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1. Introduction
Precision measurement is the foundation of high-accuracy and high-performance products being developed
today. The precision of measuring signals has seen spectacular improvements. Precision measurement
devices now make it possible to detect a hidden anomaly in a patient's heartbeat, thus enabling accurate
diagnosis. Modern industrial, automotive, and IoT systems require accurate and high-performance analog
devices, which form the building blocks of a wide variety of mission-critical applications, instrumentation,
and automation products. This Essentials learning module explores precision measurement and focuses on
precision measurement ICs such as analog-to-digital converters (ADCs), digital-to-analog converters (DACs),
audio amplifier ICs, high-precision low-noise op amps, high-accuracy current-sense amplifiers (CSAs), and
highly stable voltage references. These all have a crucial role in analog design.
2. Objectives
Upon completion of this module, you will be able to:
Define precision measurement
Describe key characteristics of precision analog ICs
Explain the benefits and uses of different types of analog ICs
Discuss applications of analog ICs used in precision measurement
3. Scope Back to Top on page
Measurement systems are designed to sense and measure temperature, pressure, speed, or other physical
parameters. These parameters are converted to a readable form and used for monitoring, alarming, and
control. Precision measurement is a necessity where precision and accuracy are mandatory, as in medical
instruments, IoT devices, and battery-operated equipment.
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signal chain. They are also utilized in precision measurement applications because they are highly integrated
(such as with integrated programmable gain amplifiers and precision voltage references), thereby reducing part
counts and simplifying board layouts, and they have fast sample rates and very low power consumption.
Figure 3: The MAX11168 is a 16-bit, 500ksps, SAR ADC offering excellent AC and DC performance with true
bipolar input range, internal reference, 2.3dB SNR and -101dB THD at 10kHz, and small size.
Digital-to-Analog Converter (DAC)
Digital-to-analog converters (DACs) generally incorporate either a resistor-string architecture or an R-2R ladder
architecture. When a resistor string is used, the DAC's inputs control a set of switches that divide the reference
voltage through matched series resistors. A DAC R-2R ladder divides down a positive reference voltage by
switching individual resistors between a positive reference voltage and the negative side of this reference
voltage (usually ground), thus generating a current. A voltage-output DAC converts this current back to an
output voltage through an output amplifier. A current-output DAC either routes the R-2R ladder current to the
output directly, or uses an amplifier to buffer the output.
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Selecting a DAC involves a number of choices, including: serial vs. parallel interface, resolution/number of bits,
number of input channels, voltage or current output, cost, and relative accuracy.
A DAC communicates digitally with either a serial or a parallel interface. Serial interfaces send data
sequentially. Parallel interfaces send all the data bits at the same time and require a separate pin/connection
for each bit. For applications where speed is important, parallel interfaces are preferred. Where size and cost
are important, 3-wire and 2-wire serial interfaces are a good option, since they require fewer pins and often
cost less.
The highest resolution DACs are designed with 16- or 18-bit inputs to provide resolution down to the microvolt
range. An 18-bit DAC, for example, with a 2.5V reference has a least significant bit (LSB) weight of 9.54µV.
This degree of resolution is important for industrial designs such as robots or motors.
DACs are available with many data converters integrated in a single package. DAC outputs sink and source
current, which provides additional flexibility for designers. In addition to current outputs, some DACs have the
amplifier connections bonded out to allow additional output control. These DACs are known as force/sense
DACs. Force/Sense DACs are unique because they provide user access to the inverting node of the output
buffer amp in addition to the conventional output. These DACs are interesting because they provide flexibility to
create custom DAC gains, or other useful circuits by simply adding a few simple components.
Operational Amplifiers
Precision amplifiers are op amps that have better specifications and are more accurate than the standard op
amp. Precision amplifiers can have better specs with precision offset, zero-drift over time, lower internal noise
(nV/√Hz), and input bias current. Precision op amps have precisely matching resistors etched into the substrate
at the chip level.
Precision and low-noise op amps are often used to condition the signal coming from a sensor before it enters
an analog-to-digital converter (ADC). In such a role, two particular op amp specifications are crucial for good
system resolution: the input offset voltage and the input voltage noise. The input offset voltage is defined as the
voltage that must be applied between the two input terminals of the op amp to obtain zero volts at the output.
The input voltage noise is the voltage fluctuation at the input of an otherwise noise-free amplifier with shorted
inputs.
The most common error is input offset voltage. This characteristic is caused by small differences in the input
differential transistors or any related resistors. This error is usually very small, and in many applications, it can
be ignored as it doesn't cause any detrimental effects. However, in applications where very small input signals
are to be amplified with very high gain, this unwanted error voltage is amplified along with the desired input.
The output, therefore, isn't representative of the true input. In addition, the input offset voltage error varies with
temperature, introducing further obfuscations of the true signal.
Any application that involves the amplification of very low signal levels is a candidate for zero-drift amplifiers,
because any significant input offset voltage will introduce errors. Zero-drift precision op amps are specialized
op amps designed for applications that require high output accuracy due to small differential voltages. Not only
do they feature low input offset voltage, but they also have high CMRR, high PSRR, high open loop gain, and
low drift over temperature and time. These features make them ideal for applications such as low-side current
sensing and sensor interface, particularly with very small differential signals. Some of the primary applications
include bridge amplifiers using strain gauges or other sensors, current shunt measurement, thermocouples, IR
sensors, electronic scales (load cells), and medical instrumentation. Other uses are ADC input buffer amplifiers
and DAC output amplifiers.
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Figure 4: The MAX40100 is a low-power, zero-drift operational amplifier available in a space-saving, 6-bump,
wafer-level package (WLP). Picture is a high-input impedance 2-op amp instrumentation amplifier.
Audio Amplifier
An audio amplifier increases the amplitude of a small signal to a useful level, all the while maintaining the
smaller signal's detail. This is known as linearity. The greater the amplifier linearity, the more the output signal
is a true representation of the input. With the ever-changing performance requirements for amplifiers, there
have been many advances in audio amplifier topologies. Let's briefly go through them.
Class A Amplifiers: The simplest type of audio amplifiers is Class A. Class A is the most linear type of audio
amp, but it has low efficiency. Consequently, these amps are used in applications that require high linearity and
have ample power available.
Class B Amplifiers: these amplifiers use a push-pull amplifier topology. The output of a Class B amp
incorporates a positive and negative transistor. To replicate the input, each transistor only conducts during
half (180°) of the signal waveform. This allows the amp to idle with zero current, thereby increasing efficiency
compared to a Class A amp. There is a trade-off that comes with a Class B amp: the increased efficiency
degrades audio quality. This happens because there is a crossover point at which the two transistors transition
from the on state to the off state. Class B audio amps are also known to have crossover distortion when
handling low-level signals. They are not a good choice for low-power applications.
Class AB Amplifiers: A compromise between Class A and Class B amplifier topologies is the Class AB audio
amp. A Class AB amp provides the sound quality of the Class A topology with the efficiency of Class B. This
performance is achieved by biasing both transistors to conduct a near zero signal output, i.e., the point where
Class B amps introduce nonlinearities. For small signals, both transistors are active, thus functioning like a
Class A amp. For large-signal excursions, only one transistor is active for each half of the waveform, thereby
operating like a Class B amp. Class AB speaker amps offer high signal-to-noise (SNR), low THD+N, and
typically up to 65% efficiency. This makes them ideal choices as high-fidelity speaker drivers.
Class D Amplifiers: The popularity of handheld mobile audio devices, such as smartphones, MP3 players,
and portable docking stations brings power consumption into greater focus. Now, it is necessary to reduce
power consumption to increase battery life. Class D amplifiers use pulse-width modulation (PWM) to produce
a rail-to-rail digital output signal with a variable duty cycle to approximate the analog input signal. These amps
are highly efficient (often up to 90% or higher) because the output transistors are either fully turned on or fully
turned off during operation. This approach completely eliminates the use of the linear region of the transistor
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that is responsible for the inefficiency of other amplifier types. Modern Class D amps also achieve fidelity
comparable to Class AB amps.
Figure 5: The MAX98390 is a high-efficiency mono Class-D DSM smart amplifier that features an integrated
™
boost converter, integrated Dynamic Speaker Management , and FET scaling for higher-efficiency at low
output power.
Class G Amplifiers: Class G amplifiers are similar to Class AB amps, except that they use two or more supply
voltages. When operating at low signal levels, Class G amps select a low supply voltage. As the signal level
increases, these amps automatically select the appropriate supply voltage. Class G amps are more efficient
than Class AB amps because they use the maximum supply voltage only when required; in contrast, Class AB
amps always use the maximum supply voltage.
Class DG Amplifiers: A Class DG amplifier uses PWM to produce a rail-to-rail digital output signal with a
variable duty cycle. In this respect, a Class DG amp is the same as a Class D amp. The Class DG amp,
however, also uses a multilevel output stage to sense the magnitude of the output signal. It then switches the
supply rails, as needed, to supply the required signal power more efficiently.
Class H Amplifiers: Class H amplifiers modulate their supply voltage to minimize the voltage drop across the
output stage. Implementations range from using multiple discrete voltages to an infinitely adjustable supply.
Though similar to the Class G technique of reducing dissipation across output devices, the Class H topology
does not require multiple power supplies. Class H amps are generally more complex than other audio amplifier
designs. These amps require extra control circuitry to predict and control the supply voltage.
Today's space-saving precision audio amplifiers are highly efficient operational amplifiers, precisely amplifying
the input audio signals to power levels and voltage as needed by their speaker element. They offer improved
THD, PSRR, and power savings, while eliminating potential issues with EMI, RF interference, and audio
artifacts such as clicks and pops.
Current Sense Amplifier (CSA)
Current sensing is a fundamental requirement in a wide range of electronic applications. Current-sense
amplifiers are sophisticated ICs used in electronic equipment that monitors load currents in real time. System
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controllers use this load information to implement power-management algorithms that modify the load-current
characteristic itself, and to implement flexible overcurrent protection schemes.
Current-sense amplifiers (CSAs) monitor current flow through a shunt (sense) resistor and provide closed-loop
feedback of system loads. The precision gain of the current-sense amplifier reduces, for a given current value,
the voltage burden imposed by the sense resistor on the line in which current is measured, since less drop in
the sense resistor is required for the output voltage needed to measure it. A current-sense amplifier therefore
complies with the basic description of a voltage instrumentation amplifier (IA): it is a precision-gain differential
amplifier.
Most current-measurement applications employ either the low-side principle, in which the sense resistor
connects in series with the ground path, or the high-side principle, in which it connects in series with the
hot wire. These two approaches pose some trade-offs. The low-side resistor adds undesirable extraneous
resistance in the ground path. However, the circuitry associated with the high-side resistor must cope with
relatively large common-mode signals.
Precision current-sense amplifiers allow for the measurement of multiple decades of current. They can
decrease sense resistor impedance, improve system efficiency, and achieve faster signal processing and
acquisition time for improved AC performance.
Voltage Reference
Analog-to-digital converters (ADCs) and digital-to-analog converters (DACs) need a stable reference voltage
to accurately measure or generate analog signals. Voltage references play an important part in driving the total
system error. In other words, voltage references set the precision standard. Key internal factors that dictate the
overall performance of voltage references are the IC design architecture, design techniques, and fabrication
process. Also important are specifications including noise, thermal hysteresis, temperature coefficient, and
long-term drift (LTD).
In theory, an ideal voltage reference has a perfect initial accuracy and maintains its voltage independent of
changes in load current, temperature, and time. In the real world, a designer must make tradeoffs such as:
initial voltage accuracy, voltage temperature drift and hysteresis, current source and sink capability, quiescent
current (or power dissipation), long-term stability, noise, and cost.
The two most common types of references are zener and bandgap. Zeners are usually used in two-terminal
shunt topologies. Bandgap references are usually used in three-terminal series topologies. Zener diodes
are diodes optimized for operation in the reverse-bias breakdown region. Because breakdown is relatively
constant, it can be used to generate a stable reference by driving a known current in the reverse direction.
Buried zener diodes are a specific type of zener that are more stable than a regular zener, due to their
structure, which places them below the surface of the silicon.
The key difference between a shunt and series reference is that a three terminal series-mode voltage reference
does not require an external resistor and has significantly lower quiescent power. The most common form is
the ubiquitous bandgap reference.
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Figure 9: MAX6279 Bandgap Voltage Reference is ideal for precision comparator circuits.
Comparators are widely used in ADCs, level detectors, Schmitt triggers, window detectors, and on-off controls.
For making an exact measurement, a precise voltage reference is used with comparators that make a perfect
trip point. The behavior and accuracy of the comparator circuit depends on the voltage reference. This
application is an ideal use for the MAX6279.
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The MAX6279 is a precision, two-terminal shunt mode, bandgap voltage reference available in
fixed reverse breakdown voltage of 1.225V. Ideal for space-critical applications, the MAX6279
is offered in an 8-Pin ceramic package. Laser-trimmed resistors ensure precise initial accuracy.
With a 25ppm/°C temperature coefficient, the device is offered in three grades of initial accuracy
ranging from 0.1% to 0.5%. The MAX6279 has a 70μA to 12mA shunt current capability with low-
dynamic impedance, ensuring stable reverse breakdown voltage accuracy over a wide range
of operating temperatures and currents. The MAX6279 does not require an external stabilizing
capacitor while ensuring stability with capacitive loads. The MAX6279 is a higher precision device
than the LM4040/LM4050.
6. GlossaryBack to Top on page
Bandwidth: Bandwidth describes band frequencies over which Amplifier gain remains constant (with 3dB
maximum deviation). The output may suffer distortion if the amplifier's bandwidth fails to cover the input signals
spectrum.
Common Mode Rejection Ratio (CMRR): When an identical input voltage is applied to both op-amp input
terminals, it operates in common mode-configuration with common-mode gain Acm = (Vo cm/Vcm). CMRR
is defined as the ratio of differential gain AD to common-mode gain Acm; thus, CMRR = (AD/Acm) Where
AD equals op-amp internal gain A. The CMRR value, in most cases, is large and consequently specified in
decibels (dB): CMRR (dB) = 20 log (AD/Acm)
Distortion: Distortion measures the level of undesirable signals which appear at the amplifier output
concerning the input signal.
Dropout voltage: Dropout voltage refers to the difference between input and output voltage, permitting
the reference to maintain the specified accuracy. This voltage is critical to battery operated and low-voltage
equipment.
Gain: Gain is the relationship between the signal's output power and its input power and measured in
decibels (dB).
Initial Accuracy: The initial accuracy of any voltage reference is described as its worst-case tolerance
after the full production process. This specification, at room temperature, for a defined input voltage and load
current, helps to determine the precision of the ADC conversion.
Input Bias Current: The ideal op-amp does not draw current from its input terminals. However, a small
DC is conducted by the input terminals to bias the input transistors. It is Input Bias Current and is meager for
precision Op-Amps.
Input Offset Voltage: The Op-Amps output ideally should be at zero volts during grounded inputs. Still, in
practicality, the input terminals have somewhat different voltage, and output does not show zero volts. The
input offset voltage is the minimum voltage to be applied to op-amp input to make output voltage zero. Offset
minimization is achieved by resistor networks, and offset correction circuit techniques are integrated into the
Op-Amp.
Intermodulation distortion (IMD): Distortion with unrelated frequencies to the input is Intermodulation
distortion. It is introduced by active elements like transistors or diodes in the circuit.
Line Regulation: Line regulation is a change in output voltage due to a change in input voltage. It is
generally specified by %/V, ppm/V, and µV/V of the input voltage.
Load Regulation: Load regulation is variation in output voltage due to alteration in reference load current
and is specified by ppm/mA, %/mA, or percent change from a no-load to full load. This parameter is crucial if
reference load current varies while the reference works.
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Line Transient Response: Line transient response is voltage reference output deviation in response to a
momentary input voltage change.
Load Transient Response: Load transient response, also known as output settling time, is response
characteristic to a sudden load variation. It is the time needed for the output voltage to revert to its particular
value after it fell or rose.
Noise: Noise in voltage reference is the random signal generated by passive and active devices inside the
IC, affecting accuracy. The MAX6173AASA+ and MAX6173BASA+ are high-precision voltage, low-noise
references.
Power Supply Rejection Noise (PSRN): It is the ratio of power supply voltage variation and the resulting
delta differential output due to the change. PSSR ideally indicates the circuit's ability to provide accurate and
stable output despite supply variations.
Resolution: The number of possible output levels the DAC can reproduce. For example, an 8-bit DAC
reproduces 256 levels. This value dictates audio bit depth in audio applications and color depth in video
applications.
Sampling rate: The maximum speed at which the DACs circuitry can operate while continuing to produce
correct output.
Sensitivity: The sensitivity of an audio amplifier is a particular minimum voltage at the input, which causes
that amplifier to achieve full rated power.
Settling Time: Settling time is hiatus between a command updating its output value and the moment it
arrives in the final output. Settling time is influenced by the output amplifier's slew rate, ringing, and signal
overshoot.
Signal-to-Noise Ratio: The signal-to-noise ratio is the variance between the output signal and noise level,
as measured in dB. A high parameter implies a low noise introduced by the Amplifier, with a concurrent rise in
sound quality.
Temperature Drift: Temperature drift is output voltage change apropos temperature and is widely used
to examine voltage reference performance. This drift is caused by nonlinearities and imperfections in-circuit
elements and stated by ppm/°C.
Thermal Hysteresis: Thermal hysteresis is the variation of output voltage with the cycling of temperature -
generally between the operating temperature and room temperature limits.
Total harmonic distortion (THD): It is the RMS sum of all harmonics in the output signal introduced due to
signal nonlinearity of the amplifier at various input and output conditions like amplitude, frequency, and load.
This value is generally lower than 0.1% and is specified for an entire band or a test frequency.
Total harmonic distortion and noise (THD+N): Measurement of distortion and noise imported to the signal
by the DAC is expressed as a percentage of the total power of unwelcome noise and harmonic distortion,
which accompanies the wanted signal.
Turn-on/Turn-off Settling Time: The turn-on settling time is the schedule needed to stabilize the reference
output voltage after the first switch-on of power. The output must be stable and not necessarily reached the
specified accuracy. Turn-off settling time is time for the reference output voltage to touch virtually zero volts.
Both parameters depend on input and output capacitor values.
*Trademark. Maxim Integrated is a trademark of Maxim Integrated Inc. Other logos, product and/or
company names may be trademarks of their respective owners.
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Pull up resistor
External reference
Data logger
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Mesh
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500ns
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