Project No: 14481

QUALITY CONTROL

INSPECTION REQUEST (IR)

Installation and Hook-up of FSUs
!

in T50 & T51

NoteRev: 00 Date of Issue: 12/20/2018
1: Due to DNO movement and security notice policy, all Inspection Requests are to be forwarded to qaqc.kurdistan@dno.no 48 hours
in advance to ensure sufficient coordination of visits. The Company reserves the right to grant concessions if desirable visit cannot be
attended.
Note 2: The issue of this document does not relieve the Contractor from its responsibility to the Company to supply a product or service, in
full compliance with the Client requirements.
Note 3: IR number shall follow the following sequence IR- 001, IR- 002 etc.

Project Title: Installation and Hook-up of FSUs at T50 and T51 Well areas
Project No.: 14481

Contract No.: TWK-PO-14481 Contractor: Full Tech Co.

IR No.: IR-RW-2018-003 System/Sub-System: Piping Discipline: Mechanical Piping

Works to be Inspected: Piping

Date and Time of Inspection: 12/11/2018

ITP Activity No.:

- UT test
ITP No.: 0003 Ref Drawing No.:

Witness Point:
Hold Point: - Approve Point
UT

HYDROSTATIC
Item Location:
Zakho, Industrial Zone, Full Tech
TEST
Grid/CoordinatesPROCEDURE
Area/Zone:
Zakho, Industrial Zone
Sub-Area:

(Adnan) Facilities

Details of Inspection:

Ultrasonic test in:

- new welded joint in pipes

Rev.
Request Date
Issued By: Description
Mohammad of Changes
Ahmadimehr Issued
Signature: FullChecked Approved
Tech - QA / QC Manager

00 12/20/2018 Issued for Construction

INSPECTIONM.Ahmadimehr
REPORT M.Ahmadimehr Shahriar Sheikhlar

Results Accepted Accepted with Comments Rejected Waived Cancelled

Comments:

Comments By Comments Date Cleared Date

FOR ADDITIONAL COMMENTS PLEASE ATTACH A SEPARATE SHEET AND TICK THE BOX

Inspected By: Name Signature Date

Contractor QC Inspector

DNO Inspector

Project Name: Installation & Hook-up of FSUs in T50 and T51 well areas Page 1 of 6

INSPECTION REQUEST
 Project No: 14481
QUALITY CONTROL

INSPECTION REQUEST (IR)

Installation and Hook-up of FSUs
!

in T50 & T51

NoteRev: 00 Date of Issue: 12/20/2018
1: Due to DNO movement and security notice policy, all Inspection Requests are to be forwarded to qaqc.kurdistan@dno.no 48 hours
in advance to ensure sufficient coordination of visits. The Company reserves the right to grant concessions if desirable visit cannot be
attended.
Outline:
Note 2: The issue of this document does not relieve the Contractor from its responsibility to the Company to supply a product or service, in
full compliance with the Client requirements.
Note 3: IR number shall follow the following sequence IR- 001, IR- 002 etc.

1. No.:
Project Purpose
14481 …………………………………..………………………….. .3
Project Title: Installation and Hook-up of FSUs at T50 and T51 Well areas

2. Limit
Contract of ApplicationContractor:
No.: TWK-PO-14481 …………………………..………………………3
Full Tech Co.

3. IR-RW-2018-003
IR No.: Preference Codes and Standards ………………………………………3
System/Sub-System: Piping Discipline: Mechanical Piping

Works
4. toAbbreviations
be Inspected: Piping
…………………………..………………………,……..3
Date and Time of Inspection: 12/11/2018
5. Responsibilities ……………………………………………….………..3
ITP Activity No.:
6. Test Package …………………………..…………………….…………3
- UT test
ITP No.: 0003 Ref Drawing No.:
7. Flushing …………………………..…………………………..………..4
8. Pressure Test …………………………..……………………………….5
Witness Point:
Hold Point: - Approve Point
9. Drying…………………………..………………………….……..…….6
UT

Item10. Reinstatement
Location:
Zakho, Industrial Zone, Full Tech
(Adnan) Facilities
…………………………..………………………………6
Area/Zone: Sub-Area:
Grid/Coordinates
Zakho, Industrial Zone

Details of Inspection:

Ultrasonic test in:

- new welded joint in pipes

Request Issued By: Mohammad Ahmadimehr Signature: Full Tech - QA / QC Manager

INSPECTION REPORT

Results Accepted Accepted with Comments Rejected Waived Cancelled

Comments:

Comments By Comments Date Cleared Date

FOR ADDITIONAL COMMENTS PLEASE ATTACH A SEPARATE SHEET AND TICK THE BOX

Inspected By: Name Signature Date

Contractor QC Inspector

DNO Inspector

Project Name: Installation & Hook-up of FSUs in T50 and T51 well areas Page 2 of 6

INSPECTION REQUEST
 Project No: 14481
QUALITY CONTROL

INSPECTION REQUEST (IR)

Installation and Hook-up of FSUs
!

in T50 & T51

NoteRev: 00 Date of Issue: 12/20/2018
1: Due to DNO movement and security notice policy, all Inspection Requests are to be forwarded to qaqc.kurdistan@dno.no 48 hours
in advance to ensure sufficient coordination of visits. The Company reserves the right to grant concessions if desirable visit cannot be
attended.
Note 2: The issue of this document does not relieve the Contractor from its responsibility to the Company to supply a product or service, in
1. PURPOSE.
full compliance with the Client requirements.
Note 3: IR number shall follow the following sequence IR- 001, IR- 002 etc.
This procedure is prepared to show that how FullTech performs the Hydostatic
Project Title: Installation and Hook-up of FSUs at T50 and T51 Well areas
Project No.: 14481
test of piping systems.
Contract No.: TWK-PO-14481 Contractor: Full Tech Co.

IR No.: IR-RW-2018-003 System/Sub-System: Piping Discipline: Mechanical Piping

2. LIMIT OF APPLICATION
Works to be Inspected: Piping
This procedure is prepared
Date and Time of Inspection:
for pressurized systems at Well areas of DNO
12/11/2018

ITP Activity No.:

- UT test
ITP 3.
No.:REFERNCE
0003 CODES AND STANDARDS Ref Drawing No.:

3.1- ASME B 31.3 Latest edition.

Witness Point:
Hold Point: - Approve Point
UT
4. ABBREVIATIONS
Item Location: Area/Zone: Sub-Area:
Grid/Coordinates
Zakho, Industrial Zone, Full Tech Zakho, Industrial Zone
(Adnan) Facilities
5. RESPONSIBILITIES
Details of Inspection:
FullTech shall carry out hydrostatic test according to this procedure and
conformation accroding to project spec. for pressure test of piping system.
Ultrasonic test in:
- new welded joint in pipes
6. TEST PACKAGE
Request Issued By: Mohammad Ahmadimehr Signature: Full Tech - QA / QC Manager

6.1- Test package shall be prepared accroding

INSPECTION REPORTto test block diagram that shown the
Resultslimit, pressure and
Accepted test medium
Accepted of test
with Comments loop.
Rejected Waived Cancelled

6.2-
Comments: Marked up drawings including piping isometric, P&ID shall be consist in test
pack to indicate the blinded point and pressure guages locations.
Comments By Comments Date Cleared Date

6.3- The line consists in test pack shall be completed and all N.D.T requirements
FOR ADDITIONAL COMMENTS PLEASE ATTACH A SEPARATE SHEET AND TICK THE BOX
have to be done prior to hyd. Test so welding work shall not be permitted after the
Inspected By: Name Signature Date
test.
Contractor QC Inspector

DNO Inspector

Project Name: Installation & Hook-up of FSUs in T50 and T51 well areas Page 3 of 6

INSPECTION REQUEST
 Project No: 14481
QUALITY CONTROL

INSPECTION REQUEST (IR)

Installation and Hook-up of FSUs
!

in T50 & T51

NoteRev: 00 Date of Issue: 12/20/2018
1: Due to DNO movement and security notice policy, all Inspection Requests are to be forwarded to qaqc.kurdistan@dno.no 48 hours
in advance to ensure sufficient coordination of visits. The Company reserves the right to grant concessions if desirable visit cannot be
attended. 6.4- Test package also consist following ITP forms:
Note 2: The issue of this document does not relieve the Contractor from its responsibility to the Company to supply a product or service, in
full compliance with the Client requirements.
Note 3: IR number shall follow the following sequence IR- 001, IR- 002 etc.
6.4.1- ISO WELD CONTROL SHEET.
Project Title: Installation and Hook-up of FSUs at T50 and T51 Well areas
Project No.: 14481
6.4.2- PIPING PUNCH LIST.
Contract No.: TWK-PO-14481
6.4.3- U/G PIPINGContractor:
COMPLETIONFull Tech Co.
CHECK LIST,RELEASED FOR
IR No.: IR-RW-2018-003 System/Sub-System: Piping Discipline: Mechanical Piping
TEST.
Works to be Inspected: Piping
6.4.4- GAUGE CERTIFICATION.
Date and Time of Inspection: 12/11/2018
6.4.5- PRESSUREITPTEST CERTIFICATE
Activity No.: FOR PIPING.
- UT test
6.4.6-
ITP No.: 0003 DEWATERING & REINSTATEMENT &Ref
LAY UP. No.:
Drawing

7. FLUSHING
Hold Point: - Witness Point: Approve Point
UT
7.1- Flushing shall be done through the piping system continiously by fresh water
Item Location: Area/Zone: Sub-Area:
downward from the highest
Zakho, Industrial Zone, Full Tech
point to removeZakho,
Grid/Coordinates all debrises and trashes inside the
Industrial Zone
(Adnan) Facilities
piping system.
Details of Inspection:

7.2- A centrifuagal pump shall be used for flushing.

Ultrasonic test in:
- new welded joint in pipes
7.3- Flushing drained water shall be conveyed to a safe location.
Request Issued By: Mohammad Ahmadimehr Signature: Full Tech - QA / QC Manager

7.4- All equipments, instruments, relief valves,

INSPECTION REPORTcontrol valves, orifice plates,

Resultscapture disks, steam

Accepted traps
Accepted withshall be separated
Comments from
Rejected flushing
Waivedand Hyd. Test .
Cancelled

Comments:

7.5- Check valves shall be removed from pipeline or install in open position befor
flushing
Comments By and Hyd. Test. Comments Date Cleared Date

7.6- All the valves included in test loop shall be kept open during flushing and
FOR ADDITIONAL COMMENTS PLEASE ATTACH A SEPARATE SHEET AND TICK THE BOX
Hyd. Test.
Inspected By: Name Signature Date
Contractor QC Inspector

DNO Inspector

Project Name: Installation & Hook-up of FSUs in T50 and T51 well areas Page 4 of 6

INSPECTION REQUEST
 Project No: 14481
QUALITY CONTROL

INSPECTION REQUEST (IR)

Installation and Hook-up of FSUs
!

in T50 & T51

NoteRev: 00 Date of Issue: 12/20/2018
1: Due to DNO movement and security notice policy, all Inspection Requests are to be forwarded to qaqc.kurdistan@dno.no 48 hours
in advance to ensure sufficient coordination of visits. The Company reserves the right to grant concessions if desirable visit cannot be
8- PRESSURE TEST
attended.
Note 2: The issue of this document does not relieve the Contractor from its responsibility to the Company to supply a product or service, in
8.1- Hyd.Test pressur shall be 1.5 times greater than design pressure
full compliance with the Client requirements.
Note 3: IR number shall follow the following sequence IR- 001, IR- 002 etc.
indicated in line list according to compony drawing no.: KU-TWK-50-PI-
Project Title: Installation and Hook-up of FSUs at T50 and T51 Well areas
Project No.: 14481
ISO-0143
Contract No.: TWK-PO-14481 Contractor: Full Tech Co.

IR No.: IR-RW-2018-003 System/Sub-System: Piping Discipline: Mechanical Piping

Pt = 1.5 * Pd
Works to be Inspected: Piping
Pt : Test pressure
Date and Time of Inspection: 12/11/2018
Pd: Design Pressure ITP Activity No.:
- UT test
ITP No.: In accordance
0003 of KU-TWK-50-PI-ISO-0143, Pd= 45 BARG
Ref Drawing, 15
No.:BARG;

Pt = 1.5 * 45 = 67.5 BARG

Hold Point: -
Pt = 1.5 * 15 = 22.5 BARG
Witness Point: Approve Point
UT

Item Location: Area/Zone: Sub-Area:

8.2- All the highest andGrid/Coordinates
Zakho, Industrial Zone, Full Tech
lowest points of piping system shall have vent and drain.
Zakho, Industrial Zone
(Adnan) Facilities

Details of Inspection:
8.3- The piping system to be tested shall be filling with water in upward direction
to let the air purging.
Ultrasonic test in:
- new welded joint in pipes
8.4- A reciprocating pump shall be used for pressure test.
Request Issued By: Mohammad Ahmadimehr Signature: Full Tech - QA / QC Manager

8.5- Pressure shall be increasing slowly REPORT

INSPECTION and holding each 5 barg for 3 minutes
Results untilreaching
Accepted to desiredwith
Accepted testComments
pressure andRejected
holding forWaived
1 hour. Cancelled

Comments:

8.6- Two calibrated pressure gauges shall be installed at highest and lowest
points
Comments By also accessable for reading during inspection.
Comments Date Cleared Date

FOR ADDITIONAL COMMENTS PLEASE ATTACH A SEPARATE SHEET AND TICK THE BOX
8.7- All guages used for Hyd. Test shall be calibrated every two weeks or and 4
Inspected By: Name Signature Date
times of using and have ranges 1.5 or 2 times greater than test pressure.
Contractor QC Inspector

DNO Inspector

Project Name: Installation & Hook-up of FSUs in T50 and T51 well areas Page 5 of 6

INSPECTION REQUEST
 Project No: 14481
QUALITY CONTROL

INSPECTION REQUEST (IR)

Installation and Hook-up of FSUs
!

in T50 & T51

NoteRev: 00 Date of Issue: 12/20/2018
1: Due to DNO movement and security notice policy, all Inspection Requests are to be forwarded to qaqc.kurdistan@dno.no 48 hours
in advance to ensure sufficient coordination of visits. The Company reserves the right to grant concessions if desirable visit cannot be
attended. 8.8- Two test manifolds shall be prepared and installed at the ends of the test loop
Note 2: The issue of this document does not relieve the Contractor from its responsibility to the Company to supply a product or service, in
that bliding the line to be testedand have a tap for inserting pressure gauge , vent
full compliance with the Client requirements.
Note 3: IR number shall follow the following sequence IR- 001, IR- 002 etc.
and connection for filling, discharging and pressurizing hoses.
Project Title: Installation and Hook-up of FSUs at T50 and T51 Well areas
Project No.: 14481

Contract8.9-
No.: Temproray
TWK-PO-14481 Contractor:
Gasket shall beFull
usedTechfor
Co.flanges that will be open after Hyd.Test .
IR No.: IR-RW-2018-003 System/Sub-System: Piping Discipline: Mechanical Piping
8.10- All the welding and threated joints shall be left uninsulated and paintless at
Works to be Inspected: Piping
the time of Hyd. Test12/11/2018
Date and Time of Inspection:
and masking tape shall be removed.
ITP Activity No.:
- UT test
ITP No.: 8.11-
0003 Water for austenitic stainless steel shall contain
Refless thanNo.:
Drawing 50 ppm of chloride
Ions.
Witness Point:
Hold Point: - Approve Point
UT
8.12- If any leakage happens during pressure test it shall be repaired immediately
Item Location: Area/Zone: Sub-Area:
and the defeated line retested.
Zakho, Industrial Zone, Full Tech
Grid/Coordinates
Zakho, Industrial Zone
(Adnan) Facilities

Details of Inspection:
8.13- When the test pressure result found acceptable all the vents shall be opened
and release the pressure from the line.
Ultrasonic test in:
- new welded joint in pipes
9- DRYING
Request Issued By: Mohammad Ahmadimehr Signature: Full Tech - QA / QC Manager

9.1- Piping system to be tested shall be dried

INSPECTION REPORTas quick as possible with dry
Results compressed
Accepted air.Accepted with Comments Rejected Waived Cancelled

Comments:

10- REINSTATEMENT
Comments By Comments Date Cleared Date

all the line component that removed for Hyd. Test shall be correctly reinstalled
FOR ADDITIONAL COMMENTS PLEASE ATTACH A SEPARATE SHEET AND TICK THE BOX
and original casket install.
Inspected By: Name Signature Date
Contractor QC Inspector

DNO Inspector

Project Name: Installation & Hook-up of FSUs in T50 and T51 well areas Page 6 of 6

INSPECTION REQUEST