INTERLOCK SUMMARY

SL.NO. TYPE OF LOGIC LOGIC NO. TAG NO. LOGIC EFFECT

1 BMS LOGIC I 7901 PT-7901 NATURAL GAS PRESSURE OK TO OPEN NG MTV UV-7901 FOR
ENABLING THE START OF NATURAL GAS
FIRING
2 BMS LOGIC I 7902 ZSH-7901 MTV NG OPEN FEED BACK PERMISSIVE TO OPEN NG BTV UV 7810-
1 TO UV 7810-8
3 BMS LOGIC I 7903 ZSM-7901 100% NG FCV MIN OPEN PERMISSIVE TO START NG BURNERS
4 BMS LOGIC I 7904 ZSL-7902 NG VENT TRIP VALVE CLOSE FEEDBACK PERMISSIVE TO OPEN BTV UV 7810-1
TO UV 7810-8
5 BMS LOGIC I 7905 PT-7908 REFINERY GAS PRESSURE OK TO OPEN REFINERY FUEL GAS MTV UV-
7905 FOR ENABLING THE START OF
REFINERY GAS FIRING
6 BMS LOGIC I 7906 ZSH-7905 MTV REFINERY GAS OPEN FEED BACK PERMISSIVE TO OPEN BTV UV 7809-1
TO UV 7809-8
7 BMS LOGIC I 7907 ZSM-7902 100% REFINERY GAS FCV MIN OPEN PERMISSIVE TO START REFINERY GAS
BURNERS
8 BMS LOGIC I 7908 ZSL-7906 REFINERY GAS VENT TRIP VALVE CLOSE PERMISSIVE TO OPEN BTV UV 7809-1
FEEDBACK TO UV 7809-8
9 BMS LOGIC I 7909 ZSH-7903 PILOT GAS MTV UV 7903 OPEN FEEDBACK PERMISSIVE TO OPEN PILOT GAS
IGNITOR TRIP VALVES SOV 7803-1 TO
SOV 7803-8
10 BMS LOGIC I 7910 ZSL-7903 PILOT GAS MTV UV 7903 CLOSE FEEDBACK TO CLOSE PILOT GAS IGNITOR TRIP
VALVES SOV 7803-1 TO SOV 7803-8
11 BMS LOGIC I 7911-1 TO ZSH/ZSL (7809-1 TO 7809- BURNER TRIP VALVE UV-7809-1 TO UV- BURNERS ( 1 TO 8 ) ON/OFF
I 7911-8 8, 7810-1 TO 7810-8, 7809-8, UV-7810-1 TO UV-7810-8, UV 7805-
7805-1 TO 7805-8, 7806- 1 TO UV 7805-8, UV 7806-1 TO UV 7806-8,
1 TO 7806-8 ,7808-1 TO UV-7808-1 TO 7808-8 OPEN/CLOSE
7808-8) FEEDBACK
12 BMS LOGIC I 7925-1 TO ZSL 7807-1 TO ZSL 7807-8 GAS BURNER VENT TRIP VALVE UV 7807-1 PERMIT TO OPEN "NG BURNER TRIP
I 7925-8 TO UV 7807-8 CLOSE FEEDBACK VALVE 7810-1/REFINERY GAS BURNER
TRIP VALVE 7809-1" TO "NG BURNER
TRIP VALVE 7810-8/REFINERY GAS
BURNER TRIP VALVE 7809-8"
13 BMS LOGIC I 7950 PT 7903A, PT 7903B, PT NG PRESSURE LOW/HIGH TRIP TO CLOSE UV 7901 AND OPEN UV 7902
7903C
14 BMS LOGIC I 7951 PT 7910A, PT 7910B, PT REFINERY GAS PRESSURE LOW/HIGH TRIP TO CLOSE UV 7905 AND OPEN UV 7906
7910C
15 BMS LOGIC I 7952 ZSL-7901 NATURAL GAS MTV UV 7901 CLOSE TO CLOSE NATURAL GAS BURNER TRIP
FEEDBACK VALVES UV 7810-1 TO UV 7810-8
16 BMS LOGIC I 7953 ZSL-7905 REFINERY GAS MTV UV 7905 CLOSE TO CLOSE REFINERY GAS BURNER TRIP
FEEDBACK VALVES UV 7809-1 TO UV 7809-8

28-JAN-2019
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 CLIENT : M/s HPCL EIL Job No.
PLANT : CPP BHEL Transmittal/Letter
CONTRACTOR : M/s BHEL no:

EIL Transmittal no:

Document No.
EIL BHEL EIL BHEL reply
Sl. COMMENT/ RESOLUTION/ EIL BHEL commen reply dtd. comme dtd.
No. OBSERVATION ACTION BY COMMENTS REPLIE ts 25/10/18 nts dtd. 29/12/18
BHEL dated S Dtd. dtd.12/0 14/11/
03/05/08 16/08/18 9/ 18 18
P&ID of Refinery
Fuel & RLNG Firing
System (0-00-056-
U8002 Rev 02)

Refer note-1 & 3 , Area noted Point -- -- -- ---

shall be refer to classification closed
1. electrical and drawing will be
provide zone given
classification separately
drawing. Comment
on the same shall be
applicable to the
referred note.
Refer note-4, BHEL Load/ Drive will noted Point -- -- -- --
to provide load/ be given closed
2. Drive list . separately.
Comment on the
same shall be
applicable to the
referred note.
BHEL to provide Corrected in noted Point -- -- -- --
electrical / software revised closed
3. symbol in instrument drawing
line system as per
P&ID for stand
symbol &
nomenclature (P&ID
no. –A758-79-41-00-
1191)
Accordingly
Instrument Line from
PT/FT/PIC/FIC/TT
(e.g. PT-
7903/7913/FT-
7902/FT7901 etc.)
shall be corrected.

28-JAN-2019
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 4 Refer Cl. No. 3.2.2 We have Comment if Noted Combinat In the VC As per Please refer
of design bases considered 8 any will be ion firing meeting tender BHEL reply
(B016-606-02-43- nos. burners. provided with of fuels dtd.09/10/1 combina dtd.25/10/
DB-01), combination Also at a time, write up. to be 8, BHEL tion 18.
firing of (0-100%) of one fuel will be consider informed firing Deviation
any gaseous and fired in one ed. that shall be permit in
liquid fuel is to be burner. Hence, combinatio provided proper
provided. Minimum the minimum n firing of .If BHEL format will
quantity shall be quantity of gas fuels in don’t be raised.
based on turndown that can be different provide
of burner so fired approx. burners is the
accordingly fuel from 2% of MCR possible by same,
0% to turndown limit and minimum sending BHEL to
of burner can’t be quantity of oil gaseous raise
utilised. BHEL to that can be fuel in deviatio
confirm and provide fired will be some n in
write- up meeting approx. 4% of burners proper
the requirement. MCR. Hence, and liquid format
the system fuel in with
designed is in other technica
line with the burners. l
process EIL justificati
requirement informed on.
considering that this
limitation of point will
burner be taken
turndown. The up with
detailed write- Customer
up will be by EIL and
provided will revert
shortly. back.
5 Refer Cl. No. 3.2.2 Point -- -- Same Same as
of CPP-Design Confirmed. noted closed as point point 4
Basis (B016-606-02- The system 4
43-DB-01), During will take care
combination firing, all normal
outage of one fuel disturbances.
other will take-up Detailed write-
the full load up will be
during GTG provided
exhaust as well shortly
as fresh air firing
load and parameters.
BHEL to confirm
and provide write-up
meeting the
requirement. BHEL
to ensure that
all eventuality is
to be considered
while designing the
system

28-JAN-2019
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 Refer Note – 9 , Please refer Pl see
6. fuel selection enclosed Past “BHEL Detailed Please
BHEL to provide reference of Reply to write-up refer Note
sheet point to be 9 in the -- Point
past reference the same to no.6.
be provided. submitte P&ID for closed.
where scheme of dtd.16/8/ d. various
such multi fuel 18”given
permutatio
firing system has i. During below
n and
been provided. auto control combinatio
BHEL to clarify the whether n of
following i. priority of operating
sequence of fuel fuel can be scenario.
when burner is in changed by
auto is not clear. operator?
BHEL to provide -As
write with clarity ii. mentioned if
When all burners NG, RG,
are not in auto and Naphtha
on single fuel. selected
During such ,naphtha will
scenario outage of be under
main fuel may lead active
to trip[ the HRSG control.
outlet / steam However as
temperature. iv. Is per note 9 of
it possible to run P&ID,only 3
with all burners in selector
auto mode? If yes, switch
BHEL to clarify position ie.,
during such only gas,only
scenario if few liquid
burners are on oil oil&gas.BHE
firing mode, which L to clarify
control valve shall whether two
be in action in gases and
case of fuel only liquid
demand changes. fuel or vice
V BHEL to versa can
provide write-up also be
with all selected.
permutation and ii. Not
combination of clarified in
operating scenario enclosed
and its. Vi. sheet wrt
BHEL to clarify HRSG
whether any one tripping
of gas (RING or iii. Not
refinery fuel gas) clarified in
and any of the enclosed
liquid fuels (HSD sheet
or naphtha) can be wrt HRSG
fired outlet steam
simultaneously in parameters
an individual V. To be
burner. provided

28-JAN-2019
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 7. Detail X, Y &Z is not Reflected in The same to Shown in -- -- --- --
applicable to this revised P&ID be shown in concerne
drawing. The same concerned d P&ID
shall be reflected to P&ID
where it is applicable.

Refer Interlock Incorporated in Noted Point -- -- --- -

8. Summary SI. No. 11 revised P&ID closed
(I-7911-1 to7911-8)
Burner trip valve UV-
7808-1 to 7808-8 is
missing in the
interlock. BHEL to
check and confirm

9. Refer PCV- To maintain Noted Point -- -- -- --

7903/PCV-7901 minimum closed
BHEL to clarify the pressure to
operation/logic of burners to avoid
these self—actuated tripping on fuel
control supply pressure
very low. This
will be effective
only during start-
up of first burner
for a fuel.
Shown in Not done. As discussed BHEL 2 nos. valves
10. As per cl.10.12 of Drains are As commented revised in the VC agreed to with blind
BEDB part-B connected to earlier those P&ID meeting provide flange are
(A758-999-02-41- drain oil tank drains and dated double provided for
ODB-1001), Control and vents are vents shall be 09/10/18, block all drains and
valve, level connected to provided with blind flanges and indicated in
instrument, stand pipe flare. double block indicated in break revised P&ID
drain and vents in and break revised flanges and
services containing flanges. P&ID. as per connected to
hydrocarbon need to tender closed system
be connected to closed and need .
systems (CBD/flare) to be
as applicable with connecte
double block break d to
flanges. closed
system.
Indicated in Noted Point -- -- -- ---
11. BHEL to indicate the revised P&ID closed
connecting P&ID No.
for natural gas,
Nitrogen, Refinery
fuel gas, flare header
etc.
Interface shall be mark
for Natural gas, flare,
Refinery fuel gas
Point -- -- -- --
12. Speck break (A1K to Spec break noted closed
A1A) shall be indicated in
indicated all nitrogen revised P&ID
line connected to
natural gas & Refinery
fuel gas.

28-JAN-2019
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 Speck break shall be a
NRV outlet
(downstream from
gaseous fuel side)
Natural gas drain Natural gas and Point -- -- -- --
13. lines has MOC as fuel gas drain noted closed
A1K while refinery lines MOC is
fuel gas drain lines A1K. Corrected
in revised P&ID
have MOC A1A.
BHEL to check
14. Drains to be shown Location of Drains -- -- --- -
in strainers. Complied drain to be provided
checked at the
outlet of
strainers
Gaseous fuel vent Point -- -- --- -
15. shall be free Indicated in Noted closed
draining to flare revised P&ID
header and shall
have no pocket.
BHEL to provide HC Not done HC BHEL HC detectors
16. HC Complied. As Refer client detectors detectors confirme are provided
analyzers/detectors per BHEL comment. HC shown in shown in d that in individual
in practice, HC detectors to be revised P&ID of HC floors(both
analyzers shown shown in P&ID Naphtha& detectors sides) and
gas forwarding
in the GA P&ID HSD firing as each fuel
area as per bidding drawing and not system.(dwg required forwarding
document in P&ID . No. 0-00- for area.
056-U8001) detecting
Hydrocar
bon on
each
fuel(Nap
htha,
NG,RFG
& HSD)
forwardi
ng
station(c
ommon
for all
burners)
and
control
station
for
individua
l burner
station
shall be
provided.
BHEL to
show
accordin
gly.
17. Flow control valve Tag no. FV- Noted Point -- -- --- --
at refinery fuel gas 7902 indicated closed
RGV-7902 shall be in revised

28-JAN-2019
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 tag as PV-7902 P&ID
18. BHEL has noted Point -- -- -- --
considered single Separate closed
drain valve for individual drain
upstream and valves shown in
revised P&ID
downstream of flow
control valve (FV-
7901 & FV-7902 for
NG & RFG
respectively)
Separate
individual drain
valve shall be
provided. For
control valve Refer
Cl. 9.8.2, page
88/115 of BEDB
part-B (A758-999-
02-41-ODB-1001).
BHEL to check and
confirm.
Shown in Not done. As discussed BHEL 2 nos. valves
19. Refer Cl. 9.8.2., page Complied As commented revised in the VC agreed to with blind
8/15 of BEDB part-B earlier those P&ID meeting provide flange are
(A758-999-02-41- drains and dated double provided for
vents shall be 09/10/18, block all drains and
ODB-1001)
provided with blind flanges and indicated in
Control valves double block indicated in break revised P&ID
bleed/vent, if and break revised flanges and
connected to flare, flanges. P&ID. as per connected to
needs to be provided tender closed system
with double block and need .
and Blinding to be
provided. connecte
d to
closed
system.
20 BHEL to clarify the Normal, Refer our For GT BHEL to BHEL-
HRSG operating minimum and earlier mode provide HPVP
mode/condition and maximum comment. for HRSG clarified in
steam flow for normal flows are BHEL to normal steam the meeting
& Max NG & refinery flow,GTG with EIL at
indicated in clarify the &
fuel gas flow. load, Visakhap-
revised P&ID HRSG maximu ambient atnam dated
BHEL to indicate
operating m conditions 30/10/18 as
Minimum NG &
mode/conditi NG&ref , GTG below:
refinery fuel gas
on and steam inery fuel for
mode/condition and
flow for fuel gas, min/nor/m
stem flow.
normal & steam ax NG Max. Fuel
Max NG & flow flow. The Flow: Fresh
refinery fuel will be same Air Firing &
gas flow. 185 parameter 185 TPH
s to be Steam
TPH.
provided generation
For for in HRSG
fresh air min/nor/m Normal
mode ax flow of Fuel Flow:

28-JAN-2019
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Page 7 of 24
 also, refinery GT
steam fuel gas Operating at
flow also. 100% Base
will be Load
(Ambient
less than
Condition-
185 36°C&80%
TPH. RH) & 185
TPH Steam
Generation
in HRSG
Min. Fuel
Flow: Min.
Turndown
of HRSG
Burners.

As per tender As per our Follow Please note that Please look For fuel gas As per We will
21. document (Refer standard tender flow instruments into the flow tender, raise
cl. 6.6.4, page practice, require requirements are clause measurement, mass flow deviation
41/15 of BEDB we have ment given under Clause properly we shall meter to be permit
part-B considered 9.4 of Basic which provide flow provided. separately.
(A758-999-02- flow engineering design states” Mass orifice
ODB0-1001) orifice for basis. As per clause flow meter assembly only
mass flow meter gas flow 4 & 7 of 9.4.2, for fuel gas as per clause
shall be provided measureme mass flow meters and fuel oil 4& 7 of 9.4.2
for fuel line. nt, flow are indicated for lines”. of Design
BHEL to check orifice is fuel oil lines and Accordingly basis. We
and confirm. sufficient. highly viscous tender shall initiate
Please service only. We requirement Deviation to
accept. have considered to be Cl.6.6.4 of
accordingly mass complied. page 41/15 of
flow meters foe fuel BEDB Part-B.
oil lines as per the Kindly
requirements accept.
specified and as per
our normal practice.
For fuel gas service
flow measurement
using flow orifices
is standard practice
and superior to
mass flow meter
with regard to
availability and
maintenance
aspects. There will
not be any effect in
steam pressure

28-JAN-2019
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Page 8 of 24
 control because of
using mass flow
meters in place of
flow orifices. We
request EIL to
accept Flow orifices
for fuel gas flow
measurement.
BHEL to refer Complied Not Complied in revised -- -- --- ---
22. Standard symbol compli P&ID
and Nomenclature ed.
P&ID BHEL
(P&ID no. A758- to
79-41-00-1192) follow
for sample tender
connection require
details. ment
Refer Line Corrected noted Point closed -- -- --- --
23. No. 14”-FG- in revised
606-7901-A1A P&ID
& 12”-NG-
606-7901-A1A,
Isolation at
upstream of
spectacle joint
shall be
provided. BHEL
to check and
clarify
Refer Line Corrected noted Point closed -- -- -- ---
24. No. 1”-IG- in revised
606-7901-A1A P&ID
& 1”-IG-606-
7902-A1A,
Isolation at
upstream of
spectacle joint
shall be
provided. BHEL
to check and
clarify.
Line designation For noted Point closed -- -- -- --
25. for both natural differentiat
gas and refinery ing NG
fuel gas shall be and
FG. refinery
Accordingly Line fuel gas
no. shall be lines,
provided. different
line
designatio
ns are
shown.
EIL agreed
in the
meeting

28-JAN-2019
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Page 9 of 24
 Line numbers of Corrected Still In the connecting Reducers to In the latest -- Point closed.
26. RLNG and in revised not P&ID also, NG be shown as P&ID by
refinery fuel gas P&ID correct &FG are used for per line sizes BHEL,
lines to be ed RLNG and refinery of Hyderabad,
fuel gas. The same connecting line size of
corrected wrt
are followed by us. P&IDs for NG is 12”and
connecting The line numbers Natural gas line size of
P&IDs. are given as per and Refinery RFG is 12”.
numbering fuel gas. Hence,
philosophy. expander for
RFG is shown
in our revised
P&ID.
Normal/minimu Complied Not done. Corrected in -- Point closed.
27. m/maximum Corrected Normal revised P&ID.
temperature/pres in revised pressur Our values are
sure/flow of P&ID e for given to
refinery BHEL_PESD,
RLNG and
gas to Hyderabad to
refinery fuel be revise in their
gas to be correct connecting
mentioned at ed wrt P&ID.
battery limit. connect
There is ing
mismatch wrt to PID.
connecting
P&IDs.
Refer B/L Steam BHEL Complied --- -- --- --
28. P&ID tracing is to
(B016- required follow
02-43- for high as per
tender.
606- Viscous
Same is
1111), liquid already
steam fuels. For shown
tracing to gaseous in
be fuels, BHEL
provided Steam connect
for the tracing is ing
refinery not P&ID.
fuel gas required Same
as the was
line upto
also
burner. Fuel will
discuss
Line be freely ed in
number to flowing meetin
be without g
Corrected any
according Stagnatio
ly n. Please
accept.
Refer 2 SOVs Noted Point closed -- -- --- --
29. Note- 31 will be
of given
General parallel
note & for each
typical MTV.
Details

28-JAN-2019
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Page 10 of 24
 (A758-
79-41-00-
1192)
Double
solenoid
valve
shall be
provided
for
MTV
(UV-
7901UV-
7905).

28-JAN-2019
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Page 11 of 24
 1.No further technical comments.
2. All applicable HAZOP recomendations shall be incorporated.
3. BHEL to first get approval from HPCL/EIL on it's deviation with
respect to combination firing and after getting the same resubmit the
P&ID.
4. As commented earlier, BHEL to provide mass flow meter in natural gas
and refinery fuel gas as per tender. BHEL deviation is not acceptable.
5. BHEL to provide pressure gauge in between NRV 7906 and isolation valve
BLV 7919 on Nitrogen line (3/4"-IG-606-7903-A1K) connected to pilot gas
(RLNG) in line with other similar connections.

28-JAN-2019
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Page 12 of 24
 Please refer attached file

28-JAN-2019
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Page 13 of 24
 EIL Comment : 1. P&IDs shall be updated based on comments given during Hazop study meeting incorporating Hazop recommendation and instrumentation comment.

INTERLOCK SUMMARY

SL.NO. TYPE OF LOGIC LOGIC NO. TAG NO. LOGIC EFFECT

1 BMS LOGIC I 7901 PT-7901 NATURAL GAS PRESSURE OK TO OPEN NG MTV UV-7901 FOR
ENABLING THE START OF NATURAL GAS
FIRING
2 BMS LOGIC I 7902 ZSH-7901 MTV NG OPEN FEED BACK PERMISSIVE TO OPEN NG BTV UV 7810-
1 TO UV 7810-8
3 BMS LOGIC I 7903 ZSM-7901 100% NG FCV MIN OPEN PERMISSIVE TO START NG BURNERS
4 BMS LOGIC I 7904 ZSL-7902 NG VENT TRIP VALVE CLOSE FEEDBACK PERMISSIVE TO OPEN BTV UV 7810-1
TO UV 7810-8
5 BMS LOGIC I 7905 PT-7908 REFINERY GAS PRESSURE OK TO OPEN REFINERY FUEL GAS MTV UV-
7905 FOR ENABLING THE START OF
REFINERY GAS FIRING
6 BMS LOGIC I 7906 ZSH-7905 MTV REFINERY GAS OPEN FEED BACK PERMISSIVE TO OPEN BTV UV 7809-1
TO UV 7809-8
7 BMS LOGIC I 7907 ZSM-7902 100% REFINERY GAS FCV MIN OPEN PERMISSIVE TO START REFINERY GAS
BURNERS
8 BMS LOGIC I 7908 ZSL-7906 REFINERY GAS VENT TRIP VALVE CLOSE PERMISSIVE TO OPEN BTV UV 7809-1
FEEDBACK TO UV 7809-8
9 BMS LOGIC I 7909 ZSH-7903 PILOT GAS MTV UV 7903 OPEN FEEDBACK PERMISSIVE TO OPEN PILOT GAS
IGNITOR TRIP VALVES SOV 7803-1 TO
SOV 7803-8
10 BMS LOGIC I 7910 ZSL-7903 PILOT GAS MTV UV 7903 CLOSE FEEDBACK TO CLOSE PILOT GAS IGNITOR TRIP
VALVES SOV 7803-1 TO SOV 7803-8
11 BMS LOGIC I 7911-1 TO ZSH/ZSL (7809-1 TO 7809- BURNER TRIP VALVE UV-7809-1 TO UV- BURNERS ( 1 TO 8 ) ON/OFF
I 7911-8 8, 7810-1 TO 7810-8, 7809-8, UV-7810-1 TO UV-7810-8, UV 7805-
7805-1 TO 7805-8, 7806- 1 TO UV 7805-8, UV 7806-1 TO UV 7806-8,
1 TO 7806-8 ,7808-1 TO UV-7808-1 TO 7808-8 OPEN/CLOSE
7808-8) FEEDBACK
12 BMS LOGIC I 7925-1 TO ZSL 7807-1 TO ZSL 7807-8 GAS BURNER VENT TRIP VALVE UV 7807-1 PERMIT TO OPEN "NG BURNER TRIP
I 7925-8 TO UV 7807-8 CLOSE FEEDBACK VALVE 7810-1/REFINERY GAS BURNER
TRIP VALVE 7809-1" TO "NG BURNER
TRIP VALVE 7810-8/REFINERY GAS
BURNER TRIP VALVE 7809-8"
13 BMS LOGIC I 7950 PT 7903A, PT 7903B, PT NG PRESSURE LOW/HIGH TRIP TO CLOSE UV 7901 AND OPEN UV 7902
7903C
14 BMS LOGIC I 7951 PT 7910A, PT 7910B, PT REFINERY GAS PRESSURE LOW/HIGH TRIP TO CLOSE UV 7905 AND OPEN UV 7906
7910C
15 BMS LOGIC I 7952 ZSL-7901 NATURAL GAS MTV UV 7901 CLOSE TO CLOSE NATURAL GAS BURNER TRIP
FEEDBACK VALVES UV 7810-1 TO UV 7810-8
16 BMS LOGIC I 7953 ZSL-7905 REFINERY GAS MTV UV 7905 CLOSE TO CLOSE REFINERY GAS BURNER TRIP
FEEDBACK VALVES UV 7809-1 TO UV 7809-8

28-JAN-2019
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Page 14 of 24
 CLIENT : M/s HPCL EIL Job No.
PLANT : CPP BHEL Transmittal/Letter
CONTRACTOR : M/s BHEL no:

EIL Transmittal no:

Document No.
EIL BHEL EIL BHEL reply
Sl. COMMENT/ RESOLUTION/ EIL BHEL commen reply dtd. comme dtd.
No. OBSERVATION ACTION BY COMMENTS REPLIE ts 25/10/18 nts dtd. 29/12/18
BHEL dated S Dtd. dtd.12/0 14/11/
03/05/08 16/08/18 9/ 18 18
P&ID of Refinery
Fuel & RLNG Firing
System (0-00-056-
U8002 Rev 02)

Refer note-1 & 3 , Area noted Point -- -- -- ---

shall be refer to classification closed
1. electrical and drawing will be
provide zone given
classification separately
drawing. Comment
on the same shall be
applicable to the
referred note.
Refer note-4, BHEL Load/ Drive will noted Point -- -- -- --
to provide load/ be given closed
2. Drive list . separately.
Comment on the
same shall be
applicable to the
referred note.
BHEL to provide Corrected in noted Point -- -- -- --
electrical / software revised closed
3. symbol in instrument drawing
line system as per
P&ID for stand
symbol &
nomenclature (P&ID
no. –A758-79-41-00-
1191)
Accordingly
Instrument Line from
PT/FT/PIC/FIC/TT
(e.g. PT-
7903/7913/FT-
7902/FT7901 etc.)
shall be corrected.

28-JAN-2019
SADHNA SINGH (8424)

Page 15 of 24
 4 Refer Cl. No. 3.2.2 We have Comment if Noted Combinat In the VC As per Please refer
of design bases considered 8 any will be ion firing meeting tender BHEL reply
(B016-606-02-43- nos. burners. provided with of fuels dtd.09/10/1 combina dtd.25/10/
DB-01), combination Also at a time, write up. to be 8, BHEL tion 18.
firing of (0-100%) of one fuel will be consider informed firing Deviation
any gaseous and fired in one ed. that shall be permit in
liquid fuel is to be burner. Hence, combinatio provided proper
provided. Minimum the minimum n firing of .If BHEL format will
quantity shall be quantity of gas fuels in don’t be raised.
based on turndown that can be different provide
of burner so fired approx. burners is the
accordingly fuel from 2% of MCR possible by same,
0% to turndown limit and minimum sending BHEL to
of burner can’t be quantity of oil gaseous raise
utilised. BHEL to that can be fuel in deviatio
confirm and provide fired will be some n in
write- up meeting approx. 4% of burners proper
the requirement. MCR. Hence, and liquid format
the system fuel in with
designed is in other technica
line with the burners. l
process EIL justificati
requirement informed on.
considering that this
limitation of point will
burner be taken
turndown. The up with
detailed write- Customer
up will be by EIL and
provided will revert
shortly. back.
5 Refer Cl. No. 3.2.2 Point -- -- Same Same as
of CPP-Design Confirmed. noted closed as point point 4
Basis (B016-606-02- The system 4
43-DB-01), During will take care
combination firing, all normal
outage of one fuel disturbances.
other will take-up Detailed write-
the full load up will be
during GTG provided
exhaust as well shortly
as fresh air firing
load and parameters.
BHEL to confirm
and provide write-up
meeting the
requirement. BHEL
to ensure that
all eventuality is
to be considered
while designing the
system

28-JAN-2019
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Page 16 of 24
 Refer Note – 9 , Please refer Pl see
6. fuel selection enclosed Past “BHEL Detailed Please
BHEL to provide reference of Reply to write-up refer Note
sheet point to be 9 in the -- Point
past reference the same to no.6.
be provided. submitte P&ID for closed.
where scheme of dtd.16/8/ d. various
such multi fuel 18”given
permutatio
firing system has i. During below
n and
been provided. auto control combinatio
BHEL to clarify the whether n of
following i. priority of operating
sequence of fuel fuel can be scenario.
when burner is in changed by
auto is not clear. operator?
BHEL to provide -As
write with clarity ii. mentioned if
When all burners NG, RG,
are not in auto and Naphtha
on single fuel. selected
During such ,naphtha will
scenario outage of be under
main fuel may lead active
to trip[ the HRSG control.
outlet / steam However as
temperature. iv. Is per note 9 of
it possible to run P&ID,only 3
with all burners in selector
auto mode? If yes, switch
BHEL to clarify position ie.,
during such only gas,only
scenario if few liquid
burners are on oil oil&gas.BHE
firing mode, which L to clarify
control valve shall whether two
be in action in gases and
case of fuel only liquid
demand changes. fuel or vice
V BHEL to versa can
provide write-up also be
with all selected.
permutation and ii. Not
combination of clarified in
operating scenario enclosed
and its. Vi. sheet wrt
BHEL to clarify HRSG
whether any one tripping
of gas (RING or iii. Not
refinery fuel gas) clarified in
and any of the enclosed
liquid fuels (HSD sheet
or naphtha) can be wrt HRSG
fired outlet steam
simultaneously in parameters
an individual V. To be
burner. provided

28-JAN-2019
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Page 17 of 24
 7. Detail X, Y &Z is not Reflected in The same to Shown in -- -- --- --
applicable to this revised P&ID be shown in concerne
drawing. The same concerned d P&ID
shall be reflected to P&ID
where it is applicable.

Refer Interlock Incorporated in Noted Point -- -- --- -

8. Summary SI. No. 11 revised P&ID closed
(I-7911-1 to7911-8)
Burner trip valve UV-
7808-1 to 7808-8 is
missing in the
interlock. BHEL to
check and confirm

9. Refer PCV- To maintain Noted Point -- -- -- --

7903/PCV-7901 minimum closed
BHEL to clarify the pressure to
operation/logic of burners to avoid
these self—actuated tripping on fuel
control supply pressure
very low. This
will be effective
only during start-
up of first burner
for a fuel.
Shown in Not done. As discussed BHEL 2 nos. valves
10. As per cl.10.12 of Drains are As commented revised in the VC agreed to with blind
BEDB part-B connected to earlier those P&ID meeting provide flange are
(A758-999-02-41- drain oil tank drains and dated double provided for
ODB-1001), Control and vents are vents shall be 09/10/18, block all drains and
valve, level connected to provided with blind flanges and indicated in
instrument, stand pipe flare. double block indicated in break revised P&ID
drain and vents in and break revised flanges and
services containing flanges. P&ID. as per connected to
hydrocarbon need to tender closed system
be connected to closed and need .
systems (CBD/flare) to be
as applicable with connecte
double block break d to
flanges. closed
system.
Indicated in Noted Point -- -- -- ---
11. BHEL to indicate the revised P&ID closed
connecting P&ID No.
for natural gas,
Nitrogen, Refinery
fuel gas, flare header
etc.
Interface shall be mark
for Natural gas, flare,
Refinery fuel gas
Point -- -- -- --
12. Speck break (A1K to Spec break noted closed
A1A) shall be indicated in
indicated all nitrogen revised P&ID
line connected to
natural gas & Refinery
fuel gas.

28-JAN-2019
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Page 18 of 24
 Speck break shall be a
NRV outlet
(downstream from
gaseous fuel side)
Natural gas drain Natural gas and Point -- -- -- --
13. lines has MOC as fuel gas drain noted closed
A1K while refinery lines MOC is
fuel gas drain lines A1K. Corrected
in revised P&ID
have MOC A1A.
BHEL to check
14. Drains to be shown Location of Drains -- -- --- -
in strainers. Complied drain to be provided
checked at the
outlet of
strainers
Gaseous fuel vent Point -- -- --- -
15. shall be free Indicated in Noted closed
draining to flare revised P&ID
header and shall
have no pocket.
BHEL to provide HC Not done HC BHEL HC detectors
16. HC Complied. As Refer client detectors detectors confirme are provided
analyzers/detectors per BHEL comment. HC shown in shown in d that in individual
in practice, HC detectors to be revised P&ID of HC floors(both
analyzers shown shown in P&ID Naphtha& detectors sides) and
gas forwarding
in the GA P&ID HSD firing as each fuel
area as per bidding drawing and not system.(dwg required forwarding
document in P&ID . No. 0-00- for area.
056-U8001) detecting
Hydrocar
bon on
each
fuel(Nap
htha,
NG,RFG
& HSD)
forwardi
ng
station(c
ommon
for all
burners)
and
control
station
for
individua
l burner
station
shall be
provided.
BHEL to
show
accordin
gly.
17. Flow control valve Tag no. FV- Noted Point -- -- --- --
at refinery fuel gas 7902 indicated closed
RGV-7902 shall be in revised

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Page 19 of 24
 tag as PV-7902 P&ID
18. BHEL has noted Point -- -- -- --
considered single Separate closed
drain valve for individual drain
upstream and valves shown in
revised P&ID
downstream of flow
control valve (FV-
7901 & FV-7902 for
NG & RFG
respectively)
Separate
individual drain
valve shall be
provided. For
control valve Refer
Cl. 9.8.2, page
88/115 of BEDB
part-B (A758-999-
02-41-ODB-1001).
BHEL to check and
confirm.
Shown in Not done. As discussed BHEL 2 nos. valves
19. Refer Cl. 9.8.2., page Complied As commented revised in the VC agreed to with blind
8/15 of BEDB part-B earlier those P&ID meeting provide flange are
(A758-999-02-41- drains and dated double provided for
vents shall be 09/10/18, block all drains and
ODB-1001)
provided with blind flanges and indicated in
Control valves double block indicated in break revised P&ID
bleed/vent, if and break revised flanges and
connected to flare, flanges. P&ID. as per connected to
needs to be provided tender closed system
with double block and need .
and Blinding to be
provided. connecte
d to
closed
system.
20 BHEL to clarify the Normal, Refer our For GT BHEL to BHEL-
HRSG operating minimum and earlier mode provide HPVP
mode/condition and maximum comment. for HRSG clarified in
steam flow for normal flows are BHEL to normal steam the meeting
& Max NG & refinery flow,GTG with EIL at
indicated in clarify the &
fuel gas flow. load, Visakhap-
revised P&ID HRSG maximu ambient atnam dated
BHEL to indicate
operating m conditions 30/10/18 as
Minimum NG &
mode/conditi NG&ref , GTG below:
refinery fuel gas
on and steam inery fuel for
mode/condition and
flow for fuel gas, min/nor/m
stem flow.
normal & steam ax NG Max. Fuel
Max NG & flow flow. The Flow: Fresh
refinery fuel will be same Air Firing &
gas flow. 185 parameter 185 TPH
s to be Steam
TPH.
provided generation
For for in HRSG
fresh air min/nor/m Normal
mode ax flow of Fuel Flow:

28-JAN-2019
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Page 20 of 24
 also, refinery GT
steam fuel gas Operating at
flow also. 100% Base
will be Load
(Ambient
less than
Condition-
185 36°C&80%
TPH. RH) & 185
TPH Steam
Generation
in HRSG
Min. Fuel
Flow: Min.
Turndown
of HRSG
Burners.

As per tender As per our Follow Please note that Please look For fuel gas As per We will
21. document (Refer standard tender flow instruments into the flow tender, raise
cl. 6.6.4, page practice, require requirements are clause measurement, mass flow deviation
41/15 of BEDB we have ment given under Clause properly we shall meter to be permit
part-B considered 9.4 of Basic which provide flow provided. separately.
(A758-999-02- flow engineering design states” Mass orifice
ODB0-1001) orifice for basis. As per clause flow meter assembly only
mass flow meter gas flow 4 & 7 of 9.4.2, for fuel gas as per clause
shall be provided measureme mass flow meters and fuel oil 4& 7 of 9.4.2
for fuel line. nt, flow are indicated for lines”. of Design
BHEL to check orifice is fuel oil lines and Accordingly basis. We
and confirm. sufficient. highly viscous tender shall initiate
Please service only. We requirement Deviation to
accept. have considered to be Cl.6.6.4 of
accordingly mass complied. page 41/15 of
flow meters foe fuel BEDB Part-B.
oil lines as per the Kindly
requirements accept.
specified and as per
our normal practice.
For fuel gas service
flow measurement
using flow orifices
is standard practice
and superior to
mass flow meter
with regard to
availability and
maintenance
aspects. There will
not be any effect in
steam pressure

28-JAN-2019
SADHNA SINGH (8424)

Page 21 of 24
 control because of
using mass flow
meters in place of
flow orifices. We
request EIL to
accept Flow orifices
for fuel gas flow
measurement.
BHEL to refer Complied Not Complied in revised -- -- --- ---
22. Standard symbol compli P&ID
and Nomenclature ed.
P&ID BHEL
(P&ID no. A758- to
79-41-00-1192) follow
for sample tender
connection require
details. ment
Refer Line Corrected noted Point closed -- -- --- --
23. No. 14”-FG- in revised
606-7901-A1A P&ID
& 12”-NG-
606-7901-A1A,
Isolation at
upstream of
spectacle joint
shall be
provided. BHEL
to check and
clarify
Refer Line Corrected noted Point closed -- -- -- ---
24. No. 1”-IG- in revised
606-7901-A1A P&ID
& 1”-IG-606-
7902-A1A,
Isolation at
upstream of
spectacle joint
shall be
provided. BHEL
to check and
clarify.
Line designation For noted Point closed -- -- -- --
25. for both natural differentiat
gas and refinery ing NG
fuel gas shall be and
FG. refinery
Accordingly Line fuel gas
no. shall be lines,
provided. different
line
designatio
ns are
shown.
EIL agreed
in the
meeting

28-JAN-2019
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Page 22 of 24
 Line numbers of Corrected Still In the connecting Reducers to In the latest -- Point closed.
26. RLNG and in revised not P&ID also, NG be shown as P&ID by
refinery fuel gas P&ID correct &FG are used for per line sizes BHEL,
lines to be ed RLNG and refinery of Hyderabad,
fuel gas. The same connecting line size of
corrected wrt
are followed by us. P&IDs for NG is 12”and
connecting The line numbers Natural gas line size of
P&IDs. are given as per and Refinery RFG is 12”.
numbering fuel gas. Hence,
philosophy. expander for
RFG is shown
in our revised
P&ID.
Normal/minimu Complied Not done. Corrected in -- Point closed.
27. m/maximum Corrected Normal revised P&ID.
temperature/pres in revised pressur Our values are
sure/flow of P&ID e for given to
refinery BHEL_PESD,
RLNG and
gas to Hyderabad to
refinery fuel be revise in their
gas to be correct connecting
mentioned at ed wrt P&ID.
battery limit. connect
There is ing
mismatch wrt to PID.
connecting
P&IDs.
Refer B/L Steam BHEL Complied --- -- --- --
28. P&ID tracing is to
(B016- required follow
02-43- for high as per
tender.
606- Viscous
Same is
1111), liquid already
steam fuels. For shown
tracing to gaseous in
be fuels, BHEL
provided Steam connect
for the tracing is ing
refinery not P&ID.
fuel gas required Same
as the was
line upto
also
burner. Fuel will
discuss
Line be freely ed in
number to flowing meetin
be without g
Corrected any
according Stagnatio
ly n. Please
accept.
Refer 2 SOVs Noted Point closed -- -- --- --
29. Note- 31 will be
of given
General parallel
note & for each
typical MTV.
Details

28-JAN-2019
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Page 23 of 24
 (A758-
79-41-00-
1192)
Double
solenoid
valve
shall be
provided
for
MTV
(UV-
7901UV-
7905).

28-JAN-2019
SADHNA SINGH (8424)

Page 24 of 24