I-XXXXX Low Seal Flush flow for RB – 310

CAUSE:

Item Description Item Number Operation

Seal Flush Flow to RD – 310 FT – 3901 and FT – 3902 Switch Point < Low

EFFECT:

Item Description Item Number Operation

RB – 310 Agitator RD – 310 Stop (after time delay of 3 s)
I – 39148 AGITAOR RM – 310 SEAL FLUSH

CAUSE:

Item Description Item Number Operation

Propylene to 118 – RD – 310 118 – FS – 3902 Switch Point < L (with delay)

EFFECT:

Item Description Item Number Operation

HP Nitrogen to 118 – RD – 310 118 – XV- 3901 Open
Propylene to 118 – RD – 310 118 – XV – 3918 Close
Propylene to 118 – RD – 310 118 – FV – 3902 Close, Controller on Manual
Mode, Output 0%.

DCS Hand Switch added in the logic to enable operator to open propylene valves during start-up (no
flow) and after switching of seal flush to nitrogen. In case if seal flush switched from propylene to
nitrogen during normal operation the operator will have possibility to open propylene valves and after
the C3 flow is established and becomes more than low HP nitrogen valve can be closed by operator.
IZ – 39016 REACTOR SHUTDOWN (RSD)

CAUSE:

Item Description Item Number Operation

PSD IZ – 19001 Activated
PUD IZ – 19002 Activated
Manual Reactor shutdown without CO2 118 – HS – 3904 Activated
Manual Reactor shutdown with CO2 118 – HS – 3905 Activated
Reactor Agitator Speed 118 – SS – 3904 Switch point < LL for 30 s
A/B/C (2oo3 Voting) *1)
Reactor Temperature 118 – TS – 3919 Switch point > HH *2)
Reactor Level 118 – LS – 3901 Switch point > HHH
Reactor Pressure 118 – PS – 3901 Switch point < LL *3)
Reactor Pressure 118 – PS – 3901/ Switch point > HH (2oo3
118 – PS – 3902/ Voting)
118 – PS – 3903
Dew Point IY – 39019 Activated
Minimum Flow in CWR Line 118 – FS – 4101 Switch point < L
Differential pressure between CWR and CWS 118 – PDS – 4115 Switch point < L
Line

1) RSD Logic for Reactor Agitator speed low low trip SSLL-3904A/B/C (2,5 rpm) was modified so, that
the interlock becomes active 2 minutes after speed low (2.8 rpm) is reached in order to enable
reactor start-up when speed is less than 2.5 rpm.
2) Configuration of analog inputs of TT-3901-05 was changed: transmitter faults will cause PV to be
100% (which would cause RSD). Also transmitter faults (2oo5) will additionally cause RSD.
3) RSD Logic for reactor trip on pressure Low Low PSLL-3901 was modified so, that the interlock
becomes active 2 minutes after Low Low Pressure is reached (12 kg/cm2 g) in order to enable
reactor start-up when the pressure is below LL. After RSD interlock remains 2 min (adjustable)
active, after which Reset 1,2,3 can be pressed.

EFFECT:

Item Description Item Number Operation

RSD IZ – 39016 Activated
I – 39115 SUM OF PROPYLENE FEED MINIMUM TRIP

CAUSE:

Item Description Item Number Operation

Sum of Propylene Feed 118-FY-3904 Switch Point < L
RSD IZ-39016 Activated

EFFECT:

Item Description Item Operation

Number
HP Nitrogen to 118-RB-310 118-FC-3807 Controller open to 75% on
Manual mode
HP Nitrogen to 118-RB-310 118-XV-3804 Open
Interlock “ HP Nitrogen minimum flow to Reactor I-38112 Activated
118-RB-310 bottom”
IZ-35034 PRESSURE SUPERVISION OF CATALYST PREPARATION VESSEL118-VV-301

CAUSE:

Item Description Item Number Operation

Pressure in 118-VV-301 118-PS-3511 Switch Point > H
EFFECT:

Item Description Item Number Operation

Interlock Catalyst Feed IZ-35010 Activated