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Wat. Res. Vol. 34, No. 17, pp.

4177±4184, 2000
7 2000 Elsevier Science Ltd. All rights reserved
Printed in Great Britain
PII: S0043-1354(00)00200-1 0043-1354/00/$ - see front matter

www.elsevier.com/locate/watres

DECOLORIZATION OF REACTIVE DYES WITH


DIFFERENT MOLECULAR STRUCTURES UNDER
DIFFERENT ENVIRONMENTAL CONDITIONS
THONGCHAI PANSWAD*M and WORRAWIT LUANGDILOK
Department of Environmental Engineering, Chulalongkorn University, Bangkok, 10330, Thailand

(First received 1 June 1999; accepted in revised form 22 February 2000)

AbstractÐReactive dyes have been identi®ed as problematic compounds in textile wastewaters as they
are water soluble and cannot be easily removed by conventional aerobic biological wastewater
treatment systems. Anaerobic systems could reduce the color intensity more satisfactorily than the
aerobic processes. However, the intermediate products are carcinogenic aromatic amines which need to
be further decomposed by an aerobic treatment. An anaerobic/aerobic SBR system was used to treat a
synthetic dye wastewater with glucose and acetic acid (1000 mg/l COD) as carbon sources, together
with 20 mg/l of four di€erent reactive dyes; i.e., bisazo vinylsulphonyl, anthraquinone vinylsulphonyl,
anthraquinone monochlorotriazinyl and oxazine. The color reduction of the ®rst three dyes was 63, 64
and 66%, respectively. The decolorization eciency of the last or oxazine dye was not determined
because of a strange phenomenon or re-appearance of the color when samples were disturbed. More
color removal was achieved in the anaerobic phase than in the aerobic step. The initial decolorization
rate was 11.9, 0.37 and 0.48 SU/h for the ®rst three dyes, respectively. Though the system comprised
anaerobic and aerobic tanks, the color reduction did not rely on phosphorus accumulating organisms
(PAOs). High temperature and photo-oxidation through exposure to sunlight could increase the
decolorization rate, and the decolorization was not possible if viable organisms were not present in the
system. Nitrate, when present, could interfere with the color reduction while sulfate did not. The bisazo
reactive dye was decolorized by the reductive reaction, which resulted in the cleavage of the azo bond.
Meanwhile, the decolorization of anthraquinone dyes was through the adsorption of dyes on ¯oc
materials. 7 2000 Elsevier Science Ltd. All rights reserved

Key wordsÐcolor removal, reactive dyes, azo dyes, dye wastewaters, biological phosphorus removal,
anaerobic±aerobic process

INTRODUCTION biological phosphorus removal (BPR) system, is


Reactive dyes are very soluble by design and, as a therefore a good choice to simultaneously remove
result, not all are used up by textile ®bers during organics, phosphorus and color. Pansuwan and
the dyeing process and therefore end up with the Panswad (1997) and Panswad and Iamsamer (2000)
discharge from dyehouses (Oxspring et al., 1996). have used the process with moderate to good
They are hardly biodegraded under an aerobic en- results. In this study, an A±A sequencing batch
vironment (Pagga and Brown, 1986; Randall et al., reactor (SBR) was investigated for its performance
1993). Brown and Laboureur (1983), Carliell et al. with four di€erent blue reactive dyes. The e€ects of
(1995) and Chinwetkitvanich et al. (2000), however, the nitrate and sulfate as well as other environmen-
demonstrated the possibility of decolorization by tal conditions on the decolorization were also stu-
anaerobic processes treating azo-reactive dyes. The died.
aromatic amine intermediates which are produced
under the anaerobic phase are carcinogenic (Baugh-
man and Weber, 1994), but can be further degraded
METHODS AND MATERIALS
under the aerobic step to become less harmful end
products (Brown and Hamburger, 1987). An an- This study was divided into two parts. The ®rst part
aerobic±aerobic (A±A) process, which can also be a was performed on a bench scale AA-SBR process and the
latter was performed batchwise using test tubes. The pro-
cess was run at room temperature of about 308C, at an 8
day sludge age (yC), 24 h cyclic time, and with a synthetic
*Author to whom all correspondence should be addressed. wastewater (Table 1 and Fig. 1). A long anaerobic time
Tel.: +66-2-218-6669; fax: +66-2-218-6666; e-mail: (18 h) was used to maximize the decolorization potential
pthongch@chula.ac.th (Brown and Laboureur, 1983). Details of operation can be

4177
4178 Thongchai Panswad and Worrawit Luangdilok

Table 1. Synthetic wastewater composition S5 and S10 (with 5 and 10 mmol of SO2ÿ4 addition, re-
spectively) under a room condition and temperature of
Glucose 860 mg/l about 308C.
Acetic acid (99.9%) 0.150 ml/l
(NH2)2CO 108 mg/l It is noted that mixed liquors for the last four conditions
KH2PO4 67 mg/l were not pretreated, i.e., neither ®ltered nor autoclaved.
NaHCO3 840 mg/l In each test, four to ®ve sets of three test tubes each
MgSO47H20 38 mg/l (i.e., 3  4 to 3  5 tubes) were used. For each case, 360 to
CaCl2 21 mg/l 450 ml aliquots of the mixed liquor were taken from the
FeCl36H20 7 mg/l SBR tanks 5 min after the dump feeding, pre-treated as
Dye 20 mg/l
earlier stated for di€erent conditions and ®lled into 12±15
30-ml test tubes. These tubes were left non-aerated and
non-agitated under room temperature, in the dark or with
seen elsewhere (Luangdilok and Panswad, 1999). The exposure to sunlight, according to the objective of the
selected four dyes were as follows: tests shown above. All chemical analyses were done
Dye 1 4 Remazol Black B or Reactive Black 5 with according to Standard Methods (American Public Health
bisazo and sulfate of 2-hydroxyethylslfone structure Association, American Water Works Association and
Dye 2 4 Remazol Blue R or Reactive Blue 19 with Water Pollution Control, 1992). Certain samples were ®l-
anthraquinone and sulfate of 2-hydroxyethylslfone tered through GF/C paper, while those for soluble phos-
structure phorus (SP) and color measurements were 0.45 mm ®ltered
Dye 3 4 Cibacron Blue CR or Reactive Blue 5 with before the analysis. The color intensity was determined in
anthraquinone monochlorotriazinyl structure the visible wavelengths of 400±700 nm by a Shimadzu
Dye 4 4 Procion Blue H-EGN or Reactive Blue 198 UV-1201 spectrophotometer, and expressed as space units
with oxazine structure, (SU) (Gregor, 1992). It is noted that nitrite and nitrate
concentrations were not analyzed due to color interference
of which the chemical structures are shown in Fig. 2. The from the dyes.
initial dye concentration was set at 20 mg/l.
In the second part of the study, which was performed
after the completion of the ®rst part at a steady state, RESULTS AND DISCUSSION
batchwise experiments in triplicate (three test tubes per
sample) were used to determine the e€ects of ®ve di€erent Two carbon sources from glucose (850 mg/l as
environmental conditions, as follows. COD) and acetic acid (150 mg/l as COD) were
1. With or without viable microorganisms when exposed added to the system for co-metabolism, which
outdoors: three scenarios were tested, i.e., VO (with could enhance the color reduction eciency (Car-
viable organisms), F/St (®ltered and sterilized, i.e.,
samples were GF/C ®ltered and autoclaved for steriliza- liell et al., 1995; Razo-Flores et al., 1997; Chinwet-
tion and viable organisms were not present), and DC kitvanich et al., 2000). The process performance
(dead cells, i.e., non-®ltered samples were autoclaved, regarding the COD and TKN removal was very
resulting in no viable organisms, but dead cells were high, i.e., 90±99% (Luangdilok and Panswad,
still present).
1999). The color reduction of the azo dye (dye 1)
2. E€ect of photo-oxidation and temperature when viable
organisms were available under three conditions, was about 63% (Table 2). More decolorization
namely: RD (refrigerated at 48C in the dark), RC took place in the anaerobic than in the aerobic
(room condition, about 308C), and OE (outdoor ex- stage, i.e., the color dropped from 97.3 in the in¯u-
posure at 28±388C, with photo-oxidation by sunlight ent to 37.4 and 36.5 SU in the two steps, respect-
during daytime).
3. E€ect of temperature: T20 (at 208C), RT (room tem- ively.
perature at about 28±338C), and T40 (at 408C), all in For the anthraquinone dyes (dyes 2 and 3), the
dark room conditions. decolorization performance was 64 or 66%, respect-
4. E€ect of nitrate: C (control test or no nitrate addition), ively. For the oxazine dye (dye 4), the decoloriza-
N5 and N10 (with 5 and 10 mmol of NOÿ 3 addition, re-
tion was visually obvious in the SBR tank, but
spectively) under a room condition and temperature of
about 308C. when samples were taken and ®ltered for the color
5. E€ect of sulfate: C (control test or no sulfate addition), measurement, re-colorization took place for
unknown reasons (Luangdilok and Panswad, 1999).
The color comparison was therefore not possible.
The data shown in Table 2 and subsequent ®gures

Table 2. Color (SU) reductiona

Dye 20 mg/l dye

Inf. Ana. Aer. %rem.

1 97.3 37.4 36.5 63


2 29.5 12.6 10.5 64
3 43.4 14.1 14.8 66
4 52.6 29.6 31.3 41

a
Average result of 16 days at the steady state, which was achieved
Fig. 1. Laboratory set up. after 40±60 days of prior operation.
Decolorization of reactive dyes 4179

Fig. 2. Chemical structures of the four selected reactive dyes.

for this oxazine dye were then based on the results the speci®c decolorization rate (SDR) was 6.72 SU/
after the re-colorization phenomenon. gVSS-h. After that, the DR and SDR dropped to
The color reduction of the bisazo dye occurred in 0.44 SU/h and 0.25 SU/gVSS-h, respectively. These
the ®rst 2 h of the anaerobic stage (Fig. 3). The in- latter ®gures are close to those of the two anthra-
itial decolorization rate (IDR) was 11.9 SU/h and quinone dyes, i.e., 0.37, 0.48 SU/h and 0.19, 0.25

Fig. 3. Pro®le of color (SU) of the four dyes vs reaction time.


4180 Thongchai Panswad and Worrawit Luangdilok

Fig. 4. Pro®le of soluble phosphorus (SP) for the four dyes at 20 mg/l concentration.

SU/gVSS-h, respectively. The decolorization of the Viable microorganisms


azo dye was due to the reduction and, as a result, In the second part of the study, batch test-tube
the cleavage of the azo bonds during the anaerobic experiments were used. Figure 5 illustrates the deco-
step (Carliell et al., 1995; Luangdilok and Panswad, lorization performance at di€erent scenarios when
1999), while that of anthraquinone dyes was from test tubes were exposed outdoors for 72 h. In the
the adsorption onto bacterial ¯oc materials (Luang- control case where samples were not pre-treated
dilok and Panswad, 1999; Panswad and Techova- and viable organisms (VO) were present, the deco-
nich, 2000). However, Pagga and Brown (1986) lorization and COD removal rate and eciency
studied di€erent dyes and also reported the aerobic were the highest. No COD removal was seen in the
decolorization was partly from the adsorption F/St (®ltered and sterilized) case in which viable
mechanism. It is noteworthy that essentially no microorganisms or even dead cells were not in exist-
further color removal took place in the following ence, while certain color reduction was still evident.
aerobic phase. This is in agreement with Gerald The decolorization here could not be from the bio-
and Bishop (1995), Luangdilok and Panswad (1999) chemical reactions and must have been through the
and Panswad and Iamsamer (2000). photo-oxidation only, and this decolorization ca-
Phosphorus removal pacity was less than those under the other two con-
ditions. For the DC (dead cells) scenario where no
The AA-SBR system for dyes 1 (bisazo) and 4 live organisms but some dead cells were present, the
(oxazine) acted as a BPR process, in which the an- color reduction was higher than the F/St case, es-
aerobic phosphorus (P) release and the subsequent pecially for dyes 1 and 3, but lower than that of
aerobic luxurious P uptake were obvious (Fig. 4). VO condition, even though the COD reduction did
The phosphorus increased from 16.3 in the in¯uent not take place in the test tubes in this DC scenario.
to 26 and 28.6 mg/l for dyes 1 and 4, respectively This occurrence clearly showed that the color re-
(Table 3). The phosphorus accumulating organisms duction in the DC case was not through the bac-
(PAOs) then luxuriously uptook the phosphate in terial decomposition, even with a co-substrate
the aerobic phase, leaving the soluble phosphorus availability, but rather via adsorption onto the bac-
(SP) at 3.6 and 0.6 mg/l in the e‚uent, respectively. terial ¯oc mass in the reactors and the photo-oxi-
This occurrence (a better decolorization at a more dation. This is why the decolorization in the F/St
inferior P removal for the bisazo dye) demonstrated condition was less than that of DC case, except for
that the color reduction in this process did not rely dye 4 where a strange phenomenon of re-coloriza-
only on the PAOs. The decolorization could take tion took place, as earlier mentioned. It is noted
place if only the anaerobic step was introduced into that the COD in the DC case was higher than at t
the system. This agrees with Panswad and Iamsa- = 0 h because of the cell hydrolysis during the ster-
mer (2000) and Panswad and Techovanich (2000). ilization or autoclaving process.

E€ect of photo-oxidation and temperature


Table 3. Phosphorus removal In this test, samples were not pre-treated and
cells normally existing in the mixed liquor were still
Dye 20 mg/l dye present in test tubes. From Fig. 6, it is seen that the
color reduction for all four dyes was highest under
Inf. Ana. Aer. %rem.
the OE (outdoor exposure) condition and lowest
1 16.3 26 3.6 78 when the samples were refrigerated at 48C in the
2 16.3 13.8 7.9 52 dark (RD). In this RD condition, due to the inhi-
3 16.3 11.7 9.6 41
4 16.3 28.6 0.6 96
bition of bacterial activity at a low temperature, the
COD removal was minimal, and practically no
Decolorization of reactive dyes 4181

color reduction was achieved. Under room con- temperature of 28±338C was the highest, while ap-
ditions (RC), the COD removal was maximal while proximately the same COD removal was achieved
the color reduction was much higher than in the in the ®rst 24 h. However, more COD than the in-
RD case, but somewhat less than under the OE itial value (at t = 0) was apparent when time pro-
scenario. This indicates that the decolorization was ceeded in some cases. This is because of the same
mainly from microbial degradation and to a lesser reason as previously mentioned, i.e., some cells died
degree from photo-oxidation. However, dye 3, the and hydrolyzed at elevated temperatures. The color
anthraquinone monochlorotriazinyl dye, seemed to reduction, however, increased with temperature,
be more susceptible to the photooxidation than the due to higher respiration and substrate metabolism
other three dyes. In the OE case, a higher decolori- at the elevated temperatures. This is more obvious
zation was possible due to two factors, namely, the when the results for the azo dye were compared to
photo-oxidation and a higher temperature (28± those of the anthraquinone dyes. The explanation is
388C) during daytime. However, the real appli- that the decolorization of the azo dye was through
cation of photo-oxidation for decolorization is lim- the microbial reaction, which relies on an optimum
ited due to the little exposure to sunlight of normal temperature, while that of the anthraquinone was
treatment tanks. On the other hand, dye waste- from adsorption onto the ¯oc materials and the
waters are naturally very warm (40±608C) and the temperature e€ect was not as great.
moderately high temperature after some cooling can
be very bene®cial to the system. E€ect of nitrate
All test tubes were placed under a roof at room
E€ect of temperature conditions in this experiment. The addition of
All tests regarding the e€ect of temperature were nitrate could somewhat enhance the COD reduction
done in dark rooms and the impact from photo-oxi- rate and eciency (Fig. 8). Denitri®cation by deni-
dation was removed. The pro®les of COD and SU tri®ers in addition to the anaerobic decomposition
at di€erent times for temperatures of 20, 28±33 in the tubes was apparently the reason behind this
(RT) and 408C are shown in Fig. 7. The COD re- occurrence. However, more nitrate addition
duction at the end of 48 h for the case of room decreased the azo-dye decolorization capability of

Fig. 5. COD and SU in the experiments on e€ects from viable microorganisms when exposed outdoor
(average from three test tubes per sample): VO (viable organisms at room condition), F/St (GF/C ®l-
tered and autoclaved for sterilization), and DC (non ®ltered samples; dead cells were present after auto-
claving).
4182 Thongchai Panswad and Worrawit Luangdilok

the microorganisms, while it did not have a sub- bisazo dye. This is also in agreement with Carliell et
stantial e€ect on the color reduction for the anthra- al. (1995). Again, the sulfate addition did not inter-
quinone cases. This is because of the competition in fere with the color removal for the cases of anthra-
reduction reaction between the nitrate in the liquid quinone dyes because the decolorization was not
and the azo bonds in the azo dye, and the nitrate from the microbial activity.
was obviously a better electron acceptor than the
azo bond. This agrees with the statement by Carliell CONCLUSION
et al. (1995). The addition of nitrate did not have
an adverse e€ect on the color reduction for the The color reduction in the A±A process occurred
anthraquinone dyes because these dyes were mainly in the anaerobic step. Di€erent chemical
removed by the adsorption mechanisms, not by the structures had certain e€ects on the color and phos-
microbial degradation. phorus removal of the system. Viable microorgan-
isms were de®nitely required for a good color
E€ect of sulfate reduction in a biological process, meaning that bio-
The sulfate e€ect on the COD removal was in the logical decolorization is possible. A better decolori-
same pattern as the nitrate impact, i.e., more COD zation was achieved at elevated temperatures and
reduction was evident with a higher sulfate concen- when exposed to sunlight, especially for the azo
tration (Fig. 9), possibly because of the action from dye. The photo-oxidation played a minor role in
the sulfate reducing bacteria (SRB). In other words, the decolorization process. Nitrate could interfere
sulfate behaved as an electron acceptor in the pro- with the color removal of the azo dye because it
cess in the absence of oxygen. However, the sulfate was a better electron acceptor, whereas sulfate was
as high as 10 mmol did not a€ect the decolorization inferior and did not adversely a€ect the decoloriza-
capability in the test tubes when the azo dye was tion capability of the process. The decolorization of
considered, i.e., the same color removal eciency the anthraquinone dyes occurred through the
was achieved regardless of the sulfate concentration. adsorption on ¯oc materials. Therefore, both nitrate
It may, therefore, be concluded that sulfate is a less and sulfate did not have any e€ect on the color
ecient electron acceptor than the azo bond of the removal eciency. It was not possible to determine

Fig. 6. COD and SU in the experiments on photo-oxidation and temperature e€ects (average from
three test tubes per sample): RD (refrigerated at 48C in the dark), RC (room condition, about 308C),
and OE (outdoor exposure, 28±388C, with the photo-oxidation during daytime).
Decolorization of reactive dyes 4183

Fig. 7. COD and SU in the experiments on temperature e€ects under dark-room conditions (average
from three test tubes per sample): T20 (at 208C), RT (room temperature, about 28±338C), and T40 (at
408C).

Fig. 8. COD and SU in the experiments on nitrate e€ects (average from three test tubes per sample):
C=control; N5=5 mmol NOÿ 3 ; N10=10 mmol NO3 .
ÿ
4184 Thongchai Panswad and Worrawit Luangdilok

Fig. 9. COD and SU in the experiments on sulfate e€ects (average from three test tubes per sample):
C=control; S5=5 mmol SOÿ2 4 ; S10=10 mmol SO4 .
ÿ2

the decolorization mechanism of the oxazine dye International Symposium Chemical Oxidation: Technol-
because of the re-colorization of samples. ogy for the Nineties, February 19±21, pp. 161±193.
Luangdilok W. and Panswad T. (1999) E€ect of chemical
structures of reactive dyes on the color removal by an
AcknowledgementsÐSpecial thanks go to the Thailand anaerobic-aerobic process. In Proceedings of the 7th
Research Fund, who ®nanced all the experiments in this IAWQ Asia-Paci®c Regional Conference, Taipei, October
study.
18±20.
Oxspring D. A., McMullan G., Franklyn W. and Mer-
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