08572-TRHT-CE-PL-18-OO-201 - Rev 0

TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
Inlet Separation and Boosting Facility in Ohanet
PETROFAC PROJECT NO.: JI-2043
PIPELINE WALL THICKNESS CALCULATION REPORT
0 18-Apr-19 Issued for Design JS GV / KNM SPD RL / MB
A 29-Nov-18 Issued for Approval JS SM / AP SPD RL / MB
Prepared Approved Project

Rev Date Reason for Issue Checked by
by by Approval
Project Plant Document Discipline System Equipment Sequence

Rev
No Identifier Type Code Number Type No
08572 TRHT CE PL 18 OO 201 0

PIPELINE WALL THICKNESS CALCULATION REPORT 08572-TRHT-CE-PL-18-OO-201 REV.0
_________________________________________________________________________________________________
REVISION HISTORY
Rev. Section Description of Revision

A Issued for Approval
0 1.1,1.3,1.4,1.6 & 3 Issued for Design (CA Comments incorporated)
HOLDS
Rev. Section Description of Hold
Page 2 of 11
_________________________________________________________________________________________________
TABLE OF CONTENTS
Abbreviations ..................................................................................................................... 4
1 INTRODUCTION ..................................................................................................... 5
1.1 Project Description .................................................................................................. 5
1.2 Purpose of the Document ........................................................................................ 6
1.3 Definitions ................................................................................................................ 6
1.4 Codes and Standards .............................................................................................. 6
1.5 International Codes and Standards ......................................................................... 7
1.6 Project Documents .................................................................................................. 7
2 PIPELINE WALL THICKNESS DESIGN ................................................................. 7
2.1 Pressure Containment ............................................................................................. 7
2.2 Pipe Wall Thickness Thinning.................................................................................. 9
3 RESULTS ................................................................................................................ 9
3.1 Wall Thickness Summary for Pipelines ................................................................... 9
4 APPENDICES ....................................................................................................... 11
Page 3 of 11
_________________________________________________________________________________________________
Abbreviations
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASNT American Society for Non Destructive Testing
ASTM American Society for Testing Material
CPF Central Processing Facility
ISO International Standard Organization
NPS Nominal Pipe Size
SBF Separator and Boosting Facility
SMYS Specific Minimum Yield Strength
UTS Ultimate Tensile Strength
Page 4 of 11
_________________________________________________________________________________________________
1 INTRODUCTION
1.1 Project Description
SONATRACH has decided to develop the TINRHERT fields which are located in South-Eastern
Algeria within the Wilaya of Illizi. The geographic position of these fields is indicated on the map
below.
Figure 1: Geographic position map of the Tinrhert Fields

SONATRACH have awarded Petrofac International (UAE) LLC the Contract for TINRHERT Field
Development Project – EPC 1 Inlet Separation and Boosting Facility in Ohanet.
The EPC 1 project shall broadly consist of
• A collection network (Flowlines & Trunklines) for the production of 36 wells including all
surface facilities required for wellheads and manifolds New SBF with Separators, 1st Stage
Compressors, CO2 removal unit, mercury removal for Gas & Condensates
Page 5 of 11
_________________________________________________________________________________________________
• All associated Utilities for new SBF

This Inlet Separation and Boosting Facility in Ohanet shall process the gas produced from Tinrhert
fields. The separated gas after compression, mercury and CO2 removal shall be sent to existing
CPF for further treatment.
1.2 Purpose of the Document
The purpose of this document is to determine the pipe Wall Thicknesses for various Flowlines and
Trunklines of TINRHERT Field Development Project – EPC 1.
This document covers the following basic engineering calculations:
• Pipeline wall thickness calculation
• Pipe wall thickness for cold field bends
1.3 Definitions
The following definitions shall be applied to the standard terms used throughout this document and
its attachments:
CONTRACTING AUTHORITY Direction Centrale Engineering & Project Management EPM

or “CA”
CONTRACTOR EPC Contractor
PURCHASER CA, ENGINEER or CONTRACTOR
PROJECT Tinrhert Fields Development Project – EPC 1
Shall The word “shall” is to be understood as mandatory
Should The word “should” is to be understood as strongly
recommended
May The word “may” is to be understood as giving a freedom of
choice
Flowline Pipeline from wells to Manifolds

Trunkline Pipeline from Manifolds to CPF’s
1.4 Codes and Standards
The design, fabrication and construction of the pipeline system shall be in accordance with the
latest revisions of the following codes and standards.
The design shall meet the requirements and regulations of the Algerian Government including all
laws, decrees and ordinances. Such national regulations shall therefore supplement or amend the
provisions of this document.
The primary codes for the design of the pipeline are given below:
Edition Sept 1991 Règles de Sécurite pour les canalisations de transport de Gaz
Combustibles
Page 6 of 11
_________________________________________________________________________________________________
Where the design requirements are not specified in the Algerian codes, following additional codes
may apply:
• ASME B31.8, Gas Transmission and Distribution Piping Systems.
1.5 International Codes and Standards
The following supplementary international codes and standards may be adopted for specific design
areas. Codes and standards used for this project shall be the latest revisions including all addenda
available at the time of purchase order placement.
Document Number Description

API 5L Specification for Line Pipe
ASME B31.8 Gas Transmission and Distribution Piping Systems
PD 8010 -1 Code of practice for pipelines
1.6 Project Documents
08572-TRHT-DB-PL-18-OO-201 Pipeline Basis of Design

08572-TRHT-SP-PL-18-OO-201 Specification for Linepipe
08572-TRHT-FL-PL-18-OO-201 Datasheet for Linepipe
08572-TRHT-CE-PL-18-OO-202 Pipeline Mechanical Calculations Report
2 PIPELINE WALL THICKNESS DESIGN
2.1 Pressure Containment
Wall thickness calculations for pressure containment have been performed in accordance with the
Algerian design codes.
The calculation of the required wall thickness is based on a percentage of the maximum transverse
(hoop) stress supported by the metal. This is determined from design factors given in Table 2-1, in
accordance with Algerian Standards and the mechanical properties of the material.
Gas Pipelines shall be classified zone III of the Algerian Gas Pipeline regulation, as they are to be
located in a desert area and at a distance further 200 meters from the closest populated area.
However, gas pipelines at a distance of less than 75 meters to CPF boundaries, manifolds and well
sites shall be classified zone Ia in accordance with the same regulation.
Gas trunklines and flowlines are routed through a desert area with no farming or cultivated areas
and with no occupied wellings within 200m of the pipeline routes. Thus the pipelines have been
classified as being with Zone III in accordance with Algerian Gas Pipeline Regulation.
Trunklines and flowlines shall be designed according with gas pipeline regulations, which shall be
buried.
Page 7 of 11
_________________________________________________________________________________________________
Table 2.1 – Hoop Stress Design Factors - Gas Pipeline
Design Factor X Design Factor Y

Location
Buried or Unburied Buried Unburied
Zone I 0.50 0.30 0.30
Zone Ia 0.60 0.36 0.36
Zone II 0.73 0.55 0.44
Zone III 0.80 0.60 0.55
As per Clause 2.4 of Pipeline design basis (Doc. No. 08572-TRHT-DB-PL-18-OO-201) Zone III and
Zone Ia are applicable for this project.
The wall thickness calculation also takes into consideration the negative wall thickness tolerance of
10% and corrosion allowance of 6 mm.
The maximum allowable transverse (hoop) stress(S) is equal to the lowest of:
• Design factor X, multiplied by Specified Minimum Yield Strength (SMYS) - E
• Design factor Y, multiplied by Ultimate Tensile Strength (UTS) – R
Where ‘‘E’’ and ‘‘R’’ are the minimum yield strength and minimum ultimate tensile strength and shall
be expressed as ‘‘SMYS’’ and ‘‘UTS’’ respectively as from now on for reasons of coherence with
project documents.
The formula for calculating minimum required wall thickness for pressure containment based on
Algerian Gas Pipeline Code article 6 is as follows:
P D
tmin 
2 S
P D
tmin
2( Min( XE YR) )
Therefore, minimum calculated wall thickness for pressure containment including corrosion
allowance is equal to:
t p  t min  CA
Finally, minimum permissible wall thickness (tf) including corrosion allowance and fabrication
tolerance will as follows:
tp
t f 
1  Nt
Where Nt is in %.
t f  t p  Nt
Where Nt is in mm.
Where:
Page 8 of 11
_________________________________________________________________________________________________
S = Maximum Allowable Hoop Stress (MPa)

P = Internal Design Gage Pressure (barg)
D = Nominal Outer Diameter of Pipe (mm)
CA = Corrosion Allowance
tmin = Calculated Wall Thickness (mm)
tp = Minimum Nominal Wall Thickness (Including CA) (mm)
tf = Minimum Nominal Wall Thickness (Including CA and Tolerance) (mm)
Nt = Negative Wall Thickness Tolerance (%)
D/t ratio of selected wall thickness shall be equal to or lesser than 96.
2.2 Pipe Wall Thickness Thinning
The pipe wall thickness calculation for cold field bends can be calculated as per PD 8010-1. An
indication of wall thinning as a percentage for cold field bends can be calculated using equation (2)
of PD 8010-1 as follows:
50.%
t cb_thin_% 
nc  1
Where:
tcb_thin_% = Percentage of Wall Thinning
nc = Inner Bend Radius divided by Pipe Outer Diameter
Hot induction bends are not envisaged, in this project so no wall thinning calculations are
performed.
3 RESULTS
3.1 Wall Thickness Summary for Pipelines
For flowlines and trunklines, the pipe wall thicknesses are established as specified in Table 3-1.
This thicknesses are final nominal pipe wall thicknesses already covering field cold bend thinning
allowances.
Page 9 of 11
_________________________________________________________________________________________________
Table 3.1 – Pipeline Wall Thickness Summary

Pipeline Applicable Design Corrosion Minimum Permissible Wall Selected Nominal
Size (OD) Pipeline Pressure Allowance Thickness including corrosion Wall Thickness
Inch (mm) Section (barg) (mm) allowance & tolerances (mm)
(Zone) (mm)
65 6 9.91 10.0
86 6 10.96 10.96
105 6 11.91 11.91
Zone Ia
108 6 12.06 12.1
108 8 14.28 14.30
6 122 6 12.76 12.76
(168.3) 65 6 8.61 8.61
86 6 9.24 9.9
105 6 9.81 9.9
Zone III
108 6 9.9 9.9
108 8 12.12 12.15
122 6 10.32 10.5
65 6 10.89 10.9
Zone Ia 86 6 12.26 12.26
8 108 6 13.69 13.69
(219.1) 65 6 9.2 9.2
Zone III 86 6 10.02 10.6
108 6 10.88 10.9
65 6 11.93 11.93
Zone Ia 86 6 13.63 13.63
10 108 6 15.42 15.42
(273.0) 65 6 9.83 9.9
Zone III 86 6 10.85 10.85
108 6 11.92 11.93
14 Zone Ia 105 6 17.75 17.75
(355.6) Zone III 105 6 13.32 13.40
Page 10 of 11
_________________________________________________________________________________________________
4 APPENDICES
For detailed wall thickness calculations refer below Appendices:

APPENDIX-A1 : 6’’ Flowline Zone (Ia) Design Pressure 65 barg (6mm CA)
APPENDIX-A2 : 6’’ Flowline Zone (III) Design Pressure 65 barg (6mm CA)
APPENDIX-A21 : 10” Flowline Zone (Ia) Design Pressure 86 barg (6mm CA)
APPENDIX-A22 : 10” Flowline Zone (III) Design Pressure 86 barg (6mm CA)
Page 11 of 11
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A1
6" Gas Flow Line (65 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 65bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D
A2.0 CALCULATION
A2.1 Pipe Wall Thickness Calculation

Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 2.92⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 8.92⋅ mm
(Including Corrosion Allowance)
Minimum Permissible Wall Thickness  tp 

(Including Corrosion Allowance + Tolerances)
tf :=   = 9.91⋅ mm
 ( 1 − Nt) 
Selcted Pipe Nominal Wall Thickness t := 10.0mm
Nominal Outer Diameter of Pipe / Selected D

= 16.83
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"
Page 1 of 2
[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]
A2.2 Cold Bend Thinning Check

The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.2⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 9.09⋅ mm
Cold Bend Thinning
Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.
Check_2 := "Safe" if tthinning ≥ tp

Check_2 = "Safe"
"Unsafe" otherwise
A3.0 SUMMARY OF RESULTS

Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness
mm bar mm mm % mm (<=96)
168.3 65.0 2.9 6.0 10.0 10.00 16.83
Page 2 of 2
Appendix - A2
6" Gas Flow Line (65 barg) (Zone III)
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 7.75⋅ mm

tf :=   = 8.61⋅ mm
 ( 1 − Nt) 

= 19.55
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 65.0 1.8 6.0 10.0 8.61 19.55
Page 2 of 2
Appendix - A3
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 9.87⋅ mm

tf :=   = 10.96⋅ mm
 ( 1 − Nt) 

= 15.36
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 86.0 3.9 6.0 10.0 10.96 15.36
Page 2 of 2
Appendix - A4
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 8.32⋅ mm

tf :=   = 9.24⋅ mm
 ( 1 − Nt) 

= 17
D
t
Page 1 of 2
A2.2 Cold Bend Thining Check

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Wall Thickness after deducting Mill Tolerance & (
tthinning := trMT.⋅ 1 − tcb_thin_% = 9 ⋅ mm)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

Thickness (for Thickness
Design)
168.3 86.0 2.3 6.0 10.0 9.90 17.00
Page 2 of 2
Appendix - A5
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 10.72⋅ mm

tf :=   = 11.91⋅ mm
 ( 1 − Nt) 

= 14.13
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 105.0 4.7 6.0 10.0 11.91 14.13
Page 2 of 2
Appendix - A6
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 8.83⋅ mm

tf :=   = 9.81⋅ mm
 ( 1 − Nt) 

= 17
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 105.0 2.8 6.0 10.0 9.90 17.00
Page 2 of 2
Appendix - A7
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 10.85⋅ mm

tf :=   = 12.06⋅ mm
 ( 1 − Nt) 

= 13.91
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 108.0 4.9 6.0 10.0 12.10 13.91
Page 2 of 2
Appendix - A8
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 8.91⋅ mm

tf :=   = 9.9⋅ mm
 ( 1 − Nt) 

= 17
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 108.0 2.9 6.0 10.0 9.90 17.00
Page 2 of 2
Appendix - A9
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 12.85⋅ mm

tf :=   = 14.283⋅ mm
 ( 1 − Nt) 

= 11.77
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 108.0 4.9 8.0 10.0 14.30 11.77
Page 2 of 2
Appendix - A10
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 10.91⋅ mm

tf :=   = 12.125⋅ mm
 ( 1 − Nt) 

= 13.85
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 108.0 2.9 8.0 10.0 12.15 13.85
Page 2 of 2
Appendix - A11
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 11.48⋅ mm

tf :=   = 12.76⋅ mm
 ( 1 − Nt) 

= 13.19
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

168.3 122.0 5.5 6.0 10.0 12.76 13.19
Page 2 of 2
Appendix - A12
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 9.29⋅ mm

tf :=   = 10.32⋅ mm
 ( 1 − Nt) 

= 16.03
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

Thickness (For Design) Thickness
168.3 122.0 3.3 6.0 10.0 10.50 16.03
Page 2 of 2
Appendix - A13
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 9.8⋅ mm

tf :=   = 10.89⋅ mm
 ( 1 − Nt) 

= 20.1
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

219.1 65.0 3.8 6.0 10.0 10.90 20.10
Page 2 of 2
Appendix - A14
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 8.28⋅ mm

tf :=   = 9.2⋅ mm
 ( 1 − Nt) 

= 23.82
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

219.1 65.0 2.3 6.0 10.0 9.20 23.82
Page 2 of 2
Appendix - A15
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 11.03⋅ mm

tf :=   = 12.26⋅ mm
 ( 1 − Nt) 

= 17.87
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

219.1 86.0 5.0 6.0 10.0 12.26 17.87
Page 2 of 2
Appendix - A16
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 9.02⋅ mm

tf :=   = 10.02⋅ mm
 ( 1 − Nt) 

= 20.67
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

219.1 86.0 3.0 6.0 10.0 10.60 20.67
Page 2 of 2
Appendix - A17
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 12.32⋅ mm

tf :=   = 13.69⋅ mm
 ( 1 − Nt) 

= 16
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

Thickness Thickness
219.1 108.0 6.3 6.0 10.0 13.69 16.00
Page 2 of 2
Appendix - A18
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 9.79⋅ mm

tf :=   = 10.88⋅ mm
 ( 1 − Nt) 

= 20.1
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

219.1 108.0 3.8 6.0 10.0 10.90 20.10
Page 2 of 2
Appendix - A19
A1.0 INPUT DATA
Nominal Outer Diameter of Pipe D := 273mm
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 10.74⋅ mm

tf :=   = 11.93⋅ mm
 ( 1 − Nt) 

= 22.88
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

273.0 65.0 4.7 6.0 10.0 11.93 22.88
Page 2 of 2
Appendix - A20
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 8.84⋅ mm

tf :=   = 9.83⋅ mm
 ( 1 − Nt) 

= 27.58
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

273.0 65.0 2.8 6.0 10.0 9.90 27.58
Page 2 of 2
Appendix - A21
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 12.27⋅ mm

tf :=   = 13.63⋅ mm
 ( 1 − Nt) 

= 20.03
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

273.0 86.0 6.3 6.0 10.0 13.63 20.03
Page 2 of 2
Appendix - A22
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 9.76⋅ mm

tf :=   = 10.85⋅ mm
 ( 1 − Nt) 

= 25.16
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

273.0 86.0 3.8 6.0 10.0 10.85 25.16
Page 2 of 2
Appendix - A23
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 13.88⋅ mm

tf :=   = 15.42⋅ mm
 ( 1 − Nt) 

= 17.7
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

273.0 108.0 7.9 6.0 10.0 15.42 17.70
Page 2 of 2
Appendix - A24
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 10.72⋅ mm

tf :=   = 11.92⋅ mm
 ( 1 − Nt) 

= 22.88
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

273.0 108.0 4.7 6.0 10.0 11.93 22.88
Page 2 of 2
Appendix - A25
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 187.2⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 15.97⋅ mm

tf :=   = 17.75⋅ mm
 ( 1 − Nt) 

= 20.03
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

355.6 105.0 10.0 6.0 10.0 17.75 20.03
Page 2 of 2
Appendix - A26
A1.0 INPUT DATA
Manufacturing Type
kg
3
m
Location
A2.0 CALCULATION

S := min S Y , ST = 312⋅ MPa
P⋅ D
2⋅ S
tp := CA + tmin = 11.98⋅ mm

tf :=   = 13.32⋅ mm
 ( 1 − Nt) 

= 26.54
D
t
Page 1 of 2

( Rc − 0.5⋅ D)
D
50.%
(nc + 1)
Cold Bend Thinning

Check_2 = "Safe"
"Unsafe" otherwise

Thickness (for design) Thickness
355.6 105.0 6.0 6.0 10.0 13.40 26.54
Page 2 of 2

08572-TRHT-CE-PL-18-OO-201 - Rev 0

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TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1

Inlet Separation and Boosting Facility in Ohanet

PETROFAC PROJECT NO.: JI-2043

PIPELINE WALL THICKNESS CALCULATION REPORT

0 18-Apr-19 Issued for Design JS GV / KNM SPD RL / MB

A 29-Nov-18 Issued for Approval JS SM / AP SPD RL / MB

Prepared Approved Project

Project Plant Document Discipline System Equipment Sequence

08572 TRHT CE PL 18 OO 201 0

Rev. Section Description of Revision

Rev. Section Description of Hold

API American Petroleum Institute

ASME American Society of Mechanical Engineers

ASNT American Society for Non Destructive Testing

ASTM American Society for Testing Material

CPF Central Processing Facility

ISO International Standard Organization

NPS Nominal Pipe Size

SBF Separator and Boosting Facility

SMYS Specific Minimum Yield Strength

UTS Ultimate Tensile Strength

1.1 Project Description

Figure 1: Geographic position map of the Tinrhert Fields

• All associated Utilities for new SBF

CONTRACTING AUTHORITY Direction Centrale Engineering & Project Management EPM

Flowline Pipeline from wells to Manifolds

1.4 Codes and Standards

Document Number Description

1.6 Project Documents

08572-TRHT-DB-PL-18-OO-201 Pipeline Basis of Design

2 PIPELINE WALL THICKNESS DESIGN

2.1 Pressure Containment

Table 2.1 – Hoop Stress Design Factors - Gas Pipeline

Design Factor X Design Factor Y

Zone I 0.50 0.30 0.30

Zone Ia 0.60 0.36 0.36

Zone II 0.73 0.55 0.44

Zone III 0.80 0.60 0.55

S = Maximum Allowable Hoop Stress (MPa)

3.1 Wall Thickness Summary for Pipelines

Table 3.1 – Pipeline Wall Thickness Summary

For detailed wall thickness calculations refer below Appendices:

A2.1 Pipe Wall Thickness Calculation

Minimum Permissible Wall Thickness  tp 

Selcted Pipe Nominal Wall Thickness t := 10.0mm

Nominal Outer Diameter of Pipe / Selected D

A2.2 Cold Bend Thinning Check

Check_2 := "Safe" if tthinning ≥ tp

A3.0 SUMMARY OF RESULTS

168.3 65.0 2.9 6.0 10.0 10.00 16.83

A2.1 Pipe Wall Thickness Calculation

Minimum Permissible Wall Thickness  tp 

Selcted Pipe Nominal Wall Thickness t := 8.61mm

Nominal Outer Diameter of Pipe / Selected D

A2.2 Cold Bend Thinning Check

Check_2 := "Safe" if tthinning ≥ tp

A3.0 SUMMARY OF RESULTS

168.3 65.0 1.8 6.0 10.0 8.61 19.55

A2.1 Pipe Wall Thickness Calculation

Minimum Permissible Wall Thickness  tp 

Selcted Pipe Nominal Wall Thickness t := 10.96mm

Nominal Outer Diameter of Pipe / Selected D

A2.2 Cold Bend Thinning Check