Pressed

OPERATIONAL INSTRUCTION
PAGE 1/91
PERFORMANCE TEST REPORT FOR CASING AND
IO-001
TUBING TENARIS THREADED PROTECTORS REV. 6
TENARIS TUBING (PRO-T, BSC-T)

AND CASING (PRO-C, BSC-C)
PROTECTORS PERFORMANCE
TEST REPORT
*Rev. 6 - Updated with performance test reports for 5 1/2" BTC/LTC and 7" BTC/LTC - BSC-C Protectors
STATE ELABORATED VERIFIED APPROVED
CENTER OF RESPONSABILITY - CDR LAB MAC DIG
DATE 27.04.2012 30.04.2012 01.05.2012
SIGNATURE S. ASANDI I. TUTUNARU M. FRUGONI
According to:
API 5 CT 9-th Editions, July 2011 / ISO 11960 Annex I.
&
Thread Protectors Requirements for Tenaris Threaded Products – TSH-PQ-00.0006 & PRD06693
* Note: if customer Specification values superior according to API, tested product performed with major
values specified form customer requirements Standard.
PAGE 2/91
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TUBING THREADED PROTECTORS REV. 6
INDEX
Nr. Description Page

1. Product General 3
2. Test Specification – Table1 4
3. Acceptance criteria, formulas and employed equipment 5
3.1 Impact Resistance (axial, angular and lateral)
description 5
3.2 Vibration Test 6
3.3 Stripping Test 7
3.4 Hookability Test 8
3.5 Corrosion Test 8
3.6 Chemical Resistance Test 8
3.7 Torque Test 9
3.8 Dimensional Stability Test 9
3.9 Environment / UV Resistance Test 9
4. Testing Results 10
PAGE 4/91
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2. TABLE 1 - TEST SPECIFICATION DIAMETER NOTES TEMP. RANGE

API 5CT 9-th edition/ ISO 11960 ANNEX I
Identify all -50ºF (-46ºC) to 150ºF
& All samples (66ºC)
TSH-PQ-00.0006 (rev.01) & upd. PRD06693
SPECIFIFIED TEST VALUE

TEST TEMPER TYPE PRODUCT RANGE DIM TEST CONDITIONS
ACEPTANCE
CRITERIA <= 3 ½” 4- 6 5/8“ 7-8 5/8” 9-11” 11-14” >14”
150ºF(66ºC) All 300 1200 1300 1890 2170 2920 FT/LB
AXIAL Minimum free fall of the hitter 0,3m (12”)

70ºF (21ºC) All 300 1200 1300 1890 2170 2920 FT/LB
IMPACT /0,6m (24”) .Hitter steel bar of 38mm (1.5”)
-50ºF(-46ºC) All No damages 170 600 650 950 1090 1560 FT/LB
or ovality in
the
150ºF(66ºC) All connection’s 160 600 780 1130 1300 1750 FT/LB
thread and
ANGULAR seal after the Place the protector and end size piece at 45º
70ºF (21ºC) impact
IMPACT All 160 600 780 1130 1300 1750 FT/LB from the horizontal. Minimum free fall of the
(45º) hitter 0,3m (12”) / 0,6m (24”).Flat steel plate.
-50ºF(-46ºC) All 85 300 300 570 650 880 FT/LB
Impact bar shall be oriented perpendicular to

LATERAL IMPACT 70ºF (21ºC) PIN 310 860 1560 2260 2600 3490 FT/LB
the pipe axis
MIL STD 810, 900 RPM Minimum, 0.33”

Do not fall
Minimum vertical displacement, minimum
VIBRATION NA All off or lose
acceleration of 4 time the gravity during
any torque
1,000,000 cycles
No
150ºF(66ºC) deformation W= pipe mass, apply storage or thread
60 x W 60 x W 60 x W 60 x W 60 x W 60 x W
STRIPPING 70ºF (21ºC) PIN on the LBS compounds, stabilize at given temperatures and
1000 1700 3100 4500 5200 7000
-50ºF(-46ºC) protectors perform the test.
thread
No damages
on the The protector manufacturer shall demonstrate
HOOKABILITY NA All connections that the connections suffer no damage during
thread and/or handling.
seal
No corrosion
on the thread
and seal
According to ASTM B 117. Apply storage or
areas. Less
thread compounds, makeup at specified torque,
CORROSION 95ºF(35ºC) All than 10%
the other end shall be closed with a ventilation
corrosion
hole. Perform the salt spray test for 1000 hours.
acceptable in
the rest of the
connection
No
deformation
Diesel, Acetone, Varsol, Storage and thread
CHEMICAL or changes in
NA All compounds, Trichloroethylene, Paraffin,
RESISTANCE color,
Shellsol D70, Hydrochl. Acid.
hardness and
resistance.
Meet the
makeup and
brake out
requirements. Apply storage or thread compounds, makeup
150ºF(66ºC) Damages on the protector at specified torque and room
TORQUE 70ºF (21ºC) All seal, loosing 100 160 240 300 390 530 FT/LB temperature, stabilize at each temperature and
-50ºF(-46ºC) torque and brake out the protector, compare the torque
disengageme result.
nt are
considered as
rejects.
Variations in
thread
Measure the diameter at room temperature,
150ºF(66ºC) diameter shall
DIMENSIONAL stabilize at each test temperature end record the
70ºF (21ºC) All be less than
STABILITY diameter, stabilize again at room temperature
-50ºF(-46ºC) 50% of the
and record the diameter. Compare result.
connections
thread height
No damages.
ENVIRONMENT / NA All No changes Storage period:1 year
UV RESISTANCE in color.
*Red color test conditions refer to specific customer qualification requirements greater comparing with API.
PAGE 5/91
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3. Acceptance criteria, formulas and employed equipment

description
Impact Resistance Test
The primary function of a thread protector for the pipe ends is to protect the threads and
critical sealing areas from impact. This type of damage may occur at any point during the
transportation and handling process. From the time the pipe leaves the threading facility until
the time the pipe is run downhole at the rig floor, these critical areas must be adequately
protected. Also the tests must be performed at three different environmental conditions -
46°C, +21°C and + 66°C (-50ºF, 70ºF, 150ºF), that potentially could modify the characteristics
of the protectors. For the tests it has been employed a guillotine that reproduces the energies
described. Thread protectors shall be made-up on short pipe samples and tested at the loads
specified in Table 1. The protectors will be screwed with recommended torque. Stabilize the
made-up test pieces at the test temperature. Apply the load specified in Table1 using a
minimum 60,1 cm. (24") free fall height. Protectors must withstand axial and angular impacts
as specified Table 1 without damage to the machined surface of the Pin or the Box. Protectors
will be considered acceptable provided the machined surface of the threaded connections
specimens are not damaged or deformed (ovality phenomena).
Axial Impact
The surface impact will be a bar steel with 38 mm of diameter. The protectors must avoid
damages at the machined surface of the joint in three different environmental conditions -
46°C, +21°C and + 66°C. During the axial impact the 38mm (1,5”) bar hit the protector in the
centre of its axe as described in the following picture.
Fig.1
Steel bar
Protectors
Pipe or coupling
PAGE 6/91
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Angular Impact
For angular impact it has been employed a flat steel plate. During an angular impact the
acceptance criteria are the same of the axial ones, however when a bundle of tubes hits a
solid object angularly the energy is smaller of that receipt during a pure axial collision. For the
angular test impact a flat steel plate is employed as in the following picture with a 45° angle.
Fig.2
Flat Steel
plate
Protectors
Pipe or coupling
Failure of the test is defined as any noticeable indentation of the front edge (sealing area)
of the pipe or as thread element damage.
Lateral Impact
An ambient temperature lateral impact tests on the pin protector shall be performed to
simulate a blow across the threads. For this test the impact bar shall be oriented
perpendicular to the pipe axis.
Vibration Test
During transport of pipe or when bundles of pipes are carried by road on the back of a
trailer, thread protectors are submitted to vibration loading. Under these condition protectors
must remain screwed to continue to provide an optimum protection. Make-up the test pieces
at ambient temperature with storage compound using the recommended installation torque.
Perform vibration testing per MIL STD-810. Test shall be conducted at a minimum of 900 RPM
(15 hertz) with a minimum of 0.33 inches vertical displacement. The protector shall not fall off
or out during a one-million-cycle test. After the completion of the test measure and record the
breakout torque for the protector.
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Stripping Test
The stripping test is fundamental to evaluate the capacity of a pin protector to remain on
the pipe when an axial force is exerted on the inner edge. This force might be a result of a
relative motion between two adjacent joints during the transportation, or it might occur
during handling when a pipe is dragged along the ground up to the drill floor.
Here the formulas applied:
Fax : 60 * W
Where,
Fax : Axial Force (Pounds force);
W: Nominal Weight. (Pounds/Feet)
According TSH-PQ-00.0006 (rev.01)
For the realization of the test a mass defined by the below formula is employed. It is hung
at the pin connection to which it has been mounted a protector. The recommended
installation torque must be applied. With the aid of a ring that goes to contact of the inner
edge of the protector, the mass is lifted exercising the demanded axial force. The mass must
be supported and at the end of the test the protector is screwed and verified the threads
condition.
See the following picture:
Fig.3
CRANE
PIN PROTECTORS
STEE RING
PIPE
MASS
PAGE 8/91
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Hookability (Liftability) Test
For protectors designated as liftable, a test shall be conducted to confirm the suitability of
the protector in lifting applications. The test set-up is at the discretion of the manufacturer,
but must be approved by customer. Two separate test shall be performed using the same
load, but at different angles to represent different types of rigging set-ups.
For the first test load the lifting wire shall apply the load in a direction approximately
perpendicular to the axis of the pipe sample.
For the second test load the lifting wire shall apply a load in a direction approximately 20°
from the axis of the pipe. The test load shall be calculated as follows:
L (load, lbs) = 1.5 * 45 (ft) * W (lbs/ft)
Make-up the test pieces at ambient temperature with storage compound using the
recommended torque. Apply the load and hold for 5 minutes. Remove the load and inspect
the connection for damage. The type of hook, loads and test set-up shall be documented.
Corrosion Test
A protector should be able to prevent water penetration along threaded area in order to
prevent potential corrosive attack of threads and seals.
Make-up the test pieces at ambient temperature with storage compound using the
recommended torque. The cut-off end of the connector shall be sealed and vented to allow
circulation, or a pin by box test sample may be used. A salt spray test per ASTM B117 shall be
conducted for as minimum of 1000 hours at + 35°C (95°F). The test piece shall be oriented in
the test chamber to simulate pipe rack storage. At the completion of the test remove the
sample and inspect for corrosion. Seal surfaces shall have no corrosion damage. Other areas
of the connection shall have less than 10% damage on the external surfaces of pin
connections and the internal surfaces of box connections. Record the storage compound used
and provide photographs of any corrosion areas.
Chemical Resistance Test
PE protectors must be compatible with the chemical agents usually employed to clean
joints. For the test we have fulfilled a 3 ½” tubing protector in the chemical agents, list here
under, at 50° temperature for 24 hours. A diameter’s variation bigger than 10% and a
hardness advanced 10 grades (Shore D) determine the failure of the test.
LIST OF CHEMICAL AGENTS EMPLOYED

 Trichloroethylene
 Diesel
 Paraffin
 Acetone
PAGE 9/91
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 Shellsol D70
 Varsol
 Hydrochloric acid
Torque Test
The purpose of this test is to determine how the protector reacts to temperature changes
and excessive make-up torque. Protectors which are damaged during make-up will be more
susceptible to loosen or falloff during transportation and handling. Temperature changes can
affect the fit of the protector.
To evaluate the torque stripping resistance of the thread protector during make-up, and
attempt should be made to "strip-out" the pin and box protector.
The required "strip-out" torque must meet or exceed the torque limits specified below:
Make-up Torque Test – Recommended screwing Torque

Connection OD Torque
3 ½ " and less 100 ft-lbs
Above 3 ½ " to 6 5/8 " 160 ft-lbs
Above 6 5/8 " to 9 " 240 ft-lbs
Above 9" to 11 " 300 ft-lbs
Above 11 " to 14 " 390 ft-lbs
Above 14 " 530 ft-lbs
To evaluate the effects of temperature, make-up the sample using storage compound
using the manufacturer's recommended practice and torque. Record the temperature and the
torque used for make-up. Stabilize the samples at -50°F, 68°F and 150°F and breakout the
protector recording the torque. Torque values shall not be greater than 135% or less than 65%
of the make-up torque.
Dimensional Stability Test
Measure and record the thread diameters on the protector at 21°C (70°F). Stabilize the
samples at -46°C (-50°F), and 66°C (150°F) and immediately measure and record the thread
diameters. Re-stabilize the samples at 21°C (70°F) measure and record dates again. Changes
in thread diameter resulting in thread engagement of less than one-half the specified thread
height per side shall be unacceptable throughout the design temperature range.
Environment / UV Resistance Test
The purpose of this test is to determine how the protector responds to environment
changes and UV protector resistance. It is sufficient one test sample of each used color
master or paint. Test period for protector storage must be at least one year. No protector
damages, paint detaching or color changes are accepted.
PAGE 17/91
IO-001
Test Summary Report 3½” PRO-T

Pin
ISO 11960 / API 5CT 9th Edition, 2011, Annex I. Hardness, ShoreD
Box
&
Protector bumper, Pin
TSH-PQ-00.0006 & PRD06693
mm Box
Ø and Thread Test Type Test conditions Test Results
+66 407 joules
Ok, there is no damage on
PIN +21 407 joules
the PIN seal.
3 ½” Axial Impact -46 230 joules
TEN. BLUE (38 mm bar) +66 407 joules
BOX +21 407 joules
the BOX connection.
-46 230 joules
+66 217 joules
PIN +21 217 joules
Angular Impact the PIN seal.
3 ½” -46 115 joules
45º
TEN. BLUE +66 217 joules
(Flat Steel Plate) Ok, there is no damage on
BOX +21 217 joules
the BOX connection.
-46 115 joules
3 ½” Lateral Impact Test Ok, there is no damage on
PIN +21 421 joules
TEN. BLUE (Flat Steel Plate) pipe threading surface.
PIN 900 R/Min Vertical
3 ½” Ok, there is no movement
Vibration Test Displacement
TEN. BLUE BOX from initial position.
Of 8.4 Mm
+66 1000 Ok, the protector
3 ½” PIN
Stripping Test +21 Pounds withstand without
TEN. BLUE (only)
-46 Force stripping from master.
PIN <10% Corrosion Damage
3 ½”
Corrosion Test Of The Ok, less than 10%.
TEN. BLUE BOX Overall thread Surface
Chemical Resistance PIN Ok, protectors passed the
3 ½”
Test BOX test.
+66
Ok, PIN protectors passed
PIN +21 100 ft-lbs
the test using 100 ft-lbs.
3 ½” -46
Torque Test
TEN. BLUE +66
Ok, BOX protectors passed
BOX +21 100 ft-lbs
the test using 100 ft-lbs.
-46
+66
PIN +21 Engagement
3 ½” Dimensional Stability -46 > One Ok, engagement >50 and
TEN. BLUE Test +66 Half Thread <100% thread height
BOX +21 Height
-46
The same used raw
Environment / UV PIN or Ok, no changes in color or
3 ½” PIN material for all
Resistance Test BOX protectors deformation.
product ranges.
PAGE 18/91
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3 ½ “ TEN. BLUE Axial Impact Resistance Test

PIN PROTECTOR
T (temperature) = + 66 ºC; E (energy) = 407 J
W (weight) = Hitter weight + Steel bar weight = 80 + 7 = 87 kg
h (free fall height) = E / W * g0 = 407 / 87 * 9.81 = 47.7 cm (min. 61 cm)
H (total height) = h + master height = 61 + 26 = 87 cm
PROTECTOR AFTER CONNECTION AFTER
BEFORE IMPACT IMPACT
IMPACT IMPACT
TEST RESULT: Ok, there is no damage on the PIN seal.

h (free fall height) = E / W * g0 = 407 / 87 * 9.81 = 47.7 cm
T (temperature) = -46 ºC; E (energy) = 230 J
h (free fall height) = E / W * g0 = 230 / 57 * 9.81 = 41,2 cm (min. 61 cm)
IMPACT IMPACT
TEST TEMPERATURE TEST RESULT REMARCS

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 19/91
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BOX PROTECTOR
IMPACT IMPACT
TEST RESULT: Ok, there is no damage on the BOX connection.

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 20/91
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3 ½ “ TEN. BLUE Angular Impact Resistance Test

PIN PROTECTOR
W (weight) = Hitter weight = 40 kg
H (total height) = h + master height = 61 + 27,3 = 88,3 cm
IMPACT IMPACT

IMPACT IMPACT

h (free fall height) = E / W * g0 = 115 / 20 * 9.81 = 58,6 (min. 61 cm)
IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 21/91
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BOX PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 22/91
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3 ½ “TEN. BLUE Lateral Impact Resistance Test
PIN PROTECTOR
TEST RESULT: Ok, there is no damage on master thread area.
0
+21 C OK
Vibration Test
PRODUCT: 3 ½” TEN. BLUE PROTECTOR
INITIAL TEST CONDITIONS
Samples were inspected and prepared following the API specifications according to
MIL-TD-810 norm.
CONDITION AFTRE TEST

PAGE 23/91
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RESULTS:
Stripping Test
PRODUCT: 3 ½ ” TEN. BLUE PIN PROTECTOR
Fax (API)= 60 x W
Where: F = Axial force (pounds force);
Fax (requested according TSH-PQ-00.0006 procedure) = 1000 lbs
The protector during the test has supported the load. It has been screwed and the
thread profile has remained unchanged.
Corrosion Test
Made according ASTM B117. BOX and PIN are screwed on masters with recommended
torque. PIN is placed in vertical position, BOX protector with an angle of almost 45 0. Every
hour salt water circulates simulating a heavy rain. Room temperature is maintained 33-370C.
Performing test during 40 consecutive days (1000 hours).
Passed the period previewed, a slight water presence has been found to the inside of Pin
protector less than 10%, while no water or corrosion phenomena has been noticed inside the
box connection, due to the particular shape of the coupling (TEN. BLUE) that provides a
greater protection.
The protectors have surpassed the tests.

PAGE 24/91
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Chemical Resistance Test

PRODUCT: 3 ½” PROTECTOR
The PE tested, as described in the table here under, it does not shows advanced or inferior
variations of hardness and/or volume of 10%. Therefore the polyethylene employed for the
production of protectors satisfies the acceptance criteria.
Hardness Hardness Variation Volume* Volume* Variation

Solvents
before after % before test after test %
Tricloroetilene 66/67 64/65 -1,63 118 120 +1,69
Diesel 66/67 64/65 -1,63 118 119 +0,85
Paraffina 66/67 65/66 -0,81 118 119 +0,85
Acetone 66/67 62/63 -4,87 118 122 +3,38
Shellsol D70 66/67 63/64 -3,25 118 122 +3,38
Varsol 66/67 63/64 -3,25 118 121 +2,54
Acido cloridrico 66/67 63/64 -3,25 118 122 +3,38
*In order to determine the volume we have taken in consideration the increase of the
diameter of a sample protector (3 ½ " tubing) value expressed in mm.
Torque Test
To evaluate the torque stripping resistance of the thread protector during make-up, and
attempt should be made to "strip-out" the pin and box protector was applied 100 ft-lbs "strip-
out" force torque as described in the specification.
Both PIN and BOX protectors passed the test.
PAGE 25/91
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Test Summary Report 5½" PRO-T&C

Pin
ISO 11960 / API-5CT 9th Edition, 2011, Annex I. Hardness, ShoreD
Box
&
TSH-PQ-00.0006 & PRD06693
mm Box
+66 1628 joules
Ok, there is no damage
PIN +21 1628 joules
5 ½” Axial Impact -46 814 joules
on the PIN seal.
TSH 521 (38 mm bar) +66 1628 joules
BOX +21 1628 joules
-46 814 joules
on the BOX connection.
+66 814 joules
PIN +21 814 joules
5 ½”
Angular Impact
-46 407 joules
on the PIN seal.
45º
TSH 521 (Flat Steel Plate)
+66 814 joules
BOX +21 814 joules
-46 407 joules
5 ½” Lateral Impact Test
PIN +21 1167 joules on pipe threading
TSH 521 (Flat Steel Plate) surface.
PAGE 26/91
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5 ½ “ TSH 521 Axial Impact Resistance Test

PIN PROTECTOR
h (free fall height) = E / W * g0 = 1628 / 227 * 9.81 = 73,1 cm
H (total height) = h + master height = 73,1 + 37 = 110,1 cm
IMPACT IMPACT


h (free fall height) = E / W * g0 = 814 / 87 * 9.81 = 95,4
IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 27/91
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BOX PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 28/91
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5 ½ “ TSH 521 Angular Impact Resistance Test

PIN PROTECTOR
H (total height) = h + master height = 103,7 + 30,5 = 134,2 cm
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 29/91
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BOX PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 30/91
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5 ½ “ TSH 521 Lateral Impact Resistance Test
PIN PROTECTOR
CONNECTION AFTER
PROTECTOR AFTER IMPACT
IMPACT
TEST RESULT: Ok, there is no damage or ovality on master thread area.

0
+21 C OK
PAGE 31/91
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PAGE 32/91
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Test Summary Report 7" PRO-C

Pin
Box
&
TSH-PQ-00.0006 & PRD06693
mm Box
+66 1763 joules
PIN +21 1763 joules
7” Axial Impact -46 882 joules
on the PIN seal.
TEN. MS (38 mm bar) +66 1763 joules
BOX +21 1763 joules
-46 882 joules
+66 1058 joules
Angular Impact PIN +21 1058 joules
7” -46 407 joules
on the PIN seal.
45º
TEN. MS +66 1058 joules
(Flat Steel Plate) BOX +21 1058 joules
-46 407 joules
7” Lateral Impact
TEN. MS (Flat Steel Plate) surface.
Ok, there is no
7” PIN 900 R/Min Vertical
Vibration Test Displacement movement from initial
TEN. MS BOX Of 8.4 Mm position.
+66 Ok, the protector
7” PIN
3100
TEN. MS (only)
PIN Ok, protectors designed
7”
Hookability Test for most common
TEN. MS BOX
employed hooks.
+66
PIN +21 240 ft-lbs
Ok, PIN and BOX
7” -46
Torque Test protectors passed the
TEN. MS +66
test using 240 ft-lbs.
BOX +21 240 ft-lbs
-46
+66
PIN +21 Engagement
7” Dimensional -46 > One Ok, thread engagement
TEN. MS Stability Test +66 Half Thread between 50 – 100%.
BOX +21 Height
-46
The same used raw Ok, no changes in color
Environment / UV PIN or
7 ” BOX CEL BOX
material for all or protectors
Resistance Test product ranges. deformation.
PAGE 33/91
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7 “ TEN. MS Axial Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

+66 0C OK
+21 0C OK
-46 0C OK
PAGE 34/91
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BOX PROTECTOR

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 35/91
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7 “ TEN. MS Angular Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

h (free fall height) = E / W * g0 = 407 / 80 * 9.81 = 51,9 (min 61 cm.)
IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 36/91
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BOX PROTECTOR
IMPACT IMPACT


IMPACT IMPACT

+66 0C OK
+21 0C OK
-46 0C OK
PAGE 37/91
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7 “ TEN. MS Lateral Impact Resistance Test
PIN PROTECTOR
h (free fall height) = E / W * g0 = 2116 / 220 * 9.81 = 98 cm
TEST RESULT: Ok, there is no damage on pipe threading surface.
Vibration Test
PRODUCT: 7” TEN. MS PROTECTOR
MIL-TD-810 norm.
RESULTS:
 Protectors didn’t move from their initial position.

 Protectors didn’t have damages and residues over the thread’s connection.
 Also, kept the torque which was given from initial.
Stripping Test
PRODUCT: 7 ” TEN. MS PIN PROTECTOR

Where: F = Axial force (pounds force)
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According to the general specification the product of the Line PRO-C (metal composite
protectors) and PRO-T (Fully plastic Heavy duty), the shape of the liftable side is conform to
most common hooks employed in the rigs.
The test has been performed on 5 ½” and 9 5/8” sizes with the appropriate range of hooks
type UNI4395 and DIN 15401.
Torque Test
PRODUCT: 7” TEN. MS PROTECTORS
To evaluate the torque stripping resistance of the thread protector during make-up and

PRODUCT: 7” TEN. MS PRO-C CENL PROTECTORS
API 5CT Annex I, requires that the thread diameters and seal diameters (where applicable)
be measured and recorded at 21° C, -46° C, 66° C and then again at 21° C. The variations of
the described diameters should not exceed half of the thread high. Test-piece sets that do not
meet the manufacturer's design criteria shall be rejected.
The diameters are controlled by accurate measurement tools
The sets are measured on the defined areas
PAGE 39/91
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The pipe connections are obviously measured exactly in the corresponding diameters so
that protector and pipe diameters are comparable.
The sets are first measured and recorded at 21°C.
Then the sets are cooled in a liquid nitrogen bath: When the specified temperature is
reached (-46°C), the sets are controlled again.
Then the protectors are heated in an oven and when the specified temperature is reached
(66°C), the sets are measured and controlled again. Those are finally checked again when
reaching the room temperature (21°C).
FINAL TEST RESULTS
Ok, thread engagement between 50 – 100%.
PRODUCT: 7 ” PRO-C CEL BOX PROTECTORS

Protectors were manufactured and painted with all color types (purple, green, black) used
in production. The samples were stored outside on direct UV impact. Four initial states
were applied on each type of paint color:
1. Protector cleaned with solvent, after painted, like usually prepared for delivery.
Exposed outside to direct UV rays. (dry)
2. Protector cleaned with solvent and painted, filled with water. Exposed outside to
direct UV rays. (water)
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3. Protector not cleaned after pressing process. Painted over oiled surface and exposed
outside to direct UV rays. (Non cleaned)
4. Protector cleaned with solvent, refrigerated at -25C0 and painted over the condensate
metal surface. Exposed outside to direct UV rays.
Test period for protector storage - at least one year. Positive result to respect test
requirements: no protector damages, paint detaching or color changes are accepted with
normal painting applied process.
FINAL TEST RESULTS
1. Painted surface changes non essential. Applied paint didn’t detach from steel but only
from plastic surface of protector (dry).
PAGE 41/91
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2. Paint detach from metal and plastic surface that was kept in water. On metal surface
we can see a thin stratum of rush, which didn’t influence the resistance of protector at
strikes. (water)
3. Applied paint detach from 3-7% metal surface (base of protector). On other surface it’s
very difficult to take out the paint with a steel cut. (non cleaned)
PAGE 42/91
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4. Applied paint didn’t detach from metal surface. On plastic surface we can see shrunken
paint resulted from temperature and humidity. There is small air bulbs succeeded from
condensate steel surface. It’s very difficult to take out the paint with a steel cut from
steel surface. (condensate)
CONCLUSION: For all types paint colors was observed the same results for 4 initial test
states. In normal cleaning conditions paint protects steel surface from any corrosion during
MIN. one year environmental conditions and UV exposal. No blanks damages or
deformation was observed. Paint Types are accepted to be used.
PAGE 43/91
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Test Summary Report 7" BSC-T&C

Pin
Box
&
TSH-PQ-00.0006 & PRD06693
mm Box
+66 1763 joules
PIN +21 1763 joules
7” Axial Impact on the PIN seal.
-46 882 joules
LCSG/CSG (38 mm bar) +66 1763 joules
BOX +21 1763 joules
-46 882 joules
+66 1058 joules
7” -46 407 joules
on the PIN seal.
45º
LCSG/CSG +66 1058 joules
-46 407 joules
7” Lateral Impact
LCSG/CSG (Flat Steel Plate) surface.
Ok, there is no
7” PIN 900 R/Min Vertical
LCSG/CSG BOX Of 8.4 Mm position.
7” PIN
3100
LCSG/CSG (only)
7”
LCSG/CSG BOX
employed hooks.
+66
PIN +21 240 ft-lbs
Ok, PIN and BOX
7” -46
LCSG/CSG +66
BOX +21 240 ft-lbs
-46
+66
PIN +21 Engagement
7” Dimensional -46 > One Ok, thread engagement
LCSG/CSG Stability Test +66 Half Thread between 50 – 100%.
BOX +21 Height
-46
5 ½ ” PIN CEL Environment / UV PIN or
7 ” BOX CEL Resistance Test BOX
product ranges. deformation.
PAGE 44/91
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7 “ LCSG/CSG Axial Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 45/91
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BOX PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

+66 0C OK
+21 0C OK
-46 0C OK
PAGE 46/91
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7 “ LSCG/CSG Angular Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 47/91
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BOX PROTECTOR
IMPACT IMPACT

IMPACT IMPACT


IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 48/91
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7 “ LCSG/CSG Lateral Impact Resistance Test
PIN PROTECTOR
Vibration Test
PRODUCT: 7” LCSG/CSG PROTECTOR
MIL-TD-810 norm.
RESULTS:

Stripping Test
PRODUCT: 7 ” LCSG/CSG PIN PROTECTOR

protectors) and PRO-T / BSC-T&C (Fully plastic Heavy duty), the shape of the liftable side is
conform to most common hooks employed in the rigs.
PAGE 49/91
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Torque Test
PRODUCT: 7” LCSG/CSG PROTECTORS
attempt should be made to "strip-out" the pin and box protector was applied 240 ft-lbs
(325 N/m) "strip-out" force torque as described in the specification.

PRODUCT: 7” LCSG/CSG PROTECTORS
The sets are measured on the defined areas
that protector and pipe diameters are comparable.
reaching the room temperature (21°C).
FINAL TEST RESULTS
PAGE 50/91
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Test Summary Report 7 5/8 " PRO-C

Pin
Box
&
TSH-PQ-00.0006 & PRD06693 Protector bumper, Pin
mm Box
+66 1763 joules
PIN +21 1763 joules
7 5/8” Axial Impact -46 882 joules
on the PIN seal.
BOX +21 1763 joules
-46 882 joules
+66 1058 joules
7 5/8” on the PIN seal.
-46 407 joules
45º
-46 407 joules
7 5/8” Lateral Impact
TEN. BLUE (Flat Steel Plate) surface.
Ok, there is no
5½” PIN 900 R/Min Vertical
TEN. BLUE BOX Of 8.4 Mm position.
7 5/8” PIN
3100
TEN. BLUE (only)
5½”
TEN. BLUE BOX
employed hooks.
+66
PIN +21 240 ft-lbs
Ok, PIN and BOX
7 5/8” -46
TEN. BLUE +66
BOX +21 240 ft-lbs
-46
+66
PIN +21 Engagement
7 5/8 ” Dimensional -46 > One Ok, thread engagement
TEN. BLUE Stability Test +66 Half Thread between 50 – 100%.
BOX +21 Height
-46
PAGE 51/91
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7 5/8 “ TEN. BLUE Axial Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 52/91
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BOX PROTECTOR
H (total height) = h + master height = 79,2 + 37,8 = 117 cm
IMPACT IMPACT

H (total height) = h + master height = 79,2 + 37,8 = 117 cm
IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 53/91
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7 5/8 “ TEN. BLUE Angular Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 54/91
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BOX PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 55/91
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7 5/8 “ TEN. BLUE Lateral Impact Resistance Test
PIN PROTECTOR
CONNECTION AFTER
IMPACT

PAGE 60/91
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Test Summary Report 9 5/8 " PRO-C

Pin
Box
&
mm Box
+66 2563 joules
PIN +21 2563 joules
on the PIN seal.
BOX +21 2563 joules
-46 1283 joules
+66 1533 joules
9 5/8” on the PIN seal.
-46 773 joules
45º
-46 773 joules
9 5/8” Lateral Impact PIN +21 3065 joules on pipe threading
TEN. BLUE (Flat Steel Plate) surface.
PAGE 61/91
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9 5/8“ TEN. BLUE Axial Impact Resistance Test
PIN PROTECTOR
IMPACT IMPACT

h (free fall height) = E / W * g0 = 1283 / 227 * 9.81 = 57,6 cm (min. 61 cm.)
IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 62/91
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BOX PROTECTOR
IMPACT IMPACT

h (free fall height) = E / W * g0 = 1283 / 227 * 9.81 = 57,6 cm (min. 61 cm.)
IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 63/91
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9 5/8 “ TEN. BLUE Angular Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 64/91
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BOX PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 65/91
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9 5/8 “ TEN. BLUE Lateral Impact Resistance Test
PIN PROTECTOR
CONNECTION AFTER
IMPACT
TEST RESULT: Ok, there is no ovality or damage on pipe threading surface.

PAGE 66/91
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PAGE 67/91
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PAGE 68/91
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PRODUCT: PRO-C CEL BOX PROTECTORS

Protectors were manufactured and painted with all color types (purple, green, black) used
in production. The samples were stored outside on direct UV impact. Four initial states
were applied on each type of paint color:
5. Protector cleaned with solvent, after painted, like usually prepared for delivery.
Exposed outside to direct UV rays. (dry)
6. Protector cleaned with solvent and painted, filled with water. Exposed outside to
direct UV rays. (water)
7. Protector not cleaned after pressing process. Painted over oiled surface and exposed
outside to direct UV rays. (Non cleaned)
8. Protector cleaned with solvent, refrigerated at -25C0 and painted over the condensate
metal surface. Exposed outside to direct UV rays.
Test period for protector storage - at least one year. Positive result to respect test
requirements: no protector damages, paint detaching or color changes are accepted with
normal painting applied process.
FINAL TEST RESULTS
5. Painted surface changes non essential. Applied paint didn’t detach from steel but only
from plastic surface of protector (dry).
6. Paint detach from metal and plastic surface that was kept in water. On metal surface
we can see a thin stratum of rush, which didn’t influence the resistance of protector at
strikes. (water)
7. Applied paint detach from 3-7% metal surface (base of protector). On other surface it’s
very difficult to take out the paint with a steel cut. (non cleaned)
8. Applied paint didn’t detach from metal surface. On plastic surface we can see shrunken
paint resulted from temperature and humidity. There is small air bulbs succeeded from
PAGE 69/91
IO-001
condensate steel surface. It’s very difficult to take out the paint with a steel cut from
steel surface. (condensate)
CONCLUSION: For all types paint colors was observed the same results for 4 initial test
states. In normal cleaning conditions paint protects steel surface from any corrosion during
MIN. one year environmental conditions and UV exposal. No blanks damages or
deformation was observed. Paint Types are accepted to be used.
PAGE 70/91
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Test Summary Report 16 " PRO-C

Pin
Box
&
mm Box
+66 3960 joules
PIN +21 3960 joules
16 ” Axial Impact -46 2116 joules
on the PIN seal.
TSH 511 (38 mm bar) +66 3960 joules
BOX +21 3960 joules
-46 2116 joules
+66 2373 joules
16 ” on the PIN seal.
-46 1194 joules
45º
TSH 511 +66 2373 joules
-46 1194 joules
16 ” Lateral Impact PIN +21 4733 joules on pipe threading
TSH 511 (Flat Steel Plate) surface.
PAGE 71/91
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16“ TSH 511 Axial Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 72/91
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BOX PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 73/91
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16 “ TSH 511 Angular Impact Resistance Test
PIN PROTECTOR
H (total height) = h + master height = 67,4 + 70 = 137 cm
H (total height) = h + master height = 67,4 + 70 = 137 cm
0
+66 C OK
+21 0C OK
-46 0C OK
BOX PROTECTOR


PAGE 74/91
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0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 75/91
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PAGE 76/91
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PAGE 77/91
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Test Summary Report 5 1/2 " BSC-T&C

Pin
Box
&
TSH-PQ-00.0006 & PRD06693
mm Box
+66 1628 joules
PIN +21 1628 joules
on the PIN seal.
LTC / STC / BTC (38 mm bar) +66 1628 joules
BOX +21 1628 joules
-46 814 joules
+66 814 joules
5 1/2” -46 407 joules
on the PIN seal.
45º
LTC / STC / BTC (Flat Steel Plate) +66 814 joules
BOX +21 814 joules
-46 407 joules
PIN +21 1167 joules Ok, there is no damage
5 1/2” Lateral Impact
on pipe threading
LTC / STC / BTC (Flat Steel Plate) surface.
Ok, there is no
5 1/2” PIN 900 R/Min Vertical
LTC / STC / BTC BOX Of 8.4 Mm position.
5 1/2” +66 1700 Ok, the protector
PIN
LTC / STC / BTC Stripping Test +21 Pounds withstand without
(only)
5 1/2” Hookability Test BOX
for most common
employed hooks.
+66
PIN +21 160 ft-lbs
Ok, PIN and BOX
5 1/2” -46
LTC / STC / BTC BOX
+66 +21 160 ft-lbs
-46
+66
PIN +21 Engagement
5 1/2” Dimensional -46 > One Ok, thread engagement
LTC / STC / BTC Stability Test +66 Half Thread between 50 – 100%.
BOX +21 Height
-46
Environment / UV PIN or
7 ” BOX CEL BOX
Resistance Test product ranges. deformation.
PAGE 78/91
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5 1/2 “ LTC / BTC Axial Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

+66 0C OK
+21 0C OK
-46 0C OK
PAGE 79/91
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BOX PROTECTOR

IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 80/91
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5 1/2 “ LTC / BTC Angular Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 81/91
IO-001
BOX PROTECTOR
IMPACT IMPACT


IMPACT IMPACT

+66 0C OK
+21 0C OK
-46 0C OK
PAGE 82/91
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5 1/2 “ LTC / BTC Lateral Impact Resistance Test
PIN PROTECTOR
Vibration Test
PRODUCT: 5 1/2 ” LTC / BTC PROTECTOR
MIL-TD-810 norm.
RESULTS:

Stripping Test
PRODUCT: 5 1/2 ” LTC / BTC PIN PROTECTOR

According to the general specification the product of the Line BSC-C and BSC-T protectors
the shape of the liftable side is conform to most common hooks employed in the rigs.
L (5 1/2") = 1.5 * 45 (ft) * W (lbs/ft) = 1.5* 45 * 23 = 1552 (lbs) = 704 kgf
FINAL TEST RESULTS

Ok, For pin protector was applied 720 kgf, for box - 880 kgf. Pipe and coupling seal
faces and thread no dented and not affected (see pictures bellow).
PAGE 83/91
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Torque Test
PRODUCT: 5 1/2 ” LTC / BTC PROTECTORS

PRODUCT: 5 1/2 ” LTC CEL PROTECTORS
The diameters are controlled by accurate measurement tools
PAGE 84/91
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that protector and pipe diameters are comparable. The sets are measured on the defined areas
reaching the room temperature (21°C). Values measured in mm.
FINAL TEST RESULTS

PAGE 85/91
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Test Summary Report 7 5/8 " BSC-C

Pin
Box
&
TSH-PQ-00.0006 & PRD06693
mm Box
+66 1763 joules
PIN +21 1763 joules
7 5/8 ” Axial Impact on the PIN seal.
-46 882 joules
LCSG/BCSG (38 mm bar) +66 1763 joules
BOX +21 1763 joules
-46 882 joules
+66 1058 joules
7 5/8 ” -46 407 joules
on the PIN seal.
45º
LCSG/BCSG +66 1058 joules
-46 407 joules
7 5/8 ” Lateral Impact
LCSG/BCSG (Flat Steel Plate) surface.
Ok, there is no
7 5/8 ” PIN 900 R/Min Vertical
Displacement movement from initial
LCSG/BCSG Vibration Test BOX Of 8.4 Mm position.
7 5/8 ” PIN +21
3100
Pounds withstand without
LCSG/BCSG Stripping Test (only)
7 5/8 ”
for most common
LCSG/BCSG Hookability Test BOX
employed hooks.
+66
PIN +21 240 ft-lbs
7 5/8 ” Ok, PIN and BOX
-46 protectors passed the
LCSG/BCSG Torque Test +66
BOX +21 240 ft-lbs
-46
+66
PIN +21 Engagement
7 5/8 ” Dimensional -46 > One Ok, thread engagement
LCSG/BCSG Stability Test +66 Half Thread between 50 – 100%.
BOX +21 Height
-46
PAGE 86/91
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7 5/8 “ LCSG/BCSG Axial Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT

IMPACT IMPACT

+66 0C OK
+21 0C OK
-46 0C OK
PAGE 87/91
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BOX PROTECTOR


IMPACT IMPACT

0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 88/91
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7 5/8 “ LSCG/BCSG Angular Impact Resistance Test

PIN PROTECTOR
IMPACT IMPACT



0
+66 C OK
+21 0C OK
-46 0C OK
PAGE 89/91
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BOX PROTECTOR

IMPACT IMPACT


IMPACT IMPACT

+66 0C OK
+21 0C OK
-46 0C OK
PAGE 90/91
IO-001
7 5/8 “ LCSG/BCSG Lateral Impact Resistance Test
PIN PROTECTOR
Vibration Test
PRODUCT: 7 5/8 ” LCSG/BCSG PROTECTOR
MIL-TD-810 norm.
RESULTS:

Stripping Test
PRODUCT: 7 5/8 ” LCSG/BCSG PIN PROTECTOR

protectors) and PRO-T / BSC-T&C (Fully plastic Heavy duty), the shape of the liftable side is
conform to most common hooks employed in the rigs.
L (7 5/8") = 1.5 * 45 (ft) * W (lbs/ft) = 1.5* 45 * 47.10 = 3179 (lbs) = 1442 kgf
PAGE 91/91
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FINAL TEST RESULTS

Ok, For pin protector applied 1450 kgf, box - 1446 kgf. Pipe and coupling seal faces
and thread not dented and not affected.
Torque Test
PRODUCT: 7 5/8” LCSG/BCSG PROTECTORS
attempt should be made to "strip-out" the pin and box protector was applied 240 ft-lbs
(325 N/m) "strip-out" force torque as described in the specification.
PRODUCT: 7 5/8 ” LCSG PROTECTORS
FINAL TEST RESULTS


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OPERATIONAL INSTRUCTION

TENARIS TUBING (PRO-T, BSC-T)

STATE ELABORATED VERIFIED APPROVED

CENTER OF RESPONSABILITY - CDR LAB MAC DIG

DATE 27.04.2012 30.04.2012 01.05.2012

SIGNATURE S. ASANDI I. TUTUNARU M. FRUGONI

Nr. Description Page

2. TABLE 1 - TEST SPECIFICATION DIAMETER NOTES TEMP. RANGE

SPECIFIFIED TEST VALUE

150ºF(66ºC) All 300 1200 1300 1890 2170 2920 FT/LB

AXIAL Minimum free fall of the hitter 0,3m (12”)

-50ºF(-46ºC) All 85 300 300 570 650 880 FT/LB

Impact bar shall be oriented perpendicular to

MIL STD 810, 900 RPM Minimum, 0.33”

3. Acceptance criteria, formulas and employed equipment

Hookability (Liftability) Test

L (load, lbs) = 1.5 * 45 (ft) * W (lbs/ft)

Chemical Resistance Test

LIST OF CHEMICAL AGENTS EMPLOYED

Make-up Torque Test – Recommended screwing Torque

Dimensional Stability Test

Environment / UV Resistance Test

Test Summary Report 3½” PRO-T

3 ½ “ TEN. BLUE Axial Impact Resistance Test

TEST RESULT: Ok, there is no damage on the PIN seal.

T (temperature) = + 21 ºC; E (energy) = 407 J

TEST RESULT: Ok, there is no damage on the PIN seal.

TEST TEMPERATURE TEST RESULT REMARCS

TEST RESULT: Ok, there is no damage on the BOX connection.

TEST RESULT: Ok, there is no damage on the BOX connection.

T (temperature) = -46 ºC; E (energy) = 230 J

TEST RESULT: Ok, there is no damage on the BOX connection.

TEST TEMPERATURE TEST RESULT REMARCS

3 ½ “ TEN. BLUE Angular Impact Resistance Test

TEST RESULT: Ok, there is no damage on the PIN seal.

TEST RESULT: Ok, there is no damage on the PIN seal.

TEST RESULT: Ok, there is no damage on the PIN seal.

TEST RESULT: Ok, there is no damage on the BOX connection.

TEST RESULT: Ok, there is no damage on the BOX connection.

TEST RESULT: Ok, there is no damage on the BOX connection.

TEST TEMPERATURE TEST RESULT REMARCS

3 ½ “TEN. BLUE Lateral Impact Resistance Test

INITIAL TEST CONDITIONS

CONDITION AFTRE TEST

The protectors have surpassed the tests.

Chemical Resistance Test

Hardness Hardness Variation Volume* Volume* Variation

Test Summary Report 5½" PRO-T&C

5 ½ “ TSH 521 Axial Impact Resistance Test

TEST RESULT: Ok, there is no damage on the PIN seal.

T (temperature) = -46 ºC; E (energy) = 814 J

TEST RESULT: Ok, there is no damage on the PIN seal.

TEST TEMPERATURE TEST RESULT REMARCS

TEST RESULT: Ok, there is no damage on the BOX connection.

TEST RESULT: Ok, there is no damage on the BOX connection.

T (temperature) = -46 ºC; E (energy) = 814 J

TEST RESULT: Ok, there is no damage on the BOX connection.

TEST TEMPERATURE TEST RESULT REMARCS

5 ½ “ TSH 521 Angular Impact Resistance Test

TEST RESULT: Ok, there is no damage on the PIN seal.

TEST RESULT: Ok, there is no damage on the PIN seal.

TEST RESULT: Ok, there is no damage on the PIN seal.