INSTRUCTION MANUAL

Vortex Mixer
(120 volts)

Model : M63215

Brand :
 BARNSTEAD|THERMOLYNE CORPORATION

Maxi Mix Plus

Vortex Mixer
OPERATION MANUAL
AND PARTS LIST
Series 632

Model # Voltage
M63215 120
M63210-33 230
M63214 100

LT632X1 • 4/10/00

1
Table of Contents

IMPORTANT INFORMATION
This manual contains important operating and safety information. You must carefully
read and understand the contents of this manual prior to the use of this equipment.

Safety Information ..............................................................................................................................................2

Alert Signals..................................................................................................................................................2
Warnings ......................................................................................................................................................2
Introduction..........................................................................................................................................................4
Intended Use ................................................................................................................................................4
General Usage..............................................................................................................................................4
Principles of Operation ................................................................................................................................4
Performance Characteristics and Specifications ................................................................................................5
Declaration of Conformity ............................................................................................................................6
Operation ............................................................................................................................................................7
Troubleshooting ..................................................................................................................................................8
Maintenance and Servicing ................................................................................................................................9
To Replace the Mode Switch and/or Power Switch: ....................................................................................9
To Replace Microswitch ................................................................................................................................9
To Replace Motor: ......................................................................................................................................10
To Replace Damper Springs: ......................................................................................................................11
To Install Silicone Rubber Platform Accessory ..........................................................................................11
Replacement Parts List ....................................................................................................................................12
Ordering Procedures ........................................................................................................................................13
Exploded View ..................................................................................................................................................14
One Year Limited Warranty ..............................................................................................................................15

2
 Safety Information

Your Thermolyne Maxi Mix has been designed with func-

Alert Signals tion, reliability, and safety in mind. It is your responsibility
to install it in conformance with local electrical codes. For
safe operation, please pay attention to the alert signals
Warning throughout the manual.
Warnings alert you to a possibility of
personal injury.

Caution
Warnings
To avoid electrical shock, always:
Cautions alert you to a possibility of
1. Use a properly grounded electrical outlet of cor-
damage to the equipment.
rect voltage and current handling capacity.

Note 2. Disconnect from the power supply before servic-

Notes alert you to pertinent facts and ing.
conditions.
To avoid personal injury:
1. Do not use in the presence of flammable or
combustible materials; fire or explosion may
result. This device contains components which
may ignite such materials.

2. Refer servicing to qualified personnel.

3
Introduction

Intended Use
The Maxi Mix Plus is a general laboratory vortex mixer. It
is intended for applications where vortexing of single or
multiple tubes is required.

The unit consists of 1) a rubber mixing cup, 2) a silicone

rubber mixing platform complete with plate & screws
3) a two–position mode switch for touch-on or constant-on
operation. Model M63210-33 also includes a separate
ON/OFF lighted power switch.

General Usage
Do not use this product for anything other than its intend-
ed use.

Principles of Operation
The mixer incorporates a permanently lubricated motor to
drive the mixing head. A two-position mode switch
enables the mixer to be operated continuously or by
depression of the rubber mixing cup or mixing platform.
The mixer operates up to the speed of 3200 rpm (max.).
Suction cup feet are incorporated to prevent “walking.”

4
Performance Characteristics
and Specifications
Electrical Specifications
M63215 120 Volts, 40 Watts, 60 Hz
M63210-33 230 Volts, 40 Watts, 50 Hz
M63214 100 Volts, 45 Watts, 50/60 Hz

Overall Dimensions
Weight W H D
M63215 6 lbs., 10 oz 5” 6-1/4” 8”
M63210-33 6 lbs., 10 oz 5” 6-1/4” 8”
M63214 6 lbs., 10 oz 5” 6-1/4” 8”

Maximum Speed
M63215 3200 rpm
M63210-33 3200 rpm
M63214 3200 rpm

5
PERFORMANCE CHARACTERISTICS AND SPECIFICATIONS

Declaration of Conformity (-33

models only)
Barnstead|Thermolyne hereby declares under its sole
responsibility that this product conforms with the technical
requirements of the following standards:

EMC: EN 50081-1 Generic Emission Standard;

EN 50082-1 Generic Immunity Standard;
Safety: EN 61010-1 Safety requirements
for electrical equipment for
measurement, control and
laboratory use; Part I:
General Requirements

per the provisions of the Electromagnetic Compatibility

Directive 89/336/EEC, as amended by 92/31/EEC and
93/68/EEC, and per the provisions of the Low Voltage
Directive 73/23/EEC, as amended by 93/68/EEC.

The authorized representative located within the

European Community is:

Electrothermal Engineering Ltd.

419 Sutton Road
Southend On Sea
Essex SS2 5PH
United Kingdom

Copies of the Declaration of Conformity are available

upon request.

6

Warning
To avoid electrical shock, use with a
properly grounded electrical outlet of
correct voltage and current handling
capacity.
To avoid personal injury, do not use in
the presence of flammable or com-
bustible chemicals; fire or explosion
may result. This device contains com-
ponents which may ignite such materi-
als.
Operation
Place unit on a stable, flat surface and plug into an appro-
priate outlet.
The power switch on the M63215 and the M63214 is a
combination ON/OFF and mode switch to enable
“TOUCH” operation. Move the mode switch to either the
“CONSTANT ON” position or the “TOUCH ON” position.
In the “CONSTANT ON” position, the rubber mixing cup
will oscillate continually. In the “TOUCH ON” position, the
mixing cup will oscillate when pressure is applied to the
cup. To stop the mixing action, release the pressure being
exerted on the mixing cup.
Model M63210-26 incorporates a mode switch to enable
“TOUCH ON” or “CONSTANT ON” operation. This model
also includes a separate lighted ON/OFF switch.
7
Troubleshooting

The Troubleshooting section is intended to aid in defining and correcting possible service problems. When
using the chart select the problem category that resembles the malfunction, then proceed to the possible
causes category and take necessary corrective action.

Problem Possible Causes Corrective Action

Mixer does not operate Not connected to power supply. Check mixer connections to power
when mode switch is in supply.
the “Full On” position.
Defective mode switch. Replace mode switch.

Defective motor. Replace motor.

Mixer does not operate Not connected to power supply. Check mixer connections to power
when mode switch is in the supply.
“Touch On” position and
the mixing cup is depressed. Defective microswitch Replace microswitch.

Defective mode switch. Replace mode switch.

Defective motor. Replace motor.

Mixer does not operate Not connected to power supply. Check mixer connections to power
when power switch is supply
In either “On” position
(* M63210-33 only) Defective power switch. Replace power switch.

Defective mode switch. Replace mode switch.

Defective motor. Replace motor.

Internal chattering noise. Defective spring damper links. Replace spring damper links.

Warning
To avoid electrical shock, always dis-
connect from power supply before
servicing. Refer servicing to qualified
personnel.

8
 Maintenance and Servicing

Warning To Replace the Mode Switch

To avoid electrical shock, always dis-
connect from power supply before and/or Power Switch
servicing. Refer servicing to qualified 1. Disconnect mixer from power supply.
personnel.
2. Remove rubber mixing cup from counterweight.

3. Turn mixer upside down and remove the four

screws securing case. Turn mixer upright and
remove case.

4. Disconnect wires from switch. Identify or mark

wires disconnected to ensure proper placement
and connection when reinstalling.

5. Remove defective switch.

6. Install new switch with the number “3” terminal

on top. Install the wires as identified or marked
in Step 4.

7. Reinstall case and secure with four screws.

8. Secure rubber mixing cup to counterweight.

9. Reconnect mixer to power supply.

To Replace Microswitch
1. Disconnect mixer from power supply.

2. Remove rubber mixing cup from counterweight.

3. Turn mixer upside down and remove the four

screws securing case. Also remove four screws
securing motor.

4. Turn mixer upright and remove case.

5. Position motor on its side.

6. Disconnect the two wires from microswitch and

remove microswitch from motor. Save the spring
and plunger from defective micro switch. Identify

9
MAINTENANCE AND SERVICING

or mark wires disconnected to ensure proper

placement and connection when reinstalling.

7. Insert spring and plunger into the shaft of the

new microswitch. Position microswitch on
mounting studs and secure with two screws.
Reconnect the wires as identified or marked in
Step 6.

8. Reposition motor and secure with four screws.

9. Reinstall case and secure with four screws.

10. Secure rubber mixing cup to counterweight.

11. Reconnect mixer to power supply.

To Replace Motor
1. Disconnect mixer from power supply.

2. Remove rubber mixing cup from counterweight.

3. Turn mixer upside down and remove the four

screws securing case. Also remove four screws
securing motor.

4. Turn mixer upright and remove case.

5. Disconnect wires from motor. Identify or mark

wires disconnected to ensure proper placement
and connection when reinstalling.

6. Remove the counterweight assembly, bracket

and damper springs from top of motor.

7. Remove the six mounting studs and the

microswitch assembly from bottom of motor.

8. Reinstall the components removed in Steps 6

and 7 to the new motor.

9. Reconnect the wires as identified or marked in

Step 5.

10
 MAINTENANCE AND SERVICING

10. Reposition motor and secure with four screws.

11. Reinstall case and secure with four screws.

12. Secure rubber mixing cup to counterweight.

13. Reconnect mixer to power supply.

To Replace Damper Springs

1. Disconnect mixer from power supply.

2. Remove rubber mixing cup from counterweight.

3. Turn mixer upside down and remove the four

screws securing case.

4. Turn mixer upright and remove case.

5. Remove defective damper springs.

6. Install new damper springs.

7. Reinstall case and secure with four screws.

8. Secure rubber mixing cup to counterweight.

9. Reconnect mixer to power supply.

To Install Silicone Rubber

Platform Accessory
1. Disconnect mixer from power supply.

2. Remove single cup mixing head.

3. Screw the accessory plastic base into place.

4. Remove the paper back from the silicone rubber

disc and press the side with the adhesive onto
the plastic base.

5. Reconnect mixer to power supply.

11
Replacement Parts

Series 632

Description Part No. Part No.

100-120 volt 230 volt

Brass Counterweight Assembly CW376X1A CW376X1A

Counterweight Spring (2 required) SPX17 SPX17
Motor MTX95 - 120V MTX96
MTX97 - 100V
Cord set CR632X1 CR632X3
Strain Relief SRX10 included with cord
PC Board Switch (under motor) SW690X1A SW690X1A
Mode Switch “constant touch” SWX108 SWX108
Power Switch none SWX138
Fuse (2 required) Type F, 250V, 1 Amp none FZX59
Cup Foot (4 required) CPX3 CPX3
Standard top mixing cup CP376X1A CP376X1A
3.5” Rubber Mixing Platform AY632X1A AY632X1A
3.5” Replacement rubber pad PT376X2 PT376X2

12
Ordering Procedures

Please refer to the Specification Plate for the complete

model number, serial number, and series number when
requesting service, replacement parts or in any corre-
spondence concerning this unit.

All parts listed herein may be ordered from the

Barnstead|Thermolyne dealer from whom you purchased
this unit or can be obtained promptly from the factory.
When service or replacement parts are needed we ask
that you check first with your dealer. If the dealer cannot
handle your request, then contact our Customer Service
Department at 319-556-2241 or 800-553-0039.

Prior to returning any materials to Barnstead|Thermolyne

Corp., please contact our Customer Service Department
for a “Return Goods Authorization” number (RGA).
Material returned without a RGA number will be refused.

13
Exploded View

14
 One Year Limited Warranty

Barnstead|Thermolyne Corporation warrants that if a product manufactured by Barnstead|Thermolyne and

sold by it within the continental United States or Canada proves to be defective in material or construction, it
will provide you, without charge, for a period of ninety (90) days, the labor, and a period of one (1) year, the
parts, necessary to remedy any such defect. Outside the continental United States and Canada, the warranty
provides, for one (1) year, the parts necessary to remedy any such defect. The warranty period shall
commence either six (6) months following the date the product is sold by Barnstead|Thermolyne or on the
date it is purchased by the original retail consumer, whichever date occurs first.

All warranty inspections and repairs must be performed by and parts obtained from an authorized
Barnstead|Thermolyne dealer or Barnstead|Thermolyne (at its own discretion). Heating elements, however,
because of their susceptibility to overheating and contamination, must be returned to our factory, and if, upon
inspection, it is concluded that failure is not due to excessive high temperature or contamination, warranty
replacement will be provided by Barnstead|Thermolyne. The name of the authorized Barnstead|Thermolyne
dealer nearest you may be obtained by calling 1-800-446-6060 (319-556-2241) or writing to:

Barnstead|Thermolyne
P.O. Box 797
2555 Kerper Boulevard
Dubuque, IA 52004-0797
USA
FAX: (319) 589-0516
E-MAIL ADDRESS: mkt@barnstead.com

Barnstead|Thermolyne’s sole obligation with respect to its product shall be to repair or (at its own discretion)
replace the product. Under no circumstances shall it be liable for incidental or consequential damage.

THE WARRANTY STATED HEREIN IS THE SOLE WARRANTY APPLICABLE TO Barnstead|Thermolyne

PRODUCTS. Barnstead|Thermolyne EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR USE.

15
Barnstead|Thermolyne
2555 Kerper Blvd. ISO
P.O. Box 797
Dubuque, IA 52004-2241
9001
REGISTERED
Phone: 319-556-2241 800-553-0039
Fax: 319-589-0516
E-Mail Address: mkt@barnstead.com