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NORMES VEHICULES
B54 1120
ALUMINIUM AND ITS ALLOYS
FOUNDRY ALLOYS
FOR CAST PARTS
Page 1/13
NO USE RESTRICTION
This is a translation, the French original shall be used in all cases of litigation Date of translation : 07/07/2003
CONTENTS
1. GENERAL 2
1.1. OBJECT 2
1.2. GRADE DESIGNATION 2
1.3. DESIGNATION FOR CONDITIONS OF USE 3
2. SPECIFICATIONS 4
2.1. METAL PROCESSING 4
2.2. CHEMICAL COMPOSITION OF PARTS 4
2.3. MATERIAL DETAILS TO BE SHOWN ON DOCUMENTS : DRAWING, SPA OR STL
FOR THE PART 5
2.4. HEAT TREATMENT 5
2.5. MECHANICAL CHARACTERISTICS 6
2.6. STRUCTURE 7
3. TECHNICAL INFORMATION 7
3.1. CHARACTERISTICS 7
3.2. CHOICE OF ALLOY 7
3.3. SUPPLIES FROM ABROAD 7
APPENDIX 1 8
APPENDIX 2 12
4. RECORDS AND REFERENCE DOCUMENTS 13
4.1. RECORDS 13
4.2. REFERENCE DOCUMENTS 13
4.3. EQUIVALENT TO : 13
4.4. CONFORMS TO : 13
4.5. KEY-WORDS 13
1. GENERAL
1.1. OBJECT
The object of this norme is to define the technical specifications and characteristics stipulated for aluminium alloys
intended for the manufacture of cast parts.
This norme applies where the alloy is stated on the drawing of the part by PSA.
No deviation from the requirements of this norme is permitted without the agreement of the authorised technical
departments.
Foundry alloys must be defined by a chemical symbol of European Standard type NF EN 1780-2, in replacement
for AFNOR symbols.
Examples :
Si % = 5 and Cu% = 3 is written A-S5U3 in AFNOR old designation and Al Si5Cu3 in European designation
Si% = 7 and Mg% = 0,3 is written A-S7G03 in AFNOR old designation and Al Si7Mg0,3 in European designation.
Alloy elements are arranged in decreasing order of nominal contents. The mean contents of elements are
expressed in mass percentage.
Condition of use is the name given to the physio-chemical condition giving the alloy the mechanical
characteristics necessary to provide the strength of a part in use.
This condition follows, among other parameters, the method of obtaining parts and the heat treatment.
AFNOR and European symbols are respectively extracted from the old AFNOR standard NF A 02-002 and the
European standard NF EN 1706.
The following abbreviations are used to designate the various casting processes
Designation according to
Method of obtaining parts AFNOR old designation
NF EN 1706
sand casting Y2 S
die casting Y3 K
pressure die casting Y4 D
Y9 S, K, D
casting according to requirements
followed by the process followed by the process
designation designation
The following abbreviations : O, F and T (1 to 7) are used to designate the various casting processes.
Designation according to
Heat treatment AFNOR old designation
NF EN 1706
no treatment 0 F
annealed 1 O
quenching after de-moulding and
2 (1) T1 (1)
natural ageing at ambient
temperature
solution treatment, maximum (2)
3 T6
quenching and ageing (optimum
hardness)
solution treatment, quenching and
4 T4
natural ageing at ambient
temperature
natural cooling or quenching after (1)
5 T5 (1) (2)
de-moulding and ageing or
stabilisation
solution treatment, quenching and (1)
9 T64 (1) (2)
ageing at lower temperatures
solution treated, quenching and (1) (1) (2)
9 T7
ageing at higher temperatures
according to requirements
9 (1) T99
(1) The requirements are to be stated on the drawing or STL or SPA for the part : for temperatures and times
refer to paragraph 2.3.
(2) Specify if natural ageing after quenching the time is to be stated on the drawing or STL or SPA for the
part.
2. SPECIFICATIONS
Unless otherwise stipulated, the processing method, in particular the nature of the charge, is left to the discretion
of the foundry with a view to obtaining alloys with the characteristics required in this norme.
When the specific processing conditions have been validated in agreement with the foundry, these are recorded
on the manufacturing process sheet for the part. Any modification considered subsequently by the foundry must
be the subject of a preliminary agreement with the authorised technical departments.
The chemical composition of aluminium alloys validated by PSA is defined in the table below.
For each alloy, there are :
• contents in basic alloying elements are specified by minimum and maximum limits.
Example : Si 4,5 at 6,20%.
• contents of other elements (secondary and impurities) are specified by their maximum limit.
Example : Pb ≤ 0,10%
The alloy composition limits cover all the potential supplies; these may be the subject of closer tolerance
specifications, for each foundry.
* For these alloys if the iron content is greater than 0,2%, then the Mn content is link to the iron content by the
following relationship : Mn% = from 0,25 Fe % to 0,6 Fe % in the case of sand or gravity die-casting.
** These values do not concern refining or modification elements specific to the process.
Any alloy proposition for which the composition does not come into the compositions shown above must be
subjected to the approval of PSA authorised departments.
2.3. MATERIAL DETAILS TO BE SHOWN ON DOCUMENTS : DRAWING, SPA OR STL FOR THE PART
Indicate :
• the grade followed by (a) or (b) (if two variants from the same alloy)
• the casting method : S, K or D followed by the designation of the manufacturing process (if specific
process)
• the heat treatment : F, O or T (1 to 7)
• the reference to this norme B54 1120.
Note : On the new PSA drawings, the alloy grade is defined by the chemical symbol. The designations for the
casting method and heat treatment are those of the European standard NF EN 1706 defined in paragraphs
1.3.1and 1.3.2 of this norme.
AFNOR correspondences in the old French standard NF A 02-002 are shown for information only.
Examples :
• A cast part in aluminium alloy with 5% silicon and 3% copper, produced by gravity die casting and not
treated is written : Al Si5Cu3 K F according to B54 1120.
• A cast part in aluminium alloy with 7% silicon and 0,3% magnesium produced by low pressure casting,
solution treated, quenched and aged for 5 hours at 200°C is written :
Al Si7Mg0,3 K T7 low pressure (aged for 5 hours at 200°C) according to norme B54 1120.
• A cast part in aluminium alloy with 7% silicon and 0,3% magnesium obtained by the “cobapress”
process, solution treated, maximum quenching and ageing is written :
Al Si7Mg0,3 K (cobapress) T6 according to norme B54 1120.
• A cast part in aluminium alloy with 7% silicon and 0,3% magnesium obtained by the “thixomoulding”
process, treated by water quenching when de-moulding and aged for 6 hours at 170°C is written :
Al Si7Mg0,3 D (thixomoulding) T5 (water quenching when de-moulding + aged for 6 hours at 170°C)
according to norme B54 1120.
Parts : Test specimens may be taken from parts. In the case of cylindrical test specimens, test specimens of 5 to
6 mm diameter are generally taken. With no permitted defects, the minimum characteristics obtained on test
specimens taken from moulded parts by the S or K processes may be lower than the values obtained on test
specimens cast separately. Variations may be up to 20% on Rm and Rp 0,2 and 50% on elongation.
Outside the stipulated areas on the drawing, the minimum values on the table shown on § HARDNESS must be
guaranteed on the whole part.
Note : values preceded by the sign ≈ are given for information and are under no circumstances binding.
2.5.2. HARDNESS
Hardness measured on the part must guarantee the minimum values stipulated in the table below unless
otherwise shown on the drawing.
* Be aware that these copper and magnesium base alloys reach their maximum hardness only after a period
of 72 hours at 20°C.
** Values too low to be measured.
≈ These values are given for information but are not binding.
2.6. STRUCTURE
The structure (macro and microstructure) must conform to the requirements of the condition for use. When
specific structures are required, they are the subject of particular specifications and may be written on the drawing
or STL or SPA for the part.
3. TECHNICAL INFORMATION
3.1. CHARACTERISTICS
The table below shows the most usual characteristics of aluminium alloys in addition to the table shown in §
HARDNESS.
• The foreign alloy is similar from the point of view of composition and characteristics to the alloy in this
norme shown on the drawing; it may be approved as it is, providing that a material conformity check is
carried out.
• There is no similar alloy.
The alloy in this norme is stipulated providing that it is economically possible (sourcing, prices).
The closest foreign alloy is proposed which involves complete approval procedure, in particular for
specific parts.
Appendix 1
The tensile test must be carried out on three test specimens minimum.
1.3.2.2. Interpretation
For a given series of tensile test specimens (≥ 3), the mean values of Rp 0,2, Rm, A % must at least equal to the
minimum conventional values shown on the table of Appendix 2.
The lowest values obtained must be at least equal to 90% of the minimum conventional values.
The mean of all the values must be at least equal to the minimum conventional values.
Appendix 2
Alloys Composition
Fe Si Cu Zn Mg Mn Ni Pb Sn Ti
Al-Si6 Cu2Mg ≤ 0,70 5,50 1,75 ≤ 0,40 0,25 ≤ 0,40 ≤ 0,10 ≤ 0,10 ≤ 0,05 ≤ 0,20
7 2,50 0,40
Al-Zn5Mg ≤ 0,80 ≤ 0,30 0,15 4,50 0,40 ≤ 0,40 ≤ 0,05 ≤ 0,05 ≤ 0,05 0,15
0,35 5,50 0,65 0,25
Al-Si10MgCu ≤ 0,60 9 0,70 ≤ 0,10 0,20 ≤ 0,40 ≤ 0,10 ≤ 0,10 ≤ 0,05 ≤ 0,10
10,50 1 0,40
Mechanical characteristics
Condition Tensile strength Hardness
Alloys
of use Rp 0,2 Rm A% HB
S F – S T5 ≥ 110 ≥ 180 ~1 ≥ 70
Al-Si6 Cu2Mg
K F – K T5 ≥ 110 ≥ 200 ≥ 1,5 ≥ 75
Al-Zn5Mg S T5 – S T99 ≥ 140 ≥ 200 ≥ 3,5 ≥ 60
S T5 130 180 1,5 66
Al-Si10MgCu
K T5 150 200 2 71
4.1. RECORDS
4.1.1. CREATION
• OR : 01/05/1979 – CREATION OF THE NORME.
4.2.1.1 Normes
4.2.1.2. Others
4.3. EQUIVALENT TO :
4.4. CONFORMS TO :
4.5. KEY-WORDS