TECHNICAL INSTRUCTION 1D-2013-MAy PDF

TECHNICAL MANUAL – 1D SYSTEM
1D-VERSION 11-2013
1D LIFTING SYSTEM
FIXING SYSTEM
alterations reserved 05/29/2013 Page 1

1D-VERSION 11-2013
TABLE OF CONTENTS:
1D LIFTING SYSTEM ............................................................................................................................................................... 1
FIXING SYSTEM ...................................................................................................................................................................... 1
INTRODUCTION ..................................................................................................................................................................... 4
PRODUCTS RANGE ................................................................................................................................................................. 4
LIFTING SYSTEMS ...................................................................................................................................................................... 4
FIXING SYSTEMS ........................................................................................................................................................................ 4
TECHNICAL CONSIDERATIONS ............................................................................................................................................... 6
GENERAL GUIDANCE FOR ALL LIFTS .......................................................................................................................................... 6
GENERAL GUIDANCE FOR THREADED SYSTEMS ........................................................................................................................ 6
SPECIFIC GUIDANCE FOR THREADED SYSTEMS ......................................................................................................................... 7
GENERAL GUIDANCE FOR CAST-IN WIRE LOOP SYSTEMS .......................................................................................................... 7
TECHNICAL INFORMATION – CHOOSING THE TYPE OF ANCHOR ............................................................................................ 7
SAFETY RULES ............................................................................................................................................................................ 7
LOAD CAPACITY ......................................................................................................................................................................... 8
CALCULATION EXAMPLE ...................................................................................................................................................... 11
1) SLAB UNIT ............................................................................................................................................................................ 11
2) DOUBLE-T BEAM ................................................................................................................................................................. 13
3) WALL PANEL ........................................................................................................................................................................ 15
LIFTING SYSTEM .................................................................................................................................................................. 17
THREADED LIFTING LOOP - THL ............................................................................................................................................... 17
LIFTING SLING - THS1 ............................................................................................................................................................... 19
THREADED SWIVEL EYE – THS3................................................................................................................................................ 21
CAST-IN LIFTING LOOPS – TIL................................................................................................................................................... 22
LIFTING SOCKETS ................................................................................................................................................................. 25
ANCHORS ................................................................................................................................................................................ 25
LIFTING SOCKET - WAVED END REINFORCING STEEL ............................................................................................................... 25
LIFTING SOCKET – SHORT WAVED END REINFORCING STEEL – TGK ................................................................................ 25
LIFTING SOCKET – LONG WAVED END REINFORCING STEEL – TGL................................................................................... 26
LIFTING SOCKET – STRAIGHT END REINFORCING STEEL – TRL ......................................................................................... 27
LIFTING SOCKET – ANCHOR – HBS ........................................................................................................................................... 28
IDENTIFICATION RING – DATA CLIP – FOR HBS ANCHOR ......................................................................................................... 30
APPLICATIONS FOR LIFTING SOCKETS ............................................................................................................................... 31
PLAIN LIFTING SOCKET AND LIFTING SOCKET WITH FLAT END ................................................................................................ 33
PLAIN LIFTING SOCKET HSB-EV WITH STOPER ......................................................................................................................... 33
PLAIN LIFTING SOCKET HSB-SS ................................................................................................................................................ 34
PLAIN LIFTING SOCKET HSB-EV ................................................................................................................................................ 35

1D-VERSION 11-2013
LIFTING SOCKET WITH FLAT END HSR-EV ................................................................................................................................ 36

APPLICATION FOR PLAIN LIFTING SOCKETS ...................................................................................................................... 36
LIFTING SOCKET WITH FOOT PLATE - HSP................................................................................................................................ 39
APPLICATION FOR LIFTING SOCKETS WITH FOOT PLATE .................................................................................................. 40
FIXING AND LIFTING BOLTANCHOR – HBB............................................................................................................................... 41
APPLICATION FOR LIFTING BOLTANCHOR ........................................................................................................................ 42
FIXING AND POSITIONING BOLTANCHOR - HBP ...................................................................................................................... 48
FIXING INSERTS.................................................................................................................................................................... 49
TECHNICAL CONSIDERATIONS................................................................................................................................................. 49
GENERAL GUIDANCE FOR FIXING INSERTS .............................................................................................................................. 49
SAFETY RULES AND ADMISSIBLE LOADS .................................................................................................................................. 49
ADMISSIBLE EFFORTS .............................................................................................................................................................. 49
EDGE DISTANCE AND SPACING................................................................................................................................................ 49
CORROSION PROTECTION ....................................................................................................................................................... 49
TORQUE AND SCREW LENGTH ................................................................................................................................................ 50
CONCRETE QUALITY ................................................................................................................................................................ 50
PARTICULAR CASES ................................................................................................................................................................. 50
REINFORCEMENTS .................................................................................................................................................................. 51
TERWA FIXING INSERTS ....................................................................................................................................................... 52
FIXING INSERT WITH FLAT END AND CROSSDRILLED HOLE - BSR ............................................................................................. 53
FIXING INSERTS WITH FLAT END AND CROSS-PIN - BSRS ......................................................................................................... 54
FIXING INSERTS WITH BENDED END - BSH ............................................................................................................................... 55
FIXING INSERTS WITH NAILING PLATE, FLAT END AND CROSSDRILLED HOLE - BSRF ............................................................... 56
FIXING INSERTS WITH NAILING PLATE, FLAT END WITH CROSSDRILLED HOLE AND CROSS-PIN - BSRFS.................................. 57
FIXING INSERT WITH CROSSDRILLED HOLE - HBU .................................................................................................................... 58
FIXING INSERT WITH CROSSDRILLED HOLE AND CROSS-PIN - HBUS ........................................................................................ 59
FIXING CONNECTOR - KB ......................................................................................................................................................... 60
FIXING CONNECTOR – KBL ....................................................................................................................................................... 61
DOUBLE METRIC MOUNTING PLUG – SN................................................................................................................................. 61
REUSABLE PLASTIC COVER - AP – WITHOUT THREAD .............................................................................................................. 62
PLASTIC NAILING PLATE KU-2 .................................................................................................................................................. 63
PLASTIC NAILING PLATE KU-10 ................................................................................................................................................ 63
PLASTIC NAILING PLATE KU-10 - LONG RADIUS ...................................................................................................................... 64
BREAKABLE FIXING PIN – TBP .................................................................................................................................................. 64
FIXING BLOCK – TFB ................................................................................................................................................................. 65

1D-VERSION 11-2013
INTRODUCTION
These systems are used for the precast industry. The 1D-lifting and fixing systems are suitable for de-mould, transporting and
installing the precast concrete units. These systems can be handled in a simple and safe way.
Some of the advantages of this system are:
- Different types of lifting sockets,
- Threaded lifting loops and cast-in lifting loops,
- The lifting system engages and releases in a simple and safe manner,
- The fixing systems are economical devices used for assembling the precast unit on the site,
- Some of the fixing systems can be re-used, such as access panels which are to be removed for maintenance.
The 1-D LIFTING SYSTEM combines a lifting anchor embedded in concrete unit and a lifting device. The cast-in lifting loops are
suitable for a single use. After the concrete unit has been installed, normally the external part of the loop has to be cut off.
All components of the 1-D SYSTEM are classified by load groups.
PRODUCTS RANGE
LIFTING SYSTEMS
• RE-USABLE LIFTING SYSTEM AND TRANSPORT ANCHORS:
- Anchor made from a socket swaged to wavy reinforcement steel.

- Plain socket lifting inserts.
- Socket welded to a plate.
- Anchor made from a socket swaged to a standard screw for thin units.
- A lifting loop manufactured from high grade steel wire swaged in a steel ferrule.
- Different accessories used to form recess or to fix the inserts on formwork.
• CAST-IN LIFTING SYSTEM:
- Steel wire swaged to form a loop. This can be cast into concrete without additional tail.
- Can be used with standard crane hook.
- Cut off after use.
FIXING SYSTEMS
• FIXING INSERTS
- Fixing socket embedded in precast concrete unit.

- Ready for set screws.
• CONNECTING ELEMENTS AND FIXING ACCESORIES

1D-VERSION 11-2013
Table 1
LIFTING SYSTEMS
THL THS1 THS3 TIL
Page 17 Page 19 Page 21 Page 22

LIFTING AND TRANSPORT ANCHORS
TGK TGL TRL HBS HSB
Page 25 Page 26 Page 27 Page 28 Page 33

HSB-SS HSB-EV HSR HSP

FIXING SYSTEMS
HBB HBP BSR BSRS BSH

BSRF BSRFS HBU HBUS

CONNECTING ELEMENTS AND FIXING ACCESORIES
KB KBL SN AP DATA CLIP

1D-VERSION 11-2013
KU-2 KU-10 TBP TFB
TECHNICAL CONSIDERATIONS
GENERAL GUIDANCE FOR ALL LIFTS
You must ensure that the concrete has at least 15N/mm² strength before start the lifting.
The first choice for most lifting applications is the Lifting Socket with Waved End. For positioning the inserts always check the
permitted edge distances and spacing between inserts.
We recommend restricting the lift angle to a maximum of 30° when an angled lift is necessary to be used.
For a proper choosing of lifting system you must consider how frequently the precast unit is going to be lifted.
The cast in threaded elements (anchors or fixing inserts) can be cast flush or recessed for corrosion protection.
This recess is filled with fine concrete after use.
All the Lifting Systems are tested before delivery under a test load three times the working load (individual test for THS1 and
THS3, test for every batch of THL).
Each Lifting System has an individual testing certificate attached.
GENERAL GUIDANCE FOR THREADED SYSTEMS
The threaded lifting inserts are made in two variants: one with metric thread and the other with round thread. The Threaded
Lifting Loops also have metric or round thread, which means that they fit both metric and Rd inserts.
Picture 1 Picture 2
Picture 3 Picture 4 Picture 5

1D-VERSION 11-2013
SPECIFIC GUIDANCE FOR THREADED SYSTEMS
For plain sockets with a cross drilled hole, a specified reinforcing tail must be used (picture 6). If this inserts are embedded in
thin precast units the reinforcing tail has to be cranked (picture 7). It is recommended not to use flat tails. In thin precast units
use Lifting Socket with Foot Plate (picture 8) and where reuse of inserts is planned, for maintenance access, this inserts must
be made from stainless steel. Special reinforcement tail has to be used in this case. Check that the tail can be adapted to the
edge distance.
For turning/pitching additional reinforcement is required (picture 9). Design for reduced loads when anchors are used to
turn/pitch a panel from horizontal to vertical position. For turning / pitching do not use a Threaded Lifting Loop.
Picture 6 Picture 7 Picture 8 Picture 9
GENERAL GUIDANCE FOR CAST-IN WIRE LOOP SYSTEMS
Cast-in lifting loops are normally used for heavy lifts. The wire loop projects above the surface of the concrete ready for the
crane hook (picture 11). The lifting loop is easy to place in the reinforcement cage of precast unit. Normally it must be cut off
after the unit has been installed.
Picture 10 Picture 11
TECHNICAL INFORMATION – CHOOSING THE TYPE OF ANCHOR
SAFETY RULES
The lifting system consists of a threaded anchor embedded in concrete and a threaded lifting device. The threaded lifting loop is
connected to the anchor only when required for lifting. Ensure that the concrete has at least 15N/mm² strength before starting
the lifting. These lifting systems are not suitable for severe re-use.
In designing the lifting system it is essential to use the following safety factors against breaking:
• for steel component c=3
• for concrete element c = 2,5
• for steel wires c=4
The maximum load permitted on the components quoted in the tables has been obtained by applying a safety factor on test
data.

1D-VERSION 11-2013
LOAD CAPACITY
The load capacity of the anchor depends on multiple factors such as:
• The deadweight of the precast concrete element “G”
• Adhesion to the mould
• The load direction, angle of pull.
• Number of load bearing anchors
• The edge distance and spacing of the anchors
• The strength of the concrete at the time of operating: lifting or transporting
• The embedded depth of the anchor
• Dynamic forces
• The reinforcement arrangement
1) WEIGHT OF PRECAST UNIT
The total weight “G” of the precast reinforced concrete element is determined using a specific weight of: ρ = 25kN/m³. For
prefabricated elements are composed of a higher concentration of reinforcing elements in the calculation of weight will take this
into account.
G=ρxV
V=Lxlxg
V - volume of precast unit in m³

L – length in m
l – width in m
g – thickness in m
Picture 12
2) ADHESION TO FORMWORK COEFFICIENT
Adhesion forces between the mould and the concrete depend on the type of mould used. The value “Ha” of adhesion to the
mould is calculated through the following equation:
Ha = q x A (kN)
Where:
- q - the adhesion to mould factor according with the material of the mould
- y – the form factor (adhesion to mould factor according with the form of the element)
- A - the area of contact between the mould and the concrete unit when starting the lift.
o for oiled steel mould q = 1 kN/m ²
o for varnished timber mould q = 2 kN/m ²
o for rough timber mould oiled q = 3 kN/m ²
- Double -T slabs (picture 13)

Ha = 2 x G
- Ribbed elements
Ha = 3 x G
- Coffered elements
Ha = 4 x G
Picture 13
Table 2
Form of the element Form factor “y”
Beam or pillar 1,0 to 1,10
Vertical plate 1,10 to 1,15
Horizontal plate 1,2 to 1,25
Floor plates with cassettes > 2.0
Adhesion to the mould should be minimized before lifting out of the mould by removing as many parts of the mould as possible.

1D-VERSION 11-2013
3) DYNAMIC ACCELERATION COEFFICIENT (LIFTING LOAD COEFFICIENT)
When the movement of the precast units is performed by lifting gear, dynamic forces which depend on the lifting gear used
appear. The lifting classes are described in DIN 15018 (table 3 and table 4).
Table 3
Lifting load coefficient f at lifting speed vh
Lifting class
Up to 90 m/min Over 90 m/min
H1 1,1 + 0.002 vh 1,3
H2 1,2 + 0.004 vh 1,6
H3 1,3 + 0.007 vh 1,9
H4 1,4 + 0.009 vh 2,2
Table 4
Lifting equipment Lifting load coefficient f
Tower crane and fixed crane 1,2 *)
Mobile crane 1,4 *)
Lifting and transporting on flat ground 2 ÷ 2,5
Lifting and transporting on uneven terrain 3÷4
*) lower values may be appropriate in precast plants if special arrangements are made.
For cranes with precision lifting, such as those in manufacturing plants the lifting load coefficient is f = 1,1 ÷ 1,3.
The application of a lifting load coefficient for lifting out of the mould at the manufacturing plant is unnecessary if suitable
cautious approach is adopted (f = 1.0).
IN THE PRECAST YARD:

- for de-mould f = 1,1
- for pitch and transport f = 1,3
ON SITE:
- for pitch/transport/install f = 1,5.
- when transporting suspended precast elements over uneven terrain, the lifting load coefficient used is f > 2
4) ASYMETRIC DISTRIBUTION OF THE LOAD
The load of each anchor depends on the embedded position of the anchor in the precast unit and also on the transporting
mode:
a) If the arrangement of the anchors is asymmetrical in relation to the centre of gravity, the individual anchor supports
different loads (picture 14). These loads are calculated through the following equations:
Fa = Ftot x b / (a + b)
Fb = Ftot x a / (a + b)
Note: To avoid tilting of the unit during transport, the load

should be suspended from the lifting beam such that its
centre of gravity is directly below the crane hook (picture 14).
Picture 14
b) In the case of transporting without lifting beam, the load on the anchor depends on the cable angle (ß).

1D-VERSION 11-2013
5) LIFTING IN AN ANGLE – CABLE ANGLE COEFFICIENT
The cable angle ß are determined by the length of the suspending cable. We recommend that, if possible, ß should be kept to ß
≤ 30° (picture 15). The tensile force on the anchor is increased with a cable angle coefficient z (table 5).
F = z x Ftot / n where: z = 1/ cos ß cable angle coefficient, n = number of load bearing anchors
Table 5
Cable angle ß Cable angle coefficient z
0° 1,00
7,5° 1,01
15,0° 1,04
22,5° 1,08
30,0° 1,16
*37,5° 1,26
*45,0° 1,41
* preferred ß ≤30°
α=2xß
Picture 15
Note: If no lifting beam is used during transport, the anchor must be embedded symmetrically to the load.
6) MULTIPLE SLINGS – THE NUMBER OF LOAD BEARING ANCHORS

Table 6
n = 2 – only two
anchors can be
n=3 assumed to be
load bearing
n=2
n=2
n=4
n=4
-The compensated lifting slings ensure equal - A perfect static weight distribution can be
load distribution. obtained through the use of a lifting beam and
two pairs of anchors set out symmetrically.

1D-VERSION 11-2013
7) DETERMINATION OF TOTAL LOAD
Total load of precast unit for calculating the anchor is determined through the following equation:
- When de-mould Ftot = (G x y + Ha)

- When pitching Ftot = G
- When transporting Ftot = G
8) DETERMINATION OF ANCHOR LOAD
The load on each load bearing anchor is calculated with the following formula:
- When de-mould F = (Ftot x f x z)/n = [(G x y + Ha) x f x z]/n

- When pitching F = (Ftot/2 x f x z)/n = (G/2 x f x z)/n
During tilting, the concrete element remains supported on the ground, only the half of the forces have to be taken into account.
In the situation of pitching, load carrying capacity of sockets and anchors is limited to 50% of the axial load.
- When lifting F = (Ftot x f x z)/n = (G x f x z)/n
CALCULATION EXAMPLE
1) SLAB UNIT
The slab unit has the following dimensions: L = 5 m, l = 2 m, g = 0,2 m

Mass G = 25 x (5 x 2 x 0,2) = 50 kN (~5t)
Mould area A = 5 x 2 = 10 m²
Anchor number n = 2

1D-VERSION 11-2013
Table 7
General dates: Symbol De-mould Transport Mount
Concrete strength at de-mould [N/mm² ] 15 15
Concrete strength on site [N/mm² ] 35
Weight for element [kN] G 50
Mould area [m ²] A 10
Cable angle factor at de-mould (ß = 15.0°) z 1,04 1,04
Cable angle factor on site (ß = 30.0°) z 1,16
Lifting load coefficient at de-mould f 1,1
Lifting load coefficient at transport f 1,3
Lifting load coefficient on site f 1,5
Form factor y 1,2
Adhesion to mould factor [kN/m²] q 2,0
Anchor number for de-mould n 2
Anchor number for transport at the plant n 2
Anchor number for transport on site n 2
DE-MOULD AT THE PLANT:
Adhesion to mould factor q = 2 kN / m³

Form factor y = 1,2 (table 2, page 8)
Lifting load coefficient f = 1,1 (page 9)
Cable angle factor z = 1,04 (ß = 15,0°) (table 5, page 10)
Concrete strength 15 N / mm²
F = [(G x y + q x A) x f x z] / n = [(50 x 1.2 + 2 x 10) x 1.1 x 1.04] / 2 = 45,76 kN
TRANSPORT AT THE PLANT:

F = (G x f x z) / n = (50 x 1.3 x 1.04) / 2 = 33,8 kN
TRANSPORT AT SITE:

F = (G x f x z) / n = (50 x 1.5 x 1.16) / 2 = 43,5 kN
An anchor in the 5t range is required.

1D-VERSION 11-2013
IF ALL FACTORS WERE APPLIED, THE RESULT WOULD BE:
F = [(G x y + q x A) x f x z] / n = [(50 x 1.2 + 2 x 10) x 1.5 x 1.16]/2 = 69,6 kN
The loads occurring on site are often greater than those in the plant as cable angle and lifting load coefficient may be greater. At
this stage the concrete strength is usually higher resulting in a greater load capacity of the anchor.
2) DOUBLE-T BEAM
Picture 18
NOTE: Dimensions are in cm
Table 8
General dates: Symbol De-mould Transport
Concrete strength at de-mould and transport [N/mm² ] 25 25
Weight for element [kN] G 102
Mould area [m ²] A 30,7
Cable angle factor at de-mould (ß = 30,0°) z 1,16
Cable angle factor on site (ß = 30,0°) z 1,16
Lifting load coefficient at transport f 1,3
Form factor y 2
Anchor number for de-mould and transport n 4 4
Load capacity when lifting and transporting at the manufacturing plant.
Concrete strength when de-mould ≥ 25 N / mm²

Cable angle ß = 30, 0°
Cable angle factor z = 1,16 (table 5, page 10)
Form factor y=2 (table 2, page 8)
Lifting load coefficient when transporting f = 1,3 (page 9)
Lifting load coefficient when de-mould f = 1,0 (page 9)
Anchor number n=4

1D-VERSION 11-2013
Picture 19
ρ = 25 kN/m³
G= V x ρ =(A x L) x ρ=(A1 + A2 x 2) x L x ρ = (0,1 x 3 + 0,3² x 2) x 8,5 x 25 = 102 kN
L = 850 cm L = 8,5 m
A1 = 10 x 300 (cm²)
A1 = 0,1 x 3 ( m²)
A2 = [(35+25) x 30]/2 (cm²)
A2 = [(0,35+0,25) x 0,3]/2 (m²) = (0,6 x 0,3)/2 = 0,3 x 0,3 = 0,3² (m²)
Weight: G = ( 0,1 x 3,0 + 0,3² x 2) x 8,5 x 25 = 102 kN

Adhesion to mould Ha = 2 x G = 204 kN
Total load Ftot = G x y + Ha = 102 x 2 + 204 = 408 kN
LOAD PER ANCHOR WHEN DE-MOULD:
F = (Ftot x f x z) / n =[(G x y + Ha) x f x z]/n = (408 x 1.0 x 1.16) / 4 = 118,32 kN
LOAD PER ANCHOR WHEN TRANSPORTING:
F = (Ftot x f x z) / n =(G x f x z)/ n = (102 x 1.3 x 1.16) / 4 = 38,45 kN
An anchor in the 12,5t range is required.

1D-VERSION 11-2013
3) WALL PANEL
Picture 20
NOTE: Dimensions are in cm
Table 9
General dates: Symbol De-mould Pitching Mount
Concrete strength at de-mould [N/mm² ] 15 15
Concrete strength on site [N/mm² ] 45
Weight for element [kN] G 67,5
Mould area [m ²] A 15
Cable angle factor at de-mould (ß = 15.0°) z 1,0
Cable angle factor at pitching (ß = 0.0°) z 1,0
Cable angle factor on site (ß = 30.0°) z 1,0
Lifting load coefficient at pitching f 1,3
Lifting load coefficient on site f 1,5
Form factor y 1,2
Adhesion to mould factor [kN/m²] q 1,0
Anchor number for de-mould n 4
Anchor number at pitching n 2
Anchor number for transport on site n 2
Load capacity when pitching and transporting at the construction site.
Concrete strength when pitching ≥ 15 N / mm²

Form factor y = 1,2 (table 2, page 8)
Lifting load coefficient of the crane when de-mould f = 1,1 (page 9)
Lifting load coefficient of the crane when pitching f = 1,3 (page 9)
Lifting load coefficient of the crane when transporting on site f = 1,5 (page 9)
Cable angle coefficient z = 1 ( ß = 0°) (table 5, page 10)
Anchor number for de-mould n=4
Anchor number for pitching n=2
For oiled steel mould q = 1 kN/m ²

1D-VERSION 11-2013
Weight: G = 0,18 x 2,0 x 7,5 x 25 = 67,5 kN

Adhesion to mould Ha = q x A = 1 x 2 x 7,5 = 15,0 kN
Total load at de-mould Ftot = G x y + Ha = 67,5 x 1,2 + 15 = 96 kN
Total load at transporting Ftot = G = 67,5 kN
LOAD PER ANCHOR WHEN DE-MOULD:
F = (Ftot x f x z) / n = (96 x 1.1 x 1.0) / 4 = 26,4 kN
Four anchors in the 3t range are required.
LOAD PER ANCHOR WHEN PITCHING:
Ground reaction balances half the full load.
F = (Ftot/2 x f x z) / n = (67.5/2 x 1.3 x 1.0) / 2 = 21,94 kN ( When pitching 50% Fperm.)
LOAD PER ANCHOR WHEN TRANSPORTING ON SITE:
F = (Ftot x f x z) / n = (67.5 x 1.5 x 1.0) / 2 = 50,63 kN < 63 kN (~ 6,3t)
Two anchors embedded on lateral side, in the 6,3t range are required.
Usually for this type of anchor reinforcement tail and pitching reinforcement are added.
It is advisable to de-mould before pitching.
LOAD PER ANCHOR WHEN PITCHING AFTER DE-MOULD
In this case for de-mould, pitching and transport are used the same anchors.
F = (Ftot/2 x f x z) / n = (96/2 x 1.3 x 1.0) / 2 = 31,2 kN

1D-VERSION 11-2013
LIFTING SYSTEM
THREADED LIFTING LOOP - THL
Threaded lifting loops are suitable to be used with all sizes of threaded lifting sockets (table 10). They are economic lifting
systems and can be used for most applications, especially for site operations. Threaded lifting loops are not suitable for turning
or pitching. They can be reused, but only after inspection. If they are kept in stores for reuse they must be inspected every six
months and retested every year. These lifting systems are not recommended for severe reuse conditions.
Threaded lifting loops should only be attached to the concrete unit and used after the concrete strength has reached 15 N/mm².
In some cases it may be economical and practical to leave this lifting loop with the concrete unit until final installation.
The threaded lifting loop is made of high grade steel wire AISI 1010 (W 1.1121), swaged in a steel ferrule made of steel
S355JO. It is zinc plated for protection against corrosion. Each threaded lifting loop has attached a label marked with the
admissible load, the thread type and the code number of the testing. This product is made in two variants according with the
type of label used, plastic label (picture 21) or steel label (picture 22). Each plastic label has a unique colour code.
Before use, you must check that the wires are in good condition. Do not use if the wire cable is bent, crushed or kinked and if
there is any loosening of the outer layer. Reject if the wire is corroded or the thread is damaged.
You must ensure that the thread is fully bottomed out in the socket before lifting. It is permissible to back off one turn to ensure
that the wire is correctly aligned for lifting.
Table 10
Load Maximum Wire H
Thread Thread e l Weight
Product Product group axial load Label colour diam. (aprox.)
THL-M THL-Rd
no. no. code
M Rd [t] [kN] [mm] [mm] [mm] [mm] [kg/pc]
THL-M12 12 45079 THL-Rd12 12 45737 0,5 9 Red RAL 3020 22 32 6 155 0,08
Dark grey
THL-M16 16 45081 THL-Rd16 16 45738 1,2 17 27 40 8 155 0,17
RAL 7043
Green RAL
THL-M20 20 45083 THL-Rd20 20 45739 2,0 32 35 50 10 215 0,33
6024
Blue RAL
THL-M24 24 45084 THL-Rd24 24 45740 2,5 39 44 60 12 255 0,57
5017
Light grey
THL-M30 30 45085 THL-Rd30 30 45741 4,0 50 55 85 16 300 1,29
RAL 7004
Orange RAL
THL-M36 36 45086 THL-Rd36 36 45742 6,3 79 68 90 18 340 1,91
2009
Yellow RAL
THL-M42 42 45087 THL-Rd42 42 45743 8,0 102 75 100 20 425 2,69
1023
Black RAL
THL-M52 52 45088 THL-Rd52 52 45744 12,5 175 95 110 26 550 5,03
9017

1D-VERSION 11-2013
APPLICATIONS
In this case the

The preferred
angle of lift (ß)
option is the vertical
should not normally
lift.
be more than 30°
If a spreader beam The radius of the

is used, the angle of hook must be at
lift (ß) can be least the diameter of
reduced. the rope.

1D-VERSION 11-2013
LIFTING SLING - THS1
The Lifting Slings can be used with all types of anchors and threaded sockets (table 11). They are suitable for most lifting
situations, particularly site operations. They can be reused, but only after inspection. If they are kept in stores for reuse they
must be inspected every six months and retested every year. These lifting systems are not recommended for severe reuse
conditions.
Threaded Lifting Sling should only be attached to the concrete unit and used after the concrete strength has reached 15N/mm².

Table 11
Load Axial Wire
Product Thread Product Thread group load
L A D d l1 length
Weight
THS1-M THS1-Rd
no. no.
M Rd [t] [kN] [mm] [mm] [mm] [mm] [mm] [mm] kg/pc
THS1-M12 45890 12 THS1-Rd12 46378 12 1,3 13 310 45 21,1 8 20 700 0,52
THS1-M16 45891 16 THS1-Rd16 46379 16 2,5 25 345 54 25,0 9 20 790 0,68
THS1-M20 45892 20 THS1-Rd20 46380 20 4,0 40 410 72 35,8 12 25 950 1,94
THS1-M24 45893 24 THS1-Rd24 46381 24 5,0 50 435 90 40,4 14 30 1035 2,27
THS1-M30 45894 30 THS1-Rd30 46382 30 7,5 75 490 87 43,6 16 37 1130 4,52
THS1-M36 46339 36 THS1-Rd36 46383 36 10,0 100 570 100 50,3 18 44 1310 5,33
THS1-M42 46340 42 THS1-Rd42 46384 42 12,5 125 650 98 50,3 20 51 1480 7,02
THS1-M52 46341 52 THS1-Rd52 46385 52 15,0 150 760 140 69,8 26 62 1765 10,08
Threaded Lifting Sling is made from high grade steel wire AISI 1010 (W 1.1121), swaged in a ferrule made of AlMg1.8 and a
steel bolt made from steel bar 34CrMo4 (W. 1.7220). It is zinc plated for protection against corrosion. Each threaded lifting loop
has attached a label marked with the admissible load, the thread type and the code number of the testing. This product is made
in two variants according with the type of label used, plastic label (picture 28) or steel label (picture 29). Each plastic label has a
unique colour code.
Before use, you must check that the wires are in good condition. Do not use if the wire cable is bent, crushed or kinked and if
there is any loosening of the outer layer. Reject if the wire is corroded.
You must ensure that the thread is fully bottomed out in the socket before lifting. It is permissible to back off one turn to ensure
that the wire is correctly aligned for lifting.
Table 12
Load
Thread Thread
THS1-M Product no. THS1-Rd Product no. group Label colour code
M Rd [t]
THS1-M12 45890 12 THS1-Rd12 46378 12 1,3 Red RAL 3020
THS1-M16 45891 16 THS1-Rd16 46379 16 2,5 Dark grey RAL 7043
THS1-M20 45892 20 THS1-Rd20 46380 20 4,0 Green RAL 6024
THS1-M24 45893 24 THS1-Rd24 46381 24 5,0 Blue RAL 5017
THS1-M30 45894 30 THS1-Rd30 46382 30 7,5 Light grey RAL 7004
THS1-M36 46339 36 THS1-Rd36 46383 36 10,0 Orange RAL 2009
THS1-M42 46340 42 THS1-Rd42 46384 42 12,5 Yellow RAL 1023
THS1-M52 46341 52 THS1-Rd52 46385 52 15,0 Black RAL 9017

1D-VERSION 11-2013
APPLICATIONS
The radius of the hook must be at least

the diameter of the rope
The preferred option is the vertical lift. The angle of lift (ß) should not normally be more than 30° (picture 31). Pulling back
towards the unit is not acceptable (picture 32).

1D-VERSION 11-2013
THREADED SWIVEL EYE – THS3
The Threaded Swivel Eye can be used with all types of anchors with threaded sockets (picture 34). They are suitable for most
lifting situations, particularly for turning and pitching. They are more suitable for turning and pitching than the lifting systems
manufactured from steel wire and can of course be reused, taken into account the regularly inspection. If they are kept in stores
for reuse they must be inspected in accordance with local requirements.
The Threaded Swivel Eye should only be attached to the concrete unit and used after the concrete strength has reached
15N/mm². Usually they will be removed after the concrete elements are installed.
This lifting system is suitable for use with threaded socket cast in flush with the face of the unit, or recessed using recess
formers.
Ensure that the thread is fully mounted in the socket before lifting.
Table 13
Load Axial
Product Thread L A B C D l1 Weight
THS3-M group load
no.
M [t] [kN] [mm] [mm] [mm] [mm] [mm] [mm] [kg/pc]
THS3-M12 47279 12 1,3 13 150.3 40 60 58 12.7 17 1.20
THS3-M16 47280 16 2,5 25 150.3 40 60 58 12.7 23 1.23
THS3-M20 47281 20 4,0 40 162.6 48 70 67 19.1 28.5 2.18
THS3-M24 47282 24 5,0 50 162.6 48 70 67 19.1 33.5 2.21
THS3-M30 47283 30 7,5 75 206.6 65 80 95 22.2 44.5 3.72
THS3-M36 47284 36 10,0 100 206.6 65 80 95 22.2 53.5 3.84
THS3-M42 47285 42 12,5 125 241 75 93 118 25 57.5 5.89
THS3-M48 49574 48 15.0 150 241 75 93 118 25 67.5 6.20
Table 14
Load Axial
Product Thread L A B C D l1 Weight
THS3-Rd group load
no.
Rd [t] [kN] [mm] [mm] [mm] [mm] [mm] [mm] [kg/pc]
THS3-Rd12 47286 12 1,3 13 150.3 40 60 58 12.7 17 1.20
THS3-Rd16 47287 16 2,5 25 150.3 40 60 58 12.7 23 1.23
THS3-Rd20 47288 20 4 40 162.6 48 70 67 19.1 28.5 2.18
THS3-Rd24 47289 24 5 50 162.6 48 70 67 19.1 33.5 2.21
THS3-Rd30 47290 30 7,5 75 206.6 65 80 95 22.2 44.5 3.72
THS3-Rd36 47291 36 10 100 206.6 65 80 95 22.2 53.5 3.84
THS3-Rd42 47292 42 12,5 125 241 75 93 118 25 57.5 5.89
THS3-Rd48 49576 48 15.0 150 241 75 93 118 25 67.5 6.20

1D-VERSION 11-2013
APPLICATIONS
The preferred option is the vertical lift. The angle of lift (ß) should not normally be more than 30° (picture 36). It is not acceptable
pulling back towards the unit (picture 37).
CAST-IN LIFTING LOOPS – TIL
Cast-in Lifting Loops are the most economic lifting system. They require relatively large edge distances. You must consider the
exposure of steel wire loops after the installation of the concrete unit. Once the unit is set in the finally position protruding hoops
can be cut off, if required, but the cut ends must be protected against corrosion to avoid rust staining. The wire steel rope is
more suitable for forming a cast-in hoop because it is flexible and the lifting loop made from reinforcement bar is liable to
fatigue, especially if bent during angled lift.
In the table below are indicated the minimum dimensions for installation in reinforced concrete. For acute angled lifts may be
required additional lateral reinforcement.
Cast-in Lifting Loops are composed from a high grade steel wire AISI 1010 (W 1.1121), swaged in a ferrule made of AlMg1.8, a
tape at the middle and a identification label, which must not to slide down the hoop during casting and should remain visible.
Each lifting loop has attached a label marked with the admissible load and the code number of the testing. Each label has a
unique colour code (picture 38). Cast-in Lifting Loops is zinc plated for protection against corrosion.
These lifting systems are suitable for use through a single cycle from production to final installation. They are not suitable for
multiple use applications.
To choose the correct size for any lift it is important to take into account the angle of lift, the crane factor and the adhesion to the
formwork.
Cast-in lifting loops must be installed in the direction of the expected load. They should be suspended from supports attached to
the formwork so that 2/3 of the hoop will be cast in and 1/3 remains exposed (picture 39 and table 15). The hoops must be
fastened to the reinforcement cage to avoid movement during concreting.
During the storage of the precast unit it must be avoid the bending of steel wire rope.
Exposed hoops can be attached to standard crane hooks, but the curvature radius of the crane hook should be at least equal to
the diameter of the wire rope.
It is essential to check that the wire rope is in good condition, without any broken, crushed or with ravelled wire. Also do not
used if there are kinks in the hoop or the wire rope is excessive corroded. Any Cast-in Lifting Loop with sign of damage should
not be used.

1D-VERSION 11-2013
Table 15
Overall Dimensions
Wire rope dimensions Load group
Product length cast-in Weight
TIL Colour code
nr. L Diam. Length fcu > 15N/mm² f e
[mm] [mm] [mm] [t] [mm] [mm] [kg/pc]
TIL-008-210 44812 210 6 540 0,8 60 150 White RAL 9016 0,12
TIL-012-225 44813 225 7 570 1,2 65 160 Red RAL 3000 0,16
TIL-016-235 44814 235 8 615 1,6 70 165 Pink RAL 3015 0,22
TIL-020-275 44815 275 9 690 2,0 75 200 Light green RAL 6027 0,32
TIL-025-315 44816 315 10 780 2,5 85 230 Anthracite RAL 7016 0,44
TIL-040-340 44817 340 12 860 4,0 100 240 Emerald green RAL 6001 0,69
TIL-052-360 43599 360 14 1010 5,2 100 260 Curry RAL 1027 0,99
TIL-063-390 43600 390 16 1100 6,3 110 280 Blue RAL 5015 1,41
TIL-080-440 43601 440 18 1250 8,0 120 320 Light grey RAL 7035 2,08
TIL-100-525 44818 525 20 1350 10,0 135 390 Violet RAL 4004 3,01
TIL-125-570 43602 570 22 1500 12,5 150 420 Yellow RAL 1016 3,90
TIL-160-615 44819 615 26 1650 16,0 165 450 Lilac RAL 4005 6,05
TIL-200-730 44820 730 28 1900 20,0 180 550 Grey RAL 7034 8,00
TIL-250-800 44821 800 32 2000 25,0 200 600 Brown RAL 8002 11,28
Cast-in Lifting Loops over 25t.
Table 16
Overall Dimensions
Wire rope dimensions Load group
length cast-in Weight
TIL Product nr.
L Diam. Length fcu > 15N/mm² f e
[mm] [mm] [mm] [t] [mm] [mm] [kg/buc]
TIL-320-770 46961 770 36 2225 32 220 550 13,40
TIL-370-950 46962 950 36 2500 37 275 675 15,90
TIL-470-1100 46963 1100 44 3000 47 320 780 28,20
TIL-520-1200 47324 1200 44 3350 52 350 850 31,05

1D-VERSION 11-2013
Table 17
Load group
Product a g1
TIL fcu > 15N/mm²
nr.
[mm] [mm] [t]
TIL-008-210 44812 540 80 0,8
TIL-012-225 44813 620 100 1,2
TIL-016-235 44814 690 120 1,6
TIL-020-275 44815 830 140 2,0
TIL-025-315 44816 890 160 2,5
TIL-040-340 44817 1000 200 4,0
TIL-052-360 43599 1030 240 5,2
TIL-063-390 43600 1150 280 6,3
TIL-080-440 43601 1290 300 8,0
TIL-100-525 44818 1460 320 10,0
TIL-125-570 43602 1620 360 12,5
TIL-160-615 44819 1860 420 16,0
TIL-200-730 44820 2120 450 20,0
TIL-250-800 44821 2410 500 25,0
TIL-320-770 46961 2700 540 32,0
TIL-370-950 46962 2960 580 37,0
TIL-470-1100 46963 3290 630 47,0
TIL-520-1200 47324 3740 690 52,0
Table 18
Load group
Product a g2
TIL fcu > 15N/mm²
nr.
[mm] [mm] [t]
TIL-008-210 44812 540 140 0,8
TIL-012-225 44813 620 150 1,2
TIL-016-235 44814 690 170 1,6
TIL-020-275 44815 830 180 2,0
TIL-025-315 44816 890 190 2,5
TIL-040-340 44817 1000 220 4,0
TIL-052-360 43599 1030 300 5,2
TIL-063-390 43600 1150 320 6,3
TIL-080-440 43601 1290 410 8,0
TIL-100-525 44818 1460 440 10,0
TIL-125-570 43602 1620 570 12,5
TIL-160-615 44819 1860 630 16,0
TIL-200-730 44820 2120 680 20,0
TIL-250-800 44821 2410 760 25,0
TIL-320-770 46961 2700 800 32,0
TIL-370-950 46962 2960 830 37,0
TIL-470-1100 46963 3290 940 47,0
TIL-520-1200 47324 3740 1050 52,0

1D-VERSION 11-2013
LIFTING SOCKETS
ANCHORS
LIFTING SOCKET - WAVED END REINFORCING STEEL
Wavy lifting sockets are composed from a steel bush S355JO swaged to a wavy reinforcement bar BSt 500S (picture 42 and
picture 44). The threaded bushes are made with metric thread (M) or round thread (Rd) zinc plated. These lifting sockets are
always the preferred option. They ensure the necessary length and edge distance. The preferred lift angle is an angle ß ≤30°.
LIFTING SOCKET – SHORT WAVED END REINFORCING STEEL – TGK
Table 19
Bar Overall
Load group
Thread PKB-coupler diam. length D l1 l2 Weight
Product
TGK-M fcu > 15N/mm² d L
no.
Product
M PKB [t] [mm] [mm] [mm] [mm] [mm] [kg/pc]
no.
TGK-M12-108 12 45248 M12 51092 0,5 8 108 17 45 18 0,085
TGK-M16-167 16 45249 M16 43128 1,2 12 167 22 62 25 0,236
TGK-M20-187 20 45250 M20 43130 2,0 14 187 27 80 36 0,395
TGK-M24-240 24 45251 M24 51093 2,5 16 240 32 87 40 0,628
TGK-M30-300 30 45252 M30 51081 4,0 20 300 39 101 52 1,127
TGK-M36-380 36 45850 M36 43137 6,3 25 380 49 128 58 2,322
TGK-M42-450 42 45254 M42 43138 8,0 28 450 54 148 67 3,298
Table 20
Bar Overall
Load group
Thread PKB-MRD- coupler diam. length D l1 l2 Weight
Product
TGK-MRd fcu > 15N/mm² d L
no.
Product
MRd PKB-MRD [t] [mm] [mm] [mm] [mm] [mm] [kg/pc]
no.
TGK-MRd12-108 12 45771 MRd12 50397 0,5 8 108 17 45 18 0,084
TGK-MRd16-167 16 45772 MRd16 50398 1,2 12 167 22 58 25 0,230
TGK-MRd20-187 20 45785 MRd20 50399 2,0 14 187 27 76 34 0,373
TGK-MRd24-240 24 45774 MRd24 50400 2,5 16 240 32 87 40 0,618
TGK-MRd24-360 24 46537 MRd24 50400 2,5 16 360 32 87 40 0,809
TGK-MRd30-300 30 45775 MRd30 50401 4,0 20 300 39 101 52 1,112
TGK-MRd30-420 30 45259 MRd30 50401 4,0 20 420 39 101 52 1,401
TGK-MRd36-380 36 45776 MRd36 51691 6,3 25 380 48 119 56 2,161
TGK-MRd42-450 42 45750 MRd42 51801 8,0 28 450 54 153 65 3,327
TGK-MRd42-500 42 45979 MRd42 51801 8,0 28 500 54 153 65 3,569

1D-VERSION 11-2013
LIFTING SOCKET – LONG WAVED END REINFORCING STEEL – TGL
Table 21
Bar Overall
Load group
Thread PKB - coupler diam. length D l1 l2 Weight
Product
TGL-M fcu > 15N/mm² d L
no.
Product
no.
TGL-M12-137 12 45696 M12 51092 0,5 8 137 17 45 18 0,096
TGL-M16-216 16 45697 M16 43128 1,2 12 216 22 62 25 0,282
TGL-M20-257 20 45787 M20 43130 2,0 14 257 27 80 36 0,480
TGL-M24-360 24 45699 M24 51093 2,5 16 360 32 87 40 0,819
TGL-M24-1000 24 45701 M24 51093 2,5 16 1000 32 87 40 1,843
TGL-M30-450 30 45700 M30 51081 4,0 20 450 39 101 52 1,498
TGL-M36-570 36 45788 M36 43137 6,3 25 570 49 128 58 3,054
TGL-M42-620 42 45789 M42 43138 8,0 28 620 54 148 67 4,121
Table 22
Bar Overall
Load group
Thread PKB-MRD - coupler diam. length D l1 l2 Weight
Product
TGL-MRd fcu > 15N/mm² d L
no.
Product
no.
TGL-MRd12-137 12 45778 MRd12 50397 0,5 8 137 17 45 18 0,095
TGL-MRd16-216 16 45779 MRd16 50398 1,2 12 216 22 58 25 0,276
TGL-MRd20-257 20 45780 MRd20 50399 2,0 14 257 27 76 34 0,458
TGL-MRd24-360 24 45781 MRd24 50400 2,5 16 360 32 87 40 0,809
TGL-MRd24-1000 24 45980 MRd24 50400 2,5 16 1000 32 87 40 1,826
TGL-MRd30-450 30 45782 MRd30 50401 4,0 20 450 39 101 52 1,483
TGL-MRd36-570 36 45783 MRd36 51691 6,3 25 570 48 119 56 2,893
TGL-MRd42-620 42 45784 MRd42 51801 8,0 28 620 54 153 65 4,150

1D-VERSION 11-2013
LIFTING SOCKET – STRAIGHT END REINFORCING STEEL – TRL
The Lifting Sockets with straight end are made in two variants – with metric thread (M) or with round thread (Rd) (picture 46).
The threaded socket is manufactured of steel S355JO zinc plated and the reinforcing bar is from BSt 500S without coating.
Table 23
Bar Overall
Load group
Thread PKB - coupler diam. length D l1 l2 Weight
Product
TRL-M fcu > 15N/mm² d L
no.
Product
no.
TRL-M12-116 12 45998 M12 51092 0,5 8 116 17 45 18 0,085
TRL-M12-144 12 45999 M12 51092 0,5 8 144 17 45 18 0,096
TRL-M16-179 16 46000 M16 43128 1,2 12 179 22 62 25 0,236
TRL-M16-230 16 46001 M16 43128 1,2 12 230 22 62 25 0,282
TRL-M20-202 20 46002 M20 43130 2,0 14 202 27 80 36 0,395
TRL-M20-272 20 46003 M20 43130 2,0 14 272 27 80 36 0,480
TRL-M24-257 24 46004 M24 51093 2,5 16 257 32 87 40 0,628
TRL-M24-376 24 46005 M24 51093 2,5 16 376 32 87 40 0,819
TRL-M24-1016 24 46006 M24 51093 2,5 16 1016 32 87 40 1,843
TRL-M30-319 30 46007 M30 51081 4,0 20 319 39 101 52 1,127
TRL-M30-469 30 46008 M30 51081 4,0 20 469 39 101 52 1,498
TRL-M36-404 36 46009 M36 43137 6,3 25 404 49 128 58 2,322
TRL-M36-594 36 46010 M36 43137 6,3 25 594 49 128 58 3,054
TRL-M42-475 42 46011 M42 43138 8,0 28 475 54 148 67 3,298
TRL-M42-645 42 46012 M42 43138 8,0 28 645 54 148 67 4,121
Table 24
Bar Overall
Load group
Thread PKB-MRD - coupler diam. length D l1 l2 Weight
Product
TRL-MRd fcu > 15N/mm² d L
no.
Product
no.
TRL-MRd12-116 12 46019 MRd12 50397 0,5 8 116 17 45 18 0,084
TRL-MRd12-144 12 46020 MRd12 50397 0,5 8 144 17 45 18 0,095
TRL-MRd16-178 16 46021 MRd16 50398 1,2 12 178 22 58 25 0,230
TRL-MRd16-230 16 46022 MRd16 50398 1,2 12 230 22 58 25 0,276
TRL-MRd20-170 20 47130 MRd20 50399 2,0 14 170 27 76 34 0,337
TRL-MRd20-200 20 46023 MRd20 50399 2,0 14 200 27 76 34 0,373
TRL-MRd20-270 20 46024 MRd20 50399 2,0 14 270 27 76 34 0,458
TRL-MRd24-257 24 46016 MRd24 50400 2,5 16 257 32 87 40 0,618
TRL-MRd24-376 24 46017 MRd24 50400 2,5 16 376 32 87 40 0,809
TRL-MRd24-1012 24 46018 MRd24 50400 2,5 16 1012 32 87 40 1,826
TRL-MRd30-319 30 46025 MRd30 50401 4,0 20 319 39 101 52 1,112
TRL-MRd30-436 30 46026 MRd30 50401 4,0 20 436 39 101 52 1,401
TRL-MRd30-469 30 46027 MRd30 50401 4,0 20 469 39 101 52 1,483
TRL-MRd36-402 36 46028 MRd36 51691 6,3 25 402 48 119 56 2,161
TRL-MRd36-592 36 46029 MRd36 51691 6,3 25 592 48 119 56 2,892

1D-VERSION 11-2013
LIFTING SOCKET – ANCHOR – HBS
The HBS – anchors are manufactured in two variants:

- Socket - steel S355JO zinc plated, foot - steel S355J2
- Socket - stainless steel SS4 – W 1.4571, foot - steel S355J2
Table 25
Overall
Load group
Thread length D l1 l2 d Weight
HBS Product no. f > 15N/mm² L
cu
[t] MRd [mm] [mm] [mm] [mm] [mm] [kg/pc]
HBS-MRd12-70 47337 1,3 12 70 17 45 25 10 0,083
HBS-MRd12-130 43562 1,3 12 130 17 45 25 10 0,120
HBS-MRd16-90 46637 2,5 16 90 22 58 30 14 0,194
HBS-MRd16-140 47432 2,5 16 140 22 58 30 14 0,254
HBS-MRd16-200 43564 2,5 16 200 22 58 30 14 0,327
HBS-MRd20-125 46638 4,0 20 125 27 74 37,5 18 0,401
HBS-MRd20-258 43565 4,0 20 258 27 74 37,5 18 0,667
HBS-MRd24-140 46639 5,0 24 140 32 87 45,5 20 0,581
HBS-MRd24-325 43568 5,0 24 325 32 87 45,5 20 1,038
HBS-MRd30-185 46640 7,5 30 185 39 101 56 24 1,044
HBS-MRd30-400 43570 7,5 30 400 39 101 56 24 1,807
HBS-MRd36-475 43651 10,0 36 475 47 131 66,5 28 3,054
HBS-MRd42-550 43653 12,5 42 550 54 153 78 34 4,976
HBS-MRd52-575 43654 15,0 52 575 68 189 97,5 34 6,335
Table 26
Overall
Load group
Thread length D l1 l2 d Weight
HBS-SS Product no. f > 15N/mm² L
cu
[t] MRd [mm] [mm] [mm] [mm] [mm] [kg/pc]
HBS-MRd12-70-SS 47338 1,3 12 70 17 45 25 10 0,084
HBS-MRd12-130-SS 45719 1,3 12 130 17 45 25 10 0,121
HBS-MRd16-90-SS 47340 2,5 16 90 22 58 30 14 0,196
HBS-MRd16-140-SS 47433 2,5 16 140 22 58 30 14 0,256
HBS-MRd16-200-SS 45722 2,5 16 200 22 58 30 14 0,329
HBS-MRd20-125-SS 47339 4,0 20 125 27 74 37,5 18 0,404
HBS-MRd20-258-SS 45725 4,0 20 258 27 74 37,5 18 0,670
HBS-MRd24-140-SS 47342 5,0 24 140 32 87 45,5 20 0,586
HBS-MRd24-325-SS 45728 5,0 24 325 32 87 45,5 20 1,043
HBS-MRd30-185-SS 47466 7,5 30 185 39 101 56 24 1,053
HBS-MRd30-400-SS 45730 7,5 30 400 39 101 56 24 1,816
HBS-MRd36-475-SS 45732 10,0 36 475 47 131 66,5 28 3,071
HBS-MRd42-550-SS 45734 12,5 42 550 54 153 78 34 5,000
HBS-MRd52-575-SS 45735 15,0 52 575 68 189 97,5 34 6,385

1D-VERSION 11-2013
The loads indicated in the upper tables are available for axial pull (table 25 and table 26). For angled lift β > 30° it is essential to
take into account a reduced load. For turning/pitching the anchor capacity is about 50% of admissible load at axial pull (table
27).
Picture 49
Table 27
Load Axial Angle Transversal
group Overall Unit load pull 45° load
Product Product Thread
HBS HBS-SS fcu > length thickness
no. no. B15 B25 B15 B25 B15 B25
15N/mm²
[t] MRd [mm] [mm] [kN] [kN] [kN] [kN] [kN] [kN]
HBS-MRd12- HBS-MRd12- 80 13,0 13,0 10,4 13,0 5,9 7,5
43562 45719 1,3 12 130
130 130-SS 100 13,0 13,0 10,5 13,0 7,5 7,5
HBS-MRD16- HBS-MRD16- 100 13,5 17,4 10,8 17,4 6,8 8,8
47432 47433 2,5 16 140
140 140-SS 120 15,5 20,0 12,4 20,0 9,9 12,7
HBS-MRd16- HBS-MRd16- 100 25,0 25,0 20,0 25,0 8,8 12,4
43564 45722 2,5 16 200
200 200-SS 120 25,0 25,0 22,5 25,0 11,6 16,3
HBS-MRd20- HBS-MRd20- 120 35,4 40,0 29,0 40,0 12,9 18,0
43565 45725 4,0 20 258
258 258-SS 140 38,6 40,0 31,7 40,0 16,3 22,7
120 50,0 50,0 44,2 50,0 13,1 18,4
HBS-MRd24- HBS-MRd24-
43568 45728 5,0 24 325 140 50,0 50,0 50,0 50,0 16,5 23,1
325 325-SS
160 50,0 50,0 50,0 50,0 20,2 28,3
140 62,2 75,0 62,2 75,0 17,2 24,0
43570 45730 7,5 30 400 160 75,0 75,0 75,0 75,0 21,0 29,3
400 400-SS
180 75,0 75,0 75,0 75,0 25,1 35,0
160 86,1 100,0 86,1 100,0 21,5 30,1
43651 45732 10,0 36 475 180 100,0 100,0 100,0 100,0 25,6 35,9
475 475-SS
200 100,0 100,0 100,0 100,0 30,0 42,0
180 125,0 125,0 125,0 125,0 26,6 37,2
43653 45734 12,5 42 550 200 125,0 125,0 125,0 125,0 31,1 43,6
550 550-SS
220 125,0 125,0 125,0 125,0 35,9 50,3
200 124,7 150,0 124,7 150,0 34,1 47,9
220 136,1 150,0 136,1 150,0 39,3 55,3
43654 45735 15,0 52 575 240 141,7 150,0 141,7 150,0 44,8 63,0
575 575-SS
260 147,5 150,0 147,5 150,0 50,5 71,0
280 150,0 150,0 150,0 150,0 56,5 79,4
The HBS short anchors are used for lifting flat elements such as floor slab. The lifting angle must be ≤ 45°. For a lifting angle
between 10° and 45°, it is required an additional reinforcement (table 28).

1D-VERSION 11-2013
Table 28
Additional reinforcement
Two layers of Length
Filet Diameter Length before
HBS-MRd short mesh L
d bending
aprox.
MRd mm²/m [mm] [mm] [mm]
HBS –MRD12-70 12 2 x 188 10 295 600
HBS –MRD16-90 16 2 x 188 12 345 700
HBS –MRD20-125 20 2 x 188 14 445 900
HBS –MRD24-140 24 2 x 188 14 640 1300
HBS –MRD30-185 30 2 x 188 16 735 1500
Table 29
Load Axial Angle pull
group Overall Unit load < 45°
Product Product Thread
HBS-short HBS-SS fcu > length thickness
no no B15 B25 B15 B25
15N/mm²
[t] MRd [mm] [mm] [kN] [kN] [kN] [kN]
HBS-MRD12-70 47337 HBS-MRD12-70-SS 47338 1,3 12 70 115 13,0 13,0 13,0 13,0
125 16,5 21,3 16,5 21,3
HBS-MRD16-90 46637 HBS-MRD16-90-SS 47340 2,5 16 90
160 19,5 25,0 19,5 25,0
160 25,3 32,6 25,3 32,6
HBS-MRD20-125 46638 HBS-MRD20-125-SS 47339 4,0 20 125
220 31,2 40,0 31,2 40,0
175 29,1 37,5 29,1 37,5
HBS-MRD24-140 46639 HBS-MRD24-140-SS 47342 5,0 24 140
275 39,3 50,0 39,3 50,0
240 44,9 57,9 44,9 57,9
HBS-MRD30-185 46640 HBS-MRD30-185-SS 47466 7,5 30 185
360 59,4 75,0 59,4 75,0
IDENTIFICATION RING – DATA CLIP – FOR HBS ANCHOR
Table 30
Thread D d H Weight
DATA CLIP Product no. Colour
MRd [mm] [mm] [mm] [kg/buc]
DATA CLIP MRd12 47402 12 24 21 12 Red RAL 3020 0,003
DATA CLIP MRd16 47403 16 31 26 15 Dark grey RAL 7043 0,004
DATA CLIP MRd20 47404 20 35 31 15 Green RAL 6024 0,006
DATA CLIP MRd24 47406 24 41 36 15 Blue RAL 5017 0,008
DATA CLIP MRd30 47407 30 49 44 20 Light grey RAL 7004 0,010
DATA CLIP MRd36 47462 36 60 53 20 Orange RAL 2009 0,013
DATA CLIP MRd42 47463 42 65 59 25 Yellow RAL 1023 0,017
With Terwa DATA CLIP is easy to identify the lifting HBS anchor embedded in concrete. On this ring is clearly marked the size,
the maximum working load and manufacturer (picture 50). In the same time each DATA CLIP has a unique colour code.

1D-VERSION 11-2013
APPLICATIONS FOR LIFTING SOCKETS
LIFTING AND TRANSPORT
The information on these pages is available also for TGK, TRL, HBS lifting sockets.
Edge distance and spacing for lifting sockets.

Table 31
g a a1
TGL-M TGL-MRd minimum minimum minimum
[mm] [mm] [mm]
TGL-M12 TGL-MRd12 37 300 150
TGL-M16 TGL-MRd16 40 420 210
TGL-M20 TGL-MRd20 50 550 270
TGL-M24 TGL-MRd24 60 600 285
TGL-M30 TGL-MRd30 70 750 375
TGL-M36 TGL-MRd36 100 960 480
TGL-M42 TGL-MRd42 120 1050 520
The details on this page are available for panels, but they could equally apply to other components.
The dimensions indicated in the upper table are available when cage or two layers of mesh are used.
ß ≤12,5°
ß ≤12,5°
-reinforcement cage with bars full length and stirrups at 150
-two layers of mesh - 8 mm wire
mm centre
When the lifting angle is between 12,5° and 45° an additional reinforcement is recommended as shown below.
12,5° < ß < 45 °
Table 32
Lateral reinforcement
Lifting
socket Length Length
TGL-M TGL-MRd thread Dia. L before
aprox. bending
M/MRd [mm] [mm] [mm]
TGL-M12 TGL-MRd12 12 8 245 500
TGL-M16 TGL-MRd16 16 8 245 500
TGL-M20 TGL-MRd20 20 12 395 800
TGL-M24 TGL-MRd24 24 12 390 800
TGL-M30 TGL-MRd30 30 12 390 800
TGL-M36 TGL-MRd36 36 16 735 1500
TGL-M42 TGL-MRd42 42 16 735 1500
Note: the edge distance may increase slightly to adapt to these bars.

1D-VERSION 11-2013
TURNING / PITCHING
These lifting sockets can also be used for turning/pitching slabs but only with additional reinforcement (picture 54). The lift angle
must not exceed 30°.
Turning reinforcement Longitudinal reinforcement
Table 33
Permissible
load
TGL-M TGL-MRd Dia. Length before Dia. fcu >
H L Length
d bending d 15N/mm²
[mm] [mm] [mm] [mm] [mm] [mm] [kN]
TGL-M12 TGL-MRd12 8 100 285 700 8 280 2,5

TGL-M16 TGL-MRd16 8 105 430 1000 12 400 6,0
TGL-M20 TGL-MRd20 12 155 500 1200 14 490 10,0
TGL-M24 TGL-MRd24 12 155 550 1300 14 550 12,5
TGL-M30 TGL-MRd30 12 160 645 1500 16 580 20,0
TGL-M36 TGL-MRd36 16 215 760 1800 16 700 31,5
TGL-M42 TGL-MRd42 16 215 855 2000 20 850 40,0
Note:
1) Even with the reinforcement indicated in the upper table, the permissible load is 50% of that available for axial pull.
2) Threaded lifting loop is not permitted for turning /pitching (picture 58).

1D-VERSION 11-2013
PLAIN LIFTING SOCKET AND LIFTING SOCKET WITH FLAT END
The Plain Lifting Sockets and the Lifting Sockets with Flat End are economical solutions and are suitable in thin concrete
components, where the long tail provides excellent anchorage. The reinforcement tail is important and must be installed as
shown in the yard. The Plain Lifting Sockets are manufactured of steel S355JO zinc plated or of stainless steel AISI 316Ti
(SS4), the Lifting Sockets with Flat End are made of steel tube S355JO galvanized. These sockets are designated for lifting
and are not to be confused with fixing sockets. The safe working loads shown are after the application of a safety factor on
test loads: c=2 for 15 N/mm² concrete and c=3 for steel.
PLAIN LIFTING SOCKET HSB-EV WITH STOPER
This are plain lifting socket made from round tube of steel S355JO galvanized with a plastic stopper inside made from
polyethylene LDPE 035 to stop the wet concrete admission in the thread zone (picture 59).
Table 34
Load group Overall
Thread D l2 l1 d Weight
HSB-Mxl-EV Product no. length
fcu > 15N/mm²
M [t] [mm] [mm] [mm] [mm] [mm] [kg/pc]
HSB-M12x40-EVT 45982 12 0,5 40 17 18 12 8 0,043

HSB-M12x60-EVT 47389 12 0,5 60 17 38 12 8 0,064
HSB-M16x50-EVT 46610 16 1,2 50 22 20,5 15 13 0,080
HSB-M16x58-EVT 45984 16 1,2 58 22 28,5 15 13 0,094
HSB-M20x69-EVT 45986 20 2,0 69 27 32,5 19 15 0,166
HSB-M24x78-EVT 45988 24 2,5 78 32 34 23 18 0,258
HSB-M30x101-EVT 45990 30 4,0 101 41 48 28 22 0,565
HSB-M36x125-EVT 45992 36 6,3 125 49 60,5 35 27 0,982
HSB-M42x145-EVT 45994 42 10,0 145 54 71 40 32 1,244
HSB-M52x195-EVT 45996 52 12,5 195 67 100 50 40 2,547
Table 35
Load group Overall
HSB-MRdxL-EV Product no. length
fcu > 15N/mm²
MRd [t] [mm] [mm] [mm] [mm] [mm] [kg/pc]
HSB-MRd12x40-EVT 45983 12 0,5 40 17 18 12 8 0,041

HSB-MRd16x58-EVT 45985 16 1,2 58 22 28,5 15 13 0,092
HSB-MRd20x69-EVT 45987 20 2,0 69 27 32,5 19 15 0,161
HSB-MRd24x78-EVT 45989 24 2,5 78 32 34 23 18 0,249
HSB-MRd30x101-EVT 45991 30 4,0 101 41 48 28 22 0,550
HSB-MRd36x125-EVT 45993 36 6,3 125 49 60,5 35 27 0,955
HSB-MRd42x145-EVT 45995 42 10,0 145 54 71 40 32 1,202
HSB-MRd52x195-EVT 45997 52 12,5 195 67 100 50 40 2,464

1D-VERSION 11-2013
PLAIN LIFTING SOCKET HSB-SS
These are plain lifting socket made from round bar of stainless steel, without the plastic stopper (picture 61).
Table 36
Load group Overall
HSB-MxL-SS4 Product no. fcu > 15N/mm² length

HSB-M12x48-SS4 45237 12 0,5 48 16 22 12 10 0,050
HSB-M16x56-SS4 45238 16 1,2 56 24 27 15 13 0,139
HSB-M20x69-SS4 45239 20 2,0 69 28 30 19 16 0,223
HSB-M24x78-SS4 45240 24 2,5 78 32 35 22 18 0,322
HSB-M30x101-SS4 45241 30 4,0 101 40 45 28 22 0,654
HSB-M36x125-SS4 45883 36 6,3 125 47 55 32 27 1,076
HSB-M42x145-SS4 45885 42 10,0 145 54 58 40 32 1,652
HSB-M52x195-SS4 45887 52 12,5 195 67 85 50 40 3,400
Table 37
Load group Overall
HSB-MRdxL-SS4 Product no. fcu > 15N/mm² length

HSB-MRd12x48-SS4 45221 12 0,5 48 16 22 12 10 0,049
HSB-MRd16x56-SS4 45222 16 1,2 56 24 27 15 13 0,137
HSB-MRd20x69-SS4 45223 20 2,0 69 28 30 19 16 0,219
HSB-MRd24x78-SS4 45224 24 2,5 78 32 35 22 18 0,309
HSB-MRd30x101-SS4 45225 30 4,0 101 40 45 28 22 0,644
HSB-MRd36x125-SS4 45877 36 6,3 125 47 55 32 27 1,058
HSB-MRd42x145-SS4 45879 42 10,0 145 54 58 40 32 1,626
HSB-MRd52x195-SS4 45881 52 12,5 195 67 85 50 40 3,350

1D-VERSION 11-2013
PLAIN LIFTING SOCKET HSB-EV
These are plain lifting socket made from round bar of steel S355JO galvanized, without the plastic stopper (picture 63).
Table 38
Load group Overall
HSB-MxL-EV Product no. fcu > 15N/mm² length

HSB-M12x48-EVB 45867 12 0,5 48 16 22 12 10 0,049
HSB-M16x56-EVB 45868 16 1,2 56 24 27 15 13 0,136
HSB-M20x69-EVB 45869 20 2,0 69 28 30 19 16 0,218
HSB-M24x78-EVB 45870 24 2,5 78 32 35 22 18 0,315
HSB-M30x101-EVB 45871 30 4,0 101 40 45 28 22 0,639
HSB-M36x125-EVB 45884 36 6,3 125 47 55 32 27 1,052
HSB-M42x145-EVB 45886 42 10,0 145 54 58 40 32 1,615
HSB-M52x195-EVB 45888 52 12,5 195 67 85 50 40 3,325
Table 39
Load group Overall
HSB-MRdxL-EV Product no. fcu > 15N/mm² length

HSB-MRd12x48-EVB 45872 12 0,5 48 16 22 12 10 0,048
HSB-MRd16x56-EVB 45873 16 1,2 56 24 27 15 13 0,134
HSB-MRd20x69-EVB 45874 20 2,0 69 28 30 19 16 0,215
HSB-MRd24x78-EVB 45875 24 2,5 78 32 35 22 18 0,303
HSB-MRd30x101-EVB 45876 30 4,0 101 40 45 28 22 0,630
HSB-MRd36x125-EVB 45878 36 6,3 125 47 55 32 27 1,035
HSB-MRd42x145-EVB 45880 42 10,0 145 54 58 40 32 1,590
HSB-MRd52x195-EVB 45882 52 12,5 195 67 85 50 40 3,276

1D-VERSION 11-2013
LIFTING SOCKET WITH FLAT END HSR-EV
Table 40
Load group
Overall
Product Thread Product Thread fcu > length
D l2 l1 d Weight
HSR-M-EV HSR-MRd-EV
no. no. 15N/mm²
M MRd [t] [mm] [mm] [mm] [mm] [mm] [kg/pc]
HSR-M12x60-EV 45104 12 HSR-MRd12x60-EV 45154 12 0,5 60 16 20 13 10,2 0,047
HSR-M16x90-EV 45981 16 1,2 90 22 21 21 13,2 0,147
HSR-M30x135-EV 45108 30 HSR-MRd30x135-EV 45158 30 4,0 135 40 35 36 22 0,620
HSR-M30x150-EV 45153 30 HSR-MRd30x150-EV 45159 30 4,0 150 40 35 36 22 0,750
APPLICATION FOR PLAIN LIFTING SOCKETS
The details on this page are available for panels, but they could equally apply to other components.
Edge distance and spacing of plain lifting sockets and lifting socket with flat end
Table 41
g a a1
M / MRd min min min
[mm] [mm] [mm]
12 37 300 150
16 40 420 210
20 50 550 270
24 60 600 285
30 70 750 375
36 100 960 480
42 120 1050 520
The dimensions indicated in the upper table are available when it is used cage or two layers of mesh.
The anchorage reinforcement should normally be “U” bars, but in slabs the reinforcement tail may be cranked, a completely
straight bar must be avoided. Over the cranked tails it must be laid bars as shown.

1D-VERSION 11-2013
ß ≤12,5° ß ≤12,5°
-reinforcement cage with bars full length and stirrups at 150 -two layer of mesh - 8 mm wire
mm centre’s
In slabs is essential to use

-two parallel layer of mesh and
-additional reinforcement with cranked
tails. Over the cranked tails it must be laid
bars as shown.
Picture 69
When the lifting angle is between 12,5° and 45° is recommended an additional reinforcement as shown below.
12,5° < ß < 45 ° (picture 70, picture 71).
Anchorage reinforcement Lateral reinforcement
The anchorage reinforcement must be close to the bottom The edge distance may increase slightly to adapt with these
of the hole. bars.

1D-VERSION 11-2013
Table 42
Load
Anchorage reinforcement Lateral reinforcement
group
Length Dimension Length Length
M / MRd fcu > Length before
d D L A d L before
15N/mm² bending
aprox. aprox. aprox. bending
[t] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
12 0,5 6 26 210 265 500 6 245 500
16 1,2 10 40 295 375 700 8 320 650
20 2,0 12 48 390 490 925 8 440 900
24 2,5 12 48 425 530 1000 12 490 1000
30 4,0 16 64 575 715 1350 12 590 1200
36 6,3 20 140 710 920 1700 16 735 1500
42 10,0 25 175 760 1000 1825 16 835 1700
52 12,5 25 195 1050 1350 2500 20 1030 2100
TURNING / PITCHING
These lifting sockets also can be used for turning/pitching slabs but only with additional reinforcement (picture 74). The lift angle
must not exceed 30°.
Table 43
Permissible
load
M/ MRd Dia. Length before Dia.
H L Length fcu > 15N/mm²
d bending d
[mm] [mm] [mm] [mm] [mm] [mm] [kN]
12 8 100 235 600 8 280 2,5
16 8 105 330 800 12 400 6,0
20 12 155 455 1100 14 490 10,0
24 12 155 550 1300 14 550 12,5
30 12 160 695 1600 14 580 20,0
36 16 215 860 2000 16 700 31,5
42 16 215 910 2100 16 850 50,0
52 20 265 1175 2700 20 1000 62,5
Note:
1) Even with the reinforcement indicated in the upper table, the Permissible load is 50% of that available for axial pull.
2) Threaded lifting loop is not permitted for turning /pitching.

1D-VERSION 11-2013
The information presented in these pages is also available for Lifting Sockets with Flat End – HSR (picture 77, picture 78 and
picture 79).
LIFTING SOCKET WITH FOOT PLATE - HSP
The Lifting Socket with Foot Plate is low profile suitable for the face of thin panels or top slabs. The foot plate and the socket are
fully welded so the insert is effectively sealed. The threaded bush is made of steel S355JO, and the plate is manufactured from
steel sheet S235JR. They are zinc plated.
The preferred lift angle is an angle ß ≤ 30°.
Safe working loads shown are after the application of a safety factor on test loads of 2 for 15N/mm² concrete and 3 for steel.
Table 44
Load group
Overall
Product Thread Product Thread length D a b g fcu > Weight
HSP-M-EV HSP-MRd-EV
no. no. 15N/mm²
M MRd [mm] [mm] [mm] [mm] [mm] [t] kg/pc
HSP-M12-EV 45685 12 HSP-MRd12-EV 45690 12 30 16 35 25 3 0,5 0,046
HSP-M16-EV 45686 16 HSP-MRd16-EV 45691 16 35 22 50 35 3 1,2 0,098
HSP-M20-EV 43761 20 HSP-MRd20-EV 45692 20 47 26 60 60 5 2,0 0,236
HSP-M20x60 plate
45348 20 60 27,2 60 50 5 2,0 0,264
60-EV
HSP-M20x75 plate
46300 20 75 27,2 60 50 5 2,0 0,304
60-EV
HSP-M24 45687 24 HSP-MRd24-EV 45693 24 54 32 80 60 5 2,5 0,363
HSP-M24x73 plate
47373 24 73 32 130 130 8 2,5 1,293
130
HSP-M30 45688 30 HSP-MRd30-EV 45694 30 72 40 100 80 6 4,0 0,739
HSP-M36-EV 45689 36 HSP-MRd36-EV 45695 36 84 47,5 130 100 6 6,3 1,200

1D-VERSION 11-2013
APPLICATION FOR LIFTING SOCKETS WITH FOOT PLATE
The minimum dimensions indicated in the table below are available when cage (picture 83) or two layers of mesh are used
(picture 82).
Table 45
Min. a1 Min. a Min. b1 Min. b Min. g
HSP-M / MRd
[mm] [mm] [mm] [mm] [mm]
12 180 360 65 115 70
16 250 500 75 140 85
20 300 600 80 180 100
24 400 800 95 215 115
30 500 1000 120 275 140
36 650 1300 145 330 160
Reinforcement tails are essential for all lifting sockets with foot plate (picture 85). These lifting products are not recommended
for turning/pitching. They are ideal for use and re-use, such as access panels which must be removed for maintenance.
When the lifting angle is between 12,5° and 45° additional reinforcement is recommended as shown below.
12,5° < ß < 45 ° (picture 84)
Additional reinforcement Lateral reinforcement

Table 46
Load group Additional reinforcement Lateral reinforcement
Length Length before
HSP-M / MRd fcu > 15N/mm² d b a d
L aprox. bending
[t] [mm] [mm] [mm] [mm] [mm] [mm]
12 0,5 6 250 60 8 245 500
16 1,2 8 420 90 8 245 500
20 2,0 8 540 90 12 395 800
24 2,5 10 640 90 12 390 800
30 4,0 12 830 110 12 390 800
36 6,3 16 1140 140 16 735 1500

1D-VERSION 11-2013
FIXING AND LIFTING BOLTANCHOR – HBB
The Lifting Bolt anchors are suitable for shallow embedded without the need for a reinforcement tail. For angled lifts additional
reinforcements are necessary (picture 90). The lift angle must not exceed 30°. For turning/pitching a special tilting reinforcement
must be used. In all cases the standard mesh reinforcement must be present.
The short variant of lifting bolt anchor is used for thin plates.
These fixing and lifting systems are made from a threaded bush locked on a standard screw (picture 89). The threaded bush is
manufactured of steel S355JO (yield strength min 355 N/mm²) galvanic protected (EV) or hot dipped galvanized (TV), the screw
is from steel 8.8 without coated.
The threaded bush can also be made of stainless steel W 1.4571 –AISI 316Ti class 80 with yield strength min 640N/mm² and
elongation min 15% (SS4).
Table 47
Overall Fixing load Lifting
Product Product Thread l D Weight
HBB-EV KB - bush length B25 B45 load Screw
no. no.
M [mm] [mm] [mm] [t] [t] [t] [kg/pc]
HBB M12x90-EV 45627 KB M12x36-EV 45662 12 90 23 16 1,8 2,6 0,75 0,103 M12x60
HBB M36x300-EV 44753 KB M36x110-EV 45666 36 300 78 47.5 10,6 14,3 7,0 2,881 M36x200
HBB M36x420-EV 44757 KB M36x110-EV 45666 36 420 78 47.5 14,5 24,5 7,0 3,839 M36x320
Table 48
HBB-EV Product Product Thread l D Weight
KB - bush length B25 B45 load Screw
SHORT no. no.
M [mm] [mm] [mm] [t] [t] [t] [kg/pc]

1D-VERSION 11-2013
Table 49
Product Product Thread length
l D
load
Weight Screw
HBB-SS KB - bush B25 B45
no. no.
M [mm] [mm] [mm] [t] [t] [t] [kg/pc] type
HBB M12x90-SS4 45629 KB M12x36-SS4 44342 12 90 23 16 1,8 2,6 0,75 0,104 M12x60
HBB M36x300-SS4 44754 KB M36x110-SS4 44802 36 300 78 47,5 10,6 14,3 7,0 2,899 M36x200
HBB M36x420-SS4 44758 KB M36x110-SS4 44802 36 420 78 47,5 14,5 24,5 7,0 3,858 M36x320
Table 50
HBB-SS Product Product Thread length
l D
load
Weight Screw
KB - bush B25 B45
SHORT no. no.
M [mm] [mm] [mm] [t] [t] [t] [kg/pc] type
APPLICATION FOR LIFTING BOLTANCHOR
VERTICAL LIFT
ANCHOR BOLT LONG
Anchor bolt from M12 to M24 can be used for lifting without additional reinforcement. For M30, M36 and M42 two extra edge
reinforcement (picture 93) is applied on the top of the element across the whole length of the element (a1 + a + a1). Two parallel
layer of mesh reinforcement must be used.
The minimum dimension and the minimum amount of additional reinforcements are shown in the following table.

1D-VERSION 11-2013
Edge reinforcement
L1 = a1 + a + a1
Picture 93
Table 51
Minimum dimension for anchor bolt placement Edge reinforcement
HBB g b a1 a n x d1
[mm] [mm] [mm] [mm] [pcs] x [mm]
HBB M12x100 80 190 215 430 -
HBB M12x150 80 290 215 430 -
HBB M16x140 80 270 315 630 -
HBB M16x220 80 420 315 630 -
HBB M20x140 80 310 390 780 -
HBB M20x150 80 330 390 780 -
HBB M20x180 80 390 390 780 -
HBB M20x270 80 520 390 780 -
HBB M24x200 80 440 460 920 -
HBB M24x320 80 610 460 920 -
HBB M30x240 120 460 550 1100 2 x Ø12
HBB M30x380 120 725 550 1100 2 x Ø12
HBB M36x300 160 570 600 1200 2 x Ø16
HBB M36x420 160 800 600 1200 2 x Ø16
HBB M42x300 180 570 660 1320 2 x Ø16
HBB M42x460 180 880 660 1320 2 x Ø16
ANCHOR BOLT SHORT
The short anchor bolt is designed for thin slabs which are to be lifted or assembled in a horizontal position (picture 95).
Anchor bolt short from M12 to M30 can be used for vertical lift without additional reinforcement. The standard mesh
reinforcement must be present.

1D-VERSION 11-2013
Table 52
Minimum dimension for anchor bolt placement Edge reinforcement
HBB-SHORT g a1 a n x d1
[mm] [mm] [mm] [pcs] x [mm]
HBB M12x55 85 95 190 -
HBB M16x75 105 100 200 -
HBB M20x90 120 120 240 -
HBB M30x150 170 250 500 -
ANGLE LIFT
ANCHOR BOLT LONG
Is required an additional reinforcement (picture 98) installed in opposite direction of the load, for angled lift (picture 96). It is
recommended to install this angle pull reinforcement with full contact to the anchor.
The additional reinforcements necessary in the anchor zone for lifting the panels and beams at angles ß ≤ 45° are shown in the
table bellow; the concrete strength must be at least 15 N/mm². It is recommended that the angle ß, where possible, should not
exceed 30 °.
The minimum dimension and the minimum amount of additional reinforcements are shown in the following table.
Angle lift reinforcement
Picture 98
Table 53
Minimum dimension for anchor bolt placement Angle lift reinforcement
HBB g b a1 a Ød2 L2
[mm] [mm] [mm] [mm] [mm] [mm]
HBB M12x100 80 190 420 430 10 400
HBB M12x150 80 290 620 430 10 600
HBB M16x140 80 270 620 630 10 600
HBB M16x220 80 420 620 630 10 600
HBB M20x140 80 310 620 780 16 600
HBB M20x150 80 330 620 780 16 600
HBB M20x180 80 390 620 780 16 600
HBB M20x270 80 520 620 780 16 600

1D-VERSION 11-2013
Minimum dimension for anchor bolt placement Angle lift reinforcement

HBB M24x200 80 440 970 920 16 950
HBB M24x320 80 610 970 920 16 950
HBB M30x240 120 460 950 1100 20 930
HBB M30x380 120 725 950 1100 20 930
HBB M36x300 160 570 1130 1200 20 1100
HBB M36x420 160 800 1130 1200 20 1100
HBB M42x300 180 570 1130 1320 20 1100
HBB M42x460 180 880 1130 1320 20 1100
ANCHOR BOLT SHORT
Is required an additional reinforcement installed in opposite direction of the load, for angled lift (picture 99). The standard mesh
reinforcement must be present.
Table 54
Minimum dimension for anchor bolt placement Angle reinforcement
HBB-SHORT g a1 a Ød2 L2
[mm] [mm] [mm] [mm] [mm]
HBB M12x55 85 420 190 10 400
HBB M16x75 105 620 200 10 600
HBB M20x90 120 620 240 16 600
HBB M30x150 170 940 500 20 930

1D-VERSION 11-2013
TURNING / PITHING AND LIFTING
For pitching additional reinforcements have to be installed in anchor zone (picture 101). Take care to anchors placement so that
they ensure the load transfer. When turning and lifting at an angle, tilt reinforcement (picture 103) is sufficient and is not need
reinforcement for angle lift.
It is recommended that the angle ß, where possible, should not exceed 30 °.
Tilt reinforcement
Picture 103
Table 55
Minimum dimension for anchor bolt placement Tilt reinforcement
HBB M12x100 80 190 330 650 8 600
HBB M12x150 80 290 330 650 8 600
HBB M16x140 80 270 430 850 10 800
HBB M16x220 80 420 430 850 10 800
HBB M20x140 80 310 510 1000 16 950
HBB M20x150 80 330 510 1000 16 950
HBB M20x180 80 390 510 1000 16 950
HBB M20x270 80 520 510 1000 16 950
HBB M24x200 120 440 530 1100 16 1000
HBB M24x320 120 610 530 1100 16 1000
HBB M30x240 120 460 630 1300 20 1200
HBB M30x380 120 725 630 1300 20 1200
HBB M36x300 160 570 630 1300 20 1200
HBB M36x420 160 800 630 1300 20 1200
HBB M42x300 180 570 780 1650 20 1500
HBB M42x460 180 880 780 1650 20 1500

1D-VERSION 11-2013
Table 56
Product Product Product Product Thread
HBB-TV KB - bush HBB-SS4 KB - bush
no. no. no. no. M
HBB M12x90-TV 45286 KB M12x36-TV 45679 HBB M12x90-SS4 45629 KB M12x36-SS4 44342 12

1D-VERSION 11-2013
FIXING AND POSITIONING BOLTANCHOR - HBP
The Fixing and Positioning Bolt anchor is made from a threaded bush locked on a standard screw and an anchorage plate
(picture 104). The threaded bush is manufactured of steel S355JO (yield strength min 355 N/mm²) galvanic protected (EV) or
hot dipped galvanized (TV), the screw is from steel 8.8 without coating and the plate is from steel St 37.2 also without coating.
The threaded bush can also be made from stainless steel W 1.4571 –AISI 316Ti class 80 with yield strength min 640N/mm² and
Table 57
Overall Permissible
Product Product Thread length l1 D p g
load
Weight
HBP-EV KB - bush Screw
no. no.
M [mm] [mm] [mm] [mm] [mm] [t] [kg/pc]
HBP M12x55-EV 43687 KB M12x36-EV 45662 12 55 22,5 16 40 4 0,8 0,116 M12x25
HBP M16x75-EV 43689 KB M16x48-EV 45668 16 75 30 22 50 5 1,4 0,266 M16x35
HBP M20x90-EV 43691 KB M20x60-EV 45663 20 90 37,5 26 60 5 1,7 0,434 M20x40
Table 58
Overall Permissible
load
Weight
HBP-TV KB - bush Screw
no. no.
HBP M12x55-TV 45295 KB M12x36-TV 45679 12 55 22,5 16 40 4 0,8 0,116 M12x25
HBP M16x75-TV 45296 KB M16x48-TV 45678 16 75 30 22 50 5 1,4 0,266 M16x35
HBP M20x90-TV 45297 KB M20x60-TV 45677 20 90 37,5 26 60 5 1,7 0,434 M20x40
Table 59
Overall Permissible
load
Weight
HBP-SS4 KB - bush Screw
no. no.
HBP M12x55-SS4 43688 KB M12x36-SS4 44342 12 55 22,5 16 40 4 0,8 0,117 M12x25
HBP M16x75-SS4 43690 KB M16x48-SS4 44343 16 75 30 22 50 5 1,4 0,267 M16x35
HBP M20x90-SS4 43692 KB M20x60-SS4 44345 20 90 37,5 26 60 5 1,7 0,437 M20x40

1D-VERSION 11-2013
FIXING INSERTS
TECHNICAL CONSIDERATIONS
GENERAL GUIDANCE FOR FIXING INSERTS
The fixing inserts are easy and economic systems for assembling concrete precast units.
SAFETY RULES AND ADMISSIBLE LOADS
The admissible static tensile-loads are determined after combining the data from numerous tests for pure pull or shear load. The
data obtained from these tests take into account multiple factors such as: composition, uniformity, strength, age of concrete, the
circumstance which appears at installation. The admissible static loads for Terwa fixing inserts, embedded completely into
concrete, are valid for pull out or shear load and have a safety factor of 3-4 x to the average breaking load of concrete with
strength of 25 N/mm².
ADMISSIBLE EFFORTS
The admissible loads indicated in this catalogue refer to axial pull out loads or shear loads (picture 106). When these efforts are
combined the resultant of these forces is obtained through the following formula:
Fadm = , Ft – pull out load, Ff – share load.
Picture 106
EDGE DISTANCE AND SPACING
The minimum edge distance depends on numerous factors such as: embedded depth, shear load pointed to the edge of
concrete unit, reinforcements near the inserts.
Note:
a = minimum 50mm
Picture 107
For short edge distance it is recommended to use long inserts, inserts with cross-pin or reinforcement next to the edge of the
concrete.
CORROSION PROTECTION
Most of the fixing inserts are galvanized. The thickness of the zinc layer is less than 10 µm in this case. The corrosion
resistance depends on the environmental circumstances. Hot dipped galvanizing is not possible for fixing inserts made from
steel tubes with a flattening end. Some of the fixing inserts are manufactured from stainless steel bar X5CrNi18.10 (A2) or
X2CrNiMo17.13.3 (A3) - SR EN 10088.3.
The cast in threaded elements (anchors or fixing inserts) can be cast flush or recessed for corrosion protection.
This recess is filled with fine concrete after use.

1D-VERSION 11-2013
TORQUE AND SCREW LENGTH
For assembling the elements, the fixing screw must enter in insert a distance, at least, equal to the screw diameter. The maxim
torque must correspond to a screw with class 8.8.
Table 60
Screw diameter Minimum screw length Maximum Torque
No.
[mm] [mm] [Nm]
1 6 6 6
2 8 8 16
3 10 10 30
4 12 12 50
5 16 16 120
6 20 20 240
7 24 24 400
8 27 27 600
9 30 30 800
CONCRETE QUALITY
The loads indicated in tables are available for a concrete with strength of 25 N/mm². For other values for concrete strength it is
necessary to apply to indicated loads the correction coefficients shown below.
Table 61
Concrete strength
Correction coefficient
N/mm²
15 0,8
25 1,0
35 1,2
45 1,4
55 1,6
PARTICULAR CASES
If the fixing inserts are in a recessed position, it is recommended to use an adequate filling (spacer) in order to load the insert
properly without loading the concrete (picture 108). If this is not possible, you should increase the real load applied to insert with
the value F shown below and after that compare with the admissible load from catalogue.
F = Ma/0,2 x dnom
F = additional force - daN
Ma = torque applied to the screw - daNm
dnom = diameter of the inserts - m
Example:
For a fixing insert M12: dnom = 0,012 m
Maximum torque 0,8 daNm
F = 0,8/0,2 x 0,012 = 333daN
This means that, for fixing inserts BSR M12, after applying a torque, more than half of the load capacity is lost and a major
torque is forbidden.
Picture 108
1D-VERSION 11-2013
The use of a torque wrench is recommended in order to prevent unexpected high loads on the fixing inserts. Torque values and
forces can be found in the table below.
Table 62
Fixing insert diameter Torque Force (F)
No.
[mm] [Nm] [kN]
1 M12 8 3,3
2 M16 17 5,3
3 M20 35 8,7
4 M24 53 11,0
5 M30 96 16,0
REINFORCEMENTS
The cross-pin of the fixing inserts BSRS, BSRFS, HBUS gives no increase of the admissible load but has to be regarded as an
extra safety-measure in case of voids or air pockets.
The fixing inserts with cross drilled hole permit an increasing of admissible load with 10% when a “U” shape anchor of sufficient
length (approx. 50 x diam.) is added in the cross-hole.

1D-VERSION 11-2013
TERWA FIXING INSERTS
1. FIXING INSERTS WITHOUT CROSS-PIN: BSR, BSRF, HBU, BSH

2. FIXING INSERTS WITH CROSS-PIN: BSRS, BSRFS, HBUS and with screw HBP
3. FIXING BOLTS ANCHORS : HBB / HBB-SS
4. FIXING AND LIFTING SOCKETS: TRL, TGK, TGL.
Group 1 and 2
The admissible pull out load can be used with a minimum:

-edge distance of: a=1,5 x total length of the anchor,
-centre to centre distance of: b = 3 x total length of the anchor
The admissible shear load can be used with a minimum
-edge distance of: a=2,5 x total length of the anchor
-centre to centre distance of: 5 x total length of the anchor
Reduction factors for small edge distances:

Table 63
Admissible pull out Admissible shear
Edge distance force Edge distance load force Y = 1.2 Y = 1.4
Ftadm Ffadm
2,5 x L 100% 2,5 x L 100% 100% 100%
2,0 x L 100% 2,0 x L 85% 100% 100%
1,5 x L 100% 1,5 x L 65% 78% 91%
1,0 x L 75% 1,0 x L 40% 48% 56%
0,5 x L 50% 0,5 x L 15% 18% 21%
The reduced admissible shear loads in the direction of the edge can be increased by using additional reinforcement.
-for straight reinforcement Y = 1,2
-for “U” bended reinforcement Y = 1,4
The mentioned loads for inserts are valid for concrete quality B25, for higher quality of concrete you can use the factors as
indicated below:
Table 64
Concrete quality B25 B35 B45 B55 B65
Factor 1,00 1,18 1,34 1,48 1,61
The load must meet the following requirements:

- Ft ≤ Ftadm
- Ff ≤ Ffadm
Ft appearing pulls out load
Ff appearing shear load
Ftadm admissible pull out load
Ffadm admissible shear load
Group 3
The international standards (CEB Bulletin 233 and Technical Approval of Metal Anchor for Use in Concrete 1997) are valid for
the concrete qualities B25–B65. Terwa Bolt anchors HBB and HBB-SS meet the requirement mentioned in the standards and
can be calculated without any additional tests.
Group 4
The fixing and lifting sockets TRL, TGK, TGL are especially suited for use in thin prefab panels and where anchors have to take
high pull out load.

1D-VERSION 11-2013
FIXING INSERT WITH FLAT END AND CROSSDRILLED HOLE - BSR
Fixing inserts BSR (picture 109) are manufactured from welded steel precision tube S250G2T galvanized (EV) or from stainless
steel tube 1.4301 (SS2) or 1.4404 (SS4).Do not use these inserts for lifting.
Table 65
Load Load
Overall
Product Thread length D d l Tail angle Weight
BSR-EV Axial* Axial**
no. dxUxL 30° 45° 90°
M [mm] [mm] [mm] [mm] [kg] [mmxUxmm] [kg] [kg] [kg] [kg] [kg/pc]
BSR M8x50-EV 46095 8 50 11 7,2 7 500 5xUx140 250 150 100 60 0,016
BSR M10x50-EV 46098 10 50 13 9,2 11 750 6xUx175 350 200 140 80 0,019
BSR M10x60-EV 47772 10 60 13 9,2 11 750 6xUx175 350 200 140 80 0,024
BSR M12x60-EV 45468 12 60 16 9,2 13 1000 8xUx300 500 300 220 140 0,038
BSR M16x80-EV 46104 16 80 22 12,2 20 1600 10xUx350 850 700 600 430 0,100
BSR M16x100-EV 46107 16 100 22 12,2 20 1600 10xUx350 1000 800 700 500 0,128
BSR M16x120-EV 46110 16 120 22 12,2 20 1600 10xUx350 1200 850 750 500 0,155
BSR M20x100-EV 46113 20 100 27 14,2 23 2500 12xUx400 1300 1000 950 650 0,156
BSR M20x120-EV 46114 20 120 27 14,2 23 2500 12xUx400 1400 1100 1000 700 0,190
BSR M24x120-EV 46119 24 120 32 14,2 28 2500 12xUx400 1800 1400 1250 900 0,275
Table 66
Load Load
Overall
Product Thread length D d l Tail angle Weight
BSR-SS Axial* Axial**
no. dxUxL 30° 45° 90°
M [mm] [mm] [mm] [mm] [kg] [mmxUxmm] [kg] [kg] [kg] [kg] [kg/pc]
BSR M8x50-SS2 46094 8 50 11 7,2 7 500 5xUx140 250 150 100 60 0,016
BSR M8x50-SS4 46095 8 50 11 7,2 7 500 5xUx140 250 150 100 60 0,016
BSR M10x50-SS2 46096 10 50 13 9,2 11 750 6xUx175 350 200 140 80 0,020
BSR M10x50-SS4 46097 10 50 13 9,2 11 750 6xUx175 350 200 140 80 0,020
BSR M12x60-SS2 46099 12 60 16 9,2 13 1000 8xUx300 500 300 220 140 0,039
BSR M12X60-SS4 46100 12 60 16 9,2 13 1000 8xUx300 500 300 220 140 0,039
BSR M16x80-SS2 46102 16 80 22 12,2 20 1600 10xUx350 850 700 600 430 0,103
BSR M16x80-SS4 46103 16 80 22 12,2 20 1600 10xUx350 850 700 600 430 0,103
BSR M16x100-SS2 46105 16 100 22 12,2 20 1600 10xUx350 1000 800 700 500 0,131
BSR M16x100-SS4 46106 16 100 22 12,2 20 1600 10xUx350 1000 800 700 500 0,131
BSR M16x120-SS2 46108 16 120 22 12,2 20 1600 10xUx350 1200 850 750 500 0,159
BSR M16x120-SS4 46109 16 120 22 12,2 20 1600 10xUx350 1200 850 750 500 0,159
BSR M20x100-SS2 46111 20 100 27 14,2 23 2500 12xUx400 1300 1000 950 650 0,160
BSR M20x100-SS4 46112 20 100 27 14,2 23 2500 12xUx400 1300 1000 950 650 0,160
BSR M20x120-SS2 46115 20 120 27 14,2 23 2500 12xUx400 1400 1100 1000 700 0,194
BSR M20x120-SS4 46116 20 120 27 14,2 23 2500 12xUx400 1400 1100 1000 700 0,194
BSR M24x120-SS2 46117 24 120 32 14,2 28 2500 12xUx400 1800 1400 1250 900 0,281
BSR M24x120-SS4 46118 24 120 32 14,2 28 2500 12xUx400 1800 1400 1250 900 0,281
Note: * the working load is valid only if the reinforcing tail is used (picture 111 and 112). This tail is no part of the BSR product.
** the capacity loads are with a breakage factor equal to 4.

1D-VERSION 11-2013
FIXING INSERTS WITH FLAT END AND CROSS-PIN - BSRS

Fixing inserts BSRS are manufactured from welded steel precision tube S250G2T galvanized (EV) or from stainless steel tube
1.4301 (SS2) or 1.4404 (SS4). The cross-pin is made from steel bar S235JO.
Do not use these inserts for lifting.
Table 67
Cross-pin Load
Overall
Product Thread length
D l1 Angle Weight
BSR-EV d l Axial*
no. 30° 45° 90°
M [mm] [mm] [mm] [mm] [mm] [kg] [kg] [kg] [kg] [kg/pc]
BSRS M8x50-EV 46120 8 50 11 7 7 50 250 150 100 60 0,031
BSRS M10x50-EV 46101 10 50 13 11 9 50 350 200 140 80 0,044
BSRS M12x60-EV 46125 12 60 16 13 9 50 500 300 220 140 0,063
BSRS M16x80-EV 46128 16 80 22 20 12 80 850 700 600 430 0,171
BSRS M16x100-EV 46129 16 100 22 20 12 80 1000 800 700 500 0,199
BSRS M16x120-EV 46130 16 120 22 20 12 80 1200 850 750 500 0,226
BSRS M20x100-EV 46137 20 100 27 23 14 100 1300 1000 950 650 0,277
BSRS M20x120-EV 46138 20 120 27 23 14 100 1400 1100 1000 700 0,311
BSRS M24x120-EV 46143 24 120 32 28 14 100 1800 1400 1250 900 0,396
Table 68
Cross-pin Load
Overall
Product Thread D l1 Angle Weight
BSR-SS length d l Axial*
no. 30° 45° 90°
M [mm] [mm] [mm] [mm] [mm] [kg] [kg] [kg] [kg] [kg/pc]
BSRS M8x50-SS2 46121 8 50 11 7 7 50 250 150 100 60 0,032
BSRS M8x50-SS4 46122 8 50 11 7 7 50 250 150 100 60 0,032
BSRS M10x50-SS2 46123 10 50 13 11 9 50 350 200 140 80 0,045
BSRS M10x50-SS4 46124 10 50 13 11 9 50 350 200 140 80 0,045
BSRS M12x60-SS2 46126 12 60 16 13 9 50 500 300 220 140 0,064
BSRS M12X60-SS4 46127 12 60 16 13 9 50 500 300 220 140 0,064
BSRS M16x80-SS2 46131 16 80 22 20 12 80 850 700 600 430 0,174
BSRS M16x80-SS4 46134 16 80 22 20 12 80 850 700 600 430 0,174
BSRS M16x100-SS2 46132 16 100 22 20 12 80 1000 800 700 500 0,202
BSRS M16x100-SS4 46135 16 100 22 20 12 80 1000 800 700 500 0,202
BSRS M16x120-SS2 46133 16 120 22 20 12 80 1200 850 750 500 0,230
BSRS M16x120-SS4 46136 16 120 22 20 12 80 1200 850 750 500 0,230
BSRS M20x100-SS2 46139 20 100 27 23 14 100 1300 1000 950 650 0,281
BSRS M20x100-SS4 46141 20 100 27 23 14 100 1300 1000 950 650 0,281
BSRS M20x120-SS2 46140 20 120 27 23 14 100 1400 1100 1000 700 0,315
BSRS M20x120-SS4 46142 20 120 27 23 14 100 1400 1100 1000 700 0,315
BSRS M24x120-SS2 46144 24 120 32 28 14 100 1800 1400 1250 900 0,402
BSRS M24x120-SS4 46145 24 120 32 28 14 100 1800 1400 1250 900 0,402
Note * the capacity loads are with a breakage factor equal to 4.

1D-VERSION 11-2013
FIXING INSERTS WITH BENDED END - BSH
Fixing inserts BSH (picture 115) are manufactured from steel precision tube S235JR galvanized (EV) or from stainless steel
tube 1.4301 (SS2) or 1.4404 (SS4). Do not use these inserts for lifting.
Table 69
Overall Load
Product Product Thread D l Weight
BSH-BL BSH-EV length Axial
no. no.
M [mm] [mm] [mm] [kg] [kg/pc]
BSH M8x30 45135 BSH M8x30-EV 45141 8 30 11 20 300 0,017
BSH M8x50 45435 BSH M8x50-EV 45316 8 50 11 20 300 0,024
BSH M10x35 45136 BSH M10x35-EV 45142 10 35 13 21 600 0,023
BSH M10x60 45417 BSH M10x60-EV 45317 10 60 13 21 600 0,033
BSH M12x45 45137 BSH M12x45-EV 45143 12 45 16 25 400 0,046
BSH M12x70 45423 BSH M12x70-EV 45424 12 70 16 25 800 0,062
BSH M16x60 45138 BSH M16x60-EV 45144 16 60 22 30 800 0,123
BSH M16x100 45429 BSH M16X100-EV 45430 16 100 22 30 1300 0,175
BSH M20x70 45139 BSH M20x70-EV 45145 20 70 27 30 1200 0,170
BSH M20x100 45432 BSH M20x100-EV 45433 20 100 27 30 1600 0,219
BSH M24x80 45140 BSH M24x80-EV 45146 24 80 32 37 1600 0,268
Table 70
Overall Load
Product Product Thread D l Weight
BSH-SS2 BSH-SS4 length Axial
no. no.
M [mm] [mm] [mm] [kg] [kg/pc]
BSH M8x30-SS2 45645 BSH M8x30-SS4 45147 8 30 11 20 300 0.,017
BSH M8x50-SS2 45598 BSH M8x50-SS4 45312 8 50 11 20 300 0,024
BSH M10x35-SS2 45418 BSH M10x35-SS4 45148 10 35 13 21 600 0,023
BSH M10x60-SS2 45599 BSH M10x60-SS4 45313 10 60 13 21 600 0,034
BSH M12x45-SS2 45600 BSH M12x45-SS4 45149 12 45 16 25 400 0,047
BSH M12x70-SS2 45601 BSH M12x70-SS4 45425 12 70 16 25 800 0,064
BSH M16x60-SS2 45602 BSH M16x60-SS4 45150 16 60 22 30 800 0,126
BSH M16x100-SS2 45603 BSH M16x100-SS4 45431 16 100 22 30 1300 0,179
BSH M20x70-SS2 45604 BSH M20x70-SS4 45151 20 70 27 30 1200 0,174
BSH M20x100-SS2 45605 BSH M20x100-SS4 45434 20 100 27 30 1600 0,224
BSH M24x80-SS2 45606 BSH M24x80-SS4 45152 24 80 32 37 1600 0,277
Table 71
Thread Overall length D l Weight
BSH-TV Product no.
M [mm] [mm] [mm] [kg/pc]
BSH M12x150-TV 45633 12 150 16 25 0,118
BSH M16x220-TV 45634 16 220 22 30 0,344
BSH M20x90-TV 45635 20 90 27 30 0,204
BSH M20x270-TV 45636 20 270 27 30 0,521
BSH M24x320-TV 45637 24 320 32 37 0,857

1D-VERSION 11-2013
FIXING INSERTS WITH NAILING PLATE, FLAT END AND CROSSDRILLED HOLE - BSRF
Fixing inserts BSRF (picture 117) are manufactured from steel precision tube S235JO galvanized (EV) or from stainless steel
tube 1.4301 (SS2) or 1.4404 (SS4). Do not use these inserts for lifting.
Table 72
Load Load
Overall
Product Thread length D D1 d l1 Tail angle Weight
BSRF-EV Axial* Axial**
no. dxUxL 30° 45° 90°
M [mm] [mm] [mm] [mm] [mm] [kg] [mmxUxmm] [kg] [kg] [kg] [kg] [kg/pc]
BSRF M8x50-EV 45206 8 50 11 34 7,2 7 500 5xUx140 250 150 100 60 0,023
BSRF M10x50-EV 45441 10 50 13 34 9,2 11 750 6xUx175 350 200 140 80 0,026
BSRF M12x60-EV 45442 12 60 16 40 9,2 13 1000 8xUx300 500 300 220 140 0,047
BSRF M16x80-EV 45443 16 80 22 48 12,2 20 1600 10xUx350 850 700 600 430 0,119
BSRF M16x100-EV 45458 16 100 22 48 12,2 20 1600 10xUx350 1000 800 700 500 0,147
BSRF M16x120-EV 45646 16 120 22 48 12,2 20 1600 10xUx350 1000 800 700 500 0,174
BSRF M20x100-EV 45444 20 100 27 48 14,2 23 2500 12xUx400 1300 1000 950 650 0,173
BSRF M20x120-EV 45658 20 120 27 48 14,2 23 2500 12xUx400 1300 1000 950 650 0,207
BSRF M24x120-EV 45476 24 120 32 57 14,2 28 2500 12xUx400 1800 1400 1250 900 0,300
Table 73
Load Load
Overall
Product Thread length D D1 d l1 Tail angle Weight
BSRF-SS Axial* Axial**
no. dxUxL 30° 45° 90°
M [mm] [mm] [mm] [mm] [mm] [kg] [mmxUxmm] [kg] [kg] [kg] [kg] [kg/pc]
BSRF M8x50-SS2 45207 8 50 11 34 7,2 7 500 5xUx140 250 150 100 60 0,023
BSRF M8x50-SS4 45208 8 50 11 34 7,2 7 500 5xUx140 250 150 100 60 0,023
BSRF M10x50-SS2 45322 10 50 13 34 9,2 11 750 6xUx175 350 200 140 80 0,027
BSRF M10x50-SS4 45437 10 50 13 34 9,2 11 750 6xUx175 350 200 140 80 0,027
BSRF M12x60-SS2 45357 12 60 16 40 9,2 13 1000 8xU x300 500 300 220 140 0,048
BSRF M12X60-SS4 45438 12 60 16 40 9,2 13 1000 8xU x300 500 300 220 140 0,048
BSRF M16x80-SS2 45358 16 80 22 48 12,2 20 1600 10xU x350 850 700 600 430 0,122
BSRF M16x80-SS4 45439 16 80 22 48 12,2 20 1600 10xU x350 850 700 600 430 0,122
BSRF M16x100-SS2 45571 16 100 22 48 12,2 20 1600 10xU x350 1000 800 700 500 0,150
BSRF M16x100-SS4 45569 16 100 22 48 12,2 20 1600 10xU x350 1000 800 700 500 0,150
BSRF M16x120-SS2 45648 16 120 22 48 12,2 20 1600 10xU x350 1000 800 700 500 0,178
BSRF M16x120-SS4 45647 16 120 22 48 12,2 20 1600 10xU x350 1000 800 700 500 0,178
BSRF M20x100-SS2 45323 20 100 27 48 14,2 23 2500 12xU x400 1300 1000 950 650 0,177
BSRF M20x100-SS4 45440 20 100 27 48 14,2 23 2500 12xU x400 1300 1000 950 650 0,177
BSRF M20x120-SS2 45656 20 120 27 48 14,2 23 2500 12xU x400 1300 1000 950 650 0,211
BSRF M20x120-SS4 45657 20 120 27 48 14,2 23 2500 12xU x400 1300 1000 950 650 0,211
BSRF M24x120-SS2 45572 24 120 32 57 14,2 28 2500 12xU x400 1800 1400 1250 900 0,307
BSRF M24x120-SS4 45570 24 120 32 57 14,2 28 2500 12xU x400 1800 1400 1250 900 0,307
Note: * working load is valid only if the reinforcing tail is used. This tail is no part of the BSRF product (picture 119).
** the capacity loads are with a breakage factor equal to 4.

1D-VERSION 11-2013
FIXING INSERTS WITH NAILING PLATE, FLAT END WITH CROSSDRILLED HOLE AND CROSS-PIN - BSRFS
Fixing inserts BSRFS (picture 120) are manufactured from steel precision tube S235JO galvanized (EV) or from stainless steel
tube 1.4301 (SS2) or 1.4404 (SS4). The cross-pin is made from steel bar S235JO. Do not use these inserts for lifting.
Table 74
Load
Threa Overall
Product D D1 d l l1 angle Weight
BSRFS-EV d length Axial
no. 30° 45° 90°
M [mm] [mm] [mm] [mm] [mm] [mm] [kg] [kg] [kg] [kg] [kg/buc]
BSRFS M8x50-EV 45554 8 50 11 34 7 50 7 250 150 100 60 0,037
BSRFS M10x50-EV 45466 10 50 13 34 9 50 11 350 200 140 80 0,051
BSRFS M12x60-EV 45555 12 60 16 40 9 50 13 500 300 220 140 0,072
BSRFS M16x80-EV 45472 16 80 22 48 12 80 20 850 700 600 430 0,190
BSRFS M16x100-EV 45473 16 100 22 48 12 80 20 1000 800 700 500 0,218
BSRFS M16x120-EV 45556 16 120 22 48 12 80 20 1000 800 700 500 0,245
BSRFS M20x100-EV 45474 20 100 27 48 14 100 23 1300 1000 950 650 0,294
BSRFS M20x120-EV 45557 20 120 27 48 14 100 23 1300 1000 950 650 0,328
BSRFS M24x120-EV 45558 24 120 32 57 14 100 28 1800 1400 1250 900 0,421
Table 75
Load
Overall
Product Thread length
D D1 d l l1 angle Weight
BSRFS-SS Axial
no. 30° 45° 90°
M [mm] [mm] [mm] [mm] [mm] [mm] [kg] [kg] [kg] [kg] [kg/buc]
BSRFS M8x50-SS2 45564 8 50 11 34 7 50 7 250 150 100 60 0,038
BSRFS M8x50-SS4 45559 8 50 11 34 7 50 7 250 150 100 60 0,038
BSRFS M10x50-SS2 45359 10 50 13 34 9 50 11 350 200 140 80 0,052
BSRFS M10x50-SS4 45467 10 50 13 34 9 50 11 350 200 140 80 0,052
BSRFS M12x60-SS2 45360 12 60 16 40 9 50 13 500 300 220 140 0,073
BSRFS M12X60-SS4 45469 12 60 16 40 9 50 13 500 300 220 140 0,073
BSRFS M16x80-SS2 45361 16 80 22 48 12 80 20 850 700 600 430 0,193
BSRFS M16x80-SS4 45470 16 80 22 48 12 80 20 850 700 600 430 0,193
BSRFS M16x100-SS2 45565 16 100 22 48 12 80 20 1000 800 700 500 0,221
BSRFS M16x100-SS4 45560 16 100 22 48 12 80 20 1000 800 700 500 0,221
BSRFS M16x120-SS2 45566 16 120 22 48 12 80 20 1000 800 700 500 0,249
BSRFS M16x120-SS4 45561 16 120 22 48 12 80 20 1000 800 700 500 0,249
BSRFS M20x100-SS2 45362 20 100 27 48 14 100 23 1300 1000 950 650 0,298
BSRFS M20x100-SS4 45471 20 100 27 48 14 100 23 1300 1000 950 650 0,298
BSRFS M20x120-SS2 45567 20 120 27 48 14 100 23 1300 1000 950 650 0,332
BSRFS M20x120-SS4 45562 20 120 27 48 14 100 23 1300 1000 950 650 0,332
BSRFS M24x120-SS2 45568 24 120 32 57 14 100 28 1800 1400 1250 900 0,428
BSRFS M24x120-SS4 45563 24 120 32 57 14 100 28 1800 1400 1250 900 0,428

1D-VERSION 11-2013
FIXING INSERT WITH CROSSDRILLED HOLE - HBU
Fixing inserts HBU (picture 122) are manufactured from steel bar 9SMnPb28 (W 1.0718) galvanized (EV) or from stainless steel
bar A2 –304 / 1.4305 (SS2) or A4-316Ti / 1.4571 (SS4). Do not use these inserts for lifting.
Table 76
Overall
Product Thread D g l Axial load Weight
HBU-EV length
no.
M [mm] [mm] [mm] [mm] [kg] [kg/pc]
HBU M10x50-EV 45504 10 50 14 6,2 13 350 0,042
HBU M10x60-EV 45399 10 60 14 6,2 13 400 0,054
HBU M12x60-EV 45505 12 60 16 9,2 15 600 0,067
HBU M12x70-EV 45400 12 70 16 9,2 15 700 0,083
HBU M16x80-EV 45506 16 80 22 10,2 16 900 0,177
HBU M16x85-EV 45507 16 85 22 10,2 16 900 0,192
HBU M16x100-EV 45401 16 100 22 10,2 16 1300 0,237
HBU M20x100-EV 45508 20 100 26 12,2 24 1400 0,312
HBU M20x130-EV 45402 20 130 26 12,2 24 1800 0,437
HBU M24x120-EV 45509 24 120 32 15,2 32 1800 0,578
HBU M24x150-EV 45403 24 150 32 15,2 32 2300 0,767
Table 77
Overall
Product Thread D g l Axial load Weight
HBU-SS length
no.
M [mm] [mm] [mm] [mm] [kg] [kg/pc]
HBU M10x50-SS2 45363 10 50 14 6,2 13 350 0,043
HBU M10x50-SS4 45364 10 50 14 6,2 13 350 0,043
HBU M10x60-SS2 45516 10 60 14 6,2 13 400 0,055
HBU M10x60-SS4 45510 10 60 14 6,2 13 400 0,055
HBU M12x60-SS2 45365 12 60 16 9,2 15 600 0,069
HBU M12x60-SS4 45366 12 60 16 9,2 15 600 0,069
HBU M12x70-SS2 45517 12 70 16 9,2 15 700 0,085
HBU M12x70-SS4 45511 12 70 16 9,2 15 700 0,085
HBU M16x80-SS2 45367 16 80 22 10,2 16 900 0,181
HBU M16x80-SS4 45368 16 80 22 10,2 16 900 0,181
HBU M16x85-SS2 45518 16 85 22 10,2 16 900 0,197
HBU M16x85-SS4 45512 16 85 22 10,2 16 900 0,197
HBU M16x100-SS2 45519 16 100 22 10,2 16 1300 0,242
HBU M16x100-SS4 45513 16 100 22 10,2 16 1300 0,242
HBU M20x100-SS2 45369 20 100 26 12,2 24 1400 0,319
HBU M20x100-SS4 45370 20 100 26 12,2 24 1400 0,319
HBU M20x130-SS2 45520 20 130 26 12,2 24 1800 0,446
HBU M20x130-SS4 45514 20 130 26 12,2 24 1800 0,446
HBU M24x120-SS2 45371 24 120 32 15,2 32 1800 0,591
HBU M24x120-SS4 45372 24 120 32 15,2 32 1800 0,591
HBU M24x150-SS2 45521 24 150 32 15,2 32 2300 0,785
HBU M24x150-SS4 45515 24 150 32 15,2 32 2300 0,785

1D-VERSION 11-2013
FIXING INSERT WITH CROSSDRILLED HOLE AND CROSS-PIN - HBUS

Fixing inserts HBUS (picture 124) are manufactured from steel bar 9SMnPb28 (W 1.0718) galvanized (EV) or from stainless
steel bar A2 – 304 / 1.4305 (SS2) or A4-316Ti / 1.4571 (SS4). The cross-pin is made from steel bar S235JO. Do not use these
inserts for lifting.
Table 78
Overall Cross-pin Axial
D l1 load
Weight
HBUS-EV HBU-EV d l
no. no.
M [mm] [mm] [mm] [mm] [mm] [kg] [kg/pc]
HBUS M10x50-EV 45486 HBU M10x50-EV 45504 10 50 14 13 6 50 350 0,053
Table 79
Overall Cross-pin Axial
D l1 load
Weight
HBUS-SS HBU-SS d l
no. no.
M [mm] [mm] [mm] [mm] [mm] [kg] [kg/pc]
HBUS M10x50-SS2 45321 HBU M10x50-SS2 45363 10 50 14 13 6 50 350 0,054

1D-VERSION 11-2013
FIXING CONNECTOR - KB
Fixing connectors KB (picture 126) are manufactured of steel S355JO galvanized (EV), hot dipped galvanized (TV) or of
stainless steel A2 – 304 / 1.4301 (SS2) or A4 – W 1.4571 –AISI 316Ti class 80 with yield strength min 640N/mm² and
Table 80
Overall
Product Product Thread D Weight
KB-EV KB-TV length
no. no.
M [mm] [mm] [kg/pc]
KB M6x18-EV 45660 6 18 10 0,008
KB M8x25-EV 45522 8 25 12 0,015
KB M10x30-EV 45523 10 30 14 0,023
KB M12x36-EV 45662 KB M12x36-TV 45679 12 36 16 0,033
KB M16x48-EV 45668 KB M16x48-TV 45678 16 48 22 0,085
KB M16x45-EV 45902 KB M16x45-TV 45905 16 45 22 0,079
KB M20x55-EV 45898 KB M20x55-TV 45901 20 55 26 0,124
KB M20x60-EV 45663 KB M20x60-TV 45677 20 60 26 0,135
KB M24x72-EV 45664 KB M24x72-TV 45676 24 72 32 0,257
KB M30x90-EV 45665 KB M30x90-TV 45675 30 90 40 0,493
KB M36x110-EV 45666 KB M36X110-TV 45674 36 110 47,5 0,830
KB M42x126-EV 44468 KB M42x126-TV 44470 42 126 54 1,166
Table 81
Overall
Product Product Thread D Weight
KB-SS2 KB-SS4 length
no. no.
M [mm] [mm] [kg/pc]
KB M6x18-SS2 45539 KB M6x18-SS4 45529 6 18 10 0,008
KB M8x25-SS2 44328 KB M8x25-SS4 45531 8 25 12 0,015
KB M10x30-SS2 44330 KB M10x30-SS4 45532 10 30 14 0,023
KB M12x36-SS2 44331 KB M12x36-SS4 44342 12 36 16 0,034
KB M16x48-SS2 44653 KB M16x48-SS4 44343 16 48 22 0,086
KB M16x45-SS2 45903 KB M16x45-SS4 45904 16 45 22 0,081
KB M20x55-SS2 45899 KB M20x55-SS4 45900 20 55 26 0,127
KB M20x60-SS2 44655 KB M20x60-SS4 44345 20 60 26 0,138
KB M24x72-SS2 44335 KB M24x72-SS4 44347 24 72 32 0,263
KB M30x90-SS2 44338 KB M30x90-SS4 44471 30 90 40 0,504
KB M36x110-SS2 45542 KB M36x110-SS4 44802 36 110 47,5 0,849
KB M42x126-SS2 44340 KB M42x126-SS4 45537 42 126 54 1,192

1D-VERSION 11-2013
FIXING CONNECTOR – KBL
Fixing connectors KBL (picture 128) are manufactured of steel S355JO (EN 10025) galvanized (EV) or of stainless steel A4– W
1.4571 –AISI 316Ti class 80 with yield strength min 640N/mm² and elongation min 15% (SS4).
Table 82
Thread Overall length D Weight
KBL-EV Product no.
M [mm] [mm] [kg/pc]
KBL M12x45-EV 45835 12 45 16 0,042
KBL M16x60-EV 45836 16 60 22 0,106
KBL M20x75-EV 45837 20 75 26 0,169
KBL M24x90-EV 45838 24 90 32 0,322
KBL M30x90-EV 45839 30 90 40 0,494
Table 83
Thread Overall length D Weight
KBL-SS4 Product no.
M [mm] [mm] [kg/pc]
KBL M12x45-SS4 45840 12 45 16 0,043
KBL M16x45-SS4 47668 16 45 22 0,081
KBL M16x60-SS4 45841 16 60 22 0,108
KBL M20x55-SS4 47669 20 55 26 0,127
KBL M20x75-SS4 45842 20 75 26 0,173
KBL M24x90-SS4 45843 24 90 32 0,329
KBL M30x90-SS4 45844 30 90 40 0,506
DOUBLE METRIC MOUNTING PLUG – SN

Table 84
Product Thread Thread H
SN
no. M1 M2 [mm]
SN M12-M6 45214 12 6 16
SN M16-M8 45215 16 8 16
SN M20-M8 45216 20 8 16
SN M24-M8 46303 24 8 16
SN M24-M10 45217 24 10 16
SN M30-M10 45218 30 10 16
SN M30-M8 46079 30 8 16
SN M36-M10 45219 36 10 25
SN M42-M10 45220 42 10 30
SN M48-M10 45464 48 10 36
SN M48-M12 46525 48 12 36
SN M48-M16 46524 48 16 36

1D-VERSION 11-2013
Double metric mounting plug SN is used for fixing the anchors or the lifting sockets on the formwork with a screw (picture 130).
Picture 130
REUSABLE PLASTIC COVER - AP – WITHOUT THREAD
The Plastic Cover – AP (picture 131) prevents the entry of dirt and concrete water inside the anchor or bush in the thread zone.
This Plastic Cover is made from plastic material (PVC or LDPE).
Table 85
Product Thread D d H
AP
no. M/MRd [mm] [mm] [mm]
AP-12 43617 12 15,0 10,0 9,5
AP-16 43618 16 19,0 13,6 11,2
AP-18 46697 18 20,6 14,7 12,7
AP-20 43579 20 22,2 17,7 12,7
AP-24 43620 24 27,3 21,2 12,3
AP-27 46698 27 29,3 23,4 17,5
AP-30 43621 30 32,0 24,7 19,0
AP-33 46816 33 36,7 30,0 15,2
AP-36 46817 36 41,6 33,3 22,2
AP-42 43622 42 44,1 35,9 24,5
AP-48 46699 48 49,2 41,4 19,0

1D-VERSION 11-2013
PLASTIC NAILING PLATE KU-2
Table 86
Thread Diam. D Thickness Weight
KU-02 Product no. Colour
M [mm] [mm] [kg/buc]
KU-02-M10 47112 M10 50 2 Red RAL 3020 0,007
KU-02-M12 46050 M12 50 2 Red RAL 3020 0,007
KU-02-M16 47113 M16 50 2 Dark grey RAL 7043 0,009
KU-02-M20 47114 M20 50 2 Green RAL 6024 0,011
KU-02-M24 47115 M24 50 2 Blue RAL 5017 0,015
The nailing plates KU-02 (picture 133) are used for fixing the anchors and the lifting sockets to the formwork with nails. These
are suitable for fixing the anchors or the lifting sockets at the surface of the concrete units.
PLASTIC NAILING PLATE KU-10
The nailing plates KU-10 (picture 135 and 137) are used for fixing the anchors and the lifting sockets to the formwork with nails.
The fixing flange ensures a minimal recess around the head of the anchor. The recess is filled with fine concrete for protection
against corrosion.
Table 87
Thread Diam. D Diam. d Thickness Weight
KU-10 Product no. Colour
M [mm] [mm] [mm] [kg/buc]
KU-10-M12 47118 12 55 45 10 Red RAL 3020 0,018
KU-10-M16 47119 16 55 45 10 Dark grey RAL 7043 0,019
KU-10-M18 48171 18 55 45 10 Red RAL 3020 0,020
KU-10-M20 47120 20 55 45 10 Green RAL 6024 0,020
KU-10-M24 44121 24 55 45 10 Blue RAL 5017 0,024
KU-10-M30 47122 30 70 60 10 Light grey RAL 7004 0,034

1D-VERSION 11-2013
PLASTIC NAILING PLATE KU-10 - LONG RADIUS
Table 88
Thread Diam. D Diam. d Thickness Weight
KU-10-LR Product no. Colour
M [mm] [mm] [mm] [kg/pc]
KU-10-M12-PVC-LR 45478 M12 60 50 10 Red RAL 3020 0,020
KU-10-M16-PVC-LR 45479 M16 60 50 10 Dark grey RAL 7043 0,021
KU-10-M20-PVC-LR 45480 M20 60 50 10 Green RAL 6024 0,024
KU-10-M24-PVC-LR 45481 M24 80 70 10 Blue RAL 5017 0,041
KU-10-M30-PVC-LR 45482 M30 80 70 10 Light grey RAL 7004 0,054
KU-10-M36-PVC-LR 45483 M36 110 100 10 Orange RAL 2009 0,084
KU-10-M42-PVC-LR 45484 M42 110 100 10 Yellow RAL 1023 0,099
KU-10-M52-PVC-LR 49769 M52 110 100 10 Black RAL 9017 0,130
The plastic nailing plates KU-02 and KU-10 are nailed to formwork (picture 139). Using forming wax on the nailing plate makes it
easier to remove and screw on anchor or fixing insert. The anchor must be fastened to the reinforcement by suitable means so
that it does not move during concreting. After stripping, unscrew.
Picture 139
BREAKABLE FIXING PIN – TBP

Table 89
Product Thread D
TBP
no. M [mm]
TBP-M6 45649 6 11
TBP-M8 45650 8 11
TBP-M10 45651 10 11
TBP-M12 45652 12 11
TBP-M16 45653 16 17
TBP-M20 45654 20 17
TBP-M24 45655 24 17

1D-VERSION 11-2013
Breakable fixing pin TBP is used for fixing the anchors or the lifting sockets on the formwork. The Breakable fixing pin TBP is
made of plastic nylon or polyamide 6.
Working method:
- Insert the Breakable fixing pin TBP in to the formwork.
- Screw the anchor or the fixing insert onto the fixing pin TBP
- Pour concrete.
- Remove the formwork, the fixing pin will break in the formwork.
- Remove the remained part of the fixing pin just before using the thread of the anchor.
FIXING BLOCK – TFB

Table 90
A B H
Product
TFB
no.
[mm] [mm] [mm]
TFB-1437 46274 37 14 30
TFB-1843 46275 43 18 37
The fixing block TFB is used for products like: wooden casings and handrails.
All specifications can be changed without previous notice.
Disclaimer
Terwa B.V. is not liable for deprivations to the products delivered by her caused by wear. Terwa B.V. is also not liable for
damage caused by inaccurate and/or injudicious handling and use of the products delivered by her and/or use of these for
purposes for which they are not produced. The responsibility of Terwa B.V. is furthermore limited in conformity to article 13 of
the “Metaalunie” conditions, conditions which are applicable for all deliveries of Terwa B.V.

TECHNICAL INSTRUCTION 1D-2013-MAy PDF

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TECHNICAL MANUAL – 1D SYSTEM

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LIFTING SOCKET WITH FLAT END HSR-EV ................................................................................................................................ 36

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• RE-USABLE LIFTING SYSTEM AND TRANSPORT ANCHORS:

- Anchor made from a socket swaged to wavy reinforcement steel.

• CAST-IN LIFTING SYSTEM:

- Fixing socket embedded in precast concrete unit.

• CONNECTING ELEMENTS AND FIXING ACCESORIES

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Page 17 Page 19 Page 21 Page 22

Page 25 Page 26 Page 27 Page 28 Page 33

Page 34 Page 35 Page 36 Page 39

Page 41 Page 48 Page 53 Page 54 Page 55

Page 56 Page 57 Page 58 Page 59

Page 60 Page 61 Page 61 Page 62 Page 30

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KU-2 KU-10 TBP TFB

Page 63 Page 64 Page 64 Page 65

GENERAL GUIDANCE FOR ALL LIFTS

GENERAL GUIDANCE FOR THREADED SYSTEMS

Picture 3 Picture 4 Picture 5

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SPECIFIC GUIDANCE FOR THREADED SYSTEMS

Picture 6 Picture 7 Picture 8 Picture 9

GENERAL GUIDANCE FOR CAST-IN WIRE LOOP SYSTEMS

TECHNICAL INFORMATION – CHOOSING THE TYPE OF ANCHOR

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1) WEIGHT OF PRECAST UNIT

V - volume of precast unit in m³

2) ADHESION TO FORMWORK COEFFICIENT

- Double -T slabs (picture 13)

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3) DYNAMIC ACCELERATION COEFFICIENT (LIFTING LOAD COEFFICIENT)

IN THE PRECAST YARD:

4) ASYMETRIC DISTRIBUTION OF THE LOAD

Note: To avoid tilting of the unit during transport, the load

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5) LIFTING IN AN ANGLE – CABLE ANGLE COEFFICIENT

6) MULTIPLE SLINGS – THE NUMBER OF LOAD BEARING ANCHORS

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7) DETERMINATION OF TOTAL LOAD

- When de-mould Ftot = (G x y + Ha)

8) DETERMINATION OF ANCHOR LOAD

- When de-mould F = (Ftot x f x z)/n = [(G x y + Ha) x f x z]/n

- When lifting F = (Ftot x f x z)/n = (G x f x z)/n

The slab unit has the following dimensions: L = 5 m, l = 2 m, g = 0,2 m

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DE-MOULD AT THE PLANT:

Adhesion to mould factor q = 2 kN / m³

F = [(G x y + q x A) x f x z] / n = [(50 x 1.2 + 2 x 10) x 1.1 x 1.04] / 2 = 45,76 kN

TRANSPORT AT THE PLANT:

Lifting load coefficient f = 1,3 (page 9)

F = (G x f x z) / n = (50 x 1.3 x 1.04) / 2 = 33,8 kN

Lifting load coefficient f = 1,5 (page 9)

F = (G x f x z) / n = (50 x 1.5 x 1.16) / 2 = 43,5 kN

An anchor in the 5t range is required.

alterations reserved 05/29/2013 Page 12

IF ALL FACTORS WERE APPLIED, THE RESULT WOULD BE:

F = [(G x y + q x A) x f x z] / n = [(50 x 1.2 + 2 x 10) x 1.5 x 1.16]/2 = 69,6 kN

Load capacity when lifting and transporting at the manufacturing plant.

Concrete strength when de-mould ≥ 25 N / mm²