RTRP Pipe: ASTM D2310, fiberglass reinforced thermosetting resin plastic.
2.08 CONDENSER WATER PIPING, ABOVE GRADE

There is no condenser water piping in the works.
2.09 EQUIPMENT DRAINS AND OVERFLOWS

A. Steel Pipe: ASTM A53/A53M, Schedule 40 galvanized; using one of the following joint types:
1. Threaded Joints: Galvanized cast iron, or ASME B16.3 malleable iron fittings.
couplings.
B. Copper Tube: ASTM B88 (ASTM B88M), Type K (A), drawn; using one of the following joint
types:
1. Solder Joints: ASME B16.18 cast brass/bronze or ASME B16.22 solder wrought copper
fittings; ASTM B32 lead-free solder, HB alloy (95-5 tin-antimony) or tin and silver.
couplings.
C. PVC Pipe: ASTM D1785, Schedule 40, or ASTM D2241, SDR 21 or 26.
1. Fittings: ASTM D2466 or D2467, PVC.
2.10 PIPE HANGERS AND SUPPORTS

A. Provide hangers and supports that comply with MSS SP-58.
1. If type of hanger or support for a particular situation is not indicated, select appropriate
type using MSS SP-58 recommendations.
2. Hangers for Pipe Sizes 13 to 38 mm: Malleable iron, adjustable swivel, split ring.
3. Hangers for Cold Pipe Sizes 50 mm and Greater: Carbon steel, adjustable, clevis.
4. Hangers for Hot Pipe Sizes 50 to 100 mm: Carbon steel, adjustable, clevis.
5. Hangers for Hot Pipe Sizes 150 mm and Greater: Adjustable steel yoke, cast iron roll,
double hanger.
6. Multiple or Trapeze Hangers: Steel channels with welded spacers and hanger rods.

7. Multiple or Trapeze Hangers for Hot Pipe Sizes 150 mm and Greater: Steel channels
with welded spacers and hanger rods, cast iron roll.
8. Wall Support for Pipe Sizes to 76 mm: Cast iron hook.
9. Wall Support for Pipe Sizes 100 mm and Greater: Welded steel bracket and wrought
steel clamp.
10. Wall Support for Hot Pipe Sizes 150 mm and Greater: Welded steel bracket and
wrought steel clamp with adjustable steel yoke and cast iron roll.
11. Vertical Support: Steel riser clamp.
12. Floor Support for Cold Pipe: Cast iron adjustable pipe saddle, lock nut, nipple, floor
flange, and concrete pier or steel support.
13. Floor Support for Hot Pipe Sizes to 100 mm: Cast iron adjustable pipe saddle, lock nut,
nipple, floor flange, and concrete pier or steel support.
14. Floor Support for Hot Pipe Sizes 150 mm and Greater: Adjustable cast iron roll and
stand, steel screws, and concrete pier or steel support.
15. Copper Pipe Support: Carbon steel ring, adjustable, copper plated.
16. Hanger Rods: Mild steel threaded both ends, threaded one end, or continuous
threaded.
17. Inserts: Malleable iron case of galvanized steel shell and expander plug for threaded
connection with lateral adjustment, top slot for reinforcing rods, lugs for attaching to
forms; size inserts to suit threaded hanger rods.
B. In grooved installations, use rigid couplings with offsetting angle-pattern bolt pads or with
wedge shaped grooves in header piping to permit support and hanging in accordance with
ASME B31.9.
C. Rooftop Supports for Low-Slope Roofs: Steel pedestals with bases that rest on top of roofing
membrane, not requiring any attachment to the roof structure and not penetrating the roofing
assembly, with support fixtures as specified; and as follows:
1. Bases: High density polypropylene.
2. Base Sizes: As required to distribute load sufficiently to prevent indentation of roofing
assembly.
3. Steel Components: Stainless steel, or carbon steel hot-dip galvanized after fabrication
in accordance with ASTM A123/A123M.
4. Attachment/Support Fixtures: As recommended by manufacturer, same type as
indicated for equivalent indoor hangers and supports; corrosion resistant material.
5. Height: Provide minimum clearance of 150 mm under pipe to top of roofing.
6. Manufacturers:
a. PHP Systems/Design;
2.11 UNIONS, FLANGES, MECHANICAL COUPLINGS, AND DIELECTRIC CONNECTIONS

A. Unions for Pipe 50 mm and Less:
1. Ferrous Piping: 1034 kPa malleable iron, threaded.
2. Copper Pipe: Bronze, soldered joints.
B. Flanges for Pipe 50 mm and Greater:
1. Ferrous Piping: 1034 kPa forged steel, slip-on.
2. Copper Piping: Bronze.
3. Gaskets: 1.6 mm thick preformed neoprene.
C. Mechanical Couplings for Grooved and Shouldered Joints: Two or more curved housing
segments with continuous key to engage pipe groove, circular C-profile gasket, and bolts to
secure and compress gasket.
1. Dimensions and Testing: In accordance with AWWA C606.
2. Mechanical Couplings: Comply with ASTM F1476.
3. Housing Material: Ductile iron, galvanized complying with ASTM A536.
4. Gasket Material: EPDM suitable for operating temperature range from minus 34
degrees C to 110 degrees C.
5. Gasket Material: Nitrile rubber suitable for operating temperature range from minus 29
degrees C to 82 degrees C.
6. Bolts and Nuts: Hot dipped galvanized or zinc-electroplated steel.

7. When pipe is field grooved, provide coupling manufacturer's grooving tools.
8. Manufacturers:
a. Grinnell Products, a Tyco Business;
b. Victaulic Company;
D. Dielectric Connections:
1. Waterways:
a. Water impervious insulation barrier capable of limiting galvanic current to 1 percent
of short circuit current in a corresponding bimetallic joint.
b. Dry insulation barrier able to withstand 600 volt breakdown test.
c. Construct of galvanized steel with threaded end connections to match connecting
piping.
d. Suitable for the required operating pressures and temperatures.
2. Flanges:
a. Dielectric flanges with same pressure ratings as standard flanges.
b. Water impervious insulation barrier capable of limiting galvanic current to 1 percent
of short circuit current in a corresponding bimetallic joint.
c. Dry insulation barrier able to withstand 600 volt breakdown test.
d. Construct of galvanized steel with threaded end connections to match connecting
piping.
e. Suitable for the required operating pressures and temperatures.
2.12 VALVES
A. Gate, globe, check, ball, and butterfly valves are specified in Division 23 Section "Valves."
B. Refer to Part 3 "Valve Applications" Article for applications of each valve.
C. Calibrated Balancing Valves, DN 50 and Smaller: Bronze body, ball type, 1035 kPa working
pressure, 1070C maximum operating temperature, and having threaded ends. Valves shall
have calibrated orifice or venturi, connections for portable differential pressure meter with
integral seals, and be equipped with a memory stop to retain set position.
D. Calibrated Balancing Valves, DN 65 and Larger: Cast-iron or steel body, ball type, 1035 kPa
working pressure, 1070C maximum operating temperature, and having flanged or grooved
connections. Valves shall have calibrated orifice or venturi, connections for portable
differential pressure meter with integral seals, and be equipped with a memory stop to retain
set position.
E. Pressure-Reducing Valves: Diaphragm-operated, bronze or brass body with low inlet
pressure check valve, inlet strainer removable without system shutdown, and noncorrosive
valve seat and stem. Select valve size, capacity, and operating pressure to suit system. Valve
shall be factory set at operating pressure and have capability for field adjustment.
F. Safety Valves: Diaphragm-operated, bronze or brass body with brass and rubber, wetted,
internal working parts; shall suit system pressure and heat capacity and shall comply with the
ASME Boiler and Pressure Vessel Code, Section IV or Section VIII.
G. Drain Valves: Valves shall be the gate valve type which are in accordance with MSS SP-80.
Valve shall be manually operated, 20 mm pipe size and above with a threaded end
connection. Valve shall be provided with a water hose nipple adapter.
H. Drain Cocks: MSS SP-110, DN20 ball valve, rated for 2760 kPa minimum CWP.
1. Include 2-piece, bronze body with standard port, chrome-plated brass ball, replaceable
seats and seals, blowout-proof stem, and vinyl-covered steel handle.
2. Inlet: Threaded or solder joint.
3. Outlet: Short-threaded nipple with ASME B1.20.7 garden-hose thread and cap.
2.13 BALL VALVES

A. Manufacturers:
1. Grinnell Products, a Tyco Business;
2. Victaulic Company;
B. Up To and Including 50 mm:

Terminal Building Expansion Project 23 21 13/10 Rev.
01
1. Bronze one piece body, chrome plated brass ball, teflon seats and stuffing box ring,
lever handle with balancing stops, solder ends with union.
C. Over 50 mm:
1. Ductile iron body, chrome plated stainless steel ball, teflon, Virgin TFE seat and stuffing
box seals, lever handle, gear operated, flanged ends, rated to 5515 kPa.
2.14 BUTTERFLY VALVES

A. Manufacturers:
B. Body: Cast or ductile iron with resilient replaceable EPDM seat, wafer, lug, grooved ends,
extended neck.
C. Disc: Construct of aluminium bronze, chrome plated ductile iron, stainless steel, ductile iron
with EPDM encapsulation, Buna-N encapsulation.
D. Stem: Stainless steel with stem offset from the centerline to provide full 360 degree
circumferential setting.
E. Operator: 10 position lever handle.
2.15 SWING CHECK VALVES

A. Manufacturers:
B. Up To and Including 50 mm:
1. Bronze body, bronze trim, bronze rotating swing disc, with composition disc, solder
ends.
C. Over 50 mm:
1. Iron body, bronze trim, stainless steel, bronze, bronze faced rotating, swing disc,
renewable disc and seat, flanged, grooved ends.
2.16 SPRING LOADED CHECK VALVES

A. Manufacturers:
B. Iron body, bronze trim, split plate, hinged with stainless steel spring, resilient seal bonded to
body, wafer or threaded lug ends.
2.17 PRESSURE INDEPENDENT TEMPERATURE CONTROL VALVES AND BALANCING

VALVES
There are no PICV valves in this work.
2.18 CONTROLS
A. Manufacturers:
1. Griswold Controls;
2. ITT Bell & Gossett;
3. Taco, Inc;
B. Construction: Class 125, Brass or bronze body with union on inlet and outlet, temperature
and pressure test plug on inlet and outlet, blowdown/backflush drain.
C. Calibration: Control flow within 5 percent of selected rating, over operating pressure range
of 10 times minimum pressure required for control, maximum minimum pressure 24 kPa.

01
PART 3 EXECUTION
3.01 PREPARATION
A. Ream pipe and tube ends. Remove burrs. Bevel plain end ferrous pipe.
B. Prepare pipe for grooved mechanical joints as required by coupling manufacturer.
C. Remove scale and dirt on inside and outside before assembly.
D. Prepare piping connections to equipment using jointing system specified.
E. Keep open ends of pipe free from scale and dirt. Protect open ends with temporary plugs or
caps.
F. After completion, fill, clean, and treat systems.
3.02 PIPING INSTALLATION

A. Install in accordance with manufacturer's instructions.
B. Install chilled water piping to ASME B31.9 requirements.
C. Route piping in orderly manner, parallel to building structure, and maintain gradient.
D. Install piping to conserve building space and to avoid interfere with use of space.
E Group piping whenever practical at common elevations.
F. Sleeve pipe passing through partitions, walls and floors.
G. Install firestopping to preserve fire resistance rating of partitions and other elements, using
materials and methods specified __________.
H Slope piping and arrange to drain at low points.
I Install piping to allow for expansion and contraction without stressing pipe, joints, or
connected equipment. Refer to Section 23 0516.
1. Flexible couplings may be used in header piping to accommodate thermal growth,
thermal contraction in lieu of expansion loops.
2. Use flexible couplings in expansion loops.
J. Grooved Joints:
1. Install in accordance with the manufacturer's latest published installation instructions.
2. Gaskets to be suitable for the intended service, moulded, and produced by the coupling
manufacturer.
K. Pipe Hangers and Supports:
1. Install in accordance with ASME B31.9, ASTM F708, or MSS SP-58.
2. Support horizontal piping as scheduled.
3. Install hangers to provide minimum 13 mm space between finished covering and
adjacent work.
4. Place hangers within 300 mm of each horizontal elbow.
5. Use hangers with 38 mm minimum vertical adjustment. Design hangers for pipe
movement without disengagement of supported pipe.
6. Support vertical piping at every other floor. Support riser piping independently of
connected horizontal piping.
7. Where several pipes can be installed in parallel and at same elevation, provide multiple
or trapeze hangers.
8. Provide copper plated hangers and supports for copper piping.
9. Prime coat steel hangers and supports.
M. Provide clearance in hangers and from structure and other equipment for installation of
insulation and access to valves and fittings. Refer to Section 23 07 19.
N. Use eccentric reducers to maintain top of pipe level.
O. Where pipe support members are welded to structural building framing, scrape, brush clean,
and apply one coat of zinc rich primer to welds.
P. Prepare unfinished pipe, fittings, supports, and accessories, ready for finish painting. Refer
to Section 09 91 13.

01
Q. Install valves with stems upright or horizontal, not inverted.
3.03 PIPING APPLICATIONS

A. Chilled Water, DN 50 and Smaller: Schedule 40 seamless, black steel pipe with threaded
joints.
B. Chilled Water DN 65 and Larger: Schedule 40 seamless black steel pipe with welded joints.
1. Contractor Option: Use of grooved mechanical-joint couplings for chilled water services
only.
C. Condensate Drain Lines: Type B drawn-temper copper tubing with soldered joints.
D. Refrigerant relief piping: Schedule 40 seamless black steel pipe with welded joints.
3.04 VALVE APPLICATIONS

A. General-Duty Valve Applications: Use the following valve types, as indicated:
1. Shutoff Duty: Gate, ball, and butterfly valves.
2. Throttling Duty: Globe and ball valves.
B. Provide shutoff valves at each branch connection to supply mains, at supply connection to
each piece of equipment, unless only one piece of equipment is connected in the branch line.
Provide balancing valves at each branch connection to return mains, unless only one piece
of equipment is served in the branch line, at return connections to each piece of equipment,
and elsewhere as indicated.
C. Install calibrated balancing valves in the return water line of each cooling element and
elsewhere as indicated or required to facilitate system balancing.
D. Install check valves at each pump discharge and elsewhere as required to control flow
direction.
E. Install safety valves as required by the ASME Boiler and Pressure Vessel Code. Install safety-
valve discharge piping, without valves, to floor. Comply with the ASME Boiler and Pressure
Vessel Code, Section VIII, Division 1, for installation requirements.
F. Install pressure-reducing valves as required to regulate system pressure.
G. Install drain valves at low points in mains, risers, branch lines, and elsewhere as required for
system drainage.
3.05 HANGERS AND SUPPORTS

A. Hanger, support, and anchor devices should comply with requirements below for maximum
spacing of supports.
B. Install the following pipe attachments:
1. Adjustable steel clevis hangers for individual horizontal piping less than 6 m long.
2. Adjustable roller hangers and spring hangers for individual horizontal piping 6 m or
longer.
3. Pipe Roller: MSS SP-58, Type 44 for multiple horizontal piping 6 m or longer, supported
on a trapeze.
4. Spring hangers to support pipe clamp system on vertical runs and to be installed at the
highest level (top) of the pipe riser.
C. Hanger Spacing for Copper Tubing.
1. 15 mm and 20 mm: Maximum span, 1500 mm; minimum rod size, 6 mm.
2. 25 mm: Maximum span, 1800 mm; minimum rod size, 6 mm.
3. 40 mm and 50 mm: Maximum span, 2400 mm; minimum rod size, 9 mm.
5. 80 mm: Maximum span, 3.0 m; minimum rod size, 9 mm.

01
D. Hanger Spacing for Steel Piping.
1. 15 mm, 20 mm, and 25 mm: Maximum span, 2100 mm; minimum rod size, 6 mm.
E. Hanger Spacing for Plastic Piping.
F. Support vertical runs at roof, at each floor, and at 3 m intervals between floors.
END OF SECTION

01

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PROJECT SPECIFICATION

D7270 CUP2 and CUP4 Connection

Hamad International Airport

REV DATE BY CHK APP

Project No. HIAEP-013

Hamad International Airport

1.02 RELATED REQUIREMENTS

1.03 REFERENCE STANDARDS

Hamad International Airport

Hamad International Airport

1.04 ADMINISTRATIVE REQUIREMENTS

1.06 QUALITY ASSURANCE

Hamad International Airport

1.07 DELIVERY, STORAGE, AND HANDLING

1.09 FIELD CONDITIONS

2.02 HYDRONIC SYSTEM REQUIREMENTS

Hamad International Airport

2.03 PIPE AND FITTINGS

Hamad International Airport

Hamad International Airport

2.07 CONDENSER WATER PIPING BURIED

Hamad International Airport

2.08 CONDENSER WATER PIPING, ABOVE GRADE

2.09 EQUIPMENT DRAINS AND OVERFLOWS

2.10 PIPE HANGERS AND SUPPORTS

Hamad International Airport

2.11 UNIONS, FLANGES, MECHANICAL COUPLINGS, AND DIELECTRIC CONNECTIONS

Hamad International Airport

2.13 BALL VALVES

Hamad International Airport

2.14 BUTTERFLY VALVES

2.15 SWING CHECK VALVES

2.16 SPRING LOADED CHECK VALVES

2.17 PRESSURE INDEPENDENT TEMPERATURE CONTROL VALVES AND BALANCING

Hamad International Airport

3.02 PIPING INSTALLATION

Hamad International Airport

3.03 PIPING APPLICATIONS

3.04 VALVE APPLICATIONS

3.05 HANGERS AND SUPPORTS

Hamad International Airport

Hamad International Airport

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