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ABSTRACT | Electric propulsion of ships has experienced this application, including direct current (dc) (commuta-
steady expansion for several decades. Since the early 20th tor) motors, induction motors, ordinary wound field
century, icebreakers have employed the flexibility and easy synchronous motors, synchronous motors with permanent
control of direct current (dc) motors to provide for ship magnets serving in place of the field winding, synchronous
operations that split ice with back and forth motion of the motors with superconducting field windings, acyclic
ship. More recently, cruise ships have employed diesel-electric (homopolar) motors with superconducting field windings
propulsion systems to take advantage of the flexibility of and doubly fed induction motors. Some of these, notably
diesel, as opposed to steam engines, and because the electric commutator motors, wound field synchronous (permanent
plant can also be used for hotel loads. Research vessels, ferries, magnet synchronous for smaller applications up to a few
tankers, and special purpose vessels have also taken advantage megawatts) and induction machines are already in use for
of increased flexibility and fuel efficiency with electric propul- ship propulsion, and there has been experimental devel-
sion. Today, the U.S. Navy is building an ‘‘all electric’’ destroyer opment work on the others. Other machine types have
to be named ‘‘Zumwalt,’’ which employs two induction motors been proposed, including synchronous reluctance ma-
for propulsion. There are several different classes of motors chines and transverse flux machines but these are ‘‘long
that might be considered for use in ship propulsion, ranging shots’’ in the competition for use in ship propulsion.
from dc (commutator) motors through conventional induction Electric propulsion has been used in ships for some
and synchronous motors to permanent magnet synchronous time. Between the two world wars of the 20th century,
machines, doubly fed machines and superconducting alternat- some battleships with steam turbine engines employed
ing current (ac) and acyclic homopolar machines. This review synchronous motors for propulsion, ostensibly because this
paper describes features of some of the major classes of motor obviated the need for mechanical gear reduction. The first
that might be used in ship propulsion. aircraft carrier of the U.S. Navy, CV-1, was a conversion of
a collier that had a similar propulsion system and therefore
KEYWORDS | Acyclic motors; direct current (dc) motors;
was an ‘‘electric ship’’ [1]. Icebreakers have long used dc
induction motors; permanent magnet motors; ship propulsion;
propulsion motors because they permit very flexible
synchronous motors
operation, including back and forth motion to ‘‘ram’’ ice
I. INTRODUCTION floes. When sophisticated power electronics devices
became available, a move to synchronous and induction
Motors for electric ship propulsion are, relative to most
machines was made. For example, the Finnish Otso was the
motors for industrial, commercial, and residential pur-
poses, large in terms of rating and slow in speed. first icebreaker using cycloconverters and twin 7.5-MW
Therefore, they are quite large in terms of torque. A synchronous propulsion motors [2]. Similarly, cruise ships,
number of different motor types have been proposed for requiring adjustable speed and frequent stops, required
drive systems more flexible than steam turbine drives.
Manuscript received November 30, 2014; revised October 1, 2015; accepted October 1, They used, first, cycloconverter drives and synchronous
2015. Date of publication November 4, 2015; date of current version November 18,
2015. This work was supported in part by the U.S. Office of Naval Research. motors that could provide load commutation for the
J. L. Kirtley, Jr. and A. Banerjee are with the Electrical Engineering and Computer cycloconverters. More recently, transistorized drive sys-
Science Department, Massachusetts Institute of Technology, Cambridge, MA 02139
USA (e-mail: kirtley@mit.edu). tems have been used with induction motors [3].
S. Englebretson is with ABB Corporate Research, Raleigh, NC 27606 USA. There is a substantial advantage in having a motor that
Digital Object Identifier: 10.1109/JPROC.2015.2487044 can drive the propeller of a ship directly, not requiring a
0018-9219 Ó 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
2320 Proceedings of the IEEE | Vol. 103, No. 12, December 2015
Kirtley et al.: Motors for Ship Propulsion
speed reducing gearbox, and we will focus on such motors induction motors, the rotor and the stator are both made
in this paper. Shaft speeds range from about 100 to about up of thin sheets of silicon steel. Punched into those sheets
200 rpm for large ships, and power ratings per shaft range are slots which contain the rotor and stator conductors.
from about 12 to about 50 MW. What this means is that It is important to note for now that the machine has an
motors suitable for ship propulsion, having relatively low air gap g which is relatively small (that is, the gap
rotational speeds, will not be surface speed limited, and dimension is much less than the machine radius r). The air
sizing considerations will focus on torque production. As gap also has a physical length ‘. The electric machine
an example, one of the latest Azipod electric azimuthing works by producing a shear stress in the air gap (with, of
podded propulsion systems made by ABB has an output of course, side effects such as production of ‘‘back voltage’’).
more than 20 MW at 150 rpm [4]. This implies a shaft It is possible to define the average air-gap shear stress .
torque of about 1.3 MN-m. As smaller and smaller ships Total developed torque is force over the surface area times
employ electric propulsion, it is expected that the range of moment (which is rotor radius)
motor ratings will become broader, extending to lower
overall ratings and higher shaft speeds. Drive motors and
associated power electronics must, of course, be robust to T ¼ 2R2 ‘hi: (1)
the relatively difficult environment of a ship. That implies
resistance to corrosion, contamination by salty air,
constant motion from wave action, and vibration from Power transferred by this motor is torque times speed,
the propeller. which is the same as force times surface velocity, since
surface velocity is u ¼ WR, power converted is
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Kirtley et al.: Motors for Ship Propulsion
So far, only the rotor volume V R has been defined. To Similarly, if BS is the RMS value of maximum flux
estimate the dimensions of the active machine we must density in the teeth, working flux density to make torque is
make estimates of the radial extent of the armature B0 ¼ BS ð1 S Þ. It is a simple exercise to show that, if flux
winding (and associated teeth) and the back iron to get density in the teeth and current density in the slots are
diameter, and then we must find the axial extent of the what define torque, the maximum torque density will
armature end windings. occur when S ¼ 0:5.
To get started with the radial extend of the armature If the shear stress is taken as given, one can now
winding, consider the picture shown in Fig. 2, which estimate the required reaction current density
shows, in cartoon form, a flattened version of stator
conductors in slots. This figure exaggerates the extent of
tooth tips. Armature current is axial and is carried in hi
K0 ¼ (7)
conductors in the slots of the armature; magnetic flux B0
density is radial and is carried in the teeth.
Suppose both the radial flux density Br and the stator
so that required radial extent of the slot/tooth region
surface current density K z can be considered to be
would be
approximately sinusoidal flux waves of the form
pffiffiffi K0 hi
Br ¼ 2B0 cosðp !tÞ hS ¼ ¼ : (8)
pffiffiffi JS S BS JS S ð1 S Þ
Kz ¼ 2K0 cosðp !tÞ (4)
Azimuthal magnetic flux in the core of height hc is one
where B0 and K0 are root mean square (RMS) amplitudes. half of the total flux in one pole of p pole pairs, or
Note that this assumes these two quantities are exactly approximately
in phase, or oriented to ideally produce torque, so we are
going to get an ‘‘optimistic’’ bound here. Then, the average R
value of surface traction is BC hC ¼ B0 : (9)
p
Z2 So the required radial extent of the core iron, assuming the
1 1
hi ¼ Br Kz d ¼ B0 K0 : (5) core iron is operated at saturation flux densityðBC ¼ BS Þ, is
2 2
0
R B0
hC ¼ : (10)
If we note S as the fraction of the periphery of the p BS
machine that is slots and JS as the RMS current density in
the slots, then
Next, consider the end turn profile of the machine, as
illustrated by the cartoons of Fig. 3. The bars emerge from
K0 ¼ S hS JS (6) the ends of the stator core and are turned to go azimuthally
around, to meet the opposite side bar about half way
around. Neglecting short pitching, each half bar must
where hS is slot height. Note we are ignoring the tooth tip travel, approximately, R=2p in the azimuthal direction.
region, assuming it to be negligible.
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Kirtley et al.: Motors for Ship Propulsion
R R B0 1:37 0:707
he ¼ tan (11) hC ¼ ¼ 0.114 m:
2p p BS 6 1:414
where is the angle that the bar can achieve. As shown in End turn axial length, assuming a 30 turn angle for the
Fig. 3, the angle may be as small as 30 , but with end turns is
allowance for insulation it will likely be a bit more than
that.
R 1:37
he ¼ tan ¼ pffiffiffi 0.21 m:
Rough Sizing Example: To get some idea of the physical 2p 3 12
size of the motors for ship propulsion, consider a 40-MW,
120-rpm machine. Assume a shear stress of 100 kPa as These numbers indicate an overall diameter of 3.20 m
proposed by Lewis for the advanced induction motor. Let and a length over the end turns of 3.16 m. These are
us also assume this is a 12 pole ðp ¼ 6Þ motor. At 120 rpm, electrical dimensions only and do not include provision for
the angular velocity is about 12.6 rad/s, so torque that must mounting, shafting, bearings, and other things that must
be produced by that motor would be go along with a propulsion motor.
If made small enough, electric motors can be made to
fit into propulsion pods, as shown in Fig. 4 [6]. A bit more
40 106 W
T¼ ¼ 3.2 106 N-m: detail on what a propulsion pod might look like is shown in
12.6 rad/s Fig. 5.
1:414 105
hS ¼ 1 6
0.115 m:
2 2:5 10 Fig. 4. Podded propulsors drive a cruise ship.
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E0 ¼ ~
~ v~
E þ~ B (12) Pm ¼ TW ¼ GWIf Ia (14)
Ea ¼ GWIf (13)
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Kirtley et al.: Motors for Ship Propulsion
face of the machine to, in essence, cancel the adverse acoustic noise. Low noise can also be an important
effects of the armature currents. These are shown, in advantage for ocean research vessels.
cartoon form, in Fig. 9. Advances in machine design in recent years have
The process of commutation involves turning off and improved the outlook for commutator machines, and since
then turning on currents in the coils of the armature. The they work well with dc distribution systems, there are
commutator of a dc machine is implemented as a set of indications that they may make for more flexible, and
copper segments, or plates, arranged in a circle about the possibly even more efficient, propulsion systems for some
axis of the rotor. Rubbing on the commutator segments are types of ships.
two or more blocks of graphite, referred to as ‘‘brushes.’’ DC motors are also readily and flexibly controlled with
Graphite, often modified with other substances including fairly simple apparatus. Fig. 10 shows how a dc motor
silver or copper, is used because it is reasonably electrically might be controlled by two ‘‘chopper’’ circuits (buck
conductive and can be made to slide along the commutator converters). Increasing the duty cycle on the armature
segments with relatively low friction. In small motors, chopper increases machine speed. Increasing the duty
commutation can be carried out using only the brushes of cycle on the field chopper strengthens the interaction field
the commutator, which drive current in the coil being and reduces motor speed. The flexibility of control of dc
commutated by resistive action. But in larger motors it is motors has led them to be used for icebreakers, where
often necessary to assist this process by using commutation rapid control leads to more effective operation (rapid
interpoles that are excited by coils of wire carrying current forward/reverse operation to ‘‘ram’’ and break up ice
in series with the armature. They apply pulses of voltage in formations, for example). Prior to the 1980s, diesel-
the coil being commutated that drive the current in the electric icebreakers used dc motors.
direction of commutation. These interpoles are illustrated
in Fig. 9.
B. Induction Motors
DC commutator motors have some disadvantages when
Induction motors are very common in industrial,
considered for propulsion applications. They tend to be
commercial, and residential applications. They are simple
quite a bit larger, physically, than most other machine
and rugged, economical to build, and reasonably compact
types of the same rating. Fig. 8 shows the machine casing
and efficient. Invented by Tesla in 1888, the polyphase
for the drive motor of the USS Glacier [7]. Note the
induction motor was one of the reasons that Westing-
doorway that gives access for maintenance, to give scale.
house’s ac power system prevailed over Edison’s dc system.
Further, the commutator is a wear item that produces dust
It is said that about two thirds of all generated power in
and is sensitive to airborne chemicals. Nevertheless, in
modern utility systems is used to power induction motors
addition to icebreakers, dc motors have been used in
that drive a myriad of loads, including pumps, fans,
submarines, where they form part of a generator/motor
production machinery, and so forth. A photograph of a
system in which the generator is driven by a diesel engine
relatively large, low-speed induction motor built by
and control is very simple. The generator voltage is
Converteam (now part of General Electric) is shown in
controlled by its field current, and a direct connection to
Fig. 11. This picture, from [5], is similar in many design
the drive motor accomplishes control of motor speed.
features to the motors built for DD-1000.
When submerged and the engine is not available, the drive
A cartoon view of an axial section of an induction
motor can be connected to a battery that provides for low
motor is shown in Fig. 12. A polyphase winding, similar to
speed operation. In naval submarines, it is necessary that
what one would see in a synchronous machine, is
in submerged operation the motor produce very little
contained in slots in the stator. The rotor might have a
Fig. 9. Commutation interpoles and pole face compensation. Fig. 10. Two-chopper, separately excited machine hookup [8].
Vol. 103, No. 12, December 2015 | Proceedings of the IEEE 2325
Kirtley et al.: Motors for Ship Propulsion
Pd ¼ qjI2 j2 R2 (19)
Fig. 12. Axial view of an induction machine. Fig. 14. Equivalent circuit for induction motor operation.
2326 Proceedings of the IEEE | Vol. 103, No. 12, December 2015
Kirtley et al.: Motors for Ship Propulsion
R2
Pem ¼ qjI2 j2 ð1 sÞ: (20)
s
!
Pem ¼ TW ¼ T ð1 sÞ (21)
p
and this leads to an expression for developed torque Fig. 16. Variable speed operation [8].
p R2
T¼ qjI2 j2 : (22) One of the reasons that induction machines are used as
! s
motors in so many applications is that they are physically
simple and tend to be quite rugged. These advantages carry
Fig. 15 shows developed torque versus speed for an through to ship propulsion. There is no commutator nor
induction motor operated against a fixed frequency voltage slip rings to demand maintenance, and aside from the
source. Note that the motor torque matches load torque at a main shaft bearings, there is really nothing in an induction
stable intersection at relatively low slip. This is commonly motor that demands regular attention. Like all high power
the way induction motors are operated in industrial and machines, the electrical insulation of the stator will impose
commercial situations. In a traction operation such as ship a lifetime limitation on the machine, but proper design and
propulsion, in which the shaft must turn at variable speeds, high quality manufacture can make that lifetime at least as
it is usual to vary speed by varying drive frequency. Fig. 16 long as that of the ship. Ordinary induction machines
illustrates this. If the voltage is adjusted to be proportional similar to that pictured in Fig. 11, which is a ‘‘squirrel cage’’
to frequency (constant volts per hertz), the torque–speed machine, require full-power inverters. Further, the kind of
curves have nearly the same shape and peak torque. For inverter required by squirrel cage machines is relatively
frequencies higher than some base frequency, voltage sophisticated and likely expensive.
might be held constant, in which case flux falls with speed
and so does peak torque. It is to be expected that induction C. Wound Field Synchronous Motors
motor drives used to propel ships would have base speed Synchronous machines are most often used as gen-
equal to maximum speed, since propulsion force require- erators in power plants. They have stators that resemble
ments rise with ship speed. the stator windings of induction machines, but they have
rotors that carry windings with dc. Fig. 17 shows, in highly
Fig. 15. Induction motor torque versus speed. Fig. 17. Synchronous machine cartoon [8].
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Kirtley et al.: Motors for Ship Propulsion
q Va Ea
P¼ sin
2 Xd
2
q Va Va Ea
Q¼ cos : (26)
2 Xd xd
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D. Permanent Magnet Synchronous Motors drive current to the fault as long as the motor is
Synchronous machines can be built with permanent turning. The possibility for acute damage exists.
magnets to provide field flux. One might think of a This is a topic for continued research and
permanent magnet synchronous motor as being similar to development, to see if fault-tolerant machine
a wound field motor with a fixed current source supplying designs can be developed and proven.
the field winding. The advent of neodymium–iron–boron
permanent magnets, with their very high remanent
E. Superconducting Synchronous Machines
magnetic flux density, permits permanent magnet ma-
Superconducting synchronous machines are funda-
chines to have operating flux densities as high as those of
mentally the same as other wound field machines, but with
wound field machines. This promises shear stress at least
a few quantitative differences that approach being big
as high as that of induction or wound field synchronous
enough to be qualitative [9].
machines. In addition, permanent magnet synchronous
Superconducting materials are known to be able to
machines do not have slip rings. However, there are some
carry truly prodigious current densities: perhaps two
features of permanent magnet motors that must be
orders of magnitude larger than can be practically carried
considered [6].
in ‘‘normal’’ conductors such as copper or aluminum. What
1) Because permanent magnets provide flux ener-
this means is that a superconductive field winding does not
getically ‘‘for free,’’ there is no dissipation in the
need a ferromagnetic circuit to provide flux densities high
rotor during operation. This changes the loss
enough to make a compact motor. Further, superconduct-
budget for the machine, allowing for more
ing magnets dissipate little or no energy, since they have
dissipation in the stator for the same amount of
bulk resistivity that is just about zero.
temperature rise, and this helps to increase the
Because superconducting field windings can make
shear stress, making the machine potentially
magnetic flux density higher than the saturation flux
smaller. It also causes the motor to have higher
density of iron, it does not pay to use a magnetic circuit,
efficiency.
and the armature winding can be built with a plastic
2) In many traction applications, permanent mag-
composite structure. This leaves more room for conductors
nets do not add as much efficiency as one might
and that improves power density. The increased magnetic
think, because permanent magnet field is always
field also improves power density. Estimates of magnetic
‘‘on.’’ For operation at high rotational speeds
shear stress in excess of 300 kPa have been made, and
(which also means high frequency), loss in
superconducting motors have been built and tested to as
magnetic iron can be quite high, and for operation
high as 36.5 MW [10]. Fig. 20 shows a cartoon drawing of a
at high rotational speed and low torque, the
superconducting motor sized for propulsion of a combat-
impact of iron loss can be serious. This is not a
ant ship [11].
problem for ship propulsion because torque
The flip side of this is that the field windings of these
requirement increases (sharply) with speed. The
machines must be cooled to cryogenic temperatures.
propulsion motor will be designed to have its
While many of the advanced ‘‘high-temperature’’ super-
‘‘base’’ speed at maximum speed.
conducting materials have transition temperatures (at
3) Permanent magnets provide magnetomotive force
which they abruptly lose essentially all resistivity) above
even if they are cut relatively narrowly in the
azimuthal direction. They can, thus, be used to
make machines with high pole counts. Wound
field machines must expend ampere turns for
every pole, limiting the practical number of poles.
The advantage of high pole count does not lie in an
increase in air-gap shear, but in the reduction of
the amount of passive magnetic material that must
be used in back iron in the stator and, potentially,
in the rotor. While this will not have a big impact
on motor size, it can have a dramatic impact on
total motor weight, as the back iron becomes
limited by structural considerations, not mag-
netics, and the rotor can be hollow.
4) Because a permanent magnet motor is always
excited, there is a potential safety issue. In the
event of a drive system fault while underway, if
the motor cannot be disconnected from either the
propeller or the fault, the motor will continue to Fig. 20. Cartoon of AMSC 36.5-MW motor.
Vol. 103, No. 12, December 2015 | Proceedings of the IEEE 2329
Kirtley et al.: Motors for Ship Propulsion
Fig. 23. Doubly fed induction motor: (a) schematic; and (b) block
Fig. 21. Faraday disk. diagram.
2330 Proceedings of the IEEE | Vol. 103, No. 12, December 2015
Kirtley et al.: Motors for Ship Propulsion
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