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Journal of Industrial and Engineering Chemistry 14 (2008) 71–76


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Mechanical properties of silanized jute–polypropylene composites


C.K. Hong a, I. Hwang b, N. Kim b, D.H. Park c, B.S. Hwang d, C. Nah b,*
a
School of Applied Chemical Engineering, Chonnam National University, Gwangju 500-757, Republic of Korea
b
Division of New Materials Engineering, Chonbuk National University, Jeonju 561-756, Republic of Korea
c
Department of Electronic Materials Engineering, Wonkwang University, Iksan 570-749, Republic of Korea
d
Materials Processing Department, Korea Institute of Machine & Materials, Changwon 641-831, Republic of Korea
Received 8 May 2007; accepted 2 July 2007

Abstract
An affordable composite was prepared from jute fibers and polypropylene (PP) in this study. Jute fibers are echo-friendly, low-density materials
yielding considerably lightweight composites with highly specific properties. The surfaces of the jute fibers were silanized to increase the
interfacial adhesion between the jute fiber and the polymer matrix. During the fracture process of the silanized composites, the jute fibers were
broken without complete pullout; much of the PP matrix still coated the fibers, indicating the enhanced degree of adhesion. The tensile and dynamic
mechanical properties of the jute–PP composites were enhanced by the silane treatment as a result of the improved interfacial adhesion between the
silanized jute fiber and the PP matrix.
# 2007 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.

Keywords: Fiber–matrix; Jute; Natural fiber

1. Introduction matrices [4]. The hydrophilic nature of natural fibers adversely


affects adhesion to a hydrophobic matrix, and as a result, there
Global environmental issues have led to a renewed interest may cause a loss of strength. The deficient adhesion leads to a
in bio-based materials, with the focus on renewable raw weak load transfer from the matrix to the fibers, which induces
materials can be biodegradable or recyclable at reasonable cost. a low reinforcing effect. The mechanical properties of a fiber-
As a result of the increasing demand for environmentally- reinforced polymer composite depend not only on the
friendly materials and the desire to reduce the cost of traditional properties of constituents but also on the degree of interfacial
fibers, many natural fiber composites have been developed adhesion between the fiber and the polymer matrix. Poor
[1,2]. Natural fibers like banana, cotton, coir, sisal, and jute interfacial bonding leads to composites, exhibiting rather poor
have attracted the attention of scientists and technologists for durability and toughness. To reduce the hydrophilic character
applications in consumer goods, low-cost housing, and other of cellulose fibers and to improve their adhesion properties, it is
civil structures [3]. Natural fibers exhibit many advantageous necessary to modify the fiber surface [5]. Several methods used
properties for use as reinforcement materials for composites. to modify natural fiber surfaces, such as alkali treatment [6,7],
They are low-density materials yielding considerably light- the use of maleic anhydride copolymers [8,9], pre-impregna-
weight composites with highly specific properties. Natural tion of the fiber [10], and the use of silanes [4,5,11–14], have
fibers also offer significant cost advantages and benefits been proposed.
associated with their processing, relative to synthetic fibers. Recently, natural fibers have been used to reinforce
Also, they are a highly renewable resource, which reduces the traditional thermoplastic polymers for automotive applications
dependency on petroleum oil. [15]. Polypropylene has often been used as the matrix material.
One difficulty that has prevented a more extended utilization Among the natural fiber-reinforcing materials, jute appears
of natural fibers is the lack of strong adhesion to most polymeric quite promising because it is relatively inexpensive and
commercially available in a required form. It has higher
strength and modulus than plastic [16] and is a good substitute
* Corresponding author. Tel.: +82 63 270 4281; fax: +82 63 270 2341. for conventional fibers in many applications. In this study, the
E-mail address: cnah@chonbuk.ac.kr (C. Nah). chemical surface modification of jute fibers was carried out
1226-086X/$ – see front matter # 2007 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.jiec.2007.07.002
72 C.K. Hong et al. / Journal of Industrial and Engineering Chemistry 14 (2008) 71–76

using a silane-coupling agent in a methanol/water medium to Industry Co., Ltd.) was used to prepare the specimens for the
improve its suitability as a reinforcing material. The use of mechanical tests.
silanes as coupling agents in reinforced polymer composites of
natural fibers is analogous to that of synthetic fibers [13]. The 2.4. Characterization
reinforcing capability of the modified jute fiber on the
polypropylene (PP) composites was investigated. The silanized The silane modification of jute fiber was identified using a
jute–PP composites were characterized using various experi- Fourier transform infrared spectrometer (FTIR, Abb Bomem
mental techniques. MB100). A JEOL Scanning Electron Microscope (SEM, JSM-
5900) was used to characterize the fracture surfaces of the
2. Experimental untreated and silane-treated composites, and its effect on the
composite properties. An Instron UTM 8872 instrument was
2.1. Materials used for the tensile property measurements, according to
ASTM D638. All tests were performed at room temperature
The natural fiber used in this experiment was Bangladesh with a crosshead speed of 5 mm/min. The dynamic mechanical
jute fiber with a length of 70 mm. The commercial-grade properties of the jute–PP composites were measured using a
polypropylene (PP, J-170 homo polypropylene; MI = 28.0 g/ dynamic mechanical analyzer (DMA938, TA Instruments)
10 min; Honam Petrochemical Corp.) was selected as a operated at a heating rate of 5 8C/min and a frequency of 10 Hz.
polymer matrix. As a coupling agent, g-glycidoxypropyl The dimensions of each sample were 50.0  12.3  3.0 mm.
trimethoxy silane (Z-6040, Dow Corning), shown in Fig. 1,
was used. 3. Results and discussion

2.2. Fiber surface treatment 3.1. Silane treatment

Short jute fibers (ca. 3 mm long) were added into a mixture The surface of the jute fibers was modified using an
of methanol/water (90/10, w/w) and stirred for 12 h at room organofunctional silane to promote adhesion with the PP
temperature to clean the fibers by removing starch and waxes matrix. The primary component of jute fiber is cellulose, which
from the surface. The fibers were then filtered and dried in an contains numerous hydroxyl groups that are strongly hydro-
oven at 80 8C for 12 h. For the fiber surface treatment, 2 wt% philic [17]. In general, the use of coupling agents, such as
silane was dissolved in a methanol/water mixture at room silanes, significantly improves the mechanical properties of the
temperature and the pH of the solution adjusted to 4 with the composites. The possible reaction mechanism of the silane
addition of acetic acid, according to the procedure reported treatment is shown in Fig. 2.
previously by Gassan and Bledzki [8]. Silanes are more stable if Firstly, the methoxyl groups in the silane are hydrolyzed to
they are applied from a slightly acid solution. After the hydroxyl groups (silantriol) in methanol/water solutions
continuous stirring of the solution for 10 min, the dried jute [12,13]. Water is responsible for the hydrolysis of the methoxyl
fibers were immersed in the solution and stirred for 24 h at room groups. Secondly, the silanol groups created in the first step
temperature. The jute fibers were then filtered and dried at react with hydroxyl groups on the surface of jute cellulose.
80 8C for 12 h. There is a possibility of a direct condensation reaction between
the silanol groups (Si–OH) and hydroxyl groups on the jute
2.3. Compounding fiber. This reaction would create a covalent bond between jute
cellulose and the silanol group (jute–O–Si). The remaining
Jute–PP composites of various fiber concentrations (1, 5, 10, silanol groups are capable of hydrogen bonding or condensing
and 15 wt%) were prepared using a laboratory internal mixer with adjacent silanol groups (Si–O–Si). Finally, the hydro-
(Haake Mess-Technik GMBH, Germany). To prepare the phobic part of the silane on the jute surface could chemically
composites, the chamber temperature was set at 180 8C. Half of bond or interact through van der Waals forces with the PP
the PP was first added into the mixer for ca. 3 min. After the PP matrix. The chemical bonding at the fiber–matrix interfaces is
had melted, jute fibers were mixed with the molten PP for critically important to understanding the interfacial strength in
3 min, and then the rest of PP was added and mixed for 4 min. natural fiber-reinforced polymer composites.
The composites were pressed shortly after they were removed Fig. 3 shows the FTIR spectra of untreated and silanized jute
from the internal mixer and cut into pieces using scissors. An fibers in the region 1700–700 cm1. Both untreated and
injection-molding machine (SPF-100, Hyundai Precision & silanized jute fibers were characterized by FTIR spectroscopy
to confirm the chemical reaction between the silane and the jute
cellulose. The silanized jute fiber reveals an absorption peak at
ca. 800 cm1 that could be assigned to a Si–O–Si bond [11,12].
A peak found at ca. 850 cm1 in the spectrum of the silanized
jute corresponds to a Si–cellulose bond and a new peak at ca.
930 cm1 could be due to asymmetric stretching of Si–O–Si or
Fig. 1. Structure of the silane-coupling agent. cellulose–O–Si bonds [13,18]. These features could be due to
C.K. Hong et al. / Journal of Industrial and Engineering Chemistry 14 (2008) 71–76 73

Fig. 2. Reaction mechanism of a silane-treated jute–PP composite.

some silane reactions with jute fibers occurring through direct band for cellulose–O–Si assures condensation reactions had
condensation reactions between the hydrolyzed silane and the occurred between the cellulose of the jute fibers and the silanol
hydroxyl groups of the jute cellulose. The peak near 1060 cm1 group, and the band for Si–O–Si is an indication of
of the treated fiber is related to residual unhydrolyzed Si–O– intermolecular condensation having occurred between adjacent
CH3 groups; their small intensity suggests that most of the silanol groups deposited on the fibers [13].
silane had been hydrolyzed [5]. Also, the spectrum of the
silanized jute fiber shows a peak at ca. 1190 cm1 assigned to 3.2. SEM analysis of fracture surfaces
the cellulose–Si–O or Si–O–Si linkages [5]. Such an absorption
SEM micrographs of the fracture surfaces of the untreated
and silanized jute–PP composites with 15 wt% jute fibers are
shown in Fig. 4. The surface of the untreated fiber is quite
smooth and there is no evidence or trace of any matrix resin
adhering to the jute fiber. Considerable fiber pullout is also
visible in the fracture surface of the untreated composite.
However, in the case of the silanized fiber, jute fibers were
broken without complete pullout during the fracture process
and there was much PP matrix still coating the fibers. It was also
noted that the fiber failed by tearing, but no complete interfacial
failure was observed, indicating that adhesion between the
silanized jute fiber and the PP matrix was quite good for
reinforcing. The silane treatment of the jute fiber modified its
surface properties and increased the fiber–matrix interaction.
Generally, the mechanical properties of composites depend on
the properties of the matrix and the fiber, and the bond strength,
among other factors.

3.3. Tensile properties

Fig. 3. FTIR spectra from 1700 to 700 cm1 of untreated and silanized jute The tensile properties were investigated to observe the
fibers. reinforcement effects of the untreated and silanized jute fibers.
74 C.K. Hong et al. / Journal of Industrial and Engineering Chemistry 14 (2008) 71–76

Fig. 4. SEM micrographs of 15 wt% jute–PP composites: (a) untreated and (b) silanized.

Fig. 5 shows the tensile modulus of the untreated and silanized 15 wt% jute. The curves indicate that silane treatment of the
jute–PP composites at various jute fiber concentrations. The jute fiber yielded a stronger and more ductile composite
modulus of the composites increased with increasing the jute material by improving the interfacial adhesion. In the case of
content. the untreated composite containing 1 wt% fiber, the tensile
However, the optimum fiber content would vary with the properties deteriorated as a result of poor interfacial adhesion
nature of the fiber and matrix, the fiber aspect ratio, and the between the hydrophilic jute fibers and the hydrophobic PP
fiber–matrix adhesion [7]. It is also evident that the tensile matrix. To obtain natural fiber composites with satisfactory
modulus of the jute–PP composite was increased slightly by mechanical properties, strong interfacial adhesion and effective
silane treatment of the jute fiber, excepting the case of the wetting of the fiber by the matrix are required [19]. Increasing
5 wt% jute content. The increase in modulus of the silanized the fiber content resulted in the improvement in stiffness of the
composite was most likely caused by improved adhesion composites.
between the jute fiber and the PP matrix. Improved adhesion
between jute and PP makes it possible for stress transfer to 3.4. Thermomechanical properties
occur from the weaker plastic matrix to the stronger jute fiber
during loading, thereby improving the strength of the Dynamic mechanical measurements over a wide temperature
composites [12]. The improved interfacial adhesion could be range are useful for understanding the viscoelastic behavior and
due to some chemical bonding between the hydrophobic part of provide valuable insight into the relationship between the
the silane on the jute surface and the PP matrix or van der Waals structures and properties of composite materials. The storage
forces between them. Moreover, covalent bonding between jute modulus is useful in assessing the molecular basis of the
cellulose and the PP matrix could also improve adhesion mechanical properties of a material because it is very sensitive to
between the phases. structural changes, such as fiber–matrix interfacial bonding [20].
Fig. 6 shows the stress–strain curves of PP plastic and the Fig. 7 shows the storage modulus of pure PP and the untreated
untreated and silanized jute–PP composites containing 1 and and silanized jute–PP composites containing 15 wt% jute fiber as

Fig. 6. Stress–strain curves of PP, untreated and silanized jute–PP composites


Fig. 5. Tensile moduli of untreated and silanized jute–PP composites. with 1 and 15 wt% fiber contents.
C.K. Hong et al. / Journal of Industrial and Engineering Chemistry 14 (2008) 71–76 75

Fig. 7. Storage modulus, E0 , of PP, untreated and silanized jute–PP composites Fig. 8. Loss modulus, E00 , of PP and the untreated and silanized jute–PP
with 15 wt% fiber content. composites containing 15 wt% fiber.

a function of temperature. The values of the storage modulus


dropped as the temperature increased. The storage modulus
improved significantly with the addition of jute fiber to pure PP
over the whole range of testing temperatures as a result of the
reinforcement imparted by the fiber, which allowed stress
transfer to occur at the interface. A much enhanced storage
modulus of the composites was obtained for the silanized jute.
This situation can be explained as a result of improved
interfacial adhesion or chemical bonding between silanized jute
cellulose and the PP matrix. Table 1 lists the increments in
storage modulus of jute–PP composites with various jute fiber
contents at three different temperatures. The storage modulus of
the silanized composites were more improved than those of the
untreated composites and the increment of the storage modulus
increased with increasing temperature. The storage modulus
gives an idea of the stiffness behavior and load-bearing capability Fig. 9. tan d of PP and the untreated and silanized jute–PP composites contain-
of a composite material. Therefore, it is expected that the ing 15 wt% fiber.
silanized jute–PP composites would have greater load-bearing
ability than would pure PP and the untreated composites. which is sometimes considered as the glass transition
Fig. 8 presents the loss modulus of PP and the untreated and temperature (Tg) of the material [21]. The loss modulus peak
silanized jute–PP composites containing 15 wt% jute fiber as a of pure PP appeared at ca. 11 8C; it increased to 15 8C with
function of temperature. The silanized jute composite produced addition of jute fiber. In the silanized jute–PP composite, the peak
higher values of loss modulus than did the pure PP and untreated shifted to higher temperature. This result is due to immobiliza-
jute composites. The loss modulus is proportional to the amount tion of the polymer molecules near the surface of the jute fibers
of energy that dissipated as heat by the material. The loss because of the improved interfacial adhesion, which increased
modulus peak is attributed to the mobility of the resin molecules, the glass transition temperature of the composites [6,21].

Table 1
Storage modulus of jute–PP composites with various jute fiber contents at three different temperatures
Fiber content (wt%) Storage modulus (GPa)
0 8C 60 8C 120 8C
Untreated Silanized Untreated Silanized Untreated Silanized
0 2.07 0.71 0.19
1 2.23 (7.7%) 2.50 (20.7%) 0.74 (4.0%) 0.94 (32.4%) 0.22 (17.3%) 0.31 (63.2%)
5 2.45 (18.4%) 2.54 (22.7%) 1.01 (42.7%) 1.08 (52.1%) 0.36 (91.9%) 0.38 (100.0%)
10 2.81 (35.7%) 3.16 (52.6%) 1.24 (75.1%) 1.63 (129.6%) 0.52 (181.1%) 0.67 (252.6%)
15 3.20 (54.6%) 3.65 (76.3%) 1.53 (116.1%) 1.87 (163.4%) 0.65 (249.2%) 0.79 (315.8%)
The value in parenthesis represents the increment of storage modulus relative to that of pure PP.
76 C.K. Hong et al. / Journal of Industrial and Engineering Chemistry 14 (2008) 71–76

The values of tan d, the ratio of viscous to elastic properties, sponsored by the Ministry of Commerce, Industry, and Energy.
of PP and the untreated and silanized jute–PP composites CN thanks Dr. Hwang of the KIMM at Changwon for financial
containing 15 wt% jute fiber are shown in Fig. 9 as a function of support.
temperature. The value of tan d, the damping energy ratio, is an
indication of the molecular motions existing in the materials. In References
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