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Document Title:
REVISION HISTORY
CIVIL /
MARK DATE DESCRIPTION MEPF
STRUCTURAL
A1 08-22-12 1st Submission
GENERAL CONTRACTOR
Prepared By: NGCB CQC
Project Manager
Approved By:
Sr. Project Manager
EELHI
MGB-MS-015-ST-009 Page 1
TABLE OF CONTENT
1. PURPOSE
2. SCOPE OF WORK and APPLICATION
3. REFERENCES
4. DEFINITIONS AND ABBREVIATIONS
5. SPECIFICATION CLAUSE
6. RESOURCES AND MOBILIZATION
7. CONSTRUCTION EQUIPMENT
8. PERSONNEL
9. MATERIALS
10. CONSTRUCTION PROCEDURE AND METHODOLOGY
11. TESTING AND INSPECTION
12. RESPONSIBILITY
13. DESIGN DRAWINGS
14. QUALITY ASSURANCE
15. HEALTH AND SAFETY
16. ORGANIZATIONAL CHART
17. INSPECTION
18. ATTACHEMENTS
___________________________________________________________________________
1. PURPOSE
This method of statement defines/describes the procedures for the fabrication and
installation of Pre-Cast walls and stairs to be conducted in the site are in acquiescence with
the Approved for Construction Drawings, Structural Works Technical Specification and
Materials approvals. Where the materials to be install are compliant with the approve
design and using recognized/standard installation practices that are safe and in accordance
with the Project Safety Plan and Associated Safety Procedures. Where the dimensions and
cross sectional properties are customized to the requirements of the project and to ensure
the work procedures are complied with the Project Quality Plan, its associated quality
procedures and an approved Inspection and Test Plan for the works.
This method of statement restricts the structure which will be using in the
production/fabrication and installation of Pre-Cast walls and stairs and listed as follows:
A. PRODUCTION PROCESS
The production of pre-cast concrete panels and stairs is accomplished by the six
basic processes listed below:
1. Bed Preparation
Horizontal casting will be used with phenolic, steel or concrete bed used as
base; aluminum tubing or channel will be used as sidings. If possible two side
forms will be fixed to the bottom of the bed and other side forms will be
positioned by means of bolts, wedges, braces and magnet.
MGB-MS-015-ST-009 Page 2
The forms shall be free from draft, rust and concrete waste from previous
concrete pouring. Grinding and brushing shall be completed as required.
Application of release agent shall be done after the cleaning of the bed.
Preparation shall be carried out prior to placement of the reinforcing bars.
The approved shop drawings are thoroughly reviewed and the cutting and
bending schedules prepared. The rebar comprising the main bars of the
structural members are cut and bend at the fabrication area.
After completing the assembly of the reinforcing bar matting, care shall be
taken in lifting the reinforcing bar matting and placing it into the formworks.
Reinforcing bars are positioned by means of spacers.
3. SET-UP DETAILS
The position of the rebar is ensured that the proper cover requirements are
satisfied. Also care should be taken on the installation of the dowels and plates
since it would greatly affect the erection procedure during construction at site.
For all cases, bolts and braces are installed to prevent movement of the side
forms during concrete pouring. The perpendicularity of the forms should always
be checked to ensure the squareness of the members.
Once the end of the forms is fixed, the lifting inserts are placed and fixed into
position. Also, spacers are placed to support the reinforcing steel bars at the
bottom to provide a concrete cover.
Prior to concrete pouring, check and ensure that the miscellaneous materials
for MEPF (especially for ELECTRICAL embedments) are placed and installed
based on the approved For Construction Drawing and approved lay-out and
shop drawing and Material approvals issued by the Structural Works Design
Consultant.
4. CONCRETING
Prior to concrete pouring, the following materials must be prepared and listed
as follows:
Shovels
Vibrators
Trowels
Tarpaulin canvass or White Polyethylene Sheets
Concrete cylinder molds for sampling
MGB-MS-015-ST-009 Page 3
Upon arrival of the pre-ordered RMC, the delivered concrete is then poured
directly from the transit mixer into the forms. The concrete will be spread
manually using shovels and hand-held internal concrete vibrators. The use of
the vibrators will ensure that there is proper distribution as well as eradication of
air bubbles. The vibrator should be probed vertically into the concrete at an
interval of 0.5m along the length and width of the panel and no longer than 15
seconds shall the vibrator be continuously placed inside the concrete due to
possible segregation of the materials.
5. CURING
The concrete maybe cured by either normal or steam curing. Normal curing is
preferable while steam curing is adapted for cases wherein the project is
pressed for time only.
For normal curing (ASTM), the concrete is allowed to cure while being
covered with canvass until the concrete attains the required strength for lifting.
The stripping of the form and lifting of the product shall be done when
concrete strength is at least 60 % of the 28-day compressive strength. In some
cases, we use high early strength to maximize the cycle use of the molds. The
strength can be determined using the field-cured test cylinder. Stripping could be
done once the pre-cast concrete member is ready to be lifted.
Dunnage or Bolster is important for stack and piling of pre-cast. You can use
any material like wood, concrete, steel, rubber or any related materials that can
be hold heavy load. Bolster is place religiously on top of the lifting socket or as
indicated on the plan.
MGB-MS-015-ST-009 Page 4
B. MATERIAL SPECIFICATIONS
1. Reinforcing Steel
All reinforcing bars shall comply with ASTM A615. Grade 60 bars shall be
used for bars greater than diameter of 12mm and smaller diameter bars shall be
done according to ASTM A370.
2. Cement
Cement shall be Portland cement type and shall comply with ASTM C150.
Chemical and physical analysis shall be performed to include compressive
strengths of the cement. The cement should have a compressive strength of at
least 12.4(optional). Testing shall be done in accordance with ASTM C109.
3. Aggregates
4. Water
All water used for the mixing of concrete shall be clean and should not contain
dissolved or undissolved impurities likely to be harmful to the cement,
aggregates or the steel reinforcement. The water used for the concrete mix shall
conform to AASHTO T-26.
5. Admixtures
C. CONCRETE TESTING
1. Slump Test
MGB-MS-015-ST-009 Page 5
2. Compressive Strength Samples
Three cylinders are used for the seven (7) days compressive strength and
three cylinders for the 28 days compressive strength. The remaining three
cylinders are extra.
All samples are taken, mould and cured in accordance with the procedures in
ASTM C172 and ASTM C31. All samples are marked with the sampling date and
an appropriate identification mark.
1. Concrete
MNL-116 Sections
3.5 Finishing
MGB-MS-015-ST-009 Page 6
2. Production Practices
MNL-116 Sections
MNL-116 Sections
6.1 Testing
6.5 Tolerances
3. REFERENCES
This method statement has been prepared with reference to the following documents:
5. ASTM A370 – Standard Test Methods and Definitions for Mechanical Testing of
Steel Products.
6. ASTM A615 – Standard Specifications for Deformed and Plain Billet Steel Bars
for Concrete Reinforcement.
7. ASTM C29 – Standard Test Method for Unit Weight and Voids in Aggregate.
MGB-MS-015-ST-009 Page 7
8. ASTM C31 – Standard Practice for Making and Curing Concrete.
10. ASTM C39 – Standard Test Method for Compressive Strength of Cylinder
Specimen.
11. ASTM C109 – Standard Test Method for Compressive Strength of Hydraulic
Cement Mortars.
12. ASTM C127 – Standard Test Method for Specific Gravity of Coarse Aggregates.
13. ASTM C128 – Standard Test Method for Specific Gravity of Fine Aggregates.
14. ASTM C136 – Standard Test for Sieve Analysis of Fine & Coarse Aggregates.
15. ASTM C143 – Standard Test Method for Slump of Hydraulic Cement Concrete.
17. ASTM C172 – Standard Practice for Sampling Freshly Mixed Concrete.
18. ASTM C311 – Standard Test Method for Sampling and Testing Fly Ash or
Natural Pozzolans for use as Mineral Admixture in Portland cement Concrete.
MGB-MS-015-ST-009 Page 8
PPE - Personal Protective Equipment
SRF - Submittal Review Form
2. SPECIFICATION CLAUSE
The specification requirements for Cast-In-Place Concrete are described within Project
Technical Specification of Structural Works and For Construction Design Drawings as
follows:
All materials to be used shall be approved by the designer and comply as required on
the above stated for construction drawings.
According to the work program and planned site access availability, appropriate staff,
labors, equipment and materials will mobilized on the site to set off the said work (“CAST-
in-PLACE CONCRETE for RETAINING WALLS”) through approved “For Construction
Drawing issued by EELHI and approved by the Structural Works Design Consultant.
The actual mobilization of staff, workers, equipment and materials delivery schedule will be
dependent on site accessibility. Actual site access will need to be notified by the NGCB at
least 2 weeks before the actual execution of the works.
It is agreed that the General Contractor (NGCB) will be responsible for the provision of
appropriate type of crane for the transportation of materials and equipment to complete the
works including temporary construction power and water supplies and lighting system.
MGB-MS-015-ST-009 Page 9
7. CONSTRUCTION EQUIPMENT
It is envisaged that a Tower Crane and bucket will be required by the NEW GOLDEN CITY
BUILDERS for the activities involved in the supply and installation of CAST-in-PLACE-
CONCRETE for Retaining Walls. The typical construction equipment requirements are as
listed below and will be used up to the completion of the activities.
8. PERSONNEL
Installation of Reinforcement bars, forms, and concrete placing will be organized from
central location by Project Construction Team, both General Contractor and Nominated
Subcontractor. It is planned that the installation will be conducted by the followings:
Rebar Engineer
Formworks Engineer
MEPF Engineer
Concreting Engineer
Surveyor
Quality Control Engineer
Safety Officer
Foreman and Leadman for the supervision of formworks, Steel works, Plumbing
works and Electrical works
Lineman for Lay-out and Elevations
Steelman for installation of RSB
Carpenters for Installation of forms
Tower Crane operator
Laborer
1. Concreting crew
2. MEPF personnel for the Installation of perforated pipes and Electrical
embedments
The above mentioned personnel shall be fully competent and trained to carry out all works
associated with the cast-in-place concrete. They shall have attended the required
contractor’s safety induction and will abide the Health and Safety Plan, policy and
procedures as well as Environmental plan.
9. MATERIALS
The Reinforcement bars and Forms (except for one side form and metal panel, the said
item will be fabricated at NGCB warehouse located at Napindan, Taguig) will be fabricated
at the site fabrication area according to the site requirements and in accordance with the
approved “For Construction Drawings and/or Approved Shop drawings”. Reinforcement
bars and forms shall be inspected at the fabrication area before installation at site. RMC
shall be inspected at site before concrete placing.
MGB-MS-015-ST-009 Page 10
The installation of one side form and unloading of RMC will be carried out at site using a
tower crane and bucket provided by NGCB.
All materials delivered to the site will be inspected by EELHI Engineers In-charge, to check
that it is in accordance with the site requirement and conform to the approved design and
material qualification. Delivery of RMC shall be inspected and conduct Slump test before
concrete placing; rejected RMC delivery shall not be accepted and shall be returned to
supplier’s facility. Non-compliance to remove rejected delivery will constitute the issuance of
Non Compliance Report from EELHI.
The inward inspection of materials will be carried out in accordance with the relevant of a
QA/QC procedures and or Quality Plans approved by EELHI.
EELHI Engineers has the authority to perform any inspection for the storage of materials
from his own point of view for the checking of material quality or the quantity to maintain the
quality compliance and sufficiency of materials in the site.
Note: No materials shall be permitted to enter and/or installed inside the jobsite
without inspection and approval from CQC & EELHI Engineers upon arrival at
jobsite.
The construction procedures and methods described herein are based upon the scope and
application of the method statement summarized in section 2 of this method statement and
the work methods are structured accordingly.
Check the approved design and the drawings for the cast-in-place concrete are
issued with Approved for Construction status, and in accordance with document
control procedure.
Check and review approved lay-out, elevation and embedded items for MEPF.
Check the site access availability, clean and safe.
Check the Reinforcement Bars, Formworks and other miscellaneous materials for
MEPF have been ordered and inspected at NGCB fabrication area and
available/ready to use in the site.
All delivered materials shall be inspected upon arrival at the site. The inspection
shall be advised in advance as required by the ITP.
The delivered materials shall be inspected in accordance with the appropriate
Quality Plans and Procedures.
The delivered materials shall be in accordance with the approved design technical
specification, approved for construction drawings and approved material submittal.
Material approvals in form of approved SRF and all pertinent documents and
certifications shall be available throughout incoming of material inspection.
Do not deliver concrete until vapor barrier, forms, reinforcement, and embedded
items are in place and ready for concrete placement.
The materials shall be free from defects or damage.
MGB-MS-015-ST-009 Page 11
Any materials delivered in the site that are not complying with the approved
material submittals and structural technical specification or rejected by EELHI
Engineer shall either be returned to the point of supply or stored in the site at a
suitable quarantine store. NCR shall be raised for all such materials.
MGB-MS-015-ST-009 Page 12
Conduct inspection to check/verify the alignment and plumbness of the retaining
wall and proper installation of Contite Water Stop.
Before concrete placing, check/verify that the RMC to be delivered on the site
should have a 3cc Integral Water proofing.
The ratio of 3cc Integral Water Proofing in every cubic meter of
RMC is fifteen (15) liters.
Before concrete placing conduct inspection, testing and sampling on the
delivered ready mixed concrete (RMC).
Testing: Take fresh concrete samples before and during concrete
placing and conduct a slump test. The allowable SLUMP shall be as
follows:
SLUMP (mm)
ELEMENT MINIMUM MAXIMUM
Sampling: Collect samples of fresh concrete, three (3) sets of five (6)
samples
For each set for every day’s pour or every 150 cubic meters of concrete
poured or six (6) samples for every fifty (50) cubic meters.
Samples should be identified by name of RMC supplier, poured structure
and date of pouring.
During concrete placing, operate vibrators with vibratory element submerged in
the concrete with a minimum frequency of not less than 6000 impulses per minute
when submerged. Do not use vibrators to transport the concrete in the forms.
Insert and withdraw vibrators approximately 18 inches apart. Penetrate the
previously placed lift with the vibrator when more than one lift is required. Place
concrete in 18-inch maximum vertical lifts.
After concrete placing, forms shall remain in place. The minimum time for
stripping of one side form and metal panel for the retaining wall is 18 hours.
Prevent concrete damage during stripping of forms.
Begin curing immediately following form removal. Provide uniform application of
GRAND CURE CURING COMPOUND. Protect concrete from injurious action by
sun, rain, flowing water, mechanical injury, tie marks and oil stains. Do not allow
concrete to dry out from time of placement until the expiration of the specified
curing period.
Continually immerse the concrete throughout the curing period. Water shall not
be more than 20 degrees F less than the temperature of the concrete.
Provide uniform and continuous application of WATER throughout the curing
period.
Provide and maintain curing on the concrete surface throughout the curing
period and prevent curing compound from entering the joint.
Maintain continuity of the coating for the entire curing period and immediately
repair any damage.
11. TESTING
COMPRESSIVE STRENGTH TESTS: Test two (2) cylinders at seven (7) days, one (1)
cylinder at fourteen (14) days and one (1) cylinder at twenty eight (28) days and hold one
cylinder in reserve. If the average of the 28-day test cylinder is less than the specified f’c
and a maximum of one (1) single cylinder is less than f’c minus 500 psi, obtain core
samples for one compressive strength tests in accordance with ASTM C 42 at the rate
recommended ACI 318.
MGB-MS-015-ST-009 Page 13
12. RESPONSIBILITY
The QA/QC Head (NGCB) is the overall responsible body for the implementation and
execution of the works. At the same time, maintaining construction’s quality assurance
and quality control program and quality standards.
The General Contractor (NGCB) will be responsible for all construction activities in the
site and will directly supervise through Construction Supervisors, Foreman and skilled
workers at the site. The QA/QC Head (NGCB) will be responsible for arranging and
controlling the inspection and testing activities.
18. ATTACHEMENTS
Checklist for inspection of incoming material for Cast-in-Place Concrete
Inspection Check list for Structural/Architectural
MGB-MS-015-ST-009 Page 14