Trusted SC300E Bridge Module: Product Overview

PD-8161 Trusted
Trusted SC300E Bridge Module

Product Overview
The SC300E Bridge presents a new opportunity to combine the SC300E Triguard Input/Output (I/O)
structure with the latest processing and communications features of Trusted®.
The certification of the original SC300E system to SIL 3 IEC 61508 Edition 1 will be maintained for
applications migrated to the Trusted Controller in accordance with this manual, the Trusted Triple
Modular Redundancy (TMR) System Safety Manual and the guidance in NAMUR 126.
Combining the two products will enable Triguard users to benefit from features such as 3-3-2-0
Processor fault tolerance, IEC 61131 programming suite, Ethernet networks, OPC, Ethernet peer to
peer and remote diagnostics. The SC300E Bridge replaces the Triguard MPP in the Triguard Primary
chassis.
Any system using the SC300E Bridge and Trusted TMR Processor can also include Trusted Expanders
and I/O modules forming a Hybrid system. To the Trusted TMR Processor, the Trusted and SC300E
chassis appear in the same system map. All systems using Trusted TMR Processors can be
seamlessly integrated together.
Features
• TMR fault tolerant (3-3-2-0) operation
• Dedicated hardware and software test regimes which provide very fast fault recognition and
response times
• Automatic fault handling without nuisance alarming
• Hot replacement, self-configuration.
• Interfaces to Trusted TMR Expander Bus
• Front panel indicators that show module health data transmission status
• Certified to SIL 3 IEC 61508 Edition 1
Rockwell Automation Publication PD-8161 Issue 4

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Rockwell Automation Publication PD-8161 Issue 4

Trusted SC300E Bridge Module PREFACE
PREFACE
In no event will Rockwell Automation be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment. The examples given in this manual are
included solely for illustrative purposes. Because of the many variables and requirements related to
any particular installation, Rockwell Automation does not assume responsibility or reliability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, with respect to use of information, circuits,
equipment, or software described in this manual.
All trademarks are acknowledged.
DISCLAIMER
It is not intended that the information in this publication covers every possible detail about the
construction, operation, or maintenance of a control system installation. You should also refer to
your own local (or supplied) system safety manual, installation and operator/maintenance manuals.
REVISION AND UPDATING POLICY
This document is based on information available at the time of its publication. The document
contents are subject to change from time to time. The latest versions of the manuals are available at
the Rockwell Automation Literature Library under "Product Information" information "Critical
Process Control & Safety Systems".
TRUSTED RELEASE
This technical manual applies to Trusted Release: 3.6.1.
LATEST PRODUCT INFORMATION
For the latest information about this product review the Product Notifications and Technical Notes
issued by technical support. Product Notifications and product support are available at the Rockwell
Automation Support Center at
http://rockwellautomation.custhelp.com
At the Search Knowledgebase tab select the option "By Product" then scroll down and select the
Trusted product.
Some of the Answer ID’s in the Knowledge Base require a TechConnect Support Contract. For more
information about TechConnect Support Contract Access Level and Features please click on the
following link:
https://rockwellautomation.custhelp.com/app/answers/detail/a_id/50871
This will get you to the login page where you must enter your login details.
IMPORTANT A login is required to access the link. If you do not have an account then you can create one
using the "Sign Up" link at the top right of the web page.
Rockwell Automation Publication PD-8161 Issue 4 i

PREFACE Trusted SC300E Bridge Module
DOCUMENTATION FEEDBACK
Your comments help us to write better user documentation. If you discover an error, or have a
suggestion on how to make this publication better, send your comment to our technical support
group at http://rockwellautomation.custhelp.com
ii Issue 4 Rockwell Automation Publication PD-8161

SCOPE
This manual specifies the maintenance requirements and describes the procedures to assist
troubleshooting and maintenance of a Trusted system.
WHO SHOULD USE THIS MANUAL
This manual is for plant maintenance personnel who are experienced in the operation and
maintenance of electronic equipment and are trained to work with safety systems.
SYMBOLS
In this manual we will use these notices to tell you about safety considerations.
SHOCK HAZARD: Identifies an electrical shock hazard. If a warning label is fitted, it

can be on or inside the equipment.
WARNING: Identifies information about practices or circumstances that can cause an

explosion in a hazardous environment, which can cause injury or death, property
damage or economic loss.
ATTENTION: Identifies information about practices or circumstances that can cause

injury or death.
CAUTION: Identifies information about practices or circumstances that can cause

property damage or economic loss.
BURN HAZARD: Identifies where a surface can reach dangerous temperatures. If a

warning label is fitted, it can be on or inside the equipment.
This symbol identifies items which must be thought about and put in place when
designing and assembling a Trusted controller for use in a Safety Instrumented
Function (SIF). It appears extensively in the Trusted Safety Manual.
IMPORTANT Identifies information that is critical for successful application and understanding of
the product.
NOTE Provides key information about the product or service.
TIP Tips give helpful information about using or setting up the equipment.
Rockwell Automation Publication PD-8161 Issue 4 iii

WARNINGS AND CAUTIONS
WARNING: EXPLOSION RISK
Do not connect or disconnect equipment while the circuit is live or unless the area is
known to be free of ignitable concentrations or equivalent
AVERTISSEMENT - RISQUE D’EXPLOSION
Ne pas connecter ou déconnecter l’équipement alors qu’il est sous tension, sauf si
l’environnement est exempt de concentrations inflammables ou équivalente
MAINTENANCE
Maintenance must be carried out only by qualified personnel. Failure to follow these
instructions may result in personal injury.
CAUTION: RADIO FREQUENCY INTERFERENCE
Most electronic equipment is influenced by Radio Frequency Interference. Caution

should be exercised with regard to the use of portable communications equipment
around such equipment. Signs should be posted in the vicinity of the equipment
cautioning against the use of portable communications equipment.
CAUTION:
The module PCBs contains static sensitive components. Static handling precautions
must be observed. DO NOT touch exposed connector pins or attempt to dismantle a
module.
iv Issue 4 Rockwell Automation Publication PD-8161

ISSUE RECORD
Issue Date Comments
1 Apr 2008 First Issue
2 Feb 2010 TC-322 details
3 Jul 2015 Converted document to Rockwell branding layout

Clarified certification status, corrected Operating Humidity range and
Operating Temperature
4 Apr 2016 Correction of typographical errors
Rockwell Automation Publication PD-8161 Issue 4 v

vi Issue 4 Rockwell Automation Publication PD-8161

Trusted SC300E Bridge Module Table of Contents
Table of Contents
1. Description ............................................................................................................ 3
1.1. Overview .................................................................................................................................... 3

1.2. Power Distribution ..................................................................................................................... 4
1.3. Communication Buses................................................................................................................ 4
1.3.1. The Trusted to SCS300E Primary Chassis ........................................................................... 4
1.3.2. Inter-Module Link (IML) ..................................................................................................... 4
1.4. Function ..................................................................................................................................... 4
2. Installation ............................................................................................................ 5
2.1. Module ....................................................................................................................................... 5

2.2. TC-322-02 Interface Cable Assembly ......................................................................................... 6
2.3. Module Configuration ................................................................................................................ 7
3. Application ............................................................................................................ 9
3.1. System Configuration ................................................................................................................. 9

3.2. Board Definitions ..................................................................................................................... 14
3.2.1. Module – 8161 (Bridge Module) ...................................................................................... 14
3.2.2. Module – MBB (Bus Interface Module)............................................................................ 16
3.2.3. Module – mai32lad (0-5V; Analogue Input Module) ....................................................... 16
3.2.4. Module – mai32mad (0-10V; Analogue Input Module) ................................................... 18
3.2.5. Module – mai32nad (0-20Ma; Analogue Input Module) ................................................. 19
3.2.6. Module – mai32pad (0-40Ma; Analogue Input Module) ................................................. 21
3.2.7. Module – mao04nnd (0-22Ma; Analogue Output Module) ............................................. 23
3.2.8. Module – mdi32bis (24v; digital input Module) ............................................................... 24
3.2.9. Module – mdi32fis (120v; Digital Input Module) ............................................................. 26
3.2.10. Module – mdi32gis (48v; Digital Input Module) .............................................................. 27
3.2.11. Module – mdi64bns (24v simplex; digital input Module) ................................................ 29
3.2.12. Module – mdo16fns (120v; Digital Output Module) ........................................................ 31
3.2.13. Module – mdo16gns (48v; Digital Output Module) ......................................................... 32
3.2.14. Module – mdo32bns (24v; Digital Output Module) ......................................................... 34
3.2.15. Module – mhb44ind (Pulse-In/Analogue Output Module) .............................................. 36
3.2.16. Module – mrb01xs (Remote Slave Module)..................................................................... 38
3.2.17. Module – mrb04xm (Remote Master Module) ................................................................ 38
4. Operation ............................................................................................................ 41
4.1. Front Panel Indicators and Controls ........................................................................................ 42

4.1.1. Tx & Rx Indicators ............................................................................................................. 42
4.1.2. Health Indicator ................................................................................................................ 42
4.1.3. On-Line Indicator and Switch ........................................................................................... 42
Rockwell Automation Publication PD-8161 Issue 4 1

Table of Contents Trusted SC300E Bridge Module
5. Fault Finding and Maintenance............................................................................. 43
6. Specifications....................................................................................................... 45
2 Issue 4 Rockwell Automation Publication PD-8161

Trusted SC300E Bridge Module 1. Description
1. Description
1.1. Overview
The SC300E Bridge enables connection between a Triguard SC300E I/O sub system and the Trusted
TMR Processor. Three SC300E Bridge modules replace the three MPP modules in a Triguard primary
chassis.
The Bridge module has a fast serial ("Hotlink") interface that transfers command and response
packets between the two product families via the Trusted Expander Bus. The module uses a Field
Programmable Gate Array (FPGA) for decoding instructions from the Trusted TMR processor,
accessing the specified Triguard I/O module and returning any data requested.
Command data received by the three Bridge modules and responses to the Trusted TMR Processor
are synchronized in accordance with the Lock Step operational characteristics of the Trusted
Expander Bus. For this reason, the three bridge modules share their data and arrange their response
packets in the same order for simultaneous transmission. The clock signal received from the
Expander Bus is used to ensure that data from all three Bridge modules is transmitted on the same
clock edge.
The Trusted TMR processor stores and executes the application program, scans and updates the
Triguard I/O modules and detects system faults. Each of the three slices of the TMR Processor
executes the application program independently, but in lock-step synchronization with the other
two.
All Triguard I/O modules are supported. Triguard Serial Communication modules are not supported.
All communications to workstations and Distributed Control System (DCS) are enabled through the
Trusted Communications Interfaces.
Expansion Bus (TC-322-02 Cable) Inter Module
(TC-325-02 Board) Link
(C) Bridge Module (C)
(B) Bridge Module (B)

Triguard
(A) FCR A Bridge Module (A) Backplane
FCR A
Trusted™
Expander hotlink
Interface receiver FPGA
Module
hotlink
transmitter
Trusted™ to Triguard
Triguard
I/O Modules
Main Chassis Main Chassis
Figure 1 Block Diagram showing interface between Trusted system and Triguard I/O

1. Description Trusted SC300E Bridge Module
1.2. Power Distribution

Each of the Bridge modules is powered from dual redundant 5.4 Vdc via the backplane.
1.3. Communication Buses

1.3.1. The Trusted to SCS300E Primary Chassis
Communication between the Trusted Expander Interface Module and the SC300E Primary Chassis is
via one of a possible four or seven triplicated two-way interface cables. A single backplane connector
card routes the individual links in the cable to the three Bridge modules. Data voting is provided at
the Expander Module Interface to ensure that cable faults are detected.
The link handles the following triplicated signals:
• Data - Serial bi-directional bus.

• Control - Bus clocks, module-enables and bus direction control.
• Slot - Indicating the SC300E I/O slot position to the Bridge.
• Expander Chassis ID - 4 bit Trusted chassis address code.
1.3.2. Inter-Module Link (IML)

When returning data for Trusted Read requests, I/O Module data received by each Bridge module is
shared with the other two using the serial IML via the backplane. The three sets of data are then
arranged sequentially into the response packet for Trusted. The IML is not used during Write
requests.
1.4. Function
When an I/O access is to be performed, the Trusted TMR Processor issues a command packet to an
Expander Interface module. The Expander Interface decodes the chassis address and transmits the
packet through the Expander bus to receivers in the 8161 Bridge modules.
For short distances of a few metres, a twisted-pair copper cable is used, whilst on longer runs the
copper cable is connected to three T8312 fibre optic units at each end of three pairs (Tx and Rx) of
fibre optic cable. The Bridge modules, receiving the command signals, decode the packet.
The Bridge modules then implement the read or write access on the SC300E I/O module selected
and return a response packet via the Expander Bus. The packet will contain both data and diagnostic
information.

Trusted SC300E Bridge Module 2. Installation
2. Installation
2.1. Module
Each of the three Bridge modules replaces one of the Triguard Massively Parallel Processors (MPP).
Figure 2 shows the module. The replacement must be carried out with the system offline.
The modules consist of a single Printed Circuit Board (PCB) assembly.
Figure 2 8161 Bridge Module

2. Installation Trusted SC300E Bridge Module
2.2. TC-322-02 Interface Cable Assembly

The interface cable connects from the Trusted Interface Adapter T8312 to an identical 12 way socket
on the interface cable connector card.
Figure 3 TC-322-02 Interface Cable Assembly
Figure 4 Triguard Main Chassis Rear View
Figure 4 shows the interface cable connector card (top left) fitted to three unused connectors on the
rear of the Triguard controller chassis which is connected to the Trusted Expander Interface adapter
via the TC-322-02 interface cable (braided cable on left).

Trusted SC300E Bridge Module 2. Installation
Connectors J1-3 on the TC-325-02 card plug into the three 26-way headers on the Triguard
backplane. The expander cable, TC-322-02, from the Trusted Expander Interface plugs into 12-way
socket J4.
Note that the chassis Unit ID jumpers will need setting before fitting the interface cable connector
card (see Section 2.3).
Figure 5 Trusted Controller Chassis Rear View
Figure 5 shows a four socket version of the T8312 Expander Interface Adapter with a TC-301-01
cable attached, which connects to a Trusted expander chassis. The Expander Interface Adapter has
four or seven connections available to individual Trusted Expander chassis or to the Triguard
controller chassis using the TC-322-02 Interface Cable Assembly.
2.3. Module Configuration

The Bridge module requires minimum configuration, namely the setting of Unit ID jumpers 0 to 3 to
define the chassis address to Trusted. These are situated on the Triguard chassis as shown here.

2. Installation Trusted SC300E Bridge Module
Figure 6 Chassis Address Jumpers
Unit ID jumpers 0,1,2,3 represent the binary address bits 1, 2, 4 & 8 respectively. A removed jumper
signals a binary digit ‘1’. The address is set to between 2 and 8. On the first Triguard chassis
(containing the SC300E Bridge Modules), remove jumper 1 to represent Trusted address '2' (as
shown in the picture). The jumpers on all three sets must be set to the same address. Leave the
jumpers as they were on the other Triguard chassis. It is usual to attach the chassis with address 2 to
the first Expander Interface Adapter socket, for both Trusted chassis and Triguard chassis. This
makes the software configuration easier.

Trusted SC300E Bridge Module 3. Application
3. Application
All Triguard I/O modules are configured using the IEC 61131 application Toolset provided with
Trusted. This configuration requires entries in the System Configuration (System.INI) for the chassis
and modules and their hardware operational parameters, and also in the workbench I/O connection
table, for software settings and data connection.
3.1. System Configuration

All Trusted systems need a system configuration file, specifying the chassis and modules in the
system. For Trusted/Triguard hybrid systems, a T8311 Expander Interface is required in the Trusted
controller chassis, as for Trusted-only systems. An example with Expander Interfaces in slots 1 and 2
(companion slots) and communications interfaces in slots 7 and 8, is shown below. For details of the
System Configuration Tool please refer to product description PD-T8082.
Figure 7 Trusted Processor Chassis with Expander Interface
The Triguard chassis are attached to the Expander Interface as if they were Trusted expander
chassis, but the various chassis options for Triguard and CS300 are provided on the ‘Insert New
Chassis’ dialog. Right-click on the grey background of the configurator window to insert a new
chassis.

3. Application Trusted SC300E Bridge Module
Figure 8 Insert New Chassis
The first chassis to be created is an 8161. This includes the bridge modules in place of the Triguard
processors. Choose type Triguard 8161 and select a logical chassis number. This chassis number will
define the switch configuration described in section 2.3.
Figure 9 Triguard Main Chassis
The chassis should then be allocated to the Trusted Expander Interface module. Left-click on the left
or right end of the Triguard 8161 chassis to open the Chassis Connection dialog. Select the slot
number of the left-hand Expander Interface module.

Figure 10 Chassis Connection
On closing this dialog, the Triguard 8161 chassis should have a blue flash symbol on the left. The
right hand side shows the chassis address as:
< Trusted expander Interface slot> - <Expander socket number> - <Triguard chassis number>
Figure 11 Connected Chassis
Left-click on the left or right end of the 8161 chassis to open the Chassis Connection dialog again.
The ‘Jumper Config’ button now demonstrates how to set the Triguard backplane jumpers.

Figure 12 Jumper Setting
This chassis then links into the extension chassis MBB and MRB04XM. MBB is a local extension
chassis linked to the main chassis by ribbon cables. MRB04XM is also a local chassis but it provides
remote connection via fiber optic cables to slave chassis MRB04XS.
To add an MBB or MRB04XM chassis, right click again on the background and select the chassis type.
The jumper settings on these chassis should not be changed from their old configuration in the
Triguard system. Select the 8161 chassis to which the new chassis should be connected (Parent 8161
Chassis Number; the list will only show the chassis that exist already), and enter the chassis number
as configured on the address jumpers on the chassis (Triguard Chassis Number). Closing this window
and left-clicking on the chassis ends will show the Jumper Config button, which will confirm the
switch settings that have been selected. For the MRB04XM chassis, the two DIP switch settings are
also displayed.
Figure 13 MBB and MRB04XM Chassis Addressing
The chassis will now show its address on the right end as:

e.g. 1-2-2 in the above example.

Parent 8161 Chassis Number Address of 8161 chassis on Trusted expander
Triguard Chassis Number Chassis address jumper setting on MRB04XS
Master Logical Chassis Number Chassis address jumper setting on MRB04XM
Slave Link Number MRB04XS connection to MRB04XM (1,2,3,4)
The Jumper Config button will be available on reopening the Chassis Configuration as above. The
chassis will now show its address on the right hand end as:
- <Master logical chassis number> - <Slave link number>
e.g. 1-2-2-3-1 in the above example, if the system consists of a 8161 chassis, an MRB04XM chassis
and an MRB04XS chassis.
Having added all the chassis in the system, the next step is to insert modules. For each module,
right-click on the appropriate chassis slot. Select the module from the list.
Figure 14 Triguard Modules
On left-clicking the module, the module options are displayed.

Figure 15 Module Options
For output modules, select the output action on failure (Fallback Mode); either to set all outputs to
zero/de-energized or to remain at their last state.
For all modules, select the action on slice failure, either to shut down when only one slice is working
(3-2-0) or to continue running on one slice (3-2-1).
To enable hot-repair (on-line replacement), check ‘Hot Repair Partner’. This will enable replacement
with the module in the slot to the right of this module. There is no need to check the box in the
right-hand module.
To allow the system to run with a module absent, check ‘Simulate’.
Ensure that the options selected are as configured in the original application.
3.2. Board Definitions

There are no restrictions in the order of the boards set out in the connection table except in cases
where TM117-DMX (64-Channel De-Multiplexed Driver) termination cards are configured in the
system. These have to be defined before any SC300E I/O modules are specified. The DMX cards are
driven from the Trusted serial communications module.
It is also general convention to specify the Trusted main processor at the head of the connection
table.
In a true hybrid system including Trusted I/O modules, conventions for entering the various board
definitions have to be referred to in the associated Product Description.
3.2.1. Module – 8161 (Bridge Module)

DESCRIPTION
This definition provides module status for a Logical Triguard 8161 primary chassis expansion
interface module.
The logical module accounts for the 3 physical modules FCR-A, FCR-B and FCR-C.

OEM PARAMETERS
OEM parameter Valid numbers Description

CHASSIS 2-29 Logical chassis number allocated to the primary
Triguard chassis in which the 8161 modules are
placed.
SLOT 15 Logical slot within the Primary Triguard chassis by
which the 8000 system identifies the 8161 module.
This cannot be configured.
PHYSICAL MODULE
RACK 1: [STATUS] - 6 BOOL Inputs

Variable 1: TRUE = Logical module responding
Variable 2: TRUE = FCR-A faulted or not responding
Variable 3: TRUE = FCR-B faulted or not responding
Variable 4: TRUE = FCR-C faulted or not responding
Variable 5: TRUE = Power supply 1 faulted
Variable 6: TRUE = Power supply 2 faulted
RACK 2: [INFO] - 12 ANALOGUE Inputs
Word 1: FCR-A fault code (see note 1)
Word 2: FCR-B fault code (see note 1)
Word 3: FCR-C fault code (see note 1)
Word 4: FCR-A hot-link error count
Word 5: FCR-B hot-link error count
Word 6: FCR-C hot-link error count
Word 7: FCR-A IML own-link error count
Word 8: FCR-A IML down-link error count
Word 9: FCR-A IML up-link error count
Word 10: FCR-B IML own-link error count
Word 11: FCR-B IML down-link error count
Word 12: FCR-B IML up-link error count
Word 13: FCR-C IML own-link error count
Word 14: FCR-C IML down-link error count
Word 15: FCR-C IML up-link error count

Note 1 - Fault Codes

0 : No fault
1 : Local backplane fault
2 : Local expansion bus fault
3 : Common fault (applies to both local backplane and expansion buses)
3.2.2. Module – MBB (Bus Interface Module)

DESCRIPTION
This definition provides module status for a logical Triguard MBB local chassis expansion module.
OEM PARAMETERS:

CHASSIS 2-29 Logical chassis number allocated to the local
secondary Triguard chassis in which the MBB modules
are placed.
SLOT 15 Logical slot within the local secondary Triguard chassis
by which the 8000 system identifies the MBB module.
This cannot be configured.
PHYSICAL MODULE:

Variable 1: FALSE (Not used)
Variable 2: TRUE = FCR-A faulted
Variable 3: TRUE = FCR-B faulted
Variable 4: TRUE = FCR-C faulted
Note:
The status of MBB FCR's can only be determined by the discrepancy status of accesses performed to I/O
modules within the chassis of the MBB. If no such modules exist or if no MBB FCR’s are fitted then no faults
can be reported.
3.2.3. Module – mai32lad (0-5V; Analogue Input Module)

DESCRIPTION
This definition will open a single MAI32LAD.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MAI32LAD
is located.

SLOT 1-10
PHYSICAL MODULE:
RACK 1: (AI)
32 INTEGER inputs
RACK 2: (DIAG)
3 INTEGER inputs
Word 1 Health status bits, 0=healthy 1=fault
bit 0-2 Microcontroller watchdog (bit 0=A, bit 1=B, bit2=C)
bit 3-5 MP watchdog (bit 0=A, bit 1=B, bit2=C)
bit 6-8 Microcontroller slice health (bit 0=A, bit 1=B, bit2=C)
bit 9-11 Combined slice health (bit 0=A, bit 1=B, bit2=C)
bit 12 Power Fail
bit 13-15 not used
Word 2 Diagnostic bits
bit 0 Slice A
=1 slice is not responding or there is an error
=0 slice is responding
bit 1 Slice B
bit 2 Slice C
bit 3 Module offline or missing
=1 offline or missing
=0 online
bit 4 Single slot hot repair
=1 in progress
=0 not in progress
bit 5 Discrepancy errors
=1 faults detected
=0 no faults detected

bit 6 LFD faults

=1 faults detected
Word 3 Slot number of active module
RACK 3: (FAULTS)
4 INTEGER inputs
Word 1 Discrepancy errors, channels 1-16 (bit 0 = channel 1)
Word 3 LFD errors, channels 1-16 (bit 0 = channel 1)
3.2.4. Module – mai32mad (0-10V; Analogue Input Module)

DESCRIPTION
This definition will open a single MAI32MAD.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MAI32MAD
is located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (AI)
32 INTEGER inputs
RACK 2: (DIAG)
3 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A


bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected
RACK 3: (FAULTS)
4 INTEGER inputs
3.2.5. Module – mai32nad (0-20Ma; Analogue Input Module)

DESCRIPTION
This definition will open a single MAI32NAD.

OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MAI32NAD
is located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (AI)
32 INTEGER inputs
RACK 2: (DIAG)
3 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A
bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress

=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected
RACK 3: (FAULTS)
4 INTEGER inputs
3.2.6. Module – mai32pad (0-40Ma; Analogue Input Module)

DESCRIPTION
This definition will open a single MAI32PAD.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MAI32PAD
is located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (AI)
32 INTEGER inputs
RACK 2: (DIAG)
3 INTEGER inputs

bit 12 Power Fail

bit 13-15 not used
bit 0 Slice A
bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected
RACK 3: (FAULTS)
4 INTEGER inputs

3.2.7. Module – mao04nnd (0-22Ma; Analogue Output Module)

DESCRIPTION
This definition will open a single MAO04NND.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the
MAO04NND is located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (AO)
4 INTEGER outputs
RACK 2: (DIAG)
4 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A
bit 1 Slice B
bit 2 Slice C

=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected
Word 4 Fault flags, 0=healthy 1=fault
bit 0-2 Logic supply power fail fault (ABC, bit0=A, bit2=C)
bit 3-5 Reserved
bit 6 Field power fail fault
bit 7 Output discrepancy error
bit 8-15 Reserved
RACK 3: (FAULTS)
1 INTEGER input
3.2.8. Module – mdi32bis (24v; digital input Module)

DESCRIPTION
This definition will open a single MDI32BIS.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MDI32BIS is
located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (DI)
32 BOOLEAN inputs

RACK 2: (DIAG)
3 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A
bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected

RACK 3: (FAULTS)
4 INTEGER inputs
3.2.9. Module – mdi32fis (120v; Digital Input Module)

DESCRIPTION
This definition will open a single MDI32FIS.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MDI32FIS is
located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (DI)
32 BOOLEAN inputs
RACK 2: (DIAG)
3 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A
bit 1 Slice B

bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected
RACK 3: (FAULTS)
4 INTEGER inputs
3.2.10. Module – mdi32gis (48v; Digital Input Module)

DESCRIPTION
This definition will open a single MDI32GIS.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MDI32GIS is
located.
SLOT 1-10

PHYSICAL MODULE:
RACK 1: (DI)
32 BOOLEAN inputs
RACK 2: (DIAG)
3 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A
bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults

=1 faults detected
RACK 3: (FAULTS)
4 INTEGER inputs
3.2.11. Module – mdi64bns (24v simplex; digital input Module)

DESCRIPTION
This definition will open a single MDI64BNS.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MDI64BNS
is located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (DI)
64 BOOLEAN inputs
RACK 2: (DIAG)
3 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A

bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected
RACK 3: (FAULTS)
8 INTEGER inputs

3.2.12. Module – mdo16fns (120v; Digital Output Module)

DESCRIPTION
This definition will open a single MDO16FNS.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MDO16FNS
is located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (DO)
16 BOOLEAN outputs
RACK 2: (DIAG)
4 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A
bit 1 Slice B
bit 2 Slice C

=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected
bit 3-5 Field supply power fail fault (ABC)
bit 6 Bias supply 1 power fail fault
bit 8 Logic supply power fail fault
bit 9-10 Reserved
bit 11-13 Drive supply power fail fault (ABC)
bit 14 Field supply power fail fault
bit 15 Over temperature fault
RACK 3: (FAULTS)
1 INTEGER inputs
3.2.13. Module – mdo16gns (48v; Digital Output Module)

DESCRIPTION
This definition will open a single MDO16GNS.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MDO16GNS
is located.
SLOT 1-10

PHYSICAL MODULE:
RACK 1: (DO)
16 BOOLEAN outputs
RACK 2: (DIAG)
4 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A
bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults

=1 faults detected
bit 9-10 Reserved
RACK 3: (FAULTS)
1 INTEGER inputs
3.2.14. Module – mdo32bns (24v; Digital Output Module)

DESCRIPTION
This definition will open a single MDO32BNS.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MDO32BNS
is located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (DO)
32 BOOLEAN outputs
RACK 2: (DIAG)
4 INTEGER inputs

bit 12 Power Fail
bit 13-15 not used
bit 0 Slice A
bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected


bit 9-10 Reserved
RACK 3: (FAULTS)
2 INTEGER inputs
3.2.15. Module – mhb44ind (Pulse-In/Analogue Output Module)

DESCRIPTION
This definition will open a single MHB44IND.
OEM PARAMETERS

CHASSIS 2-29 Logical chassis and slot number where the MHB44IND
is located.
SLOT 1-10
PHYSICAL MODULE:
RACK 1: (PI)
4 INTEGER inputs
RACK 2: (AO)
4 INTEGER outputs
RACK 3: (DIAG)
4 INTEGER inputs
bit 12 Power Fail
bit 13-15 not used

bit 0 Slice A
bit 1 Slice B
bit 2 Slice C
=0 online
=1 in progress
=0 not in progress
=1 faults detected
bit 6 LFD faults
=1 faults detected
bit 3-5 Reserved
bit 6 Field power fail fault
bit 7 Output discrepancy error
bit 8-15 Reserved
RACK 4: (FAULTS)
3 INTEGER inputs
Word 1 Discrepancy errors
bits 0-3 PI channels 1-4 (bit 0 = channel 1)

Word 2 LFD errors

bits 0-3 PI channels 1-4 (bit 0 = channel 1)
bits 4-7 AO channels 1-4 (bit 4 = channel 1)
3.2.16. Module – mrb01xs (Remote Slave Module)

DESCRIPTION
This definition provides module status for a logical Triguard MRB01XS remote slave chassis
expansion module.
OEM PARAMETERS:

CHASSIS 2-29 Logical chassis number allocated to the remote slave
Triguard chassis in which the MRB01XS modules are
placed.
SLOT 15 Logical slot within the remote slave Triguard chassis by
which the 8000 system identifies the MRB01XS
module. This cannot be configured.
PHYSICAL MODULE:

Variable 1: FALSE (Not used)
Variable 2: TRUE = FCR-A faulted (see note 1)
Variable 3: TRUE = FCR-B faulted (see note 1)
Variable 4: TRUE = FCR-C faulted (see note 1)
Note 1:
The status of MRB01XS FCR's can only be determined by the discrepancy status of accesses performed to I/O
modules within the chassis of the MRB01XS. If no such modules exist or if no MRB01XS FCR's are fitted then no
faults can be reported.
3.2.17. Module – mrb04xm (Remote Master Module)

DESCRIPTION
This definition provides module status for a logical Triguard MRB04XM remote master chassis
expansion interface module.

OEM PARAMETERS:

CHASSIS 2-29 Logical chassis number allocated to the secondary
Triguard chassis in which the MRB04XM modules are
placed.
SLOT 15 Logical slot within the secondary Triguard chassis by
which the 8000 system identifies theMRB04XM
module. This cannot be configured.
PHYSICAL MODULE:

Variable 1: FALSE (not used)
Variable 2: TRUE = FCR-A faulted (see note 2)
Variable 3: TRUE = FCR-B faulted (see note 2)
Variable 4: TRUE = FCR-C faulted (see note 2)
RACK 2: [INFO] - 3 ANALOGUE Inputs
Word 1: FCR-A fault code (see note 1)
Word 2: FCR-B fault code (see note 1)
Word 3: FCR-C fault code (see note 1)
Note 1 - Fault Codes:

0 : No Fault
1 : Local Backplane fault
2 : Remote Expansion fault
3 : Common fault (applies to both Local and Remote busses)
Note 2 - Fault Detection:

The status of MBB FCR's can only be determined by the discrepancy status of accesses performed to I/O
modules within the chassis of the MRB04XM and to Remote Slave chassis connected to this Remote Master. If
no such modules exist or if no MRB04XM FCR's are fitted then no faults can be reported.


Trusted SC300E Bridge Module 4. Operation
4. Operation
Figure 16 Front Panel Layout

4. Operation Trusted SC300E Bridge Module
4.1. Front Panel Indicators and Controls

4.1.1. Tx & Rx Indicators
Flashing amber Light Emitting Diodes (LEDs) indicate active transmit and receive communications on
the Expander Bus.
4.1.2. Health Indicator

A steady green Light Emitting Diode (LED) indicates a fault-free Bridge module; an extinguished Light
LED indicates a fault.
4.1.3. On-Line Indicator and Switch

Raising and releasing the on/off-line switch momentarily takes the module off-line, which is mirrored
by the steady On/Off state of the amber On-Line LED. Repeating the action brings the module back
on-line.
Prior to hot-swapping the module for repair, it should be taken off-line using this feature to ensure a
clean exit from the system. The replacement module is then placed on-line using the switch.

Trusted SC300E Bridge Module 5. Fault Finding and Maintenance
5. Fault Finding and Maintenance
The Trusted TMR Processor provides fault monitoring, self-test and diagnostics functions.
Fault Detection within a Trusted / SC300E system can be categorized into four regions:
• Trusted TMR Processor and Expander Hardware

• SC300E Bridge Hardware
• SC300E I/O Hardware
• User Application
Using current Trusted methods for detection of faults, the TMR Processor can monitor for failures up
to the Expander section. The TMR Processor is also able to separate Bridge hardware faults from
SC300E I/O module faults. The Triguard I/O modules carry out on-board diagnostic tests which are
relayed back to the TMR Processor via the Bridge module.
The user application can also be programmed to read error flags in the I/O module fault registers to
annunciate the detection of module faults. Second faults that leave the system unable to confirm
healthy operation will result in the TMR Processor stopping all communication with the 8161 bridge
modules, ensuring that critical outputs go to a safe state when the internal watchdogs time out.

5. Fault Finding and Maintenance Trusted SC300E Bridge Module

Trusted SC300E Bridge Module 6. Specifications
6. Specifications
Supply Voltage 5.4 Vdc ± 5 %
Heat Dissipation 3 W max
Operating Temperature (convection cooling) 0 °C to +60 °C (+32 °F to +140 °F)
Storage Temperature -25 °C to +70 °C (-13 °F to +158 °F)
Relative Humidity range 10 % – 95 %, non-condensing

(operating, storage and transport)
Vibration 10 Hz to 500 Hz peak to peak 1g
Shock Operating:11 ms, ½ sine wave 15 g
Height: 400 mm (15.7 in)
Width: 27 mm (1.1 in)
Depth: 404 mm (15.9 in)
Weight (approx.) 900 g (2.0 lb.)
Table 1 Module Status LEDs

Trusted SC300E Bridge Module: Product Overview

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PD-8161 Trusted

Trusted SC300E Bridge Module

Rockwell Automation Publication PD-8161 Issue 4

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Rockwell Automation Publication PD-8161 Issue 4

REVISION AND UPDATING POLICY

This technical manual applies to Trusted Release: 3.6.1.

LATEST PRODUCT INFORMATION

Rockwell Automation Publication PD-8161 Issue 4 i

ii Issue 4 Rockwell Automation Publication PD-8161

WHO SHOULD USE THIS MANUAL

SHOCK HAZARD: Identifies an electrical shock hazard. If a warning label is fitted, it

WARNING: Identifies information about practices or circumstances that can cause an

ATTENTION: Identifies information about practices or circumstances that can cause

CAUTION: Identifies information about practices or circumstances that can cause

BURN HAZARD: Identifies where a surface can reach dangerous temperatures. If a

NOTE Provides key information about the product or service.

Rockwell Automation Publication PD-8161 Issue 4 iii

WARNINGS AND CAUTIONS

WARNING: EXPLOSION RISK

AVERTISSEMENT - RISQUE D’EXPLOSION

CAUTION: RADIO FREQUENCY INTERFERENCE

Most electronic equipment is influenced by Radio Frequency Interference. Caution

iv Issue 4 Rockwell Automation Publication PD-8161

Issue Date Comments

1 Apr 2008 First Issue

2 Feb 2010 TC-322 details

3 Jul 2015 Converted document to Rockwell branding layout

4 Apr 2016 Correction of typographical errors

Rockwell Automation Publication PD-8161 Issue 4 v

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vi Issue 4 Rockwell Automation Publication PD-8161

1.1. Overview .................................................................................................................................... 3

2.1. Module ....................................................................................................................................... 5

3.1. System Configuration ................................................................................................................. 9

4.1. Front Panel Indicators and Controls ........................................................................................ 42

Rockwell Automation Publication PD-8161 Issue 4 1

5. Fault Finding and Maintenance............................................................................. 43

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(B) Bridge Module (B)

Rockwell Automation Publication PD-8161 Issue 4 3

1.2. Power Distribution

1.3. Communication Buses

• Data - Serial bi-directional bus.

1.3.2. Inter-Module Link (IML)

4 Issue 4 Rockwell Automation Publication PD-8161

Figure 2 8161 Bridge Module

Rockwell Automation Publication PD-8161 Issue 4 5

2.2. TC-322-02 Interface Cable Assembly

Figure 3 TC-322-02 Interface Cable Assembly

Figure 4 Triguard Main Chassis Rear View

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Figure 5 Trusted Controller Chassis Rear View

2.3. Module Configuration

Rockwell Automation Publication PD-8161 Issue 4 7

Figure 6 Chassis Address Jumpers

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3.1. System Configuration

Figure 7 Trusted Processor Chassis with Expander Interface

Rockwell Automation Publication PD-8161 Issue 4 9

Figure 8 Insert New Chassis

Figure 9 Triguard Main Chassis

10 Issue 4 Rockwell Automation Publication PD-8161