AHE58 User Manual

Preface
Please read this manual carefully, also with
related manual for the machinery before use
CAUTION: the controller. For installing and operating the
controller properly and safely, qualified
personnel are required.
This product is designed for specified sewing machines and
must not be used for other purposes.
If you have any problem or any comment, please feel free to
contact us.

Safety Instruction

1) All the instruction marked with sign must be absolutely

observed or executed; otherwise, personal injuries or risk to the
machine might occur.
2) This product should be installed and operated by persons with
appropriate training only.

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3) Before connecting power supply cords to power sources, it’s
necessary to make sure that the power voltage is in the range
indicated on the product name plate.
4) Make sure to move your feet away from the pedals while power
on.
5) Turn off the power and remove plug prior to the following
operations:
■ Connecting or disconnecting any connectors on the control box；
■ Repairing or doing any mechanical adjustment；
■ Threading needle or raising the machine arm；
■ Machine is out of work.
6) Make sure to fasten all the fasteners firmly in the control boxes
prior to the operation of the system.
7) Allow an interval of at least 30 seconds before repapering the
system after power off.
8) Repairs and maintenance work may be carried out by special
trained electronic technicians.
9) All the replacement parts for repairing must be provided or
approved by the manufacturer.
10) The controller must be firmly connected to a properly grounded
outlet.
11) Note the earthing installation.

Be sure to connect the controller to a properly grounded

outlet. If the grounding connection is not secured, you
CAUTION：
may run a high risk of receiving a serious electric shock,
and the controller may operate abnormally.

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1、Product Introduction
1.1 Overview
These Series Digital AC Servo System consist of motor and
controller which are mounted on the same bracket. The system can
execute needle-down (or needle-up) position with
external-synchronizer. Employing a switch-mode power supply for
the sensitive control circuitry, the system can operate over a much
wider voltage range. It has the following advantages installed easy,
large torque, small size, low-noise, high-efficiency, small shake and
high-precision speed control. Side-mount connectors make the
connection more reliable and reduce the malfunction caused by oil
leakage.

1.2 Specification
Controller Type AHE58-55
Max. Sewing Speed（r/min） 5000
Voltage Range AC （220±44） V 50/60HZ
Output Power 550W
Max. Torque 3Nm
Environment 0℃ ～ 40℃
The motor way of
Direct drive
transmission

2. Installation Instructions

2.1 Controller Installation

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 Cotrol

Fig.2-3
2.2 Controller shape dimension

Fig.2-4

3. Power Connection and Grounding

Ground wire (Green/yellow) must be grounded. Use the correct

connector and extension wire when connecting ground wire to Earth
and secure it tightly (see Fig.3-1).

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 Control Box Cable
Brown（AC220V）
Blue（Neutral wire ）
Yellow Green（Ground wire）

Control Box

Brown（AC220V）
Yellow Green（Ground wire）
Blue（Neutral wire ）
Contral Box Cable Plug

Fig. 3-1

Ensure all power cord, signal wire and grounding wire

not be pressed by other matter or over-twisted ,and
not be too close to belt and belt wheel, keep
CAUTION
3cm-distance for safety.

A 1Ф/220V power from a 3Ф/380V Power source Connection (See

Fig.3-2):

If the system have no Neutral point, then this servo

motor is not suitable for this connection.
CAUTION

Fig. 3-2

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4. Definition of controller interface

Connections between control box and other accessories are

illustrated in Fig.4-1. Plug these connectors into the corresponding
sockets in control box.

灯
Lamp
脚踏板
Pedal
抬压脚电磁铁
Foot Lifter

机头电磁铁
Machine Head
Sclenoid

Fig. 4-1 controller link

Please check if all connectors match or not, pins

Caution:
are found right definition or not.

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5. Recovery processing and maintenance

error meaning solution

code
01 hardware overflow Turn off the system power, restart after 30 seconds, if the
controller still does not work, please replace it and inform
02 software overflow the manufacturer.

Disconnect the controller power and check if the input

system voltage is too low (lower than 176V). If yes, please restart
03 under-voltage the controller when the normal voltage is resumed. If the
controller still does not work when the voltage is at normal
level, please replace the controller and inform the
manufacturer.

04 over-voltage when Disconnect the controller power and check if the input
the machine is off voltage is too high (higher than 264V). If yes, please restart
the controller when the normal voltage is resumed. If the
controller still does not work when the voltage is at normal
over-voltage in level, please replace the controller and inform the
05 operation manufacturer.

Turn off the system power, check if the solenoid is

solenoid circuit connected correctly and if it is loose or damaged. If yes,
06 failure replace it in time. Restart the system upon making sure
everything is in good order. If it still does not work, seek
technical support.

electrical current Turn off the system power, restart after 30 seconds to see if
07 checking circuit it works well. If not, try several more times. If such failure
failure happens frequently, seek technical support.

Disconnect the controller power, check if the motor input

plug is off, loose or damaged, or if there is something
08 locked motor roller twined on the machine head. After checking and
correction, if the system still does not work, please replace
the controller and inform the manufacturer.

Turn off the system power, check if the white brake

09 brake circuit failure resistance plug on the power board is loose or dropped off,
fasten it and restart the system. If it still does not work,
please replace the controller and inform the manufacturer.

Check if the connecting line between control panel and

10 HMI communication controller is off, loose or broken, restore it and restart the
failure system. If it still does not work, please replace the
controller and inform the manufacturer.

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 machine head Check if the connection line between machine head
11 needle positioning synchronizer and controller is loose or not, restore it and
failure restart the system. If it still does not work, please replace
the controller and inform the manufacturer.

Please try 2 to 3 more times after power down, if it still does

12 motor original angle not work, please replace the controller and inform the
checking failure manufacturer.
Turn off the system power, check if the motor sensor plug
13 Motor HALL failure is loose or dropped off, restore it and restart the system. If
it still does not work, please replace the controller and
inform the manufacturer.

14 DSP Read/Write Try another time after power down, if it still does not work,
EEPROM failure please replace the controller and inform the manufacturer.

Turn off the system power, turn on again in 30 seconds to

15 Motor over-speed see if it works. If not, try several more times, if such failure
protection happens frequently, please change the controller and
inform the manufacturer.

Turn off the system power, restart the system after 30

16 Motor reversion seconds, if it still does not work, please replace the
controller and inform the manufacturer.

HMI51 Read/Write Turn off the system power, restart the system after 30
17 EEPROM failure seconds, if it still does not work, please replace the
controller and inform the manufacturer.

Turn off the system power, restart the system after 30

18 Motor overload seconds, if it still does not work, please replace the
controller and inform the manufacturer.

Add oil to the needle rod, and set the P22 parameter at
19 Lack of oil alarm 4000, resume the working time after the last oil adding; or
you can press button P to close the alarm and continue to
use.

386P0084A
2012-1-14

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