INSPECTION & TEST PLAN

FOR
WRAPPING / COATING OF EXTERNAL METAL SURFACE (C.S FIRE
HYDRANT SPOOLS)

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DEFINITIONS/ABBREVATIONS

This shall be marked up only for documents subject to review/approval.

This is used in two cases:
i) Review / Approval of documents by the Inspectors at the
R/A- Review/
: work locations. In such cases it shall be indicated as R/A (L).
Approval Point
ii) Review / Approval of documents by company offices in such
cases this shall be indicated as R/A.
Surveillance Point: Periodic surveillance by SUB-CONTRACTOR and,
where agreed in ITP, by CONTRACTOR/ COMPANY Representative of
an operation or process. No specific notification is required, and the
S- Surveillance :
operation or process may proceed when the CONTRACTOR/
COMPANY are not present.

Witness Point: An operation or process that requires witness by the

SUB-CONTRACTOR and, where agreed in ITP, by CONTRACTOR/
W-Witness
: COMPANY representative.
Point

Hold Point: A critical operation or process beyond which work shall not
proceed without attendance of the SUB-CONTRACTOR inspection, and
H-Hold Point : where agreed in ITP, by CONTRACTOR /COMPANY Representative.

Subcontractor - All companies, firms and partnerships to whom any part

SC :
of the Work has been subcontracted by CONTRACTOR.
Contractor(PS Joint venture of Petrofac International LTD & SAMSUNG
:
JV) ENGINEERING CO.LTD
Company(C) : Duqm Refinery & Petrochemical Industries LLC
TP : Third Party (Civil Testing Laboratories)
All companies, firms, bodies, entities and partnerships providing Goods
Vendor :
for the project.

Notes;
1. This ITP primarily serves as a plan and it shall not be used to obtain signatures. Acceptance signature shall be obtained
on the referenced Inspection and test records which shall form generic records to be handed over to the clients
2. The referenced Inspection and test records (ITR’S) are controlled independently therefore the latest revisions of these
ITR’s at the time of Initiation of ITR’s shall be utilized.
3. When filling the ITR’s do not leave any blanks, if any item/ activity is not applicable for the case denote as N/A.
4. If any correction is required strike once, correct and countersign. Use of correction fluid on ITR’s shall be forbidden.
5. ITR number suffixed with letter “X” are classified as in process site/ Field quality records and will not be a part of
turnover system process whereas ITR numbers suffixed as “A” are part of Turnover process and Turnover records.

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 INSPECTION AND TEST PLAN

Control Reference Responsible Verifying Intervention Points

Item Activity Action to be verified Document Acceptance Criteria Party Document
SC PSJV C TP
• Review & verify validity of
Control of • Manufacturer’s Calibration
calibration certificates,
data sheet  Good working condition
Inspection Test Identification number/Sticker Certificate/
1.0  Valid Calibration QC H R S N/A
& Measuring • DRP001-OUF- IM&TE
• Verify condition of the test Certificate
Equipment Register
equipment PRO-L-000-006

2.0 Material Receipt, Storage, and Handling

• Temperature controlled
storeroom atmosphere, • Compliance
well- ventilated with bill of
Storage
Traceability of materials
Condition of • Storage conditions as materials
Wrapping/Coating & Primer Batch
2.1 Primer/wrappin stipulated by paint QC H W/S S N/A
• Project from approved vendor / Certificates
g / Coating manufacturer specification manufacturer
materials implemented
&Data
• Batch Sheets
Number/TDS/MSDS etc

• Ensure Latest
Revision Isometric • Drawing Register • Latest Isometric Revision as
Drawings and drawings are • Latest revision of per Drawing Register
2.2 AFC drawings and QC H R S N/A
documents distributed and used. • Applicable standard and
approved Drawing
• Review of specifications. specifications
Register
procedures, method
statements and QC
documents.

3.0 UNDER GROUND PIPING

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 Control Reference Document Responsible Party Verifying Intervention Points
Item Activity Action to be verified Acceptance Criteria Document
SC PSJ C TP
V

Hydro test Hydro test

3.1 completion QC ITR-W—
Hydro test -ITR Approved ITP for H S S N/A
document s completed and 0119A
Spool Fabrication
accepted

 Surface clean (Power

brush/manual) ST3
standard
 Surface must be clean,  As per
Surface dry & free from grease. Vendor/manufactur
Preparation & Remove all loose rust, er
External Tape scale & flake coatings recommendations  Conformity to
 Technical Data
Wrapping  Application of primer sheet specified QC ITR-V-0102X H W S N/A
3.1
 Approved requirements
 DFT 40-50 Micron Procedure
 Correct overlap (50%)
&
spiral application of
wrapping tape

 Manufacturer
 No Evidence of Product Data • Peel Test Value Min-
Peel off
Adhesive failure Sheet 3.5N/MM
Testing
3.2  ISO21809-3 QC ITR-V-0102X H W W N/A
(Adhesion  DRP001-OUF- • Conformity to specified
Testing) SPE-W-000- requirements
016.Sec7.3.4

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 Ite Control Action to be verified  Reference • Acceptance Criteria  Responsible Verifying
m Activity Document
Party

 No Holidays Detected
 10/15 kv & machine  As per machine
Holiday calibrated manufacturer
Detection  Measures for sub- recommendations
values  QC ITR-V-0103A
3.3 &Final sequent backfilling in • No Holidays H W W N/A
 DRP001-OUF-SPE-W- ITR-V-0104A
wrapping place
 Lowered/Installed in 000-008
Inspection
Final Position  Product Data sheet

 Removing loose or
damaged area
 Prime area at least
 As per
50mm on to sound Vendor/manufacture
coating. r recommendations
QC ITR-V-0103A
3.5 Repair  Repairing damaged  Technical Data No Holidays H W S N/A
ITR-V-0104A
area with a patch of sheet
tape overlapping at Approved Procedure
least 25mm on to
primed sound coating
area before wrapping
with tape.

• Spool/Hydrant Tag number

to be verified
Installation of • Ensure correct Bolt/Nut & • As per IFC
• Conformity to specified QC
3.4 Fire Hydrant Gasket installation as per NA H W W N/A
• P & ID requirements
Spools at site drawing
• Orientation of Piping
system

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