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Job Code 07577-20-0000

Owner’s Doc. No.

SONATRACH Contractor’s Doc.


S-3000-1360-011
HASSI R'MEL BOOSTING No.
PHASE III PROJECT Sheet 1 OF 20

SONATRACH
Activité E&P
Pôle Exploitation & Production
Division Production
Direction Régionale Hassi-R’mel

REALISATION DES INSTALLATIONS DE SEPARATION ET DE


COMPRESSION ENTREE BOOSTING PHASE III
Contract N° : E/05/SH/E-P/DP/HR/2016

SPECIFICATION FOR IDENTIFICATION OF PIPING


MATERIALS

REV. DATE PAGE ISSUE PURPOSE/DESCRIPTION PREP’D CHK’D APP’D

A 02-MAR-17 ALL FOR INFORMATION T.OKAZAKI H.MIHIRA S.NAKAOKA

B 14-JUL-17 ALL FOR INFORMATION T.OKAZAKI H.MIHIRA S.NAKAOKA

FOR INFORMATION / Update of Color for


C 23-AUG-17 9, 14, 17
Material Identification
T.OKAZAKI H.MIHIRA S.NAKAOKA

3, 5, 9.
D 2-NOV-17 11-16, 20 FOR INFORMATION T.OKAZAKI H.MIHIRA S.NAKAOKA

E 1-Dec-17 5, 11 FOR INFORMATION T.OKAZAKI K.YASUDA S.NAKAOKA

F 20-Feb-18 13 FOR INFORMATION T.OKAZAKI K.YASUDA S.NAKAOKA

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HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 2 OF 20

INDEX
1 SCOPE ..........................................................................................................................................................................3
1.1 Color Coding for Material Identification ..................................................................................................... 3
1.2 Color Coding for Pipe Wall Thickness Identification ................................................................................ 3
1.3 Marking .......................................................................................................................................................... 3
1.4 Summary of Scope of Work & Applicable Identifications ........................................................................ 3
2 REFERENCE DOCUMENTS .....................................................................................................................................3
2.1 Applicable Codes and Standards ............................................................................................................... 4
3 GENERAL REQUIREMENTS....................................................................................................................................4
4 COLOR CODING.........................................................................................................................................................4
4.1 General Requirements ................................................................................................................................. 4
4.2 Colors ............................................................................................................................................................ 4
4.3 Surface Preparation ..................................................................................................................................... 5
4.4 Material Identification .................................................................................................................................. 5
4.5 Pipe Wall Thickness ..................................................................................................................................... 5
5 MARKING .....................................................................................................................................................................5
5.1 General Requirements ................................................................................................................................. 6
5.2 Valves ............................................................................................................................................................ 6
5.3 Forged Steel Fittings .................................................................................................................................... 7

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HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 3 OF 20

1 SCOPE
This specification covers the minimum requirements to identification of piping materials (Pipe, Fittings,
Flanges, Plates, Bolts & Nuts, Gaskets, Plates, and Valves) by color coding and/or marking (stamping,
stenciling, pressing, cast molding, etc) for Hassi R’mel Boosting Phase III Project.
Color coding and marking in this specification are intended to supplement, not replace, normal
identification required by ANSI, ASME, ASTM, MSS or other codes and specifications.
Color coding on galvanized materials except bolts and nuts is not required.

1.1 Color Coding for Material Identification


Color coding for material identification shall be carried out by each Vendor at his factory. Refer to
Para.4.4 of this specification for the details.

1.2 Color Coding for Pipe Wall Thickness Identification


Deleted

1.3 Marking
Marking shall be carried out by each Vendor at his factory. Refer to Para.5 of this specification for the
details.

1.4 Summary of Scope of Work & Applicable Identifications


Color Coding
Piping Component (Material Identification) Marking
Pipe V V
Buttwelding Fittings V V
Forged Fittings V V
Flanges V V
Bolts and Nuts V V
Gaskets V V
Plates V V
Valves N/A V
Note: V : by Vendor
P : by Purchaser
N/A : Not Applicable

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HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 4 OF 20

2 REFERENCE DOCUMENTS
2.1 Applicable Codes and Standards
The latest codes and standards as of 10-Jan, 2017 shall be applied, unless otherwise specified below.
MSS SP-25 (2013) Standard Marking System for Valves, Fittings, Flanges and Unions
ASME B16.20 (2012) Metallic Gaskets for Pipe Flanges

3 GENERAL REQUIREMENTS
The color coding and marking shall be clearly indicated and shall not be easily erasable.
The quality of paint/ink shall have a life of not less than one year in unheated storage under cover
without loss of any definition. Paint/ink shall be resistant to salt water atmosphere, tropical climate or
similar attack, and be durable and of a distinctive identifying color. They shall not cause corrosion of
the materials to which it is applied through storage, construction and operation. Paint/ink containing
cadmium, chromium, lead, coal-tar or other harmful substances are not acceptable. Paint/ink
containing zinc are not acceptable for stainless steel materials. There shall be no chemical or physical
reaction between the marking material and any protective coating used.
Color coding or marking shall not be applied to:
 Interior of pipe (*1), flanges, fittings or similar items
Note (*1): Exception: API 5L welded pipes NPS 18 & larger, refer to Para.10.2 of API
Specification 5L.
 Welding seams
 Weld bevels
 Threads
 Other coding or markings
 Gasket contact surfaces

4 COLOR CODING
4.1 General Requirements
The color coding shall be performed after the application of surface rust prevention as required in the
relevant specification

4.2 Colors
The colors shall be selected from the British Standard 381-C “Colors for Specific Purposes”, RAL
colors or Munsell colors. Refer to Table-3.

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Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 5 OF 20

4.3 Surface Preparation


Surfaces to be color coded shall be cleaned and free of dirt, loose scale, oil, or grease.

4.4 Material Identification


Colors for material identification shall be in accordance with Table-1. The color coding shall be applied
as shown in Figure-1 and the following.
Vendor shall notify the Purchaser of any material within their scope of supply that is not included in
this specification, requesting or suggesting a suitable color.
4.4.1 Pipe (including straight nipples)
Each length of pipe shall be color coded over the entire length.
4.4.2 Butt welding and Forged Fittings
Each fitting shall be color coded over the entire length.
4.4.3 Welding Neck Flanges
Each Flange shall be color coded longitudinally on the hub.
4.4.4 Blind Flange & Lap Joint Flanges
Each blind flange and lap joint flange shall be color coded longitudinally on the rim.
4.4.5 Stud bolt sets (one stud bolt with two nuts)
One of the heads (opposite side of the stamped head) of stud bolts and both nuts shall be color
coded.
4.4.6 Spiral Wound Gaskets
Spiral wound gaskets shall be color coded in accordance with ASME B16.20 (winding and filler) with
the supplement requirements specified in Table-1 and/ or Figure-1.
4.4.7 Ring Joint Gaskets
Ring Joint gaskets shall be color coded in accordance with ASME B16.20 with the supplement
requirements specified in Table-1. Outer circumference of ring joint gasket shall be painted. Note that
gasket contact surface with flange ring joint groove shall not be painted. Color coding shall be on each
package that packs ring joint gaskets.
4.4.8 Plates
Plates shall be color coded in accordance with Table-1 and Figure-1.

4.5 Pipe Wall Thickness


Deleted

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HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 6 OF 20

5 MARKING
5.1 General Requirements
5.1.1 The requirements of marking and its methods shall be in accordance with the individual applicable
codes, standards and specifications. MSS-SP25 is a mandatory requirement to Valves, Fittings,
Flanges, and Unions.
5.1.2 Marking shall not be easily erasable, and shall be clearly indicated. The method shall be either
low-stress stamping, dot-stamping, stenciling, pressing, or cast moulding as per applicable code,
standard, and requisition; with the following limitations:
 Low-stress stamping shall be round nosed with a radius of 0.25 mm minimum.
If it is physically impossible to apply the specified marking method such as stenciling etc. because of
limited room, durable and securely affixed stainless steel tag plate is acceptable subject to
Purchaser’s approval.
Galvanized or other plated wire is not acceptable to prevent contamination in any case.
5.1.3 The minimum wall thickness shall be maintained after any marking.
5.1.4 The following information shall be marked, as a minimum.
 Nominal Size (NPS)
 Wall Thickness (schedule number or specified thickness) (*1) (*2)
 Rating (*1)
 Material Designation such as ASTM A106-B
 Manufacturer’s Name or Trademark
 Manufacturing Number or Heat Number
Note (*1): This information shall be marked when it is designated in the Purchaser’s material
description on purchase orders.
Note (*2): Wall thickness indication on documents, tags, and products shall be same as those
written in purchase orders. For example:
− if “NPS2 Sch40” is written in a purchase order, the thickness indication
shall be “Sch40”. “STD” instead of “Sch40” is not acceptable even through the
thickness value is equal.
− if “12.7mm” is written in a purchase order, the thickness indication shall be
“12.7mm”. “0.5inch” instead of “12.7mm” is not acceptable even through the
thickness value is equal.
5.2 Valves
All valves shall have stainless steel tag plate securely attached directly on the body. Purchaser’s
Project Symbol shall be indicated on the tag plate by stamping. Tag plates not attached directly on
body, e.g. using stainless steel wire/ chain, are not acceptable unless approved by Purchaser.

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HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 7 OF 20

5.3 Forged Steel Fittings


Weldolets are identified using branch size, run size, branch wall thickness (WT, hereafter), and run
WT in purchase orders. Sockolets and Threadolets are identified using branch size, run size, and
rating in purchase orders. Run pipe size range is not shown in purchase orders for sockolets and
threadlets.
Examples of purchase order:
Item 7111: NPS2 x NPS12 Sch20 X STD Weldolet A105 MSS-SP97......
Item 7211: NPS1 x NPS18 Sockolet A105 Class 6000 B16.11 ......
Item 7211: NPS1 x NPS12 Threadlet A105 Class 3000 B16.11 ......
Vendor shall categorize each olet (weldolet, sockolet, and threadolet) into his standard range, or taller
made if necessary. Vendor standard range of weldolets shall have branch size, run size range, branch
WT, and run WT.
Vendor standard range of sockolets and threadolets shall have branch size, run size range, and
rating.

5.3.1 Size and Wall Thickness Marking on Weldolets


NPS2 and larger weldolets shall have double marking on products. For example, if "2 x 14 sch40 x
sch20" is specified in a purchase order, then the products shall have double marking "2 x14-36
STD/STD (2 x 14 sch40 x sch20)", i.e. vendor’s standard marking like "2 x14-36 STD/STD" plus those
specified in the purchase order. The vendor standard marking shall have run size range so that
interchangeability at construction site can be maintained.
NPS1-1/2 and smaller weldolets shall have vendor standard marking like "3/4 x14-36 XS/STD" only.
However, a tag shall be tied to each weldolet with stainless steel wire. The tag tied to each weldolet
shall have branch size, run size, branch WT, and run WT identified by purchase orders, as a minimum.
Galvanized or other plated wire is not acceptable to prevent contamination. In addition, these
weldolets shall be packed in bags per every branch size, run size, branch WT, and run WT identified
by purchase orders. All bags shall have a label reporting branch size, run size, branch WT, and run
WT identified by purchase orders plus item number, commodity code, or any other code mentioned in
purchase orders.
If a weldolet does not fall into any of vendor standard range, then vendor proceeds with a "tailor made"
product with marking as per purchase order. This is common for all sizes.
5.3.2 Size and Rating Marking on Sockolets and Threadolets
All sizes of sockolets and threadolets shall have vendor standard marking only, e.g. "1 x 6-36 CL3000".
Tags in the bag are not required.

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Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 8 OF 20

5.3.3 Nipples
Nipples shall have marking of material, size, WT, length as a minimum.
5.3.4 Short Radius Elbows
Short radius elbows shall have the marking “(S)” on the body.
5.3.5 Plates
Plates shall have the following marking as a minimum.
 ASTM material designation and grade
 Thickness
 Size
5.3.6 Ring Joint Gaskets
Ring joint gaskets shall have marking in accordance with ASME B16.20, with the following
supplements to ASME B16.20 Table 2.
Ring Gasket Material Identification
Type 321 S 321

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HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 9 OF 20

TABLE-1 (1/6) Colors for Material Identification


 Pipes (including straight nipples), Fittings, and Flanges

Material Specification SMLS or Welded Special Features Category Color

Carbon Steel

ASTM A106 - B SMLS Pipe None

ASTM A106 - B SMLS Fluid-1 Pipe Arctic Blue

ASTM A106 - B SMLS Fluid-2 Pipe Salmon Pink

ASTM A333 - 6 SMLS Pipe Light Orange

Pipe Light Orange +


ASTM A333 - 6 SMLS Fluid-2
Salmon Pink

API 5L PSL1 - B SAW Pipe None

API 5L PSL1 - B SAW Fluid-2 Pipe Salmon Pink

ASTM A671 - CC60 Class 12 EFW Pipe Light Orange

Light Orange +
ASTM A671 - CC60 Class 12 EFW Fluid-2 Pipe
Salmon Pink

ASTM A672 - C60 Class 12 EFW Pipe White

ASTM A672 - C60 Class 12 EFW Fluid-2 Pipe White + Salmon Pink

API 5L PSL2 - X60 SAW Pipe Light Gray

API 5L PSL2 - X60 SMLS & SAW Fluid-1 Pipe Arctic Blue

Light Gray + Salmon


API 5L PSL2 - X60 SAW Fluid-2 Pipe
Pink

ASTM A234 - WPB SMLS & WELD Fitting None

ASTM A234 - WPB SMLS & WELD Fluid-1 Fitting Arctic Blue

ASTM A234 - WPB SMLS & WELD Fluid-2 Fitting Salmon Pink

ASTM A420 -WPL6 SMLS & WELD Fitting Light Orange

MSS SP-75 - WPHY-60 SMLS & WELD Fitting Light Gray

MSS SP-75 - WPHY-60 SMLS & WELD Fluid-1 Fitting Arctic Blue

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Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 10 OF 20

TABLE-1 (2/6) Colors for Material Identification


 Pipes (including straight nipples), Fittings, and Flanges

Flange &
ASTM A105 None
Forged Fitting

Flange &
ASTM A105 Fluid-1 Arctic Blue
Forged Fitting

Flange &
ASTM A105 Fluid-2 Salmon Pink
Forged Fitting

Flange &
ASTM A350 - LF2 CL.1 Light Orange
Forged Fitting

Flange &
ASTM A694 - F60 Light Gray
Forged Fitting

Flange &
ASTM A694 - F60 Fluid-1 Arctic Blue
Forged Fitting

TP304 Stainless Steel

ASTM A312-TP304/TP304L
SMLS Pipe Grass Green
dual grade

ASTM A312-TP304/TP304L Pipe Grass Green +


SMLS Fluid-2
dual grade Salmon Pink

ASTM A358-304/304L Class 1 Pipe


EFW Grass Green
dual grade

ASTM A358-304/304L Class 1 Pipe Grass Green +


EFW Fluid-2
dual grade Salmon Pink

ASTM A403-WP304/WP304L Fitting


SMLS & WELD Grass Green
dual grade

ASTM A182-F304/F304L Flange &


Grass Green
dual grade Forged Fitting

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Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 11 OF 20

TABLE-1 (3/6) Colors for Material Identification


 Pipes (including straight nipples), Fittings, and Flanges

Material Specification SMLS or Welded Special Features Category Color

TP316 Stainless Steel

ASTM A312-TP316/TP316L
SMLS Pipe None
dual grade

ASTM A312-TP316/TP316L Pipe


SMLS Fluid-2 Red
dual grade

ASTM A358-316/316L Class1 Pipe


EFW None
dual grade

ASTM A358-316/316L Class1 Pipe


EFW Fluid-2 Red
dual grade

ASTM A403-WP316/WP316L Fitting


SMLS & WEALD None
dual grade

ASTM A182-F316/F316 Flange &


None
dual grade Forged Fitting

ASTM A182-F316/F316 Flange &


Fluid-1 Arctic Blue
dual grade Forged Fitting

TP321 Stainless Steel

ASTM A312-TP321 SMLS Pipe Dark Violet

ASTM A403-WP321 SMLS Fitting Dark Violet

Flange &
ASTM A182-F321 Dark Violet
Forged Fitting

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Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 12 OF 20

TABLE-1 (4/6) Colors for Material Identification


 Pipes (including straight nipples), Fittings, and Flanges

Material Specification SMLS or Welded Special Features Category Color

Duplex Stainless Steel

ASTM A790 UNS S31803 SMLS Pipe Canary Yellow

ASTM A815 UNS S31803 SMLS Fitting Canary Yellow

Flange &
ASTM A182 Grade F51 Canary Yellow
Forged Fitting

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SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 13 OF 20

TABLE-1 (5/6) Colors for Material Identification


 Spiral Wound Gaskets
Coding by Winding / Inner Ring / Outer Ring Material

Winding Inner Ring Outer Ring Color

304 Stainless Steel Carbon Steel Carbon Steel Canary Yellow

304 Stainless Steel 304 Stainless Steel Carbon Steel Red

304 Stainless Steel 304 Stainless Steel 304 Stainless Steel Silber (as per ASME B16.20)

316 Stainless Steel 316 Stainless Steel 316 Stainless Steel Dark Violet

321 Stainless Steel 321 Stainless Steel 321 Stainless Steel Turquoise (as per ASME B16.20)

Coding by Filler Material

Filler Color

Graphite Light Gray (as per ASME B16.20)

Coding by Rating

Rating Color

CL150 None

CL300 Grass Green

CL600 White

CL900 Black

CL1500 Light Orange

 Ring Joint Gaskets


Coding by Material

Filler Color

Soft iron None

SS TP 304 Grass Green

SS TP 316 Red

SS TP 321 Dark Violet

UNS N04400 Canary Yellow

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SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 14 OF 20

TABLE-1 (6/6) Colors for Material Identification


 Bolts & Nuts

Filler Nuts Color

ASTM A193-B7 ASTM A194-2H Galvanized Stud Bolt / Nut None

ASTM A193-B8M-CL2 ASTM A194-8MA Stud Bolt / Nut Light Gray

ASTM A320-L7 ASTM A194-4 Galvanized Stud Bolt / Nut Light Orange

 Plates

Material Color

ASTM A36 None

ASTM A516-55 Light Gray

ASTM A240-304 Grass Green

ASTM A240-316 Red

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SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 15 OF 20

TABLE-2 (1/2) Colors for Wall Thickness Identification

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TABLE-2 (2/2) Colors for Wall Thickness Identification

Deleted

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OF PIPING MATERIALS Sheet 17 OF 20

TABLE-3 Color Number of Paints

Paint Color BS 381-C


RAL Number Munsell Number
Designation

Arctic Blue 112 5024 5B 6/6

Grass Green 218 6010 5GY 4/8

Red 539 3001 7.5R 3/10

Light Orange 557 2010 5YR 6/12

Light Gray 631 7001 10G 6/2

Dark Violet 796 4001 10P 3/10

White - 9003 N-9.5

Black - 9005 N-1.0

Middle Brown 411 8007 10YR 3/4

Canary Yellow 309 1018 5Y 7/10

Salmon Pink 447 3022 10R 6/6

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Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 18 OF 20

FIGURE-1 (1/2) Colors for Material Identification

Where two colors are required, two straight lines shall be painted in parallel.

 Pipes
X

Longitudinal Straight Line for NPS 1 and Larger Pipes


Y

X Y
Ring Lines for NPS 3/4 and Smaller Pipes (Note 1)

Note 1: Longitudinal straight line shall be painted at construction site by Purchaser

 Fittings and Flanges


Y

X
Y
Y X
X Elbow Tee
Reducer

Y
Y Y

X X X
Lap Joint Cap Flange

Width of Lines (mm)

NPS X Y

1/2 to 1 3 to 5 15

1-1/2 to 2 5 to 8 20

3 to 6 8 to 10 25

8 and larger 10 to 15 30

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Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 19 OF 20

FIGURE-1 (2/2) Colors for Material Identification

 Spiral Wound Gaskets

Winding / Inner Ring / Outer Ring Material Color Coding


(All Round) (Note-1 & 2)

Filler Material Color Coding (Note-1)


(4 stripes at 45, 135, 225, and 315 deg)

25mm Rating Color Coding (Note-2)


Approx. (4 stripes at 90, 180, 270, and 360 deg)

Note-1: Color coding for winding/inner ring/outer ring shall be performed on all round the outer edge
of outer ring at first. Then, color coding for filler material shall be performed on the color
coding for winding/inner ring/outer ring.
Note-2: Color coding for winding/inner ring/outer ring shall be performed on all round the outer edge
of outer ring at first. Then, color coding for rating shall be performed on the color coding
for winding/inner ring/outer ring, if the specific color is specified in Table-1.

 Plates

Color coded by vendor

25 mm

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HASSI R'MEL BOOSTING PHASE III PROJECT
Owner’s Doc. No.
SPECIFICATION FOR IDENTIFICATION Contractor’s Doc. No. S-3000-1360-011
OF PIPING MATERIALS Sheet 20 OF 20

FIGURE-2 Color Coding for Wall Thickness Identification (At Construction Site)

Deleted

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