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TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1

Inlet Separation and Boosting Facility in Ohanet

PETROFAC PROJECT NO.: JI-2043

PIPELINE WALL THICKNESS CALCULATION REPORT

0 18-Apr-19 Issued for Design JS GV / KNM SPD RL / MB

A 29-Nov-18 Issued for Approval JS SM / AP SPD RL / MB

Prepared Approved Project


Rev Date Reason for Issue Checked by
by by Approval

Project Plant Document Discipline System Equipment Sequence


Rev
No Identifier Type Code Number Type No

08572 TRHT CE PL 18 OO 201 0


PIPELINE WALL THICKNESS CALCULATION REPORT 08572-TRHT-CE-PL-18-OO-201 REV.0
_________________________________________________________________________________________________

REVISION HISTORY

Rev. Section Description of Revision


A Issued for Approval
0 1.1,1.3,1.4,1.6 & 3 Issued for Design (CA Comments incorporated)

HOLDS

Rev. Section Description of Hold

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TABLE OF CONTENTS

Abbreviations ..................................................................................................................... 4
1 INTRODUCTION ..................................................................................................... 5
1.1 Project Description .................................................................................................. 5
1.2 Purpose of the Document ........................................................................................ 6
1.3 Definitions ................................................................................................................ 6
1.4 Codes and Standards .............................................................................................. 6
1.5 International Codes and Standards ......................................................................... 7
1.6 Project Documents .................................................................................................. 7
2 PIPELINE WALL THICKNESS DESIGN ................................................................. 7
2.1 Pressure Containment ............................................................................................. 7
2.2 Pipe Wall Thickness Thinning.................................................................................. 9
3 RESULTS ................................................................................................................ 9
3.1 Wall Thickness Summary for Pipelines ................................................................... 9
4 APPENDICES ....................................................................................................... 11

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Abbreviations

API American Petroleum Institute

ASME American Society of Mechanical Engineers

ASNT American Society for Non Destructive Testing

ASTM American Society for Testing Material

CPF Central Processing Facility

ISO International Standard Organization

NPS Nominal Pipe Size

SBF Separator and Boosting Facility

SMYS Specific Minimum Yield Strength

UTS Ultimate Tensile Strength

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1 INTRODUCTION

1.1 Project Description

SONATRACH has decided to develop the TINRHERT fields which are located in South-Eastern
Algeria within the Wilaya of Illizi. The geographic position of these fields is indicated on the map
below.

Figure 1: Geographic position map of the Tinrhert Fields


SONATRACH have awarded Petrofac International (UAE) LLC the Contract for TINRHERT Field
Development Project – EPC 1 Inlet Separation and Boosting Facility in Ohanet.
The EPC 1 project shall broadly consist of
• A collection network (Flowlines & Trunklines) for the production of 36 wells including all
surface facilities required for wellheads and manifolds New SBF with Separators, 1st Stage
Compressors, CO2 removal unit, mercury removal for Gas & Condensates

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• All associated Utilities for new SBF


This Inlet Separation and Boosting Facility in Ohanet shall process the gas produced from Tinrhert
fields. The separated gas after compression, mercury and CO2 removal shall be sent to existing
CPF for further treatment.
1.2 Purpose of the Document

The purpose of this document is to determine the pipe Wall Thicknesses for various Flowlines and
Trunklines of TINRHERT Field Development Project – EPC 1.
This document covers the following basic engineering calculations:
• Pipeline wall thickness calculation
• Pipe wall thickness for cold field bends
1.3 Definitions

The following definitions shall be applied to the standard terms used throughout this document and
its attachments:

CONTRACTING AUTHORITY Direction Centrale Engineering & Project Management EPM


or “CA”
CONTRACTOR EPC Contractor
PURCHASER CA, ENGINEER or CONTRACTOR
PROJECT Tinrhert Fields Development Project – EPC 1
Shall The word “shall” is to be understood as mandatory
Should The word “should” is to be understood as strongly
recommended
May The word “may” is to be understood as giving a freedom of
choice

Flowline Pipeline from wells to Manifolds


Trunkline Pipeline from Manifolds to CPF’s

1.4 Codes and Standards

The design, fabrication and construction of the pipeline system shall be in accordance with the
latest revisions of the following codes and standards.
The design shall meet the requirements and regulations of the Algerian Government including all
laws, decrees and ordinances. Such national regulations shall therefore supplement or amend the
provisions of this document.
The primary codes for the design of the pipeline are given below:

Edition Sept 1991 Règles de Sécurite pour les canalisations de transport de Gaz
Combustibles

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Where the design requirements are not specified in the Algerian codes, following additional codes
may apply:
• ASME B31.8, Gas Transmission and Distribution Piping Systems.
1.5 International Codes and Standards

The following supplementary international codes and standards may be adopted for specific design
areas. Codes and standards used for this project shall be the latest revisions including all addenda
available at the time of purchase order placement.

Document Number Description


API 5L Specification for Line Pipe
ASME B31.8 Gas Transmission and Distribution Piping Systems
PD 8010 -1 Code of practice for pipelines

1.6 Project Documents

08572-TRHT-DB-PL-18-OO-201 Pipeline Basis of Design


08572-TRHT-SP-PL-18-OO-201 Specification for Linepipe
08572-TRHT-FL-PL-18-OO-201 Datasheet for Linepipe
08572-TRHT-CE-PL-18-OO-202 Pipeline Mechanical Calculations Report

2 PIPELINE WALL THICKNESS DESIGN

2.1 Pressure Containment

Wall thickness calculations for pressure containment have been performed in accordance with the
Algerian design codes.
The calculation of the required wall thickness is based on a percentage of the maximum transverse
(hoop) stress supported by the metal. This is determined from design factors given in Table 2-1, in
accordance with Algerian Standards and the mechanical properties of the material.
Gas Pipelines shall be classified zone III of the Algerian Gas Pipeline regulation, as they are to be
located in a desert area and at a distance further 200 meters from the closest populated area.
However, gas pipelines at a distance of less than 75 meters to CPF boundaries, manifolds and well
sites shall be classified zone Ia in accordance with the same regulation.
Gas trunklines and flowlines are routed through a desert area with no farming or cultivated areas
and with no occupied wellings within 200m of the pipeline routes. Thus the pipelines have been
classified as being with Zone III in accordance with Algerian Gas Pipeline Regulation.
Trunklines and flowlines shall be designed according with gas pipeline regulations, which shall be
buried.

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Table 2.1 – Hoop Stress Design Factors - Gas Pipeline

Design Factor X Design Factor Y


Location
Buried or Unburied Buried Unburied

Zone I 0.50 0.30 0.30

Zone Ia 0.60 0.36 0.36

Zone II 0.73 0.55 0.44

Zone III 0.80 0.60 0.55

As per Clause 2.4 of Pipeline design basis (Doc. No. 08572-TRHT-DB-PL-18-OO-201) Zone III and
Zone Ia are applicable for this project.
The wall thickness calculation also takes into consideration the negative wall thickness tolerance of
10% and corrosion allowance of 6 mm.
The maximum allowable transverse (hoop) stress(S) is equal to the lowest of:
• Design factor X, multiplied by Specified Minimum Yield Strength (SMYS) - E
• Design factor Y, multiplied by Ultimate Tensile Strength (UTS) – R
Where ‘‘E’’ and ‘‘R’’ are the minimum yield strength and minimum ultimate tensile strength and shall
be expressed as ‘‘SMYS’’ and ‘‘UTS’’ respectively as from now on for reasons of coherence with
project documents.
The formula for calculating minimum required wall thickness for pressure containment based on
Algerian Gas Pipeline Code article 6 is as follows:
P D
tmin 
2 S

P D
tmin
2( Min( XE YR) )

Therefore, minimum calculated wall thickness for pressure containment including corrosion
allowance is equal to:
t p  t min  CA

Finally, minimum permissible wall thickness (tf) including corrosion allowance and fabrication
tolerance will as follows:
tp
t f 
1  Nt

Where Nt is in %.
t f  t p  Nt

Where Nt is in mm.
Where:

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S = Maximum Allowable Hoop Stress (MPa)


P = Internal Design Gage Pressure (barg)
D = Nominal Outer Diameter of Pipe (mm)
CA = Corrosion Allowance
tmin = Calculated Wall Thickness (mm)
tp = Minimum Nominal Wall Thickness (Including CA) (mm)
tf = Minimum Nominal Wall Thickness (Including CA and Tolerance) (mm)
Nt = Negative Wall Thickness Tolerance (%)
D/t ratio of selected wall thickness shall be equal to or lesser than 96.
2.2 Pipe Wall Thickness Thinning

The pipe wall thickness calculation for cold field bends can be calculated as per PD 8010-1. An
indication of wall thinning as a percentage for cold field bends can be calculated using equation (2)
of PD 8010-1 as follows:
50.%
t cb_thin_% 
nc  1
Where:
tcb_thin_% = Percentage of Wall Thinning
nc = Inner Bend Radius divided by Pipe Outer Diameter
Hot induction bends are not envisaged, in this project so no wall thinning calculations are
performed.
3 RESULTS

3.1 Wall Thickness Summary for Pipelines

For flowlines and trunklines, the pipe wall thicknesses are established as specified in Table 3-1.
This thicknesses are final nominal pipe wall thicknesses already covering field cold bend thinning
allowances.

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Table 3.1 – Pipeline Wall Thickness Summary


Pipeline Applicable Design Corrosion Minimum Permissible Wall Selected Nominal
Size (OD) Pipeline Pressure Allowance Thickness including corrosion Wall Thickness
Inch (mm) Section (barg) (mm) allowance & tolerances (mm)
(Zone) (mm)
65 6 9.91 10.0
86 6 10.96 10.96
105 6 11.91 11.91
Zone Ia
108 6 12.06 12.1
108 8 14.28 14.30
6 122 6 12.76 12.76
(168.3) 65 6 8.61 8.61
86 6 9.24 9.9
105 6 9.81 9.9
Zone III
108 6 9.9 9.9
108 8 12.12 12.15
122 6 10.32 10.5
65 6 10.89 10.9
Zone Ia 86 6 12.26 12.26
8 108 6 13.69 13.69
(219.1) 65 6 9.2 9.2
Zone III 86 6 10.02 10.6
108 6 10.88 10.9
65 6 11.93 11.93
Zone Ia 86 6 13.63 13.63
10 108 6 15.42 15.42
(273.0) 65 6 9.83 9.9
Zone III 86 6 10.85 10.85
108 6 11.92 11.93
14 Zone Ia 105 6 17.75 17.75
(355.6) Zone III 105 6 13.32 13.40

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4 APPENDICES

For detailed wall thickness calculations refer below Appendices:


APPENDIX-A1 : 6’’ Flowline Zone (Ia) Design Pressure 65 barg (6mm CA)
APPENDIX-A2 : 6’’ Flowline Zone (III) Design Pressure 65 barg (6mm CA)
APPENDIX-A3 : 6’’ Flowline Zone (Ia) Design Pressure 86 barg (6mm CA)
APPENDIX-A4 : 6’’ Flowline Zone (III) Design Pressure 86 barg (6mm CA)
APPENDIX-A5 : 6’’ Flowline Zone (Ia) Design Pressure 105 barg (6mm CA)
APPENDIX-A6 : 6’’ Flowline Zone (III) Design Pressure 105 barg (6mm CA)
APPENDIX-A7 : 6’’ Flowline Zone (Ia) Design Pressure 108 barg (6mm CA)
APPENDIX-A8 : 6’’ Flowline Zone (III) Design Pressure 108 barg (6mm CA)
APPENDIX-A9 : 6’’ Flowline Zone (Ia) Design Pressure 108 barg (8mm CA)
APPENDIX-A10 : 6’’ Flowline Zone (III) Design Pressure 108 barg (8mm CA)
APPENDIX-A11 : 6’’ Flowline Zone (Ia) Design Pressure 122 barg (6mm CA)
APPENDIX-A12 : 6’’ Flowline Zone (III) Design Pressure 122 barg (6mm CA)
APPENDIX-A13 : 8’’ Flowline Zone (Ia) Design Pressure 65 barg (6mm CA)
APPENDIX-A14 : 8’’ Flowline Zone (III) Design Pressure 65 barg (6mm CA)
APPENDIX-A15 : 8’’ Flowline Zone (Ia) Design Pressure 86 barg (6mm CA)
APPENDIX-A16 : 8’’ Flowline Zone (III) Design Pressure 86 barg (6mm CA)
APPENDIX-A17 : 8’’ Flowline Zone (Ia) Design Pressure 108 barg (6mm CA)
APPENDIX-A18 : 8’’ Flowline Zone (III) Design Pressure 108 barg (6mm CA)
APPENDIX-A19 : 10’’ Flowline Zone (Ia) Design Pressure 65 barg (6mm CA)
APPENDIX-A20 : 10’’ Flowline Zone (III) Design Pressure 65 barg (6mm CA)
APPENDIX-A21 : 10” Flowline Zone (Ia) Design Pressure 86 barg (6mm CA)
APPENDIX-A22 : 10” Flowline Zone (III) Design Pressure 86 barg (6mm CA)
APPENDIX-A23 : 10’’ Flowline Zone (Ia) Design Pressure 108 barg (6mm CA)
APPENDIX-A24 : 10’’ Flowline Zone (III) Design Pressure 108 barg (6mm CA)
APPENDIX-A25 : 14’’ Flowline Zone (Ia) Design Pressure 105 barg (6mm CA)
APPENDIX-A26 : 14’’ Flowline Zone (III) Design Pressure 105 barg (6mm CA)

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Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A1
6" Gas Flow Line (65 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 65bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 2.92⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 8.92⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 9.91⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 10.0mm

Nominal Outer Diameter of Pipe / Selected D


= 16.83
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.2⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 9.09⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 65.0 2.9 6.0 10.0 10.00 16.83

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A2
6" Gas Flow Line (65 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 65bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 1.75⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 7.75⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 8.61⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 8.61mm

Nominal Outer Diameter of Pipe / Selected D


= 19.55
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 7.921⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 7.82⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 65.0 1.8 6.0 10.0 8.61 19.55

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A3
6" Gas Flow Line (86 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 86bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 3.87⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 9.87⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 10.96⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 10.96mm

Nominal Outer Diameter of Pipe / Selected D


= 15.36
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 10.083⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 9.96⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 86.0 3.9 6.0 10.0 10.96 15.36

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A4
6" Gas Flow Line (86 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 86bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 2.32⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 8.32⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 9.24⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 9.9mm

Nominal Outer Diameter of Pipe / Selected D


= 17
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thining Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.108⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & (
tthinning := trMT.⋅ 1 − tcb_thin_% = 9 ⋅ mm)
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Thickness
Design)
mm bar mm mm % mm (<=96)

168.3 86.0 2.3 6.0 10.0 9.90 17.00

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A5
6" Gas Flow Line (105 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 105bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 4.72⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 10.72⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 11.91⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 11.91mm

Nominal Outer Diameter of Pipe / Selected D


= 14.13
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 10.957⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 10.82⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 105.0 4.7 6.0 10.0 11.91 14.13

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A6
6" Gas Flow Line (105 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 105bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 2.83⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 8.83⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 9.81⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 9.9mm

Nominal Outer Diameter of Pipe / Selected D


= 17
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.108⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & (
tthinning := trMT.⋅ 1 − tcb_thin_% = 9 ⋅ mm)
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 105.0 2.8 6.0 10.0 9.90 17.00

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A7
6" Gas Flow Line (108 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 108bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 4.85⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 10.85⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 12.06⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 12.1mm

Nominal Outer Diameter of Pipe / Selected D


= 13.91
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 11.132⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 10.99⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 108.0 4.9 6.0 10.0 12.10 13.91

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A8
6" Gas Flow Line (108 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 108bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 2.91⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 8.91⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 9.9⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 9.9mm

Nominal Outer Diameter of Pipe / Selected D


= 17
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.108⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & (
tthinning := trMT.⋅ 1 − tcb_thin_% = 9 ⋅ mm)
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 108.0 2.9 6.0 10.0 9.90 17.00

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A9
6" Gas Flow Line (108 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 108bar
Corrosion Allowance CA := 8 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 4.85⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 12.85⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 14.283⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 14.30mm

Nominal Outer Diameter of Pipe / Selected D


= 11.77
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 13.156⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 12.99⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 108.0 4.9 8.0 10.0 14.30 11.77

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A10
6" Gas Flow Line (108 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 108bar
Corrosion Allowance CA := 8 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 2.91⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 10.91⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 12.125⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 12.15mm

Nominal Outer Diameter of Pipe / Selected D


= 13.85
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 11.178⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 11.04⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 108.0 2.9 8.0 10.0 12.15 13.85

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A11
6" Gas Flow Line (122 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 122bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 5.48⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 11.48⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 12.76⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 12.76mm

Nominal Outer Diameter of Pipe / Selected D


= 13.19
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 11.739⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 11.59⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

168.3 122.0 5.5 6.0 10.0 12.76 13.19

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A12
6" Gas Flow Line (122 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 168.3mm
Internal Design Gage Pressure P := 122bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 3.29⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 9.29⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 10.32⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 10.5mm

Nominal Outer Diameter of Pipe / Selected D


= 16.03
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.66⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 9.54⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (For Design) Thickness

mm bar mm mm % mm (<=96)

168.3 122.0 3.3 6.0 10.0 10.50 16.03

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A13
8" Gas Flow Line (65 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 219.1mm
Internal Design Gage Pressure P := 65bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 3.8⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 9.8⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 10.89⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 10.9mm

Nominal Outer Diameter of Pipe / Selected D


= 20.1
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 10.028⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 9.9⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

219.1 65.0 3.8 6.0 10.0 10.90 20.10

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A14
8" Gas Flow Line (65 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 219.1mm
Internal Design Gage Pressure P := 65bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 2.28⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 8.28⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 9.2⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 9.2mm

Nominal Outer Diameter of Pipe / Selected D


= 23.82
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 8.464⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 8.36⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

219.1 65.0 2.3 6.0 10.0 9.20 23.82

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A15
8" Gas Flow Line (86 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 219.1mm
Internal Design Gage Pressure P := 86bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 5.03⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 11.03⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 12.26⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 12.26mm

Nominal Outer Diameter of Pipe / Selected D


= 17.87
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 11.279⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 11.14⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

219.1 86.0 5.0 6.0 10.0 12.26 17.87

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A16
8" Gas Flow Line (86 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 219.1mm
Internal Design Gage Pressure P := 86bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 3.02⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 9.02⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 10.02⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 10.6mm

Nominal Outer Diameter of Pipe / Selected D


= 20.67
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.752⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 9.63⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

219.1 86.0 3.0 6.0 10.0 10.60 20.67

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A17
8" Gas Flow Line (108 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 219.1mm
Internal Design Gage Pressure P := 108bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 6.32⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 12.32⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 13.69⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 13.69mm

Nominal Outer Diameter of Pipe / Selected D


= 16
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 12.595⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 12.44⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness Thickness
mm bar mm mm % mm (<=96)

219.1 108.0 6.3 6.0 10.0 13.69 16.00

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A18
8" Gas Flow Line (108 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 219.1mm
Internal Design Gage Pressure P := 108bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 3.79⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 9.79⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 10.88⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 10.9mm

Nominal Outer Diameter of Pipe / Selected D


= 20.1
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 10.028⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 9.9⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

219.1 108.0 3.8 6.0 10.0 10.90 20.10

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A19
10" Gas Flow Line (65 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 273mm
Internal Design Gage Pressure P := 65bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 4.74⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 10.74⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 11.93⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 11.93mm

Nominal Outer Diameter of Pipe / Selected D


= 22.88
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 10.976⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 10.84⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

273.0 65.0 4.7 6.0 10.0 11.93 22.88

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A20
10" Gas Flow Line (65 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 273mm
Internal Design Gage Pressure P := 65bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 2.84⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 8.84⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 9.83⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 9.9mm

Nominal Outer Diameter of Pipe / Selected D


= 27.58
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.108⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & (
tthinning := trMT.⋅ 1 − tcb_thin_% = 9 ⋅ mm)
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

273.0 65.0 2.8 6.0 10.0 9.90 27.58

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A21
10" Gas Flow Line (86 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 273mm
Internal Design Gage Pressure P := 86bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 6.27⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 12.27⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 13.63⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 13.63mm

Nominal Outer Diameter of Pipe / Selected D


= 20.03
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 12.54⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 12.38⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

273.0 86.0 6.3 6.0 10.0 13.63 20.03

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A22
10" Gas Flow Line (86 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 273mm
Internal Design Gage Pressure P := 86bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 3.76⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 9.76⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 10.85⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 10.85mm

Nominal Outer Diameter of Pipe / Selected D


= 25.16
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 9.982⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 9.86⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

273.0 86.0 3.8 6.0 10.0 10.85 25.16

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A23
10" Gas Flow Line (108 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 273mm
Internal Design Gage Pressure P := 108bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 7.88⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 13.88⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 15.42⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 15.42mm

Nominal Outer Diameter of Pipe / Selected D


= 17.7
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 14.186⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 14.01⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

273.0 108.0 7.9 6.0 10.0 15.42 17.70

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A24
10" Gas Flow Line (108 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 273mm
Internal Design Gage Pressure P := 108bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 4.72⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 10.72⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 11.92⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 11.93mm

Nominal Outer Diameter of Pipe / Selected D


= 22.88
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 10.976⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 10.84⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

273.0 108.0 4.7 6.0 10.0 11.93 22.88

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A25
14" Gas Flow Line (105 barg) (Zone Ia)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 355.6mm
Internal Design Gage Pressure P := 105bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.6
Hoop Stress Design Factor (based on UTS) Y := 0.36
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 249⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 187.2⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 187.2⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 9.97⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 15.97⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 17.75⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 17.75mm

Nominal Outer Diameter of Pipe / Selected D


= 20.03
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 16.33⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 16.13⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for Design) Thickness

mm bar mm mm % mm (<=96)

355.6 105.0 10.0 6.0 10.0 17.75 20.03

Page 2 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0
Appendix - A26
14" Gas Flow Line (105 barg) (Zone III)
A1.0 INPUT DATA
The following data listed pertaining to the line pipe, are required for the calculation of wall thickness.
Nominal Outer Diameter of Pipe D := 355.6mm
Internal Design Gage Pressure P := 105bar
Corrosion Allowance CA := 6 ⋅ mm
Material Specification and Grade Material := "API 5L X60"
Manufacturing Type
Specified Minimum Yield Strength E := 415MPa
Ultimate Tensile Strength R := 520MPa
kg
Density of Steel ρ := 7850⋅
3
m
Maximum Diameter / Wall Thickness Ratio Dt := 96
Location
Hoop Stress Design Factor (based on SMYS) X := 0.9
Hoop Stress Design Factor (based on UTS) Y := 0.6
Negative Tolerance for Pipeline Wall Thickness Nt := 10%
Negative Tolerance limit (applied for pipe manufacturing) Nt_limit := 8%
for Wall Thickness applied on mill as per Data sheet
Cold Bend Radius Rc := 40⋅ D

A2.0 CALCULATION

A2.1 Pipe Wall Thickness Calculation


Pipeline wall thickness of the location Class la is determined by the maximum allowable hoop stress
limited by Algerian Gas Pipeline Code.
Minimum Allowable Hoop Stress (based on SMYS) S Y := X ⋅ E = 373.5⋅ MPa
Minimum Allowable Hoop Stress (based on UTS) S T := Y ⋅ R = 312⋅ MPa
Design Allowable Hoop Stress ( )
S := min S Y , ST = 312⋅ MPa
P⋅ D
Calculated Wall Thickness tmin := = 5.98⋅ mm
2⋅ S
Minimum Permissible Wall Thickness
tp := CA + tmin = 11.98⋅ mm
(Including Corrosion Allowance)

Minimum Permissible Wall Thickness  tp 


(Including Corrosion Allowance + Tolerances)
tf :=   = 13.32⋅ mm
 ( 1 − Nt) 

Selcted Pipe Nominal Wall Thickness t := 13.40mm

Nominal Outer Diameter of Pipe / Selected D


= 26.54
Nominal Wall Thickness t
D
Check_1 := "PASS" if t ≥ tmin ∧ ≤ 96
t
"FAIL" otherwise Check_1 = "PASS"

Page 1 of 2
Pipeline Wall Thickness Calculation Report 08572-TRHT-CE-PL-18-OO-201 Rev.0

[Note : The Pipes will be manufactured with negative mill tolerance of 8%. This negative mill tolerance value
has been used for cold bend thinning and pressure wall thickness requirements, being a stringent case.]

A2.2 Cold Bend Thinning Check


The minimum Wall Thickness supplied by trMT. := t⋅ ( 1 − Nt_limit) = 12.328⋅ mm
Manufacturer (after deducting Mill Tolerance)
( Rc − 0.5⋅ D)
Inner Bend Radius divided by Diameter n c := = 39.5
D
50.%
Percentage of Wall Thinning tcb_thin_% := = 0.01235
(nc + 1)
Wall Thickness after deducting Mill Tolerance & ( )
tthinning := trMT.⋅ 1 − tcb_thin_% = 12.18⋅ mm
Cold Bend Thinning

Check: The Pipe Wall thickness afer thinning ( tthinning ) shall be greater than the required wall thickness (
tp ) based on pressure & Corrosion Allowances.

Check_2 := "Safe" if tthinning ≥ tp


Check_2 = "Safe"
"Unsafe" otherwise

A3.0 SUMMARY OF RESULTS


Table A3.1: Summary of Wall Thickness
Outside Pressure Calculated Corrosion Negative Selected D/t Ratio
Diam eter Wall Allow ance Tolerance Nom inal Wall
Thickness (for design) Thickness

mm bar mm mm % mm (<=96)

355.6 105.0 6.0 6.0 10.0 13.40 26.54

Page 2 of 2