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5 authors, including:
Tao Li
Dalian University of Technology
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MSEC2016-8618
ABSTRACT 1. INTRODUCTION
3D printing has been recognized as an efficient and Since late 1980’s, when the first Stereo Lithography
sustainable technology in the fields of advanced manufacturing. Apparatus (SLA) machine was developed, a sustainable
In the past few years, a considerable research, including basic resolution to reduce waste and production cycle has come
theoretical research, technology innovation and industries around [1]. From the fabrication of complicated jet engine parts
application, have been conducted to promote 3D printing for a to simple cups, 3D printing is being regarded as an alternative
better performance in manufacturing. However, the benefits of and more efficient way to develop new product. Statistics show
3D printing from environmental perspective are still to be seen that the global market for 3D printing will be worth $16.2
and its sustainability is also a mystery. This paper presents a billion by 2018, which is four times larger than that of 2014 [2].
critical review about the qualitative and quantitative Holding a competitive advantage in materials efficiency
environmental impact of 3D printing to provide a and less processing procedures, the technological and economic
comprehensive understanding of 3D printing for the public and benefits of 3D printing has been widely reported and
provide a better guide for the future research. In addition, based documented, and it became especially popular in the United
on the principle of multi-objective optimization, this paper States in the last decade. Web of Science suggests that more
proposes a novel framework for 3D printing processes than 1200 papers have been published from 2005-2015 within
sustainability assessment and improvement by integrating the the US, and it still presents a trend of fast increase in the basic
product Computer Aided Design (CAD) and Life Cycle theory exploration and technology development. Although
Assessment (LCA). At last, recommendations about major several survey about 3D printing have been documented [3~7],
concerns when analyzing the sustainability of 3D printing are almost all of them are written on behalf of its categories,
put forward, which might be considered for the coming processes, quality and cost benefits or focus on environmental
research. impact of rapid prototyping technologies before 2006, the
environmental issue in terms of this new coming technology is
KEYWORDS still to be seen.
3D printing; Sustainability; Environmental impact;
m
Where, C0, D0 and Te is the actual process cost, process
n ∑EI i × Gi
(1)
time and environmental impact; [P] is the lowest product
performance, and [C0], [D0], [Te] is the highest production cost,
EI = ∑Vk × ( i =1 ) the longest process time and highest environmental impact
k =1 Rk
limited by the company.
Where, EI is the final environmental impact indicator; Gi is
the value of ith substance in life cycle inventory; EIi is (4) Seamless connection of LCA and CAD software
characterization factor of ith substance to kth indicator, k=1~5; The time for new product design is very limited and it is
Rk is the reference value of kth indicator; Vk is the weight factor required to reduce the research and development period, then
of kth indicator, and m is the number of substance related to kth the evaluation process need to be not only effective but also
indicator, n is the number of the indicators. efficient. Therefore, seamless connection of LCA and CAD
software can help the designers finish the evaluation instantly.
(2) Local Redesign The integrated framework for the seamless connection of LCA
The final environmental profile of the former designed and CAD software is shown in Figure 2.
product can help the process planner identify the process or
parameter that generates largest environmental impact, and then CAD system
improvement opportunity can be provided. Redesign process Feature 11
Transfer Process
ID= 11
should follow the basic principle that the geometrical feature Part 1 Feature 12
after redesign should not only satisfy the original quality Transfer Process
Part 2 ……
requirement, but also reduce the environmental impact and Product
ID= 1i
Feature 1n
bring about cost-savings. For example, assuming a product has ……
totally n components, which are represented as Ci, i=1~m, and Part n Computer Programming (Java, C++)
from F1 to F2), after module and process correlation analysis, Recourse Energy Environment Impact Characterization
consumption Consumption al Emissions Analysis
they can both satisfied with the requirements. Their 3D printing 2.Normalization
3.Weighting/Grouping
process begin with CAD, going through slicing, converting and
deposition. Once the structure is determined in the CAD stage,
the following processes as well as relative environmental impact Databases: BOM, Volume, Mass, Cost, Tensile Strength, Environmental Impact. etc.