S3 3012 - 3050

ELECTRIC CHAIN HOIST

125 KG TO 500 KG
HIGH PERFORMANCE

1-PHASE AND 3-PHASE

POWER SUPPLY

SPARE PARTS MANUAL

ISSUE DEC 02
 MODEL 3012 - 3050

© Morris Material Handling Limited 2002

No part of this manual shall be reproduced, transmitted, transcribed, translated into
any language human or electronic, stored in any electronic retrieval system, in any
form without the written permission of
Morris Material Handling Limited, Loughborough, England.

Morris Material Handling reserve the right to amend the contents of this document at any time.

NOTES TO READERS
Using This Manual
This manual details the list of parts for the Morris Material Handling 3012 and 3050 Electric Chain Hoists
with High Performance Specification.

The parts lists detail the assemblies, sub-assemblies and sub-sub-assemblies used in hoist construction.
Where a sub-assembly is itemised, but the component parts indented in the list beneath the sub-
assembly is listed as a non-service part, only the sub-assembly, which includes all component parts, is
available.

Glossary Of Terms
The following table details the abbreviations used in this manual and the meaning.

assy. assembly
DS Dual Speed
HS Half Speed
SS Single Speed
SSF Single Speed Fast
DSF Dual Speed Fast

PARTS
Parts are obtained from the Morris Parts Division. When ordering parts, please specify the following:
Hoist Serial No.
Safe working Load.
Number of chain falls.
Dual or single speed

To order parts contact:

MORRIS MATERIAL HANDLING

PARTS DIVISION
P. O. Box 7
North Road
LOUGHBOROUGH
Leicestershire
LE11 1RL
Telephone: 01509 - 643200
Telex: 34408
Fax: 01509 – 610666

For details of the full Morris product range visit our web site: www.morriscranes.co.uk

Page 2 Hoist/S3/Spares/3025SparesDec02
 MODEL 3012 - 3050

CONTENTS
Section Page

1. MAINFRAME ASSEMBLY.............................................................................................4
2. 3050 DUAL SPEED COUNTERWEIGHT ASSEMBLY .................................................7
3. 1-FALL BOTTOM BLOCK ASSEMBLY........................................................................8
4. 2-FALL BOTTOM BLOCK ASSEMBLY........................................................................9
5. TYPE 164 ELECTRIC TRAVEL TROLLEY .................................................................10
5.1 RANGE 3 TROLLEY CROSSBOLT ASSEMBLY .........................................11
6. 164 GEARED TRAVEL TROLLEY ..............................................................................12
7. TYPE 164 PUSH TRAVEL TROLLEY .........................................................................13

Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 3
 MODEL 3012 - 3050

1. MAINFRAME ASSEMBLY
Item Description Qty 3012 3016 3025 3032 3050
1 Cable gland (Power) 1 2642-5296
2 Cable gland (Control) 1 2642-5289
3 Top hook assembly 1 4661-0142 4666-0502
Not shown Chain box assembly Size 1 4478-4429
Not shown Chain box assembly Size 2 4478-4476
Not shown Chain box assembly Size 3 4478-4483
Not shown Chain box assembly Size 4 4478-4490
Not shown Chain box assembly Size 5 4478-4575
Not shown Chain box assembly spring 2314-5558
17 Motor assembly 3-ph SSH 1 4522-1514 4522-1514 4522-1585
17 Motor assembly 3-ph SSHF 1 4522-1560 4522-
1629
17 Motor assembly 3-ph DSH 1 4522-1507 4522-1507 4522-1605
17 Motor assembly 3-ph DSHF 1 4522-1759 4522-
1923
17 Motor assembly 1-ph 110V SSH 1 4522-1857 4522-1889
17 Motor assembly 1-ph 230V SSH 1 4522-1833 4522-1864
18 Body assembly SS / DS 1 4441-2497
18 Body assembly SS 1 4441-2533
18 Body assembly DS 1 4441-2540
19 Clutch assembly SSH / DSH 1 4535-0401 4535-0310 4535-0342
19 Clutch assembly SSHF / DSHF 1 4535-0327 4535- 4535-0342
0359
19.4 Gear cover 4444-1429 4444-1437
21 P.C.B. assembly 400V 3-ph SSH 1 4812-2838
21 P.C.B. assembly 400V 3-ph DSH 1 4812-2820
21 P.C.B. assembly 110V 1-ph SSH 1 4812-3006 4812-2884
21 P.C.B. assembly 230V 1-ph SSH 1 4812-2845 4812-2852
21.1 Condition monitoring unit 3-ph 1 4812-3128
21.1 Condition monitoring unit 1-ph 1 4812-3128
110V
21.1 Condition monitoring unit 1-ph 1
230V
21.2 Fuse 1 2680-0442
21.3 PCB / transformer hardware kit 1 6001-6086
22 Control cover assembly 3-ph 1 6001-6022 6001-6282
23 Slack end assembly 1 4549-1015 4549-1022
24 Suspension pin assembly 1 4692-1044 4692-1051
27 Brake assembly 3-ph SSH 2311-0702 2311-0719
27 Brake assembly 3-ph DSH 2311-0719 2311-0726
27 Brake assembly 1-ph 2311-0734 2311-0741
27.1 Brake disk & hub SSH (Type P) 2311-0485
27.1 Brake disk & hub SSH (Type L) 2311-1122
27.1 Brake disk & hub DSH (Type P) 2311-0485 2311-0961
27.1 Brake disk & hub DSH (Type L) 2311-1122 2311-1130
27.2 Circlip 1 2052-5007
27.3 Fan 1 2236-0010
27.4 Cover SSH 1 4469-0120
27.4 Cover DSH 1 4469-0120 4469-0152
27.5 Screw 3 2154-0387
31 Oil seal / gear cover gasket kit 1 6001-6079 6001-6250
34 Strainer link 1 4957-0540
35 Transformer 3-ph 1 2342-6002

Page 4 Hoist/S3/Spares/3025SparesDec02
 MODEL 3012 - 3050

Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 5
 MODEL 3012 - 3050

Item Description Qty 3012 3016 3025 3032 3050

35 Transformer 1-ph 1 2342-6163 2342- 2342-6163 2342-6163 2342-6770
6163
36 Screw
39 Shakeproof washer
40 Washer
43 Socket screw
44 Washer
46
56
66 Circlip 1 2051-0133
67 Load wheel assembly 1 4621-1132 4621-1163
68 Spacer 3141-4384
69 Load spur wheel 1 4609-4384 4609-4443
70 Circlip 1 2052-0687
71 Chain guide 1 4627-0225 4627-0257
72 Stripper block assembly 1 6001-6047 6001-6267
73 Needle roller bearing 1 2504-0057 2504-0427
74 Fibre washer 1 2087-064
75 Washer 1 2080-0642
76 Socket set screw 1 2152-0550
77 Filler plug 1
78 Tight end anchor assembly 1 6001-6054 6001-6275
79 Limit switch / actuator assembly 1 4581-1405
Actuator assembly 1
79.4 Hex. head screw 1
79.6 Limit switch & harness assembly 1 2325-0154
81 Self tapping screw 1 2104-0024
83 Control cover assembly 1 6001-6030 6001-6299
84 Control cover strap assembly 1 2637-0017
85 Counterweight 6 mm 3415-1600
85 Counterweight 10 mm 3415-1624
Morris logo label 1 4110-1066
Warning label 1 4159-1111
Cover warning label 1 4159-1128
Load serial plate 1 4102-2788 4102-2795 4102-2808 4102-2913 4102-2906
Motor rating plate SSH 1 4116-0324 4116-0182 4116-0128 4116-0241 4116-0202
Motor rating plate DSH 1 4116-0199 4116-0175 4116-0136 4116-0258 4116-0219

Page 6 Hoist/S3/Spares/3025SparesDec02
 MODEL 3012 - 3050

2. 3050 DUAL SPEED COUNTERWEIGHT ASSEMBLY

Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 7
 MODEL 3012 - 3050

Item Description Qty Part No.

Counterweight Assembly 1 4454-1369
1 Counter weight 25 mm 1 3415-1656
2 Stud 3 3328-0089
3 Binx nut 3 2180-0183

3. 1-FALL BOTTOM BLOCK ASSEMBLY

Item Description Qty Part No. Safety Catch

2 Bottom block (3012LH) assy. 1 4664-1652 6001-3715
2 Bottom block (3012) assy. (SH) 1 4664-1645 6001-5951
2 Bottom block (3016) assy. (LH) 1 4664-1736 6001-3715
2 Bottom block (3025) assy.( LH) 1 4664-1638 6001-3715
2 Bottom block (3025) assy. (SH) 1 4664-1561 6001-5968
2 Bottom block (3032) assy. 1 4664-1750 6001-3715
2 Bottom block (3050) assy. 1 4664-1704 6001-3715

SH denotes Small Hook

LH denotes Large Hook (Standard)

Interchangeable Component

Item Description Qty Part No.

98 Chain stop cap 1 3054-0659

Page 8 Hoist/S3/Spares/3025SparesDec02
 MODEL 3012 - 3050

4. 2-FALL BOTTOM BLOCK ASSEMBLY

Item Description Qty Part No. Safety Catch

16 Bottom block (3016) assembly 1 4664-1743 6001-3695
16 Bottom block (3025) assembly 1 4664-1579 6001-3695
16 Bottom block (3032) assembly 1 4664-1767 6001-3695
16 Bottom block (3050) assembly 1 4664-1613 6001-3695
100 Chainwheel assembly 1 6001-5976 6001-5976
103 Needle roller bearing 1 6001-5983 6001-5983
107 Safety catch complete 1 6001-3695 6001-3695
108 Buffer stop 1 2316-0046 2316-0046

Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 9
 MODEL 3012 - 3050

5. TYPE 164 ELECTRIC TRAVEL TROLLEY

Item Description Part No. Qty Item Description Part No. Qty
Trolley assy. comp.: 6116-0178 * 51 Rotor Assemblies - Single Speed
Ungeared Sideplate Assy. 1t 4659-4867 1 7 m / min. 4522-0278 1
2 Internal Circlip 2051-0081 14 m / min. 4522-0260 1
3 External Circlip 2052-0049 2 22 m / min. 4522-0246 1
4 Runner 1t 164 4655- 2 Rotor Assemblies - Dual Speed
5 Ball Bearing 2502-5065 2 14 / 3.5 m / min. 4522-0285 1
28 Anti-tipping Stop 3625-0580 1 22 / 5.5 m / min. 4522-0253 1
37 Bolt & Nut 2130-0034 2 52 Ball Bearing 2502-0588 1
69 Ungeared Sideplate 3726-0087 1 54 Stator & Housing Assemblies –
Single Speed
Geared Sideplate Assy. 1t 4659-4971 1
7 m / min. 4522-0442 1
2 Internal Circlip 2051-0081
14 m / min. 4522-0466 1
3 External Circlip 2052-0049 2
22 m / min. 4522-0403 1
72 Geared Runner 1t 164 4655-2425 2
Stator & Housing Assemblies –
5 Ball Bearing 2502-5065 2
Dual Speed
71 Geared Sideplate 3474-1191 1
14 / 3.5 m / min. 4522-0435 1
6 Crossbolt - 90 mm to 140 mm 3125-1542 1
22 / 5.5 m / min. 4522-0435 1
Range 1.
67 Contactor Plate Assy. (SS) 4319-0402 1
Crossbolt - 141 mm to 216 mm 3125-1019 1
Range 2. Contactor Plate Assy. (DS) 4319-0419 1
Crossbolt - 217 mm to 305 mm 3125-1026 1 68 Clamping Bracket R1, R2, R3 3759-0083 1
Range 3.
70 Suspension Plate R1, R2, R3 4690-0491 1
7 Spacer Washers R1 2080-5018 36
70 Suspension Plate R3 4690-0117 2
7 Spacer Washers R2 2080-5018 40
74 Morris Label (SS) 4110-1255 1
7 Spacer Washers R3 2080-5018 64
74 Morris Label (DS) 4110-1262 1
8 Crossbolt Nut 2171-0627 4
9 Nomelok Nut 2180-0053 4
Hardware Items
10 Distance Tubes R1 3151-0940 2
Item Description Part No. Qty
10 Distance Tubes R2, R3 3151-0940 4
35 Button Head Screw 2154-0127 4
63 Push Button Suspension Bracket 3439-0693 1
36 Shakeproof Washer. 2083-0125 4
66 Cover 4469-0008 1
55 Socket Head Screw M5 X 16 mm 2152-0861 4
Voltage Warning Label 4159-0943 1 long
40 Ball Bearing 2502-0595 1 56 Shakeproof Washer M5 2083-0157 4
41 Ferodo Washer 4530-0112 1 57 Stator Plug 3248-0021 1
42 Gear Wheel 7, 14 & 14 / 3.5 m / 4609-2688 1 58 Spring Washer M8 dia. 2081-0238 1
min
59 Gland 2642-0015 1
Gear Wheel 22 & 22 / 5.5 m / min 4609-2663 1
61 Socket Head Screw M5 X 12 mm 2152-0550 2
43 Disc Spring 2314-3000 9 long
43A Washer 3140-1365 1 62 Shakeproof Washer M5 dia. 2083-0157 2
44 External Circlip 2052-0154 1 64 Shakeproof Washers M5 dia. 2083-0157 4
45 Internal Circlip 2051-0010 1 65 Cheese Head Screw M5 X 16 long 2145-0945 4
46 Ball Bearing 2502-1288 1 75 Parker Kalon Screw 2107-0284 2
47 External Circlip 2052-0122 1
48 Gearcase 4443-0672 1
49 Ball Bearing 2502-0608 1
50 Oil Seal 2706-0185 1

Additional features

Item Description Part No. Qty

1 Rubber buffers 2316-0151 4
2 Precision nut 2171-0583 4
3 Spring washers 2081-0291 4

Page 10 Hoist/S3/Spares/3025SparesDec02
 MODEL 3012 - 3050

5.1 RANGE 3 TROLLEY CROSSBOLT ASSEMBLY

Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 11
 MODEL 3012 - 3050

6. 164 GEARED TRAVEL TROLLEY

Item Description Part No. Qt

y Item Description Part No. Qt
1 Ungeared sideplate assembly NSP 1 y

17 Geared sideplate assembly 1 19 Traverse shaft 1

2 Circlip, Internal 4 20 Traverse sleeve 1

3 Circlip, External 4 21 Bolts and nuts 2

4 Ungeared Runner Assy. 2 22 Bolts and nuts 2

5 Ball Bearing 4 23 Spring washers 4

6 Crossbolt kit - 76 mm to 140 m6m 5509-2070 1 24 Handchain wheel 1

Range 1 25 Handchain (State trolley operating 1
7 Crossbolt kit - 141 mm to 210 mm 5509-2107 1 height)
Range 2 26 Key 1
8 Crossbolt kit - 211 mm to 305 mm 5509-2139 1 27 Washer 1
Range 3
28 Anti-tipping stop bracket 1
7 Spacer washers – Range 1 2080-5018 36
29 Bolts and nuts 2
Spacer washers – Range 2 2080-5018 40
30 Spring washers 2
Spacer washers – Range 3 2080-5018 64
31 Nut 1
8 Nut 4
32 Washer 1
Shakeproof Washer M8 4
33 Handchain guard 1
9 Nomelok nuts-Range 1 & 2 2
34 Anti-tipping roller 1
Nomelok nuts-Range 3 4
10 Distance tube for Range 1 3152-1206 2
crossbolts
Distance tube for Range 2 3152-1206 4
crossbolts
Distance tube for Range 3 3152-1206 4
crossbolts
Distance tube for Range 3 3152-1206 1
crossbolts
11 Loadplate 1
12 Suspension plate for hook 1
suspension
12A Suspension plate for ‘S3’ 1
suspension

Additional features

Item Description Part Qty

No.
1 Rubber buffers NSP 4
2 Cap head screws NSP 4
3 Spring washers NSP 4

Page 12 Hoist/S3/Spares/3025SparesDec02
 MODEL 3012 - 3050

7. TYPE 164 PUSH TRAVEL TROLLEY

Item Description Part No. Qty
Additional features
Trolley assy. comp.: NSP *
2 Circlip, Internal 4 Item Description Part No. Qty
3 Circlip, External 4 1 Rubber buffers 4
4 Ungeared Runner Assy. 2 2 Cap head screws 4
5 Ball Bearing 4 3 Spring washers 4
6 Crossbolt kit - 76 mm to 140 m6m 5509-2070 1
Range 1
Crossbolt kit - 141 mm to 210 mm 5509-2107 1
Range 2
Crossbolt kit - 211 mm to 305 mm 5509-2139 1
Range 3
7 Spacer washers – Range 1 2080-5018 36
Spacer washers – Range 1 2080-5018 40
Spacer washers – Range 1 2080-5018 64
8 Nut 4
Shakeproof Washer M8 4
9 Nomelok nuts-Range 1 & 2 2
Nomelok nuts-Range 3 4
10 Distance tube for Range 1 crossbolts 3152-1206 2
Distance tube for Range 2 crossbolts 3152-1206 4
Distance tube for Range 3 crossbolts 3152-1206 4
Distance tube for Range 3 crossbolts 3152-1206 1
11 Loadplate 1
12 Suspension plate for hook suspension 1
12A Suspension plate for ‘S3’ suspension 1
12B Suspension plate for hook suspension 1

Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 13
 MORRIS MATERIAL HANDLING

P. O. Box 7
North Road
LOUGHBOROUGH
Leicestershire
LE11 1RL
Telephone: 01509 - 643200
Telex: 34408
Fax: 01509 – 610666

For details of the full Morris product range visit the web site: www.morriscranes.co.uk