OPERATIONS

RISK ASSESSMENT PROFILE

DATE

TASK

LOCATION
AC NGE DS /
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&/ UIPM IALS /
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Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
PROBABILITY (Likely to Happen)
A = Common A B C D AUDIT TEAM
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less

07/08/ 2004 MOP QAP 05 A2 R1

 RISK ASSESSMENT PROFILE
DATE

TASK

LOCATION
AC NGE DS /
EQ TER TIES /
EN /
&/ UIPM IALS /
MA TIVI RS

T
DA ZAR

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tiv lated

AS OL L
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Applies Additional barriers for oil (sand) and
1 Lower Oil Level- Pump Oil into Conservator Oil Spillage due to coupling /pipe failure C Not apply 4 15 Retaining walls.pits etc Chemicals
Applies
2 Working on Bucholz Relay Slip on oil C Not apply 3 12 Wear safety equipment & Shoes Wipe area dry before before commencing
Applies
Working on Bucholz Relay Break Damage copper pipe connector D Not apply 4 16 Use correct tools Have spare connectors ,pipes & valves
Applies
3 SHOCK Working on wrong transformer D Not apply 2 11 Permits, witness switching & earthing Fit Padlock to Lockout Circuit Breakers
Applies Ensure HT & LT sides are Earthed with
4 SHOCK Back Feed from other equipment C Not apply 4 15 earthing equipment Fit Padlock to Lockout Circuit Breakers
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
Applies
d Not apply
Applies
Not apply
Applies
Not apply
Applies
Not apply
PROBABILITY (Likely to Happen)
A = Common A B C D AUDIT TEAM
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less
 RISK ASSESSMENT PROFILE
DATE

TASK Installation of Circuit Breaker panels

LOCATION
AC NGE DS /
EQ TER TIES /
EN /
&/ UIPM IALS /
MA TIVI RS

T
DA ZAR

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tiv lated

AS OL L
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ME NTR ONA

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Loading & Offloading of switchgear panels & Applies Check all slings and securing points Avoid walking underneath- attach guide
breaker Slings,chains etc could break or un hook Not apply thoroughly ropes
1

Applies
Positioning of panels into substation Could fall into cable trenches Not apply Fit trench covers Fit additional supports in trench if reqd.
Applies
Could become scratched /dented Not apply Panels covered with protective wrapping Cardboard Sheets around door frames
Applies
Could injure workers extremities Not apply Wear Gloves & Protective equipment Use Slings and guide ropes
Could injure workers extremities whilst using Applies
Assembly of panels hand tools Not apply Wear Gloves & Protective equipment
Applies
Could be injured using Power tools Not apply Check all cords and plug tops
Applies Check all earting points on equipment and
Testing of panels Possible electrical shock Not apply panels
Applies Ensure that all tools and equpment has been
Not apply removed
Applies Check that all shutters & covers have been
Not apply fitted
Applies Ensure all non-essential persons are away
Not apply from test area
Applies
Not apply Demarcate safe area with barricades
Applies
Not apply
Applies
Not apply
PROBABILITY (Likely to Happen)
A = Common A B C D AUDIT TEAM
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less
 RISK ASSESSMENT PROFILE
DATE 26 September 2002

TASK INSTALLATION OF EARTHMAT

LOCATION K4 CONCENTRATOR - KAREE PLATINUM MINE

AC NGE DS /
EQ TER TIES /
&/ UIPM IALS /
EN /
MA TIVI RS

T
DA ZAR

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Applies Wear safety boots ,gloves & protective
1 Excavation of trenches for Earthmat by Hand Injure foot with Shovel /pick B Not apply 4 LOW equipment + Supervision Check for damaged handles
Applies Wear safety boots ,gloves & protective
Injure hand with Shovel /pick B Not apply 4 LOW equipment + Supervision Check for damaged handles
Injuries to hands,arms legs if a fall or trip occurs Applies Wear safety boots ,gloves & protective Clear walkway of obstacles
while pushing a wheelbarrow C Not apply 4 LOW equipment + Supervision
Applies Wear safety boots ,gloves & protective Clear walkway of obstacles - Check
Injuries to hands,arms legs if a fall or trip occurs C Not apply 4 LOW equipment + Supervision wheelbarrows & lubricate wheels
Applies Wear safety boots ,gloves & protective
Injuries to eyes from sand .stone particles D Not apply 4 LOW equipment + Supervision
Injuries to hands or feet while handling the Applies Wear safety boots ,gloves & protective Use wooden supports underneath to
2 Installation of Copper / Galv Steel Earthing Material heavy coils of material C Not apply 4 LOW equipment + Supervision raise material off the ground
Injuries to hands or feet while cutting the heavy Applies Wear safety boots ,gloves & protective Use Correct cutting equipment and
coils of material by hand B Not apply 4 LOW equipment + Supervision suitable work area
Injuries/Burns to hands or feet while welding the Applies Wear safety boots ,gloves & protective BE ALERT and AWARE -
3 Welding of Copper / Galv Steel Earthing Material material B Not apply 4 LOW equipment + Supervision
Injuries to personnel while moving the welding Applies Use correct Trolley and sufficient manpower to
equipment B Not apply 4 LOWMove gas bottles
Applies Check all equipment PRIOR to use, Fit Supply long Hoses to restrict movement
Injuries to personnel and equipment as a result Flashback Arrestors - Keep equipment in
of defective welding equipment exploding C Not apply 2 MEDIUM good order of Gas bottles
Injuries face and /or eyes while welding the Applies Wear all protective clothing incl. Aprons and Supervision
material C Not apply 4 LOW welding goggles

PROBABILITY (Likely to Happen)

A = Common A B C D AUDIT TEAM
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less
 RISK ASSESSMENT PROFILE
DATE 30 December 1899

TASK Crane Usage and Mancage , ChairS & "Buckets"

LOCATION 0
AC NGE DS /
EQ TER TIES /
EN /
&/ UIPM IALS /
MA TIVI RS

T
DA ZAR

te
y

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tiv lated

A S OL L
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nc
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UR S /
ME NTR ONA

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Applies Slings/Chains to be checked by qualified Record all inspections in logbook.Act
1 Lifting & Lowering equipment Sling failure / Chain failure D Not apply 4 LOW Rigger/ Operator before use immediately on findings
Applies Equipment to be checked by qualified Record all inspections in logbook.Act
Equipment failure - (Hook, hydraulics etc) D Not apply 4 LOW Rigger/operator before use immediately on findings
Long / large objects Guide rope snaps Applies Guide Slings/Chains to be checked by qualified Check for sharp edges
damaging equipment C Not apply 3 LOW Rigger/ Operator before use
Lifting & Lowering workers in mancage/Chair / Sling failure / Chain failure resulting in injury to Applies Slings/Chains to be checked by qualified Record all inspections in logbook.Act
2 bucket to conduct work at various levels personnel or equipment C Not apply 3 LOW Rigger/ Operator before use immediately on findings
Applies Equipment to be checked by qualified Record all inspections in logbook.Act
Equipment failure - (Hook, hydraulics etc) D Not apply 2 Medium Rigger/operator before use immediately on findings
Equipment to be checked by qualified
Applies Rigger/operator before use- Safety harnesses
Structural failure of mancage/Chair / bucket Record all inspections in logbook.Act
D must be worn at all times- MAX weight capacity
resulting in injury to personnel or equipment immediately on findings
MUST NOT be EXCEEDED. Max 2 persons
Not apply 2 Medium allowed plus equipment
Working at elevated levels in mancage/Chair / Applies AS ABOVE + do not work near LIVE electrical Demarcate Safe work Area
bucket- Can damage nearby equipment C Not apply 2 Medium apparatus & /or O/H Lines
Lifting of mancage/Chair / bucket - can hook on Applies AS ABOVE +ALL lifting operations to be Ensure no people walking underneath
surrounding equipment /damage equipment B Not apply 3 Medium controlled by a qualified Operator/ Rigger
Attempting to enter or exit mancage/Chair / Applies Use the correct ladder for the mancage or the
bucket without correct ladder etc injuring self or
occupant C Not apply 4 LOW correct entrance/exit point
Applies All hand tools are to be attached to worker/s or Provide storage basket etc for loose tools
Using Hand tools and injure hands /arms B Not apply 4 LOW mancage
Applies Gas bottles are to secured in the mancage at Check all gas equipment prior to use-
Using loose standing GAS bottles are
dangerous and NOT ALLOWED - COULD the section provided for this purpose using
RESULT IN INJURIES TO OCCPANTS D Not apply 3 LOW chains check for Flashback arrestors
Applies
Not apply
Applies
Not apply
PROBABILITY (Likely to Happen)
A = Common A B C D AUDIT TEAM
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less
 RISK ASSESSMENT PROFILE
DATE 30 December 1899

TASK ERECTION OF MEDIUM EQUIPMENT STEEL SUPPORT STRUCTURES

LOCATION 0
AC NGE DS /
EQ TER TIES /
EN /
&/ UIPM IALS /
MA TIVI RS

T
DA ZAR

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Offloading of steel structures by hand Applies
1 Steel could fall on extremities when being lifted B Not apply 4 LOW Supervision, leather gloves lifting devices , levers, spacer blocks
Offloading of steel structures by crane Steel could fall from slings/chains whilst being Applies Supervision, check slings & chains,check
2 lifted by crane C Not apply 3 LOW Centre of Gravity
Offloading of steel structures by crane Guide rope could break causing the steel to Applies Supervision, check slings & chains,check for
3 swing freely damaging building &/ or equipment C Not apply 4 LOW sharp edges wood/tin/ rubber plates over sharp edges
Offloading of steel structures by crane Crane could tip - support leg could fail. Ground Applies Check ground conditions and equipment
4 could give way D Not apply 2 MED Fit additional load plates under support
Erecting steel structures /columns Applies Check Spanners ,bolts & nuts for size /cracks
5 Injuries to hands if spanner slips B Not apply 4 LOW - wear gloves
Erecting steel structures /columns Fall off structures/ladders/scaffolds whilst Applies Check for secureness , wear harness Additional personnel to stabilse ladder/
6 assembling steel C Not apply 4 LOW structure
Carrying steel for structures Applies Wear safety boots & gloves,
7 Injuries to hands,arms legs if a fall or trip occurs C Not apply 4 LOW Clear walkway of obstacles
Dropping of steel onto extremities Applies Wear safety boots & gloves,
8 Injuries to hands,arms legs C Not apply 4 LOW
Dropping of steel ,spanners or bolt material onto Applies Wear safety boots & gloves, eye & head Barricade area underneath working
9 personnel Injuries to hands,arms, legs, head C Not apply 4 LOW protection personnel
Applies
Not apply
Applies
Not apply
Applies
Not apply

PROBABILITY (Likely to Happen)

A = Common A B C D AUDIT TEAM
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less
 RISK ASSESSMENT PROFILE
DATE 30 December 1899

TASK INSTALLATION OF SURGE ARRESTORS

LOCATION 0
AC NGE DS /
EQ TER TIES /
&/ UIPM IALS /
EN /
MA TIVI RS

T
DA ZAR

te
tiv ted

AS OL L
e
S

ilit

nc

UR S /
ME NTR ONA

Da
a s ls /
s
ON

me ntro t
itie
Ac l a

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HA

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ab

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Co rren

n
ure
to K re
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RIS

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Applies Slings/Chains to be checked by qualified Record all inspections in logbook.Act
1 Loading -Offloading Surge Arrestors / Crates Sling failure / Chain failure D Not apply 2 MEDIUM Rigger/ Operator before use immediately on findings
Applies Equipment to be checked by qualified Record all inspections in logbook.Act
Equipment failure - (Hook, hydraulics etc) resul D Not apply 2 MEDIUM Rigger/operator before use immediately on findings
Long / large crates BREAK, DROP or damage Applies Guide Slings/Chains to be checked by Check for sharp edges
other equipment C Not apply 3 LOW qualified Rigger/ Operator before use
Applies Slings/Chains to be checked by qualified Record all inspections in logbook.Act
2 Lifting Surge arrestors onto structures Sling failure / Chain failure / SLIPPAGE C Not apply 1 HIGH Rigger/ Operator before use immediately on findings
Applies Equipment to be checked by qualified Record all inspections in logbook.Act
Equipment failure - (Hook, hydraulics etc) D Not apply 3 LOW Rigger/operator before use immediately on findings
Applies Equipment to be checked by qualified Record all inspections in logbook.Act
3 Fitment of Surge Arrestors using Mancage/Chair Structural failure of mancage/Chair / bucket D Not apply 3 LOW Rigger/operator before use- Safety harnesses immediately on findings
Applies must be worn
AS ABOVE at work
+ do not all times- MAXelectrical
near LIVE weight
Working at elevated levels in mancage/Chair / capacity MUST NOT be EXCEEDED. Max 2
apparatus & /or O/H Lines+ALL lifting Demarcate Safe work Area Ensure no
bucket to lift/Fit Surge arrestors - Bash into persons allowed plus equipment
operations to be controlled by a qualified people walking underneath
Equipment surge arrestors & damage porcelain
C Not apply 2 MEDIUM Operator
Fall off structures/ladders/scaffolds whilst Applies Check for secureness , wear harness
4 Fitment of Surge Arrestors on ME structures assembling steel C Not apply 4 LOW
Injuries to hands,arms if Surge Arrestor is Applies Wear safety equipment & gloves, Use Locating levers to align Surge
lowered onto the Hands/ Arms B Not apply 4 LOW Arrestors
Applies Wear safety equipment & gloves,Check
Injuries to hands,arms using tools and spanners B Not apply 4 LOW Spanners ,bolts & nuts for size /cracks - wear
Applies glovessafety boots & gloves,
Wear
5 Carrying Surge arrestors manually ( by hand) Injuries to hands,arms legs if a fall or trip occurs C Not apply 4 LOW Clear walkway of obstacles
Applies Ensure that sufficient personnel are on
Surge Arrestor could fall, slip and break /crack hand,that suitable lifting materials are
Lifting Surge arrestors onto structures by hand the porcelain C Not apply 2 MEDIUM available, Stable platform to work on.
6

PROBABILITY (Likely to Happen)

A = Common A B C D
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM AUDIT TEAM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less
 RISK ASSESSMENT PROFILE
DATE 30 December 1899

TASK ERECTING OF OUTDOOR CIRCUIT BREAKER ENCLOSURES

LOCATION 0
AC NGE DS /
MA TIVI RS /
UIP IAL /
ME S /
EQ TER TIES

ate
y

e
tiv lated

AS OL L
it

nc

ME NTR ONA
UR S /
NT
DA ZAR

a s ls /
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D
bil

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Applies Slings/Chains to be checked by qualified Record all inspections in logbook.Act
1 Loading -Offloading Outdoor Circuit Breaker Sling failure / Chain failure D Not apply 2 MEDIUM Rigger/ Operator before use immediately on findings
Equipment failure - (Hook, hydraulics etc) Applies Equipment to be checked by qualified Record all inspections in logbook.Act
resulting in Equipment damage D Not apply 2 MEDIUM Rigger/operator before use immediately on findings
Circuit Breaker can BREAK, DROP or damage Applies Guide Slings/Chains to be checked by Check for sharp edges
other equipment C Not apply 3 LOW qualified Rigger/ Operator before use
Sling failure / Chain failure / SLIPPAGE/ Guide Applies Slings/Chains to be checked by qualified Record all inspections in logbook.Act
2 Lifting Outdoor Circuit Breaker onto structures Rope failure C Not apply 1 HIGH Rigger/ Operator before use immediately on findings
Equipment failure - (Hook, hydraulics etc) could Applies Equipment to be checked by qualified Record all inspections in logbook.Act
damage equipment or result in delays D Not apply 3 LOW Rigger/operator before use immediately on findings
Placement of Circuit Breaker onto the plinth and Injuries to hands,arms if Surge Arrestor is Applies Wear safety equipment & gloves, Use Locating levers to align Outdoor
3 align lowered onto the Hands/ Arms B Not apply 4 LOW Circuit Breaker
Equipment to be checked by qualified Ensure no people walking underneath
Rigger/operator before use- Safety harnesses
Applies must be worn at all times- MAX weight
Lifting of mancage/Chair / bucket for stringing
4 Connection of HT Conductors -Can bump into equipment & structures B 4 LOW capacity MUST NOT be EXCEEDED. Max 2
damaging them persons allowed plus equipment ALL lifting
operations to be controlled by a qualified
Not apply Operator/ Rigger
Applies Wear safety equipment & gloves, Ensure no people walking underneath
Items falling on people below B Not apply 4 LOW
c

PROBABILITY (Likely to Happen)

A = Common A B C D AUDIT TEAM
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less
 RISK ASSESSMENT PROFILE
DATE 30 December 1899

TASK Offloading and Erecting Lightning /Lighting masts

LOCATION 0
AC NGE DS /
EQ TER TIES /
EN /
&/ UIPM IALS /
MA TIVI RS

T
DA ZAR

te
ity

ce
tiv lated

AS OL L
S

UR S /
ME NTR ONA

Da
as ls /
s
ON

n
bil

me ntro t
itie

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HA

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ue

Co rren

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ure
to K re

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Pro
ND
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RIS

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Applies Slings/Chains to be checked by qualified Record all inspections in logbook.Act
Loading -Offloading Lightning /Lighting Mast Sling failure / Chain failure D Not apply 2 MEDIUM Rigger/ Operator before use immediately on findings
Equipment failure - (Hook, hydraulics etc) Applies Equipment to be checked by qualified Record all inspections in logbook.Act
resulting in Equipment damage D Not apply 2 MEDIUM Rigger/operator before use immediately on findings
Long / large Items BREAK, DROP or damage Applies Guide Slings/Chains to be checked by Check for sharp edges
mast or other equipment C Not apply 3 LOW qualified Rigger/ Operator before use
Sling failure / Chain failure / SLIPPAGE while Applies Slings/Chains to be checked by qualified Record all inspections in logbook.Act
Lifting Lightning /Lighting Mast onto plinth lifting C Not apply 1 HIGH Rigger/ Operator before use immediately on findings
Applies Equipment to be checked by qualified Record all inspections in logbook.Act
Equipment failure - (Hook, hydraulics etc) D Not apply 3 LOW Rigger/operator before use immediately on findings
Placement of Lightning /Lighting Mast onto the Injuries to hands,arms if Surge Arrestor is Applies Wear safety equipment & gloves, Use Locating levers to align Surge
plinth and align lowered onto the Hands/ Arms B Not apply 4 LOW Arrestors
Lifting of mancage/Chair / bucket for stringing Applies Equipment to be checked by qualified Ensure no people walking underneath
Connection of Earth Conductors -Can bump into equipment & structures
B Not apply 4 LOW Rigger/operator before use- Safety harnesses
damaging them
Applies must be worn
Wear safety at all& times-
equipment gloves, MAX weight Ensure no people walking underneath
Items falling on people below B Not apply 4 LOW capacity MUST NOT be EXCEEDED. Max 2
persons allowed plus equipment ALL lifting
operations to be controlled by a qualified
Operator/ Rigger

PROBABILITY (Likely to Happen)

A = Common A B C D AUDIT TEAM
B = Has Happened 1 1 2 4 7 1 - 5 = HIGH
C = Could Happen 2 3 5 8 11 6 - 11 = MEDIUM
D = Not Likely to Happen 3 6 9 12 14 12 - 16 = LOW
CONSEQUENCES 4 10 13 15 16
1 = Major damage/ Production Delay / Injury
2 = Serious -as above + Lost Time
3 = Medium - as above + Lost Time
4 = Minor - as above + medical Treatment or less