Mantenimiento Preventivo Tundra PDF

SSi PM Program
Doug Underwood
SSi Preventative Maintenance
Objective
• Prevent premature failure of components, surface and down
hole.
• Prevent downtime
• Optimize SSi & well performance
Task Schedule
• Maintenance tasks are set at 180 day intervals
• It is good practice to perform a visual inspection whenever
onsite
• Unpredicted events may require tasks to be performed as
needed
Follow these steps for greatest results
• Stop pumping unit at the bottom of the stroke
• Lock Out and Tag Out power supply
• Lock Out and Tag Out power supply
• De-pressure hydraulic pressure in charge system at RV3
RV3
• Remove and replace hydraulic oil filter
– P-165354 for 15HP
– P-165332 for 25, 40 and 60HP
– P-179763 for 100, 125 and 150
• Remove and replace hydraulic reservoir drier cartridge
Drier Cartridge
• Close CWT oil return ball valve
Oil return ball valve

• Remove oil return line slowly allowing trapped pressure to
vent
Oil Return Line

• Remove and replace CWT oil return filter
Oil Return Filter Housing
Filter Element
Filter Element
• Reopen CWT oil return valve and check for leaks

Filter Element

• Check CWT sight glass for oil
Filter Element

• Check CWT sight glass for oil
• Test CWT oil recovery system
• Ensure fall arrest harness is in proper working order and fall
arrest training is up to date
• Climb ladder and tie off on pad eye provided on top of CWT
• Locate auto greasers between reels remove and replace auto
grease cartridge and battery packs
• Locate auto greasers between reels remove and replace auto
grease cartridge and battery packs
• Check motor switches are set properly and test operation
– Switches set for 6 month operation. #3 and #4 up, the rest down
• Inspect the cable system components for
– Frayed wires
– Frayed wires
– Wedge socket pin, cotter key and wire rope clamps
– Frayed wires
– Wedge socket pin, cotter key and wire rope clamps
• Lubricate cables using approved lubricant

• Inspect reel
Wear Rings
• Inspect reel
– Clean grease from inner and outer reel
Wear Rings
• Inspect reel
– Brass wear rings should be ¼ inch thick
Wear Rings
• Inspect reel
– Check side loading on each reel Wear Rings

• Inspect reel
– Excessive metal shavings

• Inspect reel
– Excessive metal shavings
– Alignment to top block of cylinder

• Inspect rotary encoder
Sprocket
Wear Plate
Mount
Sprocket
– Wear Plate
Wear Plate
Mount
Sprocket
– Wear Plate
– Sprocket (tighten set screw)

Wear Plate
Mount
Sprocket
– Wear Plate
– Sprocket (tighten set screw)

Wear Plate
– Mounting bracket bolts
Mount
• Inspect cable break sensor
Target
Sensor
Clamps
– Yellow com cable is tight on both sensor and power unit
Target
Sensor
Clamps
– Metal target touching sensor, adjust sensor if necessary
Target
Sensor
Clamps
– Replace target zip ties
Target
Sensor
Clamps
– Replace target zip ties
– Tighten screws on cable clamps
Target
Sensor
Clamps
• Lubricate Electric Motor (Chevron SRI Grease)
• Inspect motor couplers


– Ensure couplers are not separating

– Try to separate with pry bar

– Try to separate with pry bar
– Tighten all set screws
• Replace battery in PLC
Battery in CPU
• Check PLC wiring Battery in CPU
– Corrosion
– Corrosion
– Labels
– Corrosion
– Labels
– Tighten connections
– Corrosion
– Labels
• Inspect electrical components

– Corrosion
– Labels
• Inspect electrical components
• Clean Bottom of Electrical Cabinet

• Check all nitrogen fittings for possible leaks
• Inspect hydraulic hoses and fittings

• Inspect hydraulic hoses and fittings
• Inspect leg bolts and tracking system

• Check alignment of pumping unit to wellhead
– Set back Model
SET BACK CHART
Set Back
• Measure from bottom cap to middle 250 16.41
400 14.91
of polished rod(A)
600 17.56
800 16.56
– Set back Model
SET BACK CHART
Set Back
400 14.91
of polished rod(A)
600 17.56
800 16.56
– Center
• Measure from center of polished rod
to both legs
– Set back Model
SET BACK CHART
Set Back
400 14.91
of polished rod(A)
600 17.56
800 16.56
– Center
• Measure from center of polished rod
to both legs
– Cylinder is vertical
• Put level on all sides of cylinder
• Adjust feet on legs if not vertical
• Remove lock and energise power unit
Down Port
UP Port
• Start charge pump and set RV3 to 150 psi
Down Port
UP Port
• Start charge pump and set RV3 to 150 psi
• Bleed both chambers of hydraulic cylinder of any air in the system
Down Port
UP Port
• Inspect rod rotator system
Rotator Arm Brace
Rod Rotator Trigger

• Check for hydraulic leaks inside hydraulic cabinet
• Ensure RV1 and RV2 are set to 2500psi
• With unit running check for proper balance
• Check PLC settings
– POC
– POC
– Clock
– POC
– Clock
– Load Set Points
– POC
– Clock
– Load Set Points
– Alarm and Warning
– POC
– Clock
– Load Set Points
• Check HMI Settings
– POC
– Clock
– Load Set Points
– Clock
– POC
– Clock
– Load Set Points
– Clock
• Take a report
• Consult with operators to optimise production using load
factors and speed control based on current operating
conditions
conditions
• Consult with operators on any further training they need

conditions
• Consult with operators on any further training they need
• Send SSi report and PM checklist to SSi supervisor

END

Mantenimiento Preventivo Tundra PDF

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SSi PM Program

Oil return ball valve

Oil Return Line

Oil Return Filter Housing

Oil Return Filter Housing

• Reopen CWT oil return valve and check for leaks

Oil Return Filter Housing

• Reopen CWT oil return valve and check for leaks

Oil Return Filter Housing

• Reopen CWT oil return valve and check for leaks

• Lubricate cables using approved lubricant

– Brass wear rings should be ¼ inch thick

– Brass wear rings should be ¼ inch thick

– Check side loading on each reel Wear Rings

– Brass wear rings should be ¼ inch thick

– Check side loading on each reel Wear Rings

– Excessive metal shavings

– Brass wear rings should be ¼ inch thick

– Check side loading on each reel Wear Rings

– Excessive metal shavings

– Alignment to top block of cylinder

– Sprocket (tighten set screw)

– Sprocket (tighten set screw)

– Metal target touching sensor, adjust sensor if necessary

– Metal target touching sensor, adjust sensor if necessary

– Replace target zip ties

– Metal target touching sensor, adjust sensor if necessary

– Replace target zip ties

– Tighten screws on cable clamps

• Inspect motor couplers

• Inspect motor couplers

• Inspect motor couplers

• Inspect motor couplers

• Inspect electrical components

• Inspect electrical components

• Clean Bottom of Electrical Cabinet

• Inspect hydraulic hoses and fittings

• Inspect hydraulic hoses and fittings

• Inspect leg bolts and tracking system

• Start charge pump and set RV3 to 150 psi

• Start charge pump and set RV3 to 150 psi

• Bleed both chambers of hydraulic cylinder of any air in the system

Rotator Arm Brace

Rod Rotator Trigger

• Consult with operators on any further training they need

• Consult with operators on any further training they need

• Send SSi report and PM checklist to SSi supervisor

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