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Comm/Nav/Pulse System
installation manual
Part A
ADF-462/ANT-462
ADF-60
ALT-50/55
BIA-32
CAD-31
CAD-62
CAD-870
CAD-870G
CTL-X2/X2A/22C/23/23C
CTL-92E
NOTICE
DDA-42
INFORMATION SUBJECT TO EXPORT CONTROL LAWS
DME-42/442/IND-42( )
This document contains technical data that may be restricted for export under the
International Traffic in Arms Regulations (ITAR) or the Export Administration
Regulations (EAR). Violations of these export laws may be subject to fines and
penalties under the Arms Export Control Act (22 U.S. C. 2778).
523-0772719
October 1, 2002
HIGHLIGHTS
This change page revision removes coverage of BDI-36 Bearing Distance Indicator CPN 622-3702-
021. The revision affects the General Information section, the RMI-36 Radio Magnetic Indicator and
BDI-36 Bearing Distance Indicator Installation section, and associated title pages.
Replace pages in the manual with new pages supplied in this change page revision.
TECHNICAL OPERATIONS
1/2
ROCKWELL COLLINS
INSTALLATION MANUAL
Pro Line II Comm/Nav/Pulse System
RTU-870B and RTU-870C Radio Tuning Unit are added to the Part B Installation equipment
covered listing.
Part A of this installation manual includes: Part B of this installation manual includes:
General Information 523-0772720 Installation (continued) 523-0772439
Installation 523-0772439
TELEPHONE: 1.888.265-5467
INTERNATIONAL: 1.319.265.5467
FAX NO. 319.295.4641
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ROCKWELL COLLINS
INSTALLATION MANUAL
Pro Line II Comm/Nav/Pulse System
RTU-870A/870B/870C/870T
1 Dec 6/02 Rockwell Collins Aug 11/03 Rockwell Collins
Installation page 2-1
TDR-94/94D
1 Dec 6/02 Rockwell Collins Aug 11/03 Rockwell Collins
Installation page 2-1
ALT-50/55
2 Mar 12/03 Rockwell Collins
Installation page 2-21
RTU-870A/870B/870C/870T
3 Aug 11/03 Rockwell Collins
Installation page 2-1
TDR-94/94D
3 Aug 11/03 Rockwell Collins
Installation page 2-1
TDR-94/94D
3 Aug 11/03 Rockwell Collins
Installation page 2-2
Pro Line II
Comm/Nav/Pulse/System
General Information
Table of Contents
Paragraph Page
NOTICE: This title page replaces tenth edition, first revision title page dated 21 August 2002.
List of Effective Pages *The asterisk indicates pages changed, added, or deleted by the current change.
Page No Issue
* Title .............................................. 1 Oct 02
* List of Effective Pages ................. 1 Oct 02
1-1 .............................................. 21 Aug 02
1-2 .............................................. 11 Apr 97
1-3 thru 1-7 ............................... 21 Aug 02
1-8 thru 1-20 ............................. 30 Nov 01
* 1-21 ............................................... 1 Oct 02
1-22 thru 1-100 ......................... 30 Nov 01
Figure 1-2. Pro Line II/4XX Series, Comm/Nav/Pulse Equipment, Overall View
If a radio does not tune to the frequency The ALT-50/55 Radio Altimeter System provides
commanded by the source, an automatic re- the pilot with an altitude indication during the ap-
burst shall not be made. This is to prevent proach phase of the flight. The ALT-55 is compati-
two tuning sources from fighting for the ble with ground proximity warning systems.
same radio. Any contention must be re-
solved by the operator. 1.2.4 BIA-32 Bearing Interface Adapter
While in the burst thing mode, if port B receives
ARINC 429 continuous data, information supplied The BIA-32 converts serial digital bearing data into
to ports A and C is ignored. analog signals for an ac bearing indicator (RMI-30,
RMI-36, BDI-36 or equivalent). The following list
1.2 PURPOSE OF EQUIPMENT provides a brief description of the different BIA-32
conversions:
1.2.1 ADF-462 Automatic Direction Finding
System a. ADF serial digital data (ARINC 429 or CSDB)
into 3-wire synchro signals for an ac bearing
The ADF-462 adf receiver provides relative bearing indicator.
between the aircraft and the selected ground sta- b. VOR serial digital data (ARINC 429 or CSDB)
tion. The ADF-462 also provides an output to the into VOR sin θ cos θ signals for an ac bearing
aircraft audio system for verifying the station iden- indicator.
tifier and for AM broadcast reception. The ADF-462 c. VOR serial digital data (ARINC 429 or CSDB)
uses an ANT-462A ADF antenna (single system) or and compass information (CSDB, ARINC 429,
an ANT-462B ADF antenna (dual system). or 3-wire synchro) into 3-wire synchro signals
for an ac bearing indicator.
1.2.2 ADF-60( ) Automatic Direction Finding
System 1.2.5 CAD-31/62 Control Adapters
The ADF-60( ) automatic direction finding system The CAD-31 Control Adapter converts CSDB serial
provides relative bearing between the aircraft and data into 2-out-of-5 parallel data. The use of the
the selected ground station. The ADF-60( ) also pro- CAD-31 is to adapt a CTL-22 VHF control or CTL-
vides an output to the aircraft audio system for veri- 32 VIR control for use with a unit requiring only 2-
fying the station identifier and for AM reception. out-of-5 parallel data. Example: a CTL-22 VHF
The ADF-60( ) uses an ANT-62( ) ADF antenna. control used with VHF-20 Comm.
The CAD-62 Control Adapter converts CSDB serial 1.2.9 DME-42/442 DME Receiver-Transmitter
data received from a CTL-62 ADF control or a CTL- and IND-42A/42C DME Indicator
92 Transponder control to the 2-out-of-5 parallel
data format required by the Pro Line I ADF-60( ) The DME-42 transceiver is a remote-mounted,
ADF or TDR-90 transponder respectively. lightweight unit specifically designed for general
aviation aircraft. It measures the slant range (line-
The -002 statuses of the CAD-31/62 provide a strap of-sight) distance from the aircraft to a ground sta-
selectable option to choose an RTU-42X0 Radio- tion and displays that distance in nautical miles on
Tuning Unit as the control source instead of a CTL- the companion IND-42A/42C indicator or HSI. In
X2 for CSDB serial data. addition, the system computes the relative closure
rate and time-to-station (TTS), and provides a de-
1.2.6 CAD-870/870G Transponder Control coded station identifier. The DME-42 may be in-
Adapters stalled as a direct replacement for the DME-40.
The CAD-870( ) Transponder Control Adapter con- The DME-42 is a 3-channel (max) unit designed for
verts ATC code and altitude data from an ARINC new installations or for retrofit. For 3-channel op-
429 serial control into the parallel octal data for- eration, the DME-42 requires tuning information
mat required by the TDR-90 transponder. from two CTL-32 controls. The IND-42A indicator
is used in single DME/dual-control installations to
The CAD-870G Transponder Control Adapter con- display the distance and other data from either of
verts ATC code from one of three ARINC 429 serial the three channels. The IND-42C is used in multi-
sources and altitude data from one of two ARINC DME installations where the multichannel capabil-
429 serial sources into the parallel octal data for- ity of a single transceiver is not needed or in single
mat required by the TDR-90 transponder. DME/dual-indicator/dual-control installations
where each indicator can display the on-side tuned
1.2.7 CTL-X2/X2A/22C/23/23C/92E Controls DME channel.
The CTL-X2/X2A/22C/23/23C/92E controls are elec- The DME-442 distance measuring equipment pro-
tronic digital controls that provide tuning and con- vides distance/TTS outputs the same as the DME-
trol of the Collins Pro Line II radios using CSDB 42 with the exception as follows: The DME-442 in-
digital data. The CTL-22C and CTL-23C controls terfaces with ARINC 429 and CSDB installations.
offer a strap-selectable option for providing COMM The DME-42 interfaces with analog and CSDB in-
tuning in 8.33-kHz increments from 118.000 to stallations.
136.992 MHz. The CTL-92E control provides func-
tionality similar to the CTL-92 with the added pro- 1.2.10 MND-640 Multisensor Navigation
vision of Flight ID information. Display System
1.2.8 DDA-42 Distance Data Adapter The MND-640 Multisensor Navigation Display Sys-
tem is an all-digital, 4-inch ARINC 429 compatible
The DDA-42 Distance Data Adapter is used to con- system to replace present mechanical RMI’s. The
vert the CSDB distance data from one of the chan- MND-640 uses a 3 x 3 inch high resolution, high
nels on the DME-42 into the following three dis- contrast, monochromatic cathode ray tube to dis-
tance data formats: play compass and bearing pointers in familiar HSI
and RMI formats.
a. ARINC 568 32-bit, 6-wire distance data
b. 40-mV-per-nautical mile distance data 1.2.11 RAC-870 Radio Altimeter Converter
c. Pulse-pair distance data
The RAC-870 Radio Altimeter Converter converts
(The channel is selected by straps on the DDA-42.) analog altitude data from the ALT-55B Radio Al-
timeter into an ARINC 429 serial format.
1.2.12 RMI-36/BDI-36 Radio Magnetic operate in mode C and provide altitude data along
Indicator with the mode A information. The TDR-94/94D is
designed to also operate in mode S. In mode S, each
The RMI-36 Radio Magnetic Indicator and BDI-36 aircraft is assigned a unique identification code
Bearing Distance Indicator provide aircraft head- which allows automatic and unique interrogation
ing information on a calibrated servo-driven com- and display of a specific aircraft. The aircraft iden-
pass card read against a fixed lubber line. Bearing tification is assigned at installation and is based on
to either ADF or VOR stations is provided by two the aircraft identification number. In addition, the
pointers, each of which is read against the compass TDR-94/94D can receive and send mode-S message
card. In addition, the BDI-36 has dual distance formats that are required for ATC automation. The
displays to indicate distance to two independent added data link capability allows the transponder
stations. to perform additional air traffic control and aircraft
separation assurance (ASA) functions.
1.2.13 RTU-870A/870B/870C/870T Radio Tun-
ing Unit 1.2.16 VHF-21( )/22( )/422( ) VHF Comm
Transceiver
The RTU-870A/870B/870C/870T Radio Tuning Unit
is a panel-mounted controller that provides central- The VHF-21( )/22( ) transceivers are remote-
ized control and display of frequency/code and op- mounted, multichannel vhf voice transceivers pro-
erating modes used by the Collins Pro Line II/4XX viding AM voice communications. The VHF-
series VHF comm, VHF nav, ADF, and ATC trans- 21/22(A/B) transceivers operate in the frequency
ponder radios. The RTU-870A is designed to be in- range from 118.000 through 135.975, 136.975, or
stalled in pairs, with each RTU of the pair being 151.975 MHz in 25-kHz increments. The VHF-
capable of controlling two complete sets of COMM, 21/22 (C/D) transceivers operate in the frequency
NAV, ADF, and ATC radios if the other should fail. range from 118.000 through 136.975 MHz in either
The RTU-870B is similar to the RTU-870A except 8.33- or 25-kHz increments and from 137.000
provides COMM tuning in 8.33-kHz increments through 151.975 MHz in 25-kHz increments (refer
from 118.000 to 136.992 MHz. The RTU-870T has to Table 1-1). CSDB tuning is required to utilize
additional rear connector straps for selecting TA- the 8.33-kHz channels. The major difference be-
CAN, UHF, TCAS on board, and TCAS threat traf- tween the VHF-21( ) and VHF-22( ) is the type of
fic. The RTU-870C is similar to the RTU-870T ex- electrical connector. The VHF-21( ) is intended for
cept provides COMM tuning in 8.33-kHz direct replacement of a VHF-20( ) while the VHF-
increments from 118.000 to 136.992 MHz. 22( ) is intended for new installations.
Paragraph 1.2.13 is revised to include RTU-870F. The paragraph heading is changed to read “RTU-
870A/870B/870C/870F/870T”. The following text is added to the end of paragraph 1.2.13:
“The RTU-870F provides Flight ID tuning capability in a transponder system providing Elementary
(Basic)/Enhanced Surveillance functionality, such as the TDR-94/94D -007 and later status
transponders. Otherwise, the RTU-870F is the same as the RTU-870C.”
“Flight ID capability is provided by the -007 and later statuses of the TDR-94/94D which offer
Elementary (Basic)/Enhanced Surveillance functionality.”
numbers ending in -00X are keyed specifically for Microprocessor technology allows a variety of inter-
the Beech Starship. VHF-422( ) part numbers end- face and installation options as well as full-time
ing in -10X are keyed for other aircraft. monitoring and self-diagnostic capabilities.
ADF EQUIPMENT
ADF-462 622-7382-101 ADF Receiver. Control is by either CSDB or 429-based serial digital bus. Bearing outputs are
622-7382-001 provided in CSDB, 429, and dc sine/cosine. Frequency coverage is 190 to 1799.5 kHz and 2179
622-7382-111 to 2185 kHz. The -111 status tunes an additional frequency range of 2088 to 2094 kHz.
ADF-60A 622-2362-001 ADF Receiver. Control is by either parallel tuning or CSDB when used with a CAD-62 and
CTL-62. Bearing outputs are 3-wire synchro and dc sine/cosine. Frequency coverage is 190 to
1749.5 kHz.
ADF-60B 622-2873-001 ADF Receiver. Control is by either parallel tuning or CSDB when used with a CAD-62 and
CTL-62. Bearing outputs only dc sine/cosine. Frequency coverage is 190 to 1749.5 kHz.
ANT-462A 622-7383-001 Single ADF antenna used with ADF-462 system
ANT-462B 622-7384-001 Dual ADF antenna used with ADF-462 system
ANT-60A 622-2363-001 Single ADF antenna used with ADF-60( )
ANT 60A 622-2363-002 Same as -001 with antenna connector in different location
ANT 60A 622-2363-011 Same as -001 but antenna is black
ANT-60B 622-3710-001 Dual ADF antenna used with ADF-60( )
CAD 62 622-6590-001 Control Adapter, converts CSDB data from a CTL-62 into analog data usable by an
ADF-60( ).
CAD-62 622-6590-002 Same as -001 except provides strap selectable option to choose an RTU-42X0 as the control
source for CSDB serial data.
ALT-50A 622-3201-001 Radio altimeter (receiver-transmitter), –20 to +2000-ft altitude range, with four altitude trim
outputs that may be shop adjusted.
ALT-50A 622-3201-002 Radio altimeter (receiver-transmitter), –20 to +2000-ft altitude range, with four fixed altitude
trip outputs (not adjustable).
ALT-55B 622-2855-001 Radio altimeter (receiver-transmitter), –20 to +2500-ft altitude range, with four altitude trip
outputs that may be shop adjusted.
ALT-55B 622-2855-002 Radio altimeter (receiver-transmitter), –20 to +2500-ft altitude range, with four fixed altitude
trip outputs (not adjustable).
RAC-870 622-7209-001 Radio altimeter converter, converts analog altitude data from an ALT-55B Radio Altimeter
into ARINC 429 format. (No longer in production)
RAC-870 622-7209-002 Radio altimeter converter, converts analog altitude data from an ALT-55B Radio Altimeter
into ARINC 429 format.
339H-4 622-1204-0XX Radio altimeter indicator (refer to Table 1-2 for a description of each status).
339H-4A 622-1205-00X Radio altimeter indicator (refer to Table 1-2 or a description of each status).
ALI-55 622-2937-00X Radio altimeter indicator (refer to Table 1-3 for a description of each status).
ALI-55A 622-2938-00X Radio altimeter indicator (refer to Table 1-3 for a description of each status).
ALI-55B 622-5367-00X Radio altimeter indicator (refer to Table 1-3 for a description of each status).
DRI-55 622-4160-0XX Digital radio altitude indicator (refer to Table 1-4 for a description of each status).
437X-1 522-4140-00X Radio altimeter antenna (refer to Table 1-5 for a description of each status).
437X-1A 522-4255-00X Radio altimeter antenna (refer to Table 1-5 for a description of each status).
437X-1B 622-0954-00X Radio altimeter antenna (refer to Table 1-5 for a description of each status).
ANT-50A 622-3698-001 Radio altimeter antenna (refer to Table 1-5 for a description).
ANT-51A 622-4550-001 Radio altimeter antenna (refer to Table 1-5 for a description).
ANT-52 622-6793-001 Radio altimeter antenna (refer to Table 1-5 for a description).
RTU-870F 822-1825-1XX Radio Tuning Unit providing Flight ID tuning capability and COMM tuning in 8.33-kHz
increments. Refer to Table 1-12 and Table 1-14A for a description of each status.
BEARING ADAPTER
BIA-32 622-8613-001 The BIA-32 converts serial digital bearing data into analog signals for an ac bearing indicator.
BIA-32 622-8613-002 Same as -001 except allows BIA-32 to park RMI bearing pointer.
CONTROLS
CTL-22 622-6520-XXX CSDB Comm Control (refer to Table 1-6 for a description of each status).
CTL-22A 622-8737-XXX CSDB Comm Control with improved sunlight readability (refer to Table 1-6 for a description
of each status).
CTL-22C 822-1120-XXX CSDB Comm Control (refer to Table 1-6 for a description of each status). Provides tuning for
units with either 8.33- or 25-kHz channel spacing between 118.000 and 136.975 MHz and 25-
kHz channel spacing between 137.000 and 151.975 MHz.
CTL-23 622-9851-00X Control for CSDB Comm/Nav radios (refer to Table 1-7 for a description of each status).
CTL-23C 822-1121-00X Similar to the CTL-23 except provides a strap-selectable option to provide COMM tuning in
8.33-kHz increments. (Refer to Table 1-8 for a description of each status).
CTL-32 622-6521-XXX CSDB NAV/DME Control (refer to Table 1-9 for a description of each status).
CTL-32A 622-8738-XXX CSDB NAV/DME Control with improved sunlight readability (refer to Table 1-9 for a descrip-
tion of each status).
CTL-62 622-6522-XXX CSDB ADF Control (refer to Table 1-10 for a description of each status).
CTL-62A 622-8739-XXX CSDB ADF Control with improved sunlight readability (refer to Table 1-10 for a description of
each status).
CTL-92 622-6523-XXX CSDB Transponder Control (refer to Table 1-11 for a description of each status).
CTL-92A 622-8740-XXX CSDB Transponder Control with improved sunlight readability (refer to Table 1-11 for a de-
scription of each status).
CTL-92E 822-1807-XXX Refer to CTL-92E installation section for a description of each status.
RTU-870A 622-9346-0XX Radio Tuning Unit, gives centralized control and display of the frequency/ATC code and modes
of the -4XX series of Collins General Aviation Pro Line II radios (refer to Table 1-12 and Table
1-13 for a description of each status).
RTU-870B 822-1122-XXX Similar to the RTU-870A except provides COMM tuning in 8.33-kHz increments (refer to
Table 1-12 and Table 1-13 for a description of each status).
RTU-870C 822-1123-1XX Similar to the RTU-870T except provides COMM tuning in 8.33-kHz increments (refer to
Table 1-12 and Table 1-14 for a description of each status).
RTU-870T 622-9856-0XX Radio Tuning Unit, same as RTU-870A except it has additional rear connector straps for
TCAS, TACAN, UHF, and TCAS threat traffic (refer to Table 1-12 and Table 1-14 for a de-
scription of each status).
CONTROL ADAPTER
CAD-31 622-8332-001 Control adapter, converts CSDB serial (CTL-22 or CTL-32) data into 2-out-of-5 parallel data,
usable by the VHF-20, VIR-30/31, DME-40, or combination of one DME-40 and one VIR-30/31.
CAD-31 622-8332-002 Same as -001 except provides strap selectable option to choose an RTU-42X0 as the control
source for CSDB serial data.
CAD-62 622-6590-001 Control adapter, converts CSDB serial (CTL-62 or CTL-92) data into analog data, usable by
the ADF-60 or TDR-90.
CAD-62 622-6590-002 Same as -001 except provides strap selectable option to choose an RTU-42X0 as the control
source for CSDB serial data.
DME
DME-442 622-7309-101 Distance Measuring Equipment. Frequency control and data outputs use either ARINC 429 or
622-7309-001 CSDB serial formats.
DME-42 622-6263-001 Distance Measuring Equipment. Frequency control and data outputs use analog or CSDB
622-6263-003 formats.
IND-42A 622-6524-00X DME indicator, multichannel unit. (Refer to Table 1-17 for description and options/part num-
bers.)
IND-42C 622-7318-00X DME indicator, single-channel unit. (Refer to Table 1-17 for description and options/part
numbers.)
IND-42M 622-9976-00X DME indicator, multichannel unit. Displays distance in kilometers and ground speed in kilo-
meters per hour. (Refer to Table 1-17 for description and options/part numbers.)
ANT-42 622-6591-001 L-band antenna for use with transponder or DME
237Z-1 522-2632-001 Alternate L-band antenna for use with transponder or DME
RMI
SDU-640A 622-8336-001 Sensor display unit; available with +28 V dc lighting. Replaces the conventional electrome-
chanical RMI and displays cross-side heading data and backup navigation information. SDU-
640A SB 2 converts brown bezel -001 to -010 status.
SDU-640A 622-8336-010 Same as CPN 622-8336-001, except the bezel is brown.
SDU-640A 622-8336-011 Same as CPN 622-8336-001, except the bezel is black.
SDU-640A 622-8336-012 Same as CPN 622-8336-001, except the bezel is gray.
SDU-640B 622-9735-001 Sensor display unit; available with +28 V dc lighting. Replaces the conventional electrome-
chanical RMI and displays cross-side heading data and backup navigation information. The
SDU-640B is similar to the SDU-640A except it has additional NAV display formats.
SDU-640B 622-9735-002 Same as CPN 622-9735-001, except the bezel is gray.
SDD-640 622-7207-001, Sensor display driver, receives inputs from the compass system and navigation radios. Pro-
-002 vides the necessary digital output signals to drive the sensor display units. SDD-640 SB 2
adds MLS capability and converts -001 to -002 status. The SDD-640 has 12 low-speed and 2
high-speed ARINC 429 bus inputs and 2 low-speed ARINC 429 bus outputs to the SDU-640A.
SDD-640A 622-9347-001 Sensor display driver; receives inputs from the compass system and navigation radios. Pro-
vides the necessary digital output signals to drive the sensor display units. The SDD-640A has
16 low-speed and 4 high-speed ARINC 429 bus inputs. The SDD-640A outputs 2 low-speed
ARINC 429 buses to the SDU-640B and 2 low-speed ARINC 429 outputs to the RTU.
RMI-36 622-2506-XXX The RMI-36 Radio Magnetic Indicator provides aircraft heading information displayed on the
compass card. ADF or VOR bearing information is provided by two pointers (refer to Table
1-15 for a description of each status).
BDI-36 622-3702-0XX Same as the RMI-36 with the addition of a dual distance display to indicate distance to two
independent stations (refer to Table 1-16 for a description of each status).
TRANSPONDER
TDR-90 622-1270-001 Receives and decodes Mode A and C interrogations from ground radar beacons and transmits
coded reply.
TDR-94 622-9352-002 Same as -003 except without service bulletins 6 and 10 for certain mandated upgrades.
TDR-94 622-9352-003 Receives and decodes Mode A, C, and S interrogations from ground radar beacons and trans-
mits coded reply; has SPI input (remote ident) and AUTO ALT SELECT strap.
TDR-94 622-9352-004 Same as -003 except capable of CLASS 3A/ADS-B operations (sourced with digital altitude
only).
TDR-94 622-9352-005 Same as -004 except sourced with digital or Gillham altitude.
TDR-94 622-9352-006 Same as –005 except conforms to current flight ID specifications.
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ROCKWELL COLLINS
INSTALLATION MANUAL
Pro Line II Comm/Nav/Pulse System
COLLINS
MODEL NO DESCRIPTION
PART NUMBER
RTU-870F Same as RTU-870C CPN 622-1123-101 but also provides Elementary Surveillance (Flight 822-1825-101
ID) tuning capability.
RTU-870F Same as RTU-870B CPN 622-1123-102 but also provides Elementary Surveillance (Flight 822-1825-102
ID) tuning capability.
RTU-870F Has capabilities of RTU-870B CPN 622-1122-111 and RTU-870C 622-1123-111 but also 822-1825-111
provides Elementary Surveillance (Flight ID) tuning capability.
RTU-870F Has capabilities of RTU-870B CPN 622-1122-112 and RTU-870C 622-1123-112 but also 822-1825-112
provides Elementary Surveillance (Flight ID) tuning capability.
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ROCKWELL COLLINS
INSTALLATION MANUAL
Pro Line II Comm/Nav/Pulse System
Extended
NAV Test Enhance System 8.33-kHz Blue/White Compatible Compatible
CPN Black Gray Frequency Flight ID
Inhibit Operation Comm Tuning Lighting TVI-920( ) MLS
136.XXX
822-1825-101 X X X X X X X
822-1825-102 X X X X X X X
822-1825-111 X X X X X X X X
822-1825-112 X X X X X X X X
*622-2506-010 and -110 use a screw lock connector retainer; all others use a slide lock.
*622-3702-009 and 622-3702-014 use a screw lock connector retainer; all others use a slide lock.
DISTINGUISHING FEATURES
CHARACTERISTIC SPECIFICATION
Certification
FAA TSO- C41d (class A)
EUROCAE ED-51
Environmental ADF-462 category /A2E1/BB/JY/E2/XXXXXZ/BZ/AZAAA
ANT-462 category /A2E1/BC/JY/E2/SXXXXX/BZ/AXXXX
RTCA document DO-160B (Refer to table 8-1 for environmental categories.)
EUROCAE ED-14B
Physical
Size
ADF-462 3/8 ATR, short, dwarf
Height 85.4 mm (3.32 in)
Width 96.6 mm (3.80 in)
Length 354.5 mm (13.96 in)
ANT-462A
Height 41.79 mm (1.645 in) at center
Width 218.90 mm (8.62 in)
Length 431.80 mm (17.00 in)
ANT-462B
Height 28.00 mm (1.10 in) at center
Width 269.79 mm (8.62 in)
Length 604.70 mm (23.81 in)
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523-0772439-208118
8th Edition, 30 November 2001
2nd Revision, 21 August 2002
Pro Line II
Comm/Nav/Pulse System
Installation
This installation manual includes the following individual system or unit installation elements:
Part A
General System and Mount Information 523-0775917
ADF-462 ADF Receiver and ANT-462( ) ADF Antenna 523-0773908
ADF-60 Automatic Direction Finding System 523-0790008
ALT-50/55 Radio Altimeter System 523-0775918
BIA-32 Bearing Interface Adapter 523-0775207
CAD-31 Control Adapter 523-0774357
CAD-62 Control Adapter 523-0772675
CAD-870 Transponder Control Adapter 523-0774290
CAD-870G Transponder Control Adapter 523-0774236
CTL-X2/X2A/22C/23/23C Controls 523-0772496
CTL-92E Transponder Control 523-0790271
DDA-42 Distance Data Adapter 523-0773962
DME-42/442 Distance Measuring Equipment and IND-42( ) DME Indicator 523-0773741
Part B
MND-640 Multisensor Navigation Display System 523-0775937
RAC-870 Radio Altimeter Converter 523-0774273
RMI-36/BDI-36 Radio Magnetic Indicator 523-0766804
RTU-870A/870B/870C/870T Radio Tuning Unit 523-0776529
TDR-90 Transponder 523-0790012
TDR-94/94D Mode S Transponder System 523-0775654
VHF-21( )/22( )/422( ) VHF Comm Transceiver 523-0771856
VIR-32/33/432/433 Navigation Receiver 523-0772451
NOTICE: This title page replaces eighth edition, first revision title page dated 13 March 2002.
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ROCKWELL COLLINS
INSTALLATION MANUAL
Pro Line II Comm/Nav/Pulse System
2.5.2.2 Installation
d. (Only required when using 390R-19 mounts.) Attach safety wire to knurled knobs.
2.5.2.3 Removal
b. Remove safety wire from two knurled knobs that secure radio altimeter to 390R-19 Mounting
Tray. Safety Wire not required for UMT-12 Mounting Trays.
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2.1 UNPACKING AND INSPECTING Table 2-1. Materials Required for CAD-31 Installation.
EQUIPMENT
DESCRIPTION COLLINS QTY
PART NUMBER
Unpack equipment carefully and make a careful vis-
ual inspection of the unit for possible shipping dam- Mount, control adapter 653-9015-001 1
age. All claims for damage should be filed with the
Connector kit 653-9014-002 1
transportation company involved. If claims for dam-
age are to be filed, save the original shipping con- Includes the following:
tainer and materials. If no damage can be detected, Connector (DDMA-50SF00000) 371-0213-050 1
replace packing materials in the shipping container
Connector hood 371-0399-280 1
and save for future storage or reshipment. (MD50-000-J-VL-464.5)
Contacts 371-0213-110 *48
2.2 PREINSTALLATION CHECK
Keying plug 629-8339-001 2
Check the CAD-31 Control Adapter for physical *Quantity required for typical installation
damage, such as a scratched or dented dust cover or
bent pins on the connector.
Perform the final performance test (customer ac- 2.3.2 Mount and Connector Selection
ceptance test) in the maintenance section of the
CAD-31/62 instruction book (repair manual) (CPN Refer to Table 2-1 for a list of the materials re-
523-0773216) if verification of the unit to specifica- quired for installation of the CAD-31.
tions is required or connect the unit in a system
mockup to verify proper operation. 2.4 CABLING INSTRUCTIONS
a. Single or dual installation Refer to Table 2-2 for CAD-31 connector pin as-
b. Radio locations — adequate airflow for cooling, signments for either NAV/DME mode or COMM
good bonding to aircraft ground, single or dual mode. Figure 2-2 shows front and rear views of the
mounting, piggyback or side by side mating connector. Refer to Figure 2-3 through
c. Compatibility with other equipment For infor- Figure 2-10 for partial interconnect diagrams of the
mation on bonding refer to the Installation CAD-31.
Practices Manual (CPN 523-0775254).
30 NA NA CAD In 1A NA
14 NA NA CAD In 1B NA
29 NA NA CAD Out 1A NA
13 NA NA CAD Out 1B NA
(-001)
31 NA NA Source ident Pin 31 Description
Open #1
Gnd #2
(-002)
42 NA NA Source ident Pin 31 Pin 42 Description
(-002 only) Open Open #1
Gnd Open #2
Gnd Gnd #3 or DME
remote only
Open Gnd DME preset or
remote
(-001)
15 NA NA VHF mode select Pin 15 Mode
Open NAV/DME
Gnd VHF COMM
(-002)
32 NA NA DME mode select Pin 15 Pin 32 Mode
(-002 only) Open Open NAV DME
Gnd Open VHF COMM
Open Gnd DME
Gnd Gnd Not used
43 NA NA +5 V monitor +5 V dc
Figure 2-4. CAD-31 Control Adapter, CTL-22 Control, and VHF-20A/20B Communications Transceiver System,
Partial Interconnect Diagram
Figure 2-6. CAD-31 Control Adapter, CTL-32 Control, VIR-30/31 Navigation Receiver, and DME-40 Distance Measuring Equipment
System, Partial Interconnect Diagram
Figure 2-8. Dual CAD-31 Control Adapter, Dual RTU-42X0 Radio Tuning Unit, DME-40 Distance Measuring Equipment, and
VIR-30/31 Navigation Receiver System, Partial Interconnect Diagram
Figure 2-9. CAD-31 Control Adapter With Two Navigation Receivers and One DME, DME Transfer Switch,
Partial Interconnect Diagram
Figure 2-10 (Sheet 2). CAD-31 Control Adapter With CTL-22( ) or CTL-32( ) Control and Tie Points, Interconnect Diagram
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Perform the performance test (customer acceptance Refer to Table 2-1 for a listing of the mounting
test) in the maintenance section of the CTL- hardware and connectors available for use with the
X2/X2A/22C instruction book (repair manual) if CTL-X2/X2A/22C/23/23C.
verification of the unit to specifications is required
or connect the unit in a system mockup to verify
proper operation.
NOTES: 1. Mating connectors are the quick disconnect circular type which include contacts.
2. Dzus panel adapter plates:
CPNr Description
2.4 CABLING AND CONNECTOR CONTACT The CTL-23C has a discrete input, pin P1-p, which
ASSEMBLY/INSTALLATION connects directly to the CPU and selects the opera-
INSTRUCTIONS tion of the control. The control is designated an
8.33-kHz bandwidth control. Thus, when P1-p is
For preparation of interconnect wiring cables refer open, the control provides 8.33-kHz tuning from
to the General System and Mount Information sec- 118.000 through 139.992 MHz, and 25-kHz tuning
tion (Part A, Pro Line II installation manual). For from 137.000 through 151.975 MHz. When P1-p is
connector contact assembly and installation infor- grounded, the control operates as a 25-kHz control
mation, refer to the section on MS type connectors head only.
in the General Information and Mount Information
section. The following procedures are to be used to install
the CTL-X2/X2A Controls. These procedures must
2.5 CTL-X2/X2A/22C/23/23C CONTROLS, IN- be performed as described to ensure proper opera-
STALLATION tion and performance. Any deviations from these
instructions may result in reduced performance
The interconnect wiring information for the CTL- and/or damage to the equipment. The outline and
X2/X2A/22C/23/23C Controls is integrated with the mounting dimensions are given in Figure 2-13.
companion equipment. For example, the intercon-
nect wiring for the CTL-22/22A is found on the in- Warning
terconnect wiring diagram for the VHF COMM; the
CTL-32/32A with the NAV/DME, etc. For intercon- In the interest of personal safety, it is rec-
nect information on the CTL-23, refer to Figure 2- ommended that the aircraft battery master
11 and Figure 2-12. switch be turned off to disconnect power be-
fore installing or removing equipment from
Figure 2-1 through Figure 2-5 are the connector pin the aircraft.
orientation diagrams for the five controls. Table 2-2
thru Table 2-6 are lists of the pin functions for each a. Pull the mating connector assembly through
control. Figure 2-6 shows the lighting and dimming the panel cutout hole and mate to the control.
bus connections. Figure 2-7 through Figure 2-10 are b. Using a 3/32-Allen wrench, ensure that all
overview diagrams for the ADF, TDR, and COMM three (two at bottom, one at upper right) inte-
systems. gral turnlock fastener actuating screws are
turned fully counterclockwise until the stop
The CTL-X2’s and the CTL-X2A’s are interchange- nuts are contacted.
able. The difference is in the improved sunlight c. Insert the control into the panel cutout hole un-
readability of the CTL-X2A’s. A CTL-X2A is needed til flush with the panel.
only when sunlight readability is a problem with a d. Tighten three actuating screws with the 3/32-
CTL-X2. Allen wrench until the control is held firmly in
place.
The installation requirements for CTL-22C are
similar to those for the CLT-22/22A. The difference 2.6 POSTINSTALLATION TEST
is that the CTL-22C provides selectable 8.33-kHz
tuning via discrete input P1-p (refer to Table 2-2). The postinstallation test for the controls is as fol-
lows:
The CTL-23 is normally used as backup control unit a. Turn on aircraft avionics.
for the VHF-422( ) (COM 1) and VIR-432 (NAV 1) b. Check that the installed control’s display is lit
radios. The radios are primarily tuned by an and that the appropriate frequency or code is
ARINC 429 control. The display on the CTL-23 acts displayed.
as a repeater of the active frequency when the CTL- c. Check the backlighting by turning the associ-
23 is in standby mode. When active, (ON or SQ ated aircraft dimming control to full bright.
OFF), the radios switch from ARINC 429 control d. Press test button on control. Check the diagnos-
and the CTL-23 outputs CSDB control data to both tic code. Code 00 equals no fault detected. If a
the COM and NAV. The CTL-23 does not have an code other than 00 is displayed, refer to the
auto-dimming photocell.
maintenance section of this manual for addi- Refer to Figure 2-14 for an input/output diagram of
tional information. the internal circuits on the CTL-92/92A. This dia-
gram may be useful in troubleshooting interconnect
problems.
installation CTL-X2/X2A/22C/23/23C
*Provide ground directly from one of the ground pins on the rear connector.
**Transceiver model determines strapping need
SWITCHING/STRAPPING DEFINITION
PINS DEFINITIONS
GROUNDED OPEN
P1-K Remote tuning selected (Remotely tuned frequency is displayed in up- Local tuning selected
per window if feedback bus is provided)
P1-W Memory recall (one memory cell for each push)
P1-X Transfer (preset and active frequencies exchanged)
P1-b COMM 2 selected COMM 1 selected
P1-c Self-test inhibited Self-test enabled
P1-d COMM 3 selected COMM 1 or 2 selected
P1-m 118.00 to 151.975 MHz (VHF-XXB/XXXB) 118.00 to 135.975 MHz
118.00 to 136.975 MHz (VHF-XXA/XXXA with extended range)
P1-p (CTL-22C only) Operates as a 25-kHz control head only. Provides 8.33-kHz tuning from
118.000 through 136.992 MHz
and 25-kHz tuning from 137.000
through 151.975 MHz.
installation CTL-X2/X2A/22C/23/23C
OFF, STBY OPEN (ARINC 429) OPEN (ARINC 429) OPEN OPEN
ON, SQ OFF GND (CSDB) GND (CSDB) GND +28 V dc
Max current load: 100 mA 100 mA 100 mA 0.25 mA
SWITCHING/STRAPPING DEFINITION
PINS DEFINITIONS
GROUNDED OPEN
P1-F Unpaired DME channels enabled (133.00 - 135.95 108.00 to 117.95 MHz (normal selectable range)
MHz)
P1-K COMM 3 selected COMM 1 or 2 selected
P1-b NAV 2, DME 2, and COMM 2 or 3 selected NAV 1, DME 1 and COMM 1 or 3 selected
P1-c NAV self-test inhibited NAV self-test enabled
P1-d Marker high sensitivity selected Marker low sensitivity selected
P1-m 118.00 to 151.975 MHz (selectable frequencies) 118.000 to 135.975 MHz (selectable frequencies)
P1-p (CTL-23C only) Operates as a 25-kHz control head only. Provides 8.33-kHz tuning from 118.000 through
136.992 MHz and 25-kHz tuning from 137.000
through 151.975 MHz.
b NAV 1/2 sel, in Discrete input, side 1/2 select Ground for side 2 operation
0 = side 2 selected
c Test inhibit Discrete input, test inhibit Ground
0 = inhibit
d Mkr sens Discrete input, 1 = low select Ground
e Audio out, low Audio out, low Audio system
f Audio out, high Audio out, high Audio system
g Shield, gnd Shield for e/f
h Audio in, low Audio in, low VIR-32: P1-22
i Audio in, high Audio in, high VIR-32: P1-21
j 28 V dc sw, no 2 28 V dc switched output, +, no 2 0.25 A max
k 28 V dc sw, no 1 28 V dc switched output, +, no 1 0.25 A max
m Extnd freq Extended frequency select To ground
0 = unpaired DME channels enabled
n Dimming bus Dimming bus To other CTL’s for uniform dim-
ming
p Not used
q Panel light, – Panel lighting, common Lighting source
r 28 V panel lgts Panel lighting, 28 V dc + Lighting source
s Power ground +28 V dc power common Power source
t 28 V dc input, + 28 V dc power input, +, no 1 NAV power source no 1 or as re-
quired
SWITCHING/STRAPPING DEFINITION
PINS DEFINITIONS
GROUNDED OPEN
SWITCHING/STRAPPING DEFINITION
PINS DEFINITIONS
GROUNDED OPEN
SWITCHING/STRAPPING DEFINITION
PINS DEFINITIONS
GROUNDED OPEN
Figure 2-7. Dual ADF-60 System, Interconnect Overview and Cable Identification Diagram
Figure 2-8. Dual ADF-462 System With CTL-62( ), Interconnect Overview and Cable Identification Diagram
Figure 2-9. TDR-90 Transponder System, Interconnect Overview and Cable Identification Diagram
Figure 2-12 (Sheet 2). CTL-23/23C Control With Tie Points, Interconnect Diagram
Figure 2-13 (Sheet 2). CTL-X2/X2A/22C/23/23C Controls, Outline and Mounting Dimensions
CTL-92E
Transponder Control
Installation
Table of Contents
Paragraph Page
Page No Issue
Title ........................................... 21 Aug 02
List of Effective Pages .............. 21 Aug 02
2-1 thru 2-5 ............................... 21 Aug 02
2-6 Blank ................................... 21 Aug 02
2-7 .............................................. 21 Aug 02
2-8 Blank ................................... 21 Aug 02
2-9 thru 2-14 ............................. 21 Aug 02
CHARACTERISTIC SPECIFICATION
Certification
FAA TSO- C74c, C112, C119B
2.1 INTRODUCTION
The CTL-92E Transponder Control is a panel mounted unit intended for use in TDR-94/94D aircraft instal-
lations. The CTL-92E provides functionality similar to that of the CTL-92 with the added provision of Flight
ID information. The CTL-92E can replace a CTL-92 with certain interconnect changes detailed in this sec-
tion. Table 2-1 provides equipment specifications, Table 2-2 lists environmental qualifications, and Table 2-3
gives a description for each status of the CTL-92E.
CHARACTERISTIC SPECIFICATION
Certification
FAA TSO- C74c, C112, C119A
Environmental
RTCA document DO-160D, [(A2)(F2)Z]BBB[(TCC1R)(SLM)(UFF1)][E1]WXXXSZ[BZ]AZC[YYP]H[Z3Z4]XXA
EUROCAE ED-14D
Software
RTCA document DO-178B
EUROCAE ED-12B
Physical
Size
Height 66.68 ±0.51 mm (2.625 ±0.20 in) max
Width 60.32 ±0.51 mm (2.375 ±0.20 in) max
Length 190.92 mm (7.519 in) max (without mating connector)
Behind panel 149.2 mm (5.875 in) max, 176.8 mm (6.96 in) max to end of mating connector shell
Weight 0.54 kg (1.2 lb) max
Mounting Front panel mount
Mating Connectors Refer to Figure 2-1.
Maintenance requirement On condition, provided by Korry Electronics Company
Environmental
Temperature range
Operational –40 to +70 °C (–40 to +158 °F)
Storage –55 to +85 °C (–67 to +185 °F)
CHARACTERISTIC SPECIFICATION
DO-160D
CHARACTERISTIC SPECIFICATION
PARA NO
Temperature and Altitude 4.0 Category A2: Partly controlled, < 15,000 ft
Category F2: Non-pressurized, non-temperature controlled up to 55,000 ft
Low Temperature 4.5.1 -40 ºC operation
High Temperature, Short Time 4.5.2 +70 ºC, 30 min
High Temperature 4.5.3 +70 ºC, 120 min
Loss of Cooling 4.5.4 Category Z
Altitude 4.6.1 55,000 ft, 2 hours
Decompression 4.6.2 8000 – 55,000 ft in 15 seconds
Overpressure 4.6.3 -15,000 ft / 10 min
Temperature Variation 5.0 Category B: Non- or partial temperature control: 5 ºC / min
Humidity 6.0 Category B: Severe humidity
DO-160D
CHARACTERISTIC SPECIFICATION
PARA NO
Operational Shock and Crash 7.2 & 7.3 Category B: Equipment generally installed in fixed-wing aircraft and tested for
standard shock and crash
Vibration 8.0 Categories TCC1R, SLM, and UFF1 (see note 1):
Fixed wing or helicopter with unknown rotor frequency
Explosion Proofness 9.0 Category E1: Not hermetically sealed. Not designed to prevent propagation.
Waterproofness 10.0 Category W: Equipment installed in areas subject to falling water (e.g. conden-
sation).
Magnetic Effect 15.0 Category Z: No compass deflection at greater than 0.3 meter.
Power Input 16.0 Category B: Power derived from alternator/rectifier where battery floats on dc
bus.
Category Z: Power derived from other sources, and battery on dc bus not as-
sured.
Voltage Spike 17.0 Category A: High degree of protection against damage by voltage spike is re-
quired.
Audio Frequency Conducted - 18.0 Category Z: Power derived from other sources, and battery on dc bus not as-
Power Inputs sured.
Induced Signal Susceptibility 19.0 Category C: Equipment operation in systems where interference-free operation
is required and coupling is severe
RF Susceptibility. (Radiated and 20.0 Category YYP: 6 - 300 mA bulk cable con.; 600 V/M pulse
Conducted)
Emission of RF 21.0 Category H: Located where EM apertures are wide or directly in view of rcvr’s
antenna. Suitable for helicopters.
Lightning Induced 22.0 Category Z3: Pin Test. Other than specified testing, equipment in a mod.
exposed environment. (See note 2.)
Category Z4: Cable Bundle. Other than specified testing, equipment in a severe
EM environment. (See note 2.)
Note 1: Helicopter and Robust level vibration testing to be conducted in single mounts only, not piggy-back mounts.
Note 2: The specific test implied by Z3Z4 include the standard A3E4, with additional multiple stroke, multiple burst tests, with
waveform 5B, level 3, performed on power lines only.
CTL-92 CPN CTL-92E REPLACEMENT LIGHTING PANEL MODE SWITCH DUAL XPDR
622-6523-XXX CPN 822-1807-XXX VOLTAGE COLOR POSITIONS CAPABILITY**
* -3XX versions show the words “MODE S” and “MODE A/C” on the front panel instead of “1” and “2”, respectively, to identify the
active xpdr. The functional replacements for these units use the “1” and “2” marking convention.
** Dual xpdr capability is reflected by the presence of a toggle switch on the front panel. CTL-92s with only single xpdr capability do
not have the switch.
Unpack equipment carefully and make a careful visual inspection of the unit for possible shipping damage.
All claims for damage should be filed with the transportation company involved. If claims for damage are to
be filed, save the original shipping container and materials. If no damage can be detected, replace packing
materials in the shipping container and save for future use (such as storage or reshipment).
The CTL-92E is produced and maintenance provided by Korry Electronics Company. If necessary, connect
the CTL-92E in a system mock-up to verify proper operation.
Proper and careful planning of any installation is essential for reliable performance and easy maintenance.
Follow the guidelines in the General System and Mount Information section for points to consider in plan-
ning an installation. For information on wiring, bonding, or general installation information, refer to the In-
stallation Practices Manual (CPN 523-0775254).
For preparation of interconnect wiring cables refer to the General System and Mount Information section
(Part A, Pro Line II installation manual). For connector contact assembly and installation information, refer
to the section on MS type connectors in the General Information and Mount Information section.
2.6 INSTALLATION
Perform the following steps to install the CTL-92E. These procedures must be performed as described to en-
sure proper operation and performance. Any deviations from these instructions may result in reduced per-
formance and/or damage to the equipment. CTL-92E outline and mounting dimensions are illustrated in
Figure 2-1 which also includes mating connector and mounting information.
Warning
In the interest of personal safety, it is recommended that the aircraft battery master switch be
turned off to disconnect power before installing or removing equipment from the aircraft.
a. Pull the mating connector assembly through the panel cutout hole and mate to the control.
b. Using a 3/32-Allen wrench, ensure that all three (two at bottom, one at upper right) integral turnlock
fastener actuating screws are turned fully counterclockwise until the stop nuts are contacted.
c. Insert the control into the panel cutout hole until flush with the panel.
d. Tighten three actuating screws with the 3/32-Allen wrench until the control is held firmly in place.
Figure 2-2 is the connector pin orientation diagram for the CTL-92E. Table 2-4 describes the function of each
connector pin. Interconnect wiring for the CTL-92E is similar to the CTL-92 which is found in the
installation section for TDR-94/94D Mode S Transponder System located in Part B of the Pro Line II
Comm/Nav/Pulse System installation manual. The primary difference is that the CTL-92E requires ARINC-
429 tuning as opposed to CSDB tuning for the CTL-92. The following paragraphs detail required intercon-
nect changes when replacing a CTL-92 with a CTL-92E.
Changes to the interconnect wiring when replacing a CTL-92 with a CTL-92E will require a switch from
CSDB tuning to ARINC-429 tuning from the control to the transponder. The echo from the transponder to
the CTL can remain the same (CSDB). Figure 2-3 illustrates the changes needed when replacing a CTL-92
with a CTL-92E in an installation without a CTL-92T.
Changes to the interconnect wiring when replacing a CTL-92 with a CTL-92E will require moving the
ARINC-429 tune output from the CTL-92T to the CTL-92E. CSDB connections between the CTL-92E and
CTL-92T will be the same as the CTL-92 and CTL-92T. The echo from the transponder to the CTL-92T can
remain the same (ARINC 429). Figure 2-4 illustrates the changes needed when replacing a CTL-92 with a
CTL-92E in an installation with a CTL-92T.
When replacing a CTL-92 with a CTL-92E, remove shield grounds from pins P1-D, L, P, T, and Y on the
CTL-92. Connect the shield grounds to the nearest chassis ground. A ground screw is available on the back
of the CTL-92E for the shield grounds. Change the TDR-94/94D CSDB/ARINC 429 strap to open for ARINC-
429 tuning.
The signal flow is as follows: Tune labels from the CSDB bus of the CTL-92E are sent to the CTL-92T from
pins S and R on the CTL-92E. The tune labels are converted to ARINC-429 labels in the CTL-92T and sent
back to the CTL-92E via pins 4 and 5 on the CTL-92T. The ARINC-429 output of the CTL-92T has the TCAS
labels added to the tune labels. The CTL-92E then receives the ARINC-429 labels on pins Y and L and adds
the Flight ID labels. The ARINC-429 outputs from the CTL-92E to the transponder contain the Tune, TCAS,
and Flight ID labels. The ARINC-429 output labels from the CTL-92E are: 013, 015, 016, 031, 203, 233, 234,
235, 236, and 350.
A Collins part number has been determined for P2 mating connector solder cup contacts with strain
relief. The CPN is 371-6234-000.
Figure 2-4. CTL-92E with TDR-94( ) and CTL-92T, Partial Interconnect Diagram
2.8 OPERATION
When the CTL-92E function selector switch is set to FID, up to 8 characters of Flight ID information are
configurable. The current Flight ID is presented on the LED display with a top-line, left-character oriented
cursor. The cursor is displayed as a blinking character (approximately 1 Hz), or as a blinking underscore in
the event that the cursor character is a blank space. The remainder of the Flight ID display is either a stable
or blinking representation of the remainder of the existing Flight ID code. The 8-digit Flight ID code is split
into 2 lines as shown in figure 1. Setting the Flight ID characters occurs through a combination of large tune
knob and small tune knob controls.
Rotation of the large tune knob selects which of the 8-digits of the Flight ID code is to be configured. Clock-
wise rotation moves the blinking cursor to the right, counterclockwise rotation to the left, with wrapping be-
tween lines as shown below in Figure 2-5.
When a character is selected (blinking/underscore), rotation of the small tune selector knob cycles the se-
lected character through all available choices. Clockwise rotation increases the characters, blank space, 0-9,
A-Z. Counterclockwise rotation reverses the sequence. Wrap-around of character data is provided (Z <—->
blank space). Also, as the selection knob is rotated faster, the rate of character change is linearly multiplied
(i.e. "rate aiding" is applied to character selection).
As is true with delivery of squawk code, a "knob manipulation" timer is associated with changes to the Flight
ID code. When the code manipulation begins, the timer is set to a brief period (2 seconds), and continues to
be reset with manipulation of either knob. Only after selector knob manipulation ceases, and the timer ex-
pires, is the new Flight ID code transferred to the storage location and put on the ARINC busses.
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2.1 UNPACKING AND INSPECTING nance. Figure 2-1 is an overview of the DME sys-
EQUIPMENT tem installation. For information on wiring, bond-
ing, and other general installation practices, refer
Unpack equipment carefully and make a careful to the Installation Practices Manual (CPN 523-
visual inspection of the unit for possible shipping 0775254).
damage. All claims for damage should be filed with
the transportation company involved. If claims for
damage are to be filed, save the original shipping 2.3.1 Mount and Connector Selection
container and materials. If no damage can be de-
tected, replace packing materials in the shipping
container and save for future use (such as storage Refer to Table 2-1 and Table 2-2 for a listing of the
or reshipment). mounts and connectors/connector kits available for
use with the equipment. Table 2-3 is a list of the
2.2 PREINSTALLATION CHECK contents of the connector kits, Table 2-4 and Table
2-5 list the mating connector contacts and special
Perform the final performance test (customer ac- tools needed for connector assembly. Table 2-6 is a
ceptance test) in the maintenance section of the list of the DME equipment available with an out-
DME-42 or DME-442 instruction book (repair man- line of the features of each combination.
ual) if verification of unit to equipment specifica-
tions is required or connect unit in a system
mockup to verify proper operation.
2.3.2 DME-42/442 Distance Measuring
2.3 SPECIAL PRELIMINARY Equipment Selection
INSTRUCTIONS
Proper and careful planning of any installation is Refer to Table 2-6 for a listing of DME-442 equip-
essential for reliable performance and easy mainte- ment available.
Figure 2-1. DME-42/442 DME Transceiver and IND-42A/C DME Indicator, Installation Overview
AIRCRAFT COLLINS
DESCRIPTION QTY
TYPE PART NUMBER
PREFERRED
**ALTERNATE
AIRCRAFT COLLINS
DESCRIPTION QTY
TYPE PART NUMBER
**ALTERNATE (Cont)
Refer to Table 2-3 for a complete listing of the components included in each kit.
*Quantity required for typical installation.
**Recommended installation only where UMT-series mount cannot be used.
***Lightning protection kit required when installing unit in a composite aircraft.
COLLINS
DESCRIPTION QTY
PART NUMBER
Note
Refer to Table 2-3 for a complete listing of the components included in these kits.
KIT COLLINS
COMPONENT DESCRIPTION QTY
PART NUMBER PART NUMBER
KIT COLLINS
COMPONENT DESCRIPTION QTY
PART NUMBER PART NUMBER
*Standard contacts, for use with wire having an insulation OD of 0.050 in max. Optional contacts (CPN 372-2514-180) are for use
with wire having an insulation OD of 0.050 to 0.080 in max. See Table 2-4.
**Special tools are required for this contact (CPN 371-0213-110). See Table 2-5.
Table 2-4. Pro Line II Connector Mating Connector Contacts and Special Tools.
COLLINS
DESCRIPTION CRIMPING INSERTION EXTRACTION
PART NO
*Special tools are available in connector kit CPN 359-0697-080 (Daniels DMC-593) or can be ordered from: Daniels Manufacturing
Corp., 2266 Franklin Road, Bloomfield Hills, Michigan, 48013.
INSTALLATION DME-42
622-6263-001/003, CTL-32 IND-42A
CHANNEL DISPLAY
DME-442 622-6521-00X 622-6424-00X
CAPABILITY
622-7309-001/101, QTY / CRS-CPLD or IND-42C
(NUMBER)
and ANT-42* (DUAL) 622-7318-00X
DME / CONTROL 622-6591-001
Figure 2-11 thru Figure 2-14 show interconnect RG-393/U is the preferred antenna cable type to be
diagrams for the DME-442. Figure 2-16 provides used with the DME-42 or DME-442 but RG-142B/U
the DME-42 rear connector pin assignments. can be substituted. For best results total cable at-
Figure 2-18 is the DME-442 rear connector pin as- tenuation should not exceed 3 dB. At 1 GHz, RG-
signments. Figure 2-24 is the rear connector pin as- 393/U has nominal 0.09 dB/ft attenuation, while
signments for the IND-42(A,C). Refer to Figure 2-2 RG-142B/U has 0.13 dB/ft attenuation.
for the DME-442 Transceiver transient voltage pro-
tection kit diagram. Figure 2-10, Figure 2-13, and
2.5 DME-42/442 DISTANCE MEASURING
Figure 2-14 are designed to minimize HIRF and
EQUIPMENT INSTALLATION
lightning hazards.
The interconnect diagrams provide both single and Table 2-8 shows the DME-42 connector pin func-
dual installation information. Refer to the General tions. Table 2-9 shows the DME-442 connector pin
System and Mount Information section for general functions and Table 2-10 shows the connector pin
interconnect guidelines to be followed. For informa- functions for the IND-42 (A,C).
tion on wiring, bonding, and other general installa-
tion practices refer to the Installation Practices 2.5.1 DME Antenna Installation
Manual (CPN 523-0775254).
Figure 2-21 and Figure 2-22 are the outline and
For preparation of interconnect wiring cables, refer mounting dimensions diagrams for the ANT-42 and
to the general information and mount section, (part 237Z-1 antennas respectively.
Figure 2-2. DME-442 Transceiver Special Transient Voltage Protection Kit Diagram
RG-393/U cable requires a type TNC straight con- a. Perform the following to rear mount the indica-
nector (CPN 357-7204-010) or a type TNC 90° con- tor.
nector (CPN 357-7351-010) for connecting to the re- 1. Connect the indicator rear connector to the
ceiver-transmitter and to the ANT-42 antenna. A mating connector on wiring harness.
male type HN straight connector (CPN 357-9039- 2. Install the indicator in instrument panel
000) or a type HN 90° connector (CPN 357-9559- from rear and slide mooring plate over rear
000) is required for connecting the other end of the of indicator up against rear of bezel.
RG-393/U cable to the 237Z-1 L-Band Antenna. 3. Secure indicator from front of instrument
panel with four screws.
RG-142/B/U cable requires a type TNC straight b. Perform the following to front mount the indi-
connector (CPN 357-9666-000) or a type TNC 90° cator.
connector (CPN 357-9664-000) for connecting to J1 1. Connect the indicator rear connector to the
on the unit and to the ANT-42 antenna. A male mating connector on wiring harness.
type HN straight connector (Amphenol PN 82-534) 2. Install the indicator in instrument panel
or a type HN 90° connector (CPN 357-9870-000) is from front and slide mooring plate over rear
required for connecting the other end of the RG- of indicator up against rear of front panel.
142B/U cable to the 237Z-1 L-Band Antenna. 3. Secure from front of instrument panel with
four screws.
2.5.2 DME-42/442 Transceiver Installation
2.5.4 DME-42/442 System, Special Installation
The DME-42 or DME-442 Transceiver is normally
Considerations
mounted on the UMT-13 mount and must be lo-
cated to allow normal convection through the holes On DME-42 transceivers, the maximum distance
in the top and bottom. output of the 6-wire DME data is 256 nautical
Refer to the general installation and mount section miles. The maximum distance output of the CSDB
for mount information (outline and dimensions on data is 300 nautical miles.
UMT-13 and 390R-20 mounts). Refer to Figure 2-15
2.5.4.1 DME Hold
for DME-42 Transceiver outline and mounting di-
mensions. Refer to Figure 2-17 and Figure 2-19 for The CTL-32 control has the built-in capability to
DME-442 Transceiver outline and mounting di- keep the DME tuned to one channel while the NAV
mensions. Refer to CTL-X2/X2A installation section equipment is tuned to another channel. This is
for the CTL-32 outline and mounting dimensions. helpful especially in approach mode when the NAV
equipment is tuned to a localizer channel while the
a. Position DME Transceiver in front of mount.
DME continues to track a VORTAC station.
b. Carefully slide DME back on mount until rear
connector engages with mating connector. En- In DME-42 retrofit installations using a 313N-4D
sure pins are properly engaged and then firmly control, DME hold can be provided either by use of
push DME back until rear connector is firmly a special 339F-12( ) or IND-40( )/41( ) indicator or
and fully engaged with mount connector. by means of an external switch to interrupt the
c. Tighten the two knurled knobs to the hook tune-common wire. In those installations, where
projections on the front of the DME. DME hold was provided with a DME-40, the DME-
d. Connect the antenna cable to the TNC connec- 42 can be used directly with no change in wiring or
tor on the front of the DME. operation.
The IND-42( ) requires no special cooling considera- The DME-442 audio outputs are balanced trans-
tions. It is recommended, however, that the unit be former coupled with floating common as shown in
mounted in such a manner as to minimize the risk Figure 2-3. If a similar transformer coupled output
of foreign matter (especially conductive materials) is required in DME-42 installations, an external
entering the unit. Refer to Figure 2-23 for the IND- transformer is needed. Use transformer CPN 667-
42( ) indicator outline and mounting dimensions. 9007-000, or equivalent, connected as shown in
Figure 2-4. Individual internal gain adjustments
The indicator can be front- or rear-mounted. are provided. These are normally factory set at 15.5
volts peak, however, installation requirements may a. Ch 1/2 Analog 6-Wire Select (P1-9 to P1-7)
dictate some other level. The output circuits are
A strap connection between these pins causes
shown in Figure 2-3.
the DME-42 to supply distance information on
the analog outputs (6-wire and 40 mV/nmi)
2.5.4.3 DME-42/442 Transceiver and IND-42( ) from DME channel 2. No strap (pins open) sup-
Indicator Special Strapping Options plies data from channel 1. There are no provi-
sions to supply channel 3 data on the analog
output pins. This strap has no effect on the se-
2.5.4.3.1 DME-42 External Strapping Options
rial data output. Data from all three channels,
or any combination depending on tuning, is al-
Refer to Table 2-7 for a listing of the strapping op- ways available on the serial output lines re-
tions available in the DME-42 system. gardless of the selection on the analog outputs.
Figure 2-4. DME-42 Audio Output Circuits External Transformer Connections for Isolated Output
If the DME is operating on side two (see inter- The signal supplied at these input locations can be
connect on previous page), these pins should be in either of two formats, CSDB (commercial stan-
strapped, otherwise the two DME’s will supply dard digital bus) or ARINC 429M (429 modified). In
identical information to the RMI/BDI/HSI. Re- addition, the signals can be continuous or in the
member, with the CTL’s cross-connected, the form of data blocks known as burst tuning. The de-
pilot’s active NAV frequency is DME channel 1 sired tuning scheme is selected at installation by
on both sides, and the copilot’s active NAV fre- means of four external straps:
quency is DME channel 2 on both sides. The
DME channel 3 is the on-side preset frequency CSDB/429 Select (P1-48)
unless it is being tuned by a remote source. Port Select (P1-42)
Burst Tune Select (P1-50)
b. Ch 1, 2 x 5 / Serial Tune Select for DME-42,
Side 1/Side 2 Select (P1-9)
CPN 622-6263-001 (P1-48 to P1-7)
An external strap between these pins allows Refer to Figure 2-5 for strapping options.
tuning of DME channel 1 via the serial input
pins P1-54/55. No strap (pins open) configures a. Option 1 is the default condition which allows
the unit for 2 x 5 tuning of channel 1. Channels continuous ARINC 429M tuning at port B for all
2 and 3 can be tuned only via the serial input three DME channels.
and are totally independent of the channel 1
tuning source. There are no provisions for di- Note
rect tuning of either channels 2 or 3 via 2 x 5
source. The left-to-right position of the small trian-
gle under the rectangular signal symbol
c. Ch 1, 2, or 3, 2 x 5 / Serial Tune Select and 2 x 5 identifies the DME channel being tuned; ie,
Channel Select for DME-42, CPN 622-6263-003 the leftmost triangle identifies channel 1,
(P1-48 and/or P1-50 to P1-7) the center channel 2, and the right channel
A strap connection between pins P1-48 and P1- 3. Also, a solid triangle under a given port
7 with pin P1-50 open allows tuning of DME column identifies that port as being the
channel 1 via the serial input pins P1-54/55. primary tuning port for that channel while
With this strapping configuration, channels 2 an open triangle identifies that port as an
and 3 can only be tuned via the serial input and alternate tuning port for that channel. It is
are totally independent of the channel 1 tuning anticipated that port selections are made at
source. No strap on P1-48 and P1-50 configures the time of installation. The provision of an
the DME for 2 x 5 tuning of channel 1. With a alternate port is not intended to imply a
strap connection between pins P1-50 and P1-7 dynamic flexibility that would allow tuning
with pin P1-48 open, the DME is configured for of any given channel from more than one
2 x 5 tuning of channel 2. With both P1-48 and port simultaneously.
P1-50 strapped to P1-7, the DME is configured
for 2 x 5 tuning of channel 3. See Figure 2-8 for b. Option 2 has the port select pin grounded to
a diagram showing the tuning lines and neces- enable port A for the same continuous 429
sary strapping involved for the 2 x 5 tuning of tuning.
channels 1, 2, or 3 on the -003 status of the c. Option 3 has the CSDB/429 select pin grounded
DME-42. to select CSDB tuning.
d. Option 4 has P1-42 open to enable port B.
2.5.4.3.2 DME-442 Transceiver Strapping e. Option 5 has P1-48 open for 429 tuning and P1-
Options 50 grounded for burst tuning. In this particular
combination, the port select pin P1-42 has no
Tuning information can be supplied to the DME- function. In the first variation of this option,
442 through three serial ports identified as follows: burst tuning is enabled at all three ports and
for all three DME channels. Port A is consid-
Port A (P1-27/28) ered the primary port while ports B and/or C
Port B (P1-43/44) can accept tuning data for any channel that is
Port C (P1-54/55) not being tuned via port A.
In the second variation, continuous tuning for the companion DME channel 3 is enabled. The
channel 1 can be supplied at port B, leaving pilot can elect to display that information by
channels 2 and 3 to be burst tuned via ports A pressing the CH button. Unstrapped, the dis-
or C. play is limited to channels 1 or 2.
f. Options 6 and 7 are quite similar, differing only
in the tuning port for DME channel 3. In both b. Channel 2 Display At Power-Up (P1-19 to P1-
options, P1-48 is grounded to select the CSDB 25)
format and P1-50 is grounded to enable burst IND-42A:
tuning.
With these pins strapped together (at the rear
Notice that both ports A and B are enabled and connector), at power-on, the IND-42A first dis-
supplied only with continuous tuning (burst plays DME information from DME channel 2.
tuning is enabled). Keep in mind that continu- The operator can then select any other channel
ous tuning is nothing more than uninterrupted as desired.
burst tuning. Therefore, even though a port
may be enabled for burst tuning, it can never- IND-42C:
theless accept continuous tuning. The opposite In the case of the IND-42C, only channel 2 in-
condition however is not true; ie, if a port is en- formation can be displayed with this strap con-
abled for continuous tuning it cannot accept nected. Without the strap, channel 1 informa-
burst tuning. tion is displayed.
In option 6, P1-42 is open enabling port B for c. Auto Range Select (P1-20 to P1-25)
channels 1 and 2, and port A for channel 3.
However, if tuning data for channels 1 and/or 2 With this strap connected, distances below 20
is not supplied by port B, it can be supplied at nmi are displayed to the nearest 0.01 nmi.
port A instead. Additionally, and as shown in Without the strap the display is to the nearest
the second variation, burst tuning can be sup- 0.1 nmi. Other ranges are unaffected by the
plied at port A for DME channel 3 as well as for strap. This feature has limited utility in a high
channels 1 and/or 2. performance aircraft. In all but the slowest air-
craft, the 0.0X digit will likely change too fast to
g. Option 7 differs from option 6 only in that P1- read. The feature’s primary function is in bench
42 is also grounded. This has the effect of testing.
shifting the tuning port for DME channel 3
from port A (in option 6) to port B (in option 7). 2.5.4.3.4 Connector Kits for Installation
h. The side 1/side 2 strap allows for side discrimi-
nation in dual systems. It is anticipated that Two connector kits are available for installation of
the no 2 DME-442 would be strapped P1-9 to the DME-442. Kit CPN 634-4192-013 is for those
ground while the no 1 would be left open. This installations requiring special transient voltage
ensures that those units accept tuning informa- protection. This kit includes a special mating con-
tion specifically intended for that unit. Tuning nector mounting plate that includes an MOV (me-
information that is intended for either (or both) tallic oxide varister). All other installations use kit
unit(s) must present a source/destination iden- CPN 634-4192-004. Other than the connector
tifier “0”. This S/D is accepted regardless of P1- mounting plate, both kits include the DME-442
9 strapping. mating connector, antenna cable connector (TNC),
55 of CPN 372-2514-110 contacts, and other neces-
2.5.4.3.3 IND-42( ) Strapping Options sary hardware. The indicator mating connector
must be ordered separately.
Table 2-7 shows the strapping options for the IND-
42A/C indicator. The following paragraphs give ad- 2.5.4.3.5 DME-442 Standby/Keep Alive Power
ditional details. Input
a. Channel 3 Display Enable (P1-11 to P1-25),
On DME-442 Transceivers with Service Bulletin 2
(IND-42A only)
P1-58 is reserved. On DME-442 Transceivers with-
With these pins strapped together (at the rear out SB 2, P1-58 is keep alive power input. On units
connector), display of DME information from with SB 2 or on units with +28.0 V dc.
REAR CONNECTOR
UNIT OPERATING CHARACTERISTIC
PIN NO(S)
DME-42 P1-48 to P1-7 with P1-50 Serial tuning of channel 1 is se- 2 x 5 tuning of channel 1 is selected. (DME
(-001, -003) not strapped lected. (DME hold is initiated by se- hold must be initiated by interrupting fre-
rial control data bit from CTL.) quency common — P1-42.)
DME-42 P1-50 to P1-7 with P1-48 2 x 5 tuning of channel 2 is selected. Same as above
(-001, -003) not strapped (DME hold must be initiated by in-
terrupting freq common – P1-42.)
DME-42 P1-50 and P1-48 to P1-7 2 x 5 tuning of channel 3 is selected. Same as above
(-001, -003) (DME hold must be initiated by in-
terrupting freq common – P1-42.)
DME-42 P1-9 to P1-7 6-wire, 40-mV/nmi, and DME flag 6-wire, 40-mV/nmi, and DME flag outputs are
outputs are from channel 2. from channel 1
IND-42A P1-11 to P1-25 Channel 3 display enabled; Chan- Display limited to channels 1 or 2.
nels 1, 2, and 3 display selectable.
IND-42A P1-19 to P1-25 Channel 2 displayed upon initial Channel 1 displayed upon initial power up.
power up.
IND-42C P1-19 to P1-25 Displays only channel 2 data. Displays only channel 1 data.
2 1aB DME serial data 1aB Serial data output IND-42( ) P1-5
3 Shield Shield
4 Hi Hi
8 R/t on/off R/t on/off, input, 0 = off IND-42( ) P1-9 or CTL-32: P1-C
9 Channel 1/2 select Channel 1/2 select for 6-wire and 40 P1-7 for ch 2
mV/nmi out; unstrapped = ch 1 (serial
output unaffected)
10 DME flag DME valid flag, +25 V dc < valid; +1 V FMS, ANS
dc > invalid
15 Hi Hi
17 Gnd * Gnd *
21 Shield Shield
22 Spare
24 Lo Lo BDI-36: P2-14/13
HIS-74: P3-38
25 Spare
26 Self-test (F) (see note 5) Discrete self-test input for channel 1 External switch (if desired) to
only; 0 = test. ground
Not needed if self-test is initiated on
CTL-32
45 Shield Shield
48 Serial/parallel tune select Strap for serial tuning unstrapped = P1-7 for serial tuning (P1-50
2 x 5 tuning of channel 1 only, see note must not be strapped)
4
50 2 x 5 channel select For DME-42 -003 only, strap to P1-7 for P1-7 for 2 x 5 channel 2 select
2 x 5 tuning of channel 2 (P1-48 must (P1-48 must not be strapped).
not be strapped in order to select chan- P1-7 and P1-48 for 2 x 5 chan-
nel 2). Strap to P1-7 along with P1-48 nel 3 select
for 2 x 5 tuning of channel 3. For P1-50
unstrapped, the function/description is
the same as given for P1-48.
Note
9 Side 1/side 2 select Side 1/side 2 S/D (source/destination) (1, 2) P1-7 or DME gnd
label select
11 Spare
12 Spare
19 Spare
20 Reserved
21 Spare
22 Spare
23 Spare
24 Spare
25 Spare
30 429 Serial Data 1aB ARINC 429M data output 1aB 429 data display
31 429 Serial Data 1aA ARINC 429M data output 1aA 429 data display
32 CTL Port A - shield Tuning control port A shield FMS, ANS, or CTL
33 Spare
34 Reserved
35 Spare
36 Spare
38 ARINC 429M Data 1b - B ARINC 429M data output 1b - B (2) 429 data display
39 ARINC 429M Data 1b - A ARINC 429M data output 1b - A (2) 429 data display
41 Spare
45 DME CSDB Data 1b - shield CSDB data output 1b - shield CSDB display
51 Spare
52 Spare
57 Spare
Note
time of 60 MIN. Completion of self-test is indicated cycle, the test should be made as a preflight
when either the IND-42( ) displays return to nor- check and not during critical flight times.
mal or the word “dIAG” along with a self-test diag- Furthermore, self-test may be inhibited by
nostic code is displayed on the IND-42( ). A list of an interlock with autopilot engage logic,
the diagnostic codes is provided in the maintenance depending on the installation.
section of this manual. Figure 2-25 shows the in-
put/output circuit for the DME-42. Figure 2-26 2.6.2 DME Audio Output
shows the input/output circuit for the DME-442.
These diagrams may be useful as additional infor-
mation in troubleshooting the DME installation. The factory setting of the DME audio is 50 mW. In
a particular installation the audio system may re-
Note quire a level set other than the factory setting. Re-
fer to the maintenance section in the DME-42 or
Due to the length of time (approximately 10 DME-442 repair manual for the adjustment of the
seconds) it takes to complete the self-test DME audio.
Figure 2-6 (Sheet A). Dual DME/NAV System With RMI/BDI and HSI, Interconnect Diagram
Figure 2-6 (Sheet 2). Dual DME/NAV System With RMI/BDI and HSI, Interconnect Diagram
Figure 2-7 (Sheet 2). Single DME/Dual NAV System With RMI/BDI and HSI, Interconnect Diagram
Figure 2-10 (Sheet 2). DME-42 System With Tie Points, Interconnect Diagram
Figure 2-13 (Sheet 2). DME-442 System With CTL-32 Control and Tie Points, Interconnect Diagram
Figure 2-13 (Sheet 3). DME-442 System With CTL-32 Control and
Tie Points, Interconnect Diagram
Figure 2-13 (Sheet 4). DME-442 System With CTL-32 Control and Tie Points, Interconnect Diagram
Figure 2-14 (Sheet 2). DME-442 System With ARINC 429 Control and Tie Points, Interconnect Diagram
Figure 2-18. DME-442 (CPN 622-7309-001) DME Transceiver, Connector Pin Assignments
!"#$%"
&%
installation manual
Part B
MND-640
RAC-870
RMI/BDI-36
RTU-870A/870B/870C/870T
TDR-90
TDR-94/94D
VHF-21( )/22( )/422( )
VIR-32/33/432/433
NOTICE
This document contains technical data that may be restricted for export under the
International Traffic in Arms Regulations (ITAR) or the Export Administration
Regulations (EAR). Violations of these export laws may be subject to fines and
penalties under the Arms Export Control Act (22 U.S. C. 2778).
523-0772719
ROCKWELL COLLINS
INSTALLATION MANUAL
Pro Line II Comm/Nav/Pulse System
RTU-870B and RTU-870C Radio Tuning Unit are added to the Part B Installation equipment
covered listing.
Part A of this installation manual includes: Part B of this installation manual includes:
General Information 523-0772720 Installation (continued) 523-0772439
Installation 523-0772439
TELEPHONE: 1.888.265-5467
INTERNATIONAL: 1.319.265.5467
FAX NO. 319.295.4641
#
0
$
0
"
1
1
ROCKWELL COLLINS
INSTALLATION MANUAL
Pro Line II Comm/Nav/Pulse System
RTU-870A/870B/870C/870T
1 Dec 6/02 Rockwell Collins Aug 11/03 Rockwell Collins
Installation page 2-1
TDR-94/94D
1 Dec 6/02 Rockwell Collins Aug 11/03 Rockwell Collins
Installation page 2-1
ALT-50/55
2 Mar 12/03 Rockwell Collins
Installation page 2-21
RTU-870A/870B/870C/870T
3 Aug 11/03 Rockwell Collins
Installation page 2-1
TDR-94/94D
3 Aug 11/03 Rockwell Collins
Installation page 2-1
TDR-94/94D
3 Aug 11/03 Rockwell Collins
Installation page 2-2
Pro Line II
Comm/Nav/Pulse System
Installation
(continued)
This installation manual includes the following individual system or unit installation elements:
Part A
General System and Mount Information 523-0775917
ADF-462 ADF Receiver and ANT-462( ) ADF Antenna 523-0773908
ADF-60 Automatic Direction Finding System 523-0790008
ALT-50/55 Radio Altimeter System 523-0775918
BIA-32 Bearing Interface Adapter 523-0775207
CAD-31 Control Adapter 523-0774357
CAD-62 Control Adapter 523-0772675
CAD-870 Transponder Control Adapter 523-0774290
CAD-870G Transponder Control Adapter 523-0774236
CTL-X2/X2A/22C/23/23C Controls 523-0772496
CTL-92E Transponder Control 523-0790271
DDA-42 Distance Data Adapter 523-0773962
DME-42/442 Distance Measuring Equipment and IND-42( ) DME Indicator 523-0773741
Part B
MND-640 Multisensor Navigation Display System 523-0775937
RAC-870 Radio Altimeter Converter 523-0774273
RMI-36/BDI-36 Radio Magnetic Indicator 523-0766804
RTU-870A/870B/870C/870T Radio Tuning Unit 523-0776529
TDR-90 Transponder 523-0790012
TDR-94/94D Mode S Transponder System 523-0775654
VHF-21( )/22( )/422( ) VHF Comm Transceiver 523-0771856
VIR-32/33/432/433 Navigation Receiver 523-0772451
NOTICE: This title page replaces eighth edition, first revision title page dated 13 March 2002.
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523-0766804-107118
7th Edition, 11 April 1997
1st Revision, 1 October 2002
Installation
Table of Contents
Paragraph Page
NOTICE: This title page replaces seventh edition title page dated 11 April 1997.
List of Effective Pages *The asterisk indicates pages changed, added, or deleted by the current change.
Page No Issue
* Title .............................................. 1 Oct 02
* List of Effective Pages ................. 1 Oct 02
* 2-1 ................................................. 1 Oct 02
2-2 thru 2-7 ............................... 11 Apr 97
* 2-8 thru 2-10 ................................ 1 Oct 02
2-11 thru 2-17 ........................... 11 Apr 97
2-18 Blank ................................. 11 Apr 97
* 2-19 ............................................... 1 Oct 02
2-20 thru 2-21 ........................... 11 Apr 97
2-22 Blank ................................. 11 Apr 97
1 29 Sep 92 None
1 1 Oct 02 None
section II
installation
Unpack the equipment carefully and make a careful Figure 2-12 through Figure 2-17 are the intercon-
visual inspection of each unit for possible shipping necting wiring diagrams for the RMI-36 and BDI-
damage. All claims for damage should be filed with 36. Figure 2-16 is the interconnecting wiring dia-
the transportation company involved. If claims for gram for the DME section of the BDI-36. The mat-
damage are to be filed, save the original packing car- ing connector part numbers are shown on the out-
ton and materials. If no defects can be detected, re- line and mounting diagrams. Refer to Figure 2-2
place packing materials in the shipping container for RMI-36 connector and mating connector pin as-
and save for future use such as storage or reship- signments. Refer to Figure 2-4 and Figure 2-5 for
ment. BDI-36 (CPN 622-3702-001 thru -014) connector
and mating connector pin assignments. Refer to
2.3 SPECIAL INSTRUCTIONS Figure 2-7 through Figure 2-11 for BDI-36 (CPN
622-3702-015/-016/-020) connector and mating con-
Listed below are special instructions that must be nector pin assignments.
followed to ensure proper installation of the RMI-
36 or BDI-36. Damage to equipment and/or reduced Figure 2-17 provides interconnect information on
performance may result if these instructions are dual RMI-36 to a tie point number. The tie point
not followed. number can be used to tie together one interconnect
diagram to another interconnect diagram with the
a. The minimum wire size for 5-volt/27.5-volt dc same number. Example: the tie number 801 is dedi-
lines is #22 AWG. cated to ADF Number 1 dc sin information. The ref-
b. Read all notes on drawings and interconnects erence on the RMI diagram is to an ADF system
prior to installing unit. such as the ADF-60A. On the appropriate ADF-60A
2.4 INSTALLATION PROCEDURES installation diagram, there is a tie point at 801
which is the ADF 1 sin output. Figure 2-17 is de-
The following installation procedures must be per- signed to minimize HIRF and lightning hazards.
formed as described to ensure proper operation and
performance. Any deviation from these instructions The installation and removal of connector contacts
may result in reduced performance and/or damage requires special tools such as those listed in Table
to the equipment. 2-1. In using these tools for the assembly and re-
pair of the connectors, observe the instructions de-
a. Mark, punch, and drill required mounting holes scribed in the general information and mount sec-
and modify panel as indicated in Figure 2-1 for tion (part A of the Pro Line II installation manual).
the RMI-36, Figure 2-3 for the BDI-36 (CPN
!"
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installation RMI/BDI-36
Figure 2-5. BDI-36 Bearing Distance Indicator (CPN 622-3702-001 thru -014), Mating Connector, P2, Pin Assignments
Figure 2-7. BDI-36 Bearing Distance Indicator (CPN 622-3702-015, -020), Mating Connector, P1, Pin Assignments
Figure 2-8. BDI-36 Bearing Distance Indicator (CPN 622-3702-015), Mating Connector, P2, Pin Assignments
!"
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installation RMI/BDI-36
Figure 2-17 (Sheet 1 of 2). Dual RMI-36 With Tie Points, Interconnect Diagram
%
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This notice informs the manual user that all installation procedures in this section are also
applicable to the RTU-870F Radio Tuning Unit. No wiring changes are required to enable Flight ID
interface between the TDR-94( ) transponder and the RTU-870F. The Flight ID labels (words 233
through 236) are sent on the same ARINC 429 bus as the tune labels to the transponder.
The last paragraph, second sentence in section 2.1 General is revised. The word “two” is deleted,
as in, “Variations between the units are identified where applicable in all text, tables, and figures.”
2.2 UNPACKING AND INSPECTING Table 2-1 is a listing of the strapping options for the
EQUIPMENT RTU. The RTU provides many strapping and
switchable discrete input options to accommodate
Unpack equipment carefully and make a careful
installation requirements. Refer to the aircraft
visual inspection of the unit for possible shipping
manuals for specific strapping installation informa-
damage. All claims for damage should be filed with
tion.
the transportation company involved. If claims for
damage are to be filed, save the original shipping
2.4.2 Brightness Control Adjustment
container and materials. If no damage can be de-
tected, replace packing materials in the shipping
The RTU display can be dimmed by applying an ex-
container and save for future use (such as storage
ternal dimming voltage of 0 to 28 V dc or by ad-
or reshipment).
justing the manual control in the upper right-hand
2.3 PREINSTALLATION CHECK corner of the unit. When using an external dim-
ming voltage control, refer to the following proce-
Perform the final performance (customer accep- dure:
tance) test in the maintenance section of the RTU-
870A/870T repair manual if verification of the unit Adjust the external dimming control to midposition
(approximately +16.5 V dc into the RTU). Adjust the
brightness control in the upper right-hand corner of verify that you are within the “dead spot,” vary the
the RTU to the approximate center of its range. The RTU brightness control and verify the RTU bright-
RTU brightness control has a 20-degree “dead spot” ness level does not change. Aircraft 115-V ac, 400-Hz
near the middle of the adjustment range. This “dead supply is used to backlight the line select and dedi-
spot” is the desired location for the RTU dimming cated key legends.
control when using an external dimming voltage. To
Remote ident (P1-11) Transponder ident function enabled Transponder ident function disabled
Display engine data select (P1-39) Display engine data inputs Normal display of radio frequencies
COMM extended frequency select (P1-54) Extended COMM tuning frequency range Normal COMM tuning frequency range
NAV extended frequency select (P1-55) Extended NAV tuning frequency range Normal NAV tuning frequency range
ADF extended frequency select (P1-56) Extended ADF tuning frequency range Normal ADF tuning frequency range
ADF no 2 select (P1-57) One ADF unit is installed in aircraft Two ADF units are installed in aircraft
DME no 2 select (P1-59) One DME unit is installed in aircraft Two ADF units are installed in aircraft
RTU test enable (P1-60) RTU test mode Normal RTU operation
Marker hi sens (P1-61) Selects HI sensitivity marker beacon Selects LO sensitivity marker beacon
operation operation
MLS no 2 select (P1-62) No 2 MLS system is installed No 2 MLS system is not installed
Cross-side RTU disable (P1-63) Cross-side RTU is disabled Cross-side RTU is enabled
RTU side 2 select (P1-64) RTU is installed as side 2 control RTU is installed as side 1 control
Remote tune enable (P1-12) +28 V dc: RTU receives remote radio RTU ignores remote radio tuning
tuning command words command words
UHF-1 select (P1-17) (RTU-870C/T) Selects UHF transceiver as left-side Selects vhf COMM1 transceiver as
COMM. UHF is shown on the display in left-side COMM. COM1 is shown on the
place of COM1. VHF1 is shown if SIDE 2 display in place of UHF.
is grounded.
UHF-2 select (P1-18) (RTU-870C/T) Selects UHF transceiver as right-side Selects vhf COMM1 transceiver as
COMM. UHF is shown on the display in right-side COMM. COM2 is shown on the
place of COM2. VHF1 is shown if SIDE 2 display in place of UHF.
is grounded.
TACAN-1 select (P1-19) (RTU-870C/T) Selects TACAN transceiver as left-side TACAN is not selected to replace left-side
DME transceiver. TCN is shown on the DME transceiver.
last line of the display if SIDE 2 is open.
TACAN-2 select (P1-20) (RTU-870C/T) Selects TACAN transceiver as right-side TACAN is not selected to replace
DME transceiver. TCN is shown on the right-side DME transceiver
last line of the display if SIDE 2 is
grounded.
TCAS on board (P1-21) (RTU-870C/T) TCAS system is on the aircraft and TCAS system is not on the aircraft
connected to the ATC system
TCAS threat traffic only (P1-22) Evokes “display threat traffic only” Envokes “display all TCAS traffic”
(RTU-870T with SB 13)
ADF TC-X (P1-23) (RTU-870C/T) Uses the 2091-2094 kHz AD extended Uses ADF normal tuning frequency range
tuning frequency range
INV TCN INH (P1-24) (RTU-870C/T) Disables the inverse TCN function Enables the inverse TCN function
2.5 CABLING INSTRUCTIONS a. Using Figure 2-7 for dimensions, determine the
panel cutout requirements.
Interconnect cables should be prepared in accor- b. Select a mounting position that is convenient
dance with the interconnect diagrams, Figure 2-5 for pilot and/or copilot view and control.
and Figure 2-6. Figure 2-6 provides interconnect in- c. Proceed to making the instrument panel cutout.
formation to a tie point number. The tie point num- d. Using a 2.38-mm (0.09375-in, 3/32-in) hexhead
ber can be used to tie together one interconnect to (Allen) wrench, turn the integral turnlock actu-
another interconnect diagram with the same num- ating clamps counterclockwise until they will
ber. Figure 2-6 is designed to minimize HIRF and not turn anymore. This moves the RTU’s clamp
lightning hazards. Since these interconnects are out of the way so the unit may be inserted into
typical, variations or modifications to meet cus- the instrument panel.
tomer requirements are inevitable. e. Pull the mating connector assembly through the
front panel cutout hole and mate to the RTU.
The mounts, mating connectors, and contacts re- f. Insert the RTU into the instrument panel cut-
quired to install an RTU are listed in Table 2-2. out hole. Push the RTU tight against the in-
Table 2-3 lists the special tools required for instal- strument panel (do not push on the glass dis-
lation. Figure 2-3 and Figure 2-4 illustrate the play). Then turn the integral turnlock clamps
mating connector pin assignments for RTU-870A/B clockwise using the hexhead wrench. Tighten
and RTU-870C/T respectively. the actuating clamps until the RTU is held
firmly in place.
Figure 2-8 provides input/output information to the
RTU. This information is supplied to aid in trouble- 2.6.2 RTU Removal
shooting of the RTU installation.
The following steps provide information on removal
2.6 INSTALLATION PROCEDURES of the RTU:
a. Push the RTU tight against the instrument
The following paragraphs provide instructions for in- panel (do not push on the glass display). Turn
stalling the RTU. If other associated equipment are the turnlock actuating clamps counterclockwise
to be installed, refer to the applicable equipment in- using a 2.38-mm (0.09375-in, 3/32-in) hexhead
stallation manual for installation procedures. (Allen) wrench.
b. Gently pull the unit out of the instrument
Warning panel.
c. Remove the mating connector from the RTU.
Ensure that the aircraft battery master
switch is turned off before installing any 2.7 POSTINSTALLATION CHECK
equipment, mounts, or interconnect cables.
The postinstallation checkout of the RTU consists of
2.6.1 RTU Installation using the RTU to tune the on-board radios. Apply
aircraft power to the RTU and its associated radios.
The RTU is instrument panel mounted and re- If the aircraft is equipped with dual RTU’s, set the
quires no special cooling considerations. Refer to RTU disable switch to the no 2 RTU DISABLE posi-
Figure 2-7 for outline and mounting diagrams of tion so that both the A and A ARINC output buses
the equipment and mounts. Use the following steps from the no 1 RTU can be checked first. Use the fol-
to install an RTU: lowing steps for a postinstallation check of the RTU:
,
/
,
/ +
56
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installation RTU-870A/870B/870C/870T
Connector 359-0601-010 1
*This locator is optional and is used in the military standard MS3198-1 crimp tool.
Figure 2-2. Radio Tuning Unit and Data Concentrator, System Block Diagram
Figure 2-6 (Sheet 2). RTU-870( ) Radio Tuning Unit to Tie Points, Interconnect Diagram
Figure 2-8 (Sheet 1 of 3). RTU-870A/B Radio Tuning Unit, System Interface Input/Output Circuits
Figure 2-8 (Sheet 3). RTU-870A/B Radio Tuning Unit, System Interface Input/Output Circuits
Figure 2-9 (Sheet 2). RTU-870C/T Radio Tuning Unit, System Interface Input/Output Circuits
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installation TDR-90
#.: '%9
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installation TDR-90
Figure 2-22 (Sheet 1 of 2). CTL-90 Control Unit, Outline and Mounting Dimensions
+",/
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523-0775654-109118
9th Edition, 30 November 2001
1st Revision, 21 August 2002
Installation
Table of Contents
Paragraph Page
NOTICE: This title page replaces ninth edition title page dated 30 November 2001.
List of Effective Pages *The asterisk indicates pages changed, added, or deleted by the current change.
Page No Issue
* Title ........................................... 21 Aug 02
* List of Effective Pages .............. 21 Aug 02
2-1 .............................................. 11 Apr 97
2-2 .............................................. 30 Nov 01
2-3 thru 2-5 ............................... 11 Apr 97
2-6 thru 2-17 ............................. 30 Nov 01
2-18 Blank ................................. 30 Nov 01
2-19 thru 2-21 ........................... 30 Nov 01
2-22 Blank ................................. 30 Nov 01
* 2-23 ............................................ 21 Aug 02
2-24 ............................................ 30 Nov 01
* 2-25 thru 2-29 ........................... 21 Aug 02
2-30 thru 2-31 ........................... 30 Nov 01
* 2-32 thru 2-33 ........................... 21 Aug 02
2-34 thru 2-37 ........................... 30 Nov 01
2-38 Blank ................................. 11 Apr 97
2-39 thru 2-41 ........................... 30 Nov 01
2-42 Blank ................................. 30 Nov 01
2-43 thru 2-45 ........................... 30 Nov 01
2-46 Blank ................................. 30 Nov 01
2-47 thru 2-58 ........................... 30 Nov 01
1 29 Sep 92 None
NOTE: Refer to the CTL-92E Control installation section in Part A of this manual for additional
installation requirements in a TDR-94/94D transponder system requiring a CTL-92E
control for Flight ID capability.
The following text is added to the end of paragraph 2.1.1.1 Control Selection:
“For an installation to be Flight ID capable, controls such as the CTL-92E or RTU-870F Radio
Tuning Unit (or equivalents) must be installed in conjunction with the TDR-94, CPN 622-9210-007
or later, or the TDR-94D, CPN 622-9352-007 or later.”
Altitude Type Select strapping information in paragraph 2.1.1.3.1 is clarified with changes shown
below in bold text.
ALTITUDE
J1-14 J2-41 J2-42 TYPE SELECTED
2.1.1.3.2 Altitude Port Select, A/B (J2-48) Example 3: Port A is selected as primary port but
data is unavailable or invalid.
This discrete input determines whether Altitude
Port A or Altitude Port B is the primary altitude Port B has unavailable or invalid data.
port. The primary port is used for altitude report-
The TDR-94/94D processes Port A alti-
ing purposes and is the altitude sent to an onboard
tude data as required and reports on
TCAS. When J2-48 is open, Port A is the primary
the bus that Port A is the source of al-
port. When J2-48 is grounded, Port B is the pri-
titude data and is currently invalid.
mary port. In a typical dual-Gillham installation,
the altitude source connected to the CTL-92 is
2.1.1.3.4 CSDB/ARINC 429 Control Select
treated as Altitude Port A and the altitude source
(J2-56)
connected to the TDR-94/94D is treated as Altitude
Port B.
If CSDB/ ARINC 429 Control Select discrete input
is left open, then ARINC-429 control inputs are
2.1.1.3.3 Auto Altitude Select Enable (J1-28)
processed. Conversely, when this pin is connected
to ground (0.0 to +3.5 V dc, relative to aircraft
Note
ground), then the CSDB Control is selected.
This function is not applicable to Gillham 2.1.1.3.5 ARINC Control Port Select S0, S1
altitude sources. (J2-57, 58)
Altitude Type Select strapping information in paragraph 2.1.1.3.1 is clarified with changes shown
below in bold text.
ALTITUDE
J1-14 J2-41 J2-42 TYPE SELECTED
*Gnd *Gnd *Gnd ARINC 429 format data. Use Port
A altitude from the selected control
bus (can be either ARINC 429 or
CSDB control). Use Port B altitude
from ARINC 429/575 ALT Port B.
*Gnd Open *Gnd CSDB format data. Use Port A
altitude from the selected control
bus (can be either ARINC 429 or
CSDB control). Use Port B altitude
from CSDB ALT Port B.
*Gnd *Gnd Open ARINC 575 format data. Use Port
A altitude from the selected control
bus (can be either ARINC 429 or
CSDB control). Use Port B altitude
from ARINC 429/575 ALT Port B.
*Gnd Open Open Gillham format data. Use Port A
altitude from the selected control
bus (can be either ARINC 429 or
CSDB control). Use Port B altitude
from the ARINC 572 Gillham ALT
port.
2.1.1.3.6 Burst Tune Enable (J2-59) mode S code is accompanying registration of the
aircraft “N” number.
Burst mode is enabled when Burst Tune Enable
A special and unpublished conversion is used to as-
discrete input is connected to ground (0.0 to +3.5 V
sign the aircraft identification code. The FAA sup-
dc, relative to aircraft ground). In this mode, the
plies the octal number and the installer must then
strapping of Control Port Selects are ignored. In
translate it into the required strapping configura-
burst mode, burst data is accepted on Ports A, B,
tion.
and C as ARINC-429 words spaced over an interval
of 1.5 seconds (500 milliseconds dwell time per
Note
Special Note
port). If any port has continuous data, it will dwell
on that port as long as data is present. When data If the aircraft identification (tail or “N”)
ceases, the 500-millisecond sequencing of the ports number is changed for any reason, a new
will restart. mode S address must be assigned by the
2.1.1.4 Mode S (Select) regulatory agency and the aircraft strap-
ping must be changed accordingly. Be
A unique aircraft identification code must be as- sure to check with your regulatory agency
signed at installation for mode S operation. This for proper aircraft mode S identification. Re-
involves a special strapping configuration on the fer to the following paragraphs and table to
rear connector of the TDR-94/94D. Regulatory determine the proper strapping.
agencies in each country establish their own proce-
dures for assignment of the aircraft’s code. If Use the following table to determine the proper
needed, contact Mr. Edward Godberson at ICAO strapping.
headquarters in Montreal, Canada for assistance in To use this table, enter your assigned 8-digit octal
finding the appropriate agency for each country. code in the spaces at the top of the columns, one
His telephone number is 514-954-8189, the fax digit in each space, in the order given. Then read
number is 514-954-6759. down each column to the row corresponding with
For USA registered aircraft, the assignment of the the value entered at the top. The pins listed at that
code is coordinated by the Aircraft Registration point is the strapping required.
Branch, FAA Aeronautical Center, Oklahoma City,
Oklahoma, USA, telephone number 405-954-3116.
At the time of this publication, assignment of the
Octal Digit
Octal Digit 6 4 0 7 2 1 5 3
0 None None None None None None None None
To properly enter the code example into the table P1-34 must be strapped for the first digit, which is
above, enter the first number (6) in the first col- a 6. Reading down the second column, the table
umn, the second number (4) in the second, (0) in shows that pin P1-36 must be strapped for the sec-
the third, etc, as shown in the above example. Then ond digit, which is a 4. Continuing this process for
read down each column to the row that corresponds all eight digits produces the following strapping
to the value of the number entered at the head of configuration:
the column. The table shows that pins P1-33 and
6 4 0 7 2 1 5 3
All other pins must be left open for this code. sary to adjust the tab values for proper screen or
printer display results.
For added convenience, a relatively short BASIC
program listing is included in Figure 2-19. This
Mode S operation also requires the use of special
program can be typed into your computer equipped
weight-on-wheels strut switching and maximum
with a BASIC interpreter. It produces a strapping
airspeed strapping. The interconnect wiring dia-
configuration listing for any 8-digit octal code with
gram, Figure 2-8, provides information for these
TDR-94/94D or ARINC 718 pin identification. De-
requirements.
pending on the type of computer, it may be neces-
2.1.1.5 Data Link Operation functions of the -004 transponder. The -004 status
upgrade to the TDR-94/94D consists of
For data link operation, special interconnection is implementation of:
required between the TDR-94/94D and a data link
processor. (1) A change for future enhanced TCAS operation
(termed “DO-185, Change 7”, or “DO-185A,”
2.1.1.6 Transponder Installation, General upgrade).
Description
(2) Provisions for enhanced Mode S data link
A transponder installation will consist of either one communications (termed “Class 3A” or
or two transponders, a single or dual control with “Comm-C” capability).
either CSDB or ARINC 429 data format, and a sin-
gle or dual antenna. For mode C and TCAS opera- (3) Provisioning for the first step to free-flight via
tion, some type of altitude source is needed. The use of the Extended Mode S squitter (termed
TDR-94/94D can accept altitude information in one “ADS-B”).
of the following formats:
2.2.2 –003/-004 Status Interchangeability
CSDB
ARINC 429
The -004 status Mode S transponder provides all
ARINC 575
the functionality of the -003 status transponder. To
ARINC 572 (Gillham code)
provide complete interchangeability between these
A message processor is required for data link op- two units, the following must be observed:
eration. This system allows air-to-ground and
ground-to-air data link communication, providing (1) None of the -004 status specific connections,
the crew with a variety of flight advisory and ATC (marked with an asterisk (*) on Figure 2-5)
services. should be wired in the installation.
The TDR-94D meets the TCAS II requirements for (2) The following wiring changes to a -003 status
larger regional airliners and corporate aircraft by installation are required:
providing the antenna diversity required in these
installations. The non-diverse TDR-94 typically is (a) If J2-49 is used for any strap return, all
used in smaller corporate aircraft and regional air- connections are to be lifted from J2-49 and
liners seating fewer than 30 passengers. TCAS in- reconnected to J2-52, or the MMT-150
stallations also require the use of a TCAS proces- mount strap return ring (requires
sor, TCAS receiver-transmitter, TCAS directional soldering).
antenna, and TCAS display unit.
(b) If J2-50 is used for any strap return, all
2.2 NEW FUNCTIONS AND INSTALLATION connections are to be lifted from J2-50 and
GUIDELINES FOR -004 STATUS reconnected to J2-52, or the MMT-150
mount strap return ring (requires
soldering).
Note
References to TDR-94/94D –004 status in (c) If CSDB Output #2 (J2-27/28) is used, all
this paragraph are applicable to –004 connections that are on J2-27/28 must be
status and above. reconnected to CSDB Output #1 (J2-23/24)
respectively. All CSDB output connections
2.2.1 Introduction are now paralleled off of CSDB Output #1.
TCAS Crosslink Capability is supported by the A second WOW input has been added to the -004
TDR-94/94D Class-3A/ADSB -004 status Mode S status transponder that adds automatic inhibition
Transponder. This new capability allows an “in- of some reply modes while the aircraft is
truder” TCAS and “own” TCAS to exchange addi- on-the-ground. Air/Ground Discrete #2, J1-27, can
tional aircraft parameter data to better predict be used in place of J2-53 to provide the air/ground
flight profiles and reduce the number of unneces- state and inhibit some types of transponder replies
sary Resolution Advisories. while on-the-ground. In most installations,
Air/Ground Discrete #2 (J1-27) will be the preferred
2.2.4 Class-3A Datalink (Comm-C) connection.
2.2.6 Reception of Differential Global Naviga- The TDR-94/94D Class-3A/ADSB -004 status Mode
tion Satellite System (DGNSS) Data S Transponder supports Mode-S Specific Services
as defined in the ICAO Manual on Mode-S Specific
Note Services.
These functions of the -004 status When interfaced to an Airborne Data Link Proces-
TDR-94/94D are for future applications. sor (ADLP), the ADLP provides all data necessary.
Due to limitations in associated airborne When not interfaced to an ADLP and the MSSS
equipment, these functions may not be sup- Enable strap (J1-19) is ground-ed, the transponder
ported at all Air Traffic Control (ATC) fa- will collect appropriate data from GPS, FMS, IRS,
cilities at this time. Rockwell Collins will AIS and ADS inter-faces as specified in the Manual
provide additional information concerning on Mode-S Specific Services. This data is used to
these functions as implementation pro- support associated Ground-Initiated Comm-B,
ceeds. Mode-S Specific Protocol, and Broadcast services.
When not interfaced to an Airborne Data Link 2.2.9 New ARINC-429 Bus Low/High Speed Se-
Processor (ADLP), Special Category I (SCAT-I) Dif- lect Straps
ferential GNSS messages will be delivered directly
to an onboard GNSS receiver. The format of the Three ARINC-429 busses have been added to the
differential data delivered to the GNSS will be TDR-94/94D Class-3A/ADSB -004 status Mode S
ARINC-743A compatible. The differential mes- Transponder. These busses can be set for low speed
sages uplinked from the ground station must con- (12.5 kHz) or high speed (100 kHz) operation using
form to DO-217 Appendix A and be transmitted on their associated low/high speed selection straps.
the Mode-S uplink per DO-217 Appendix G. Con- Refer to Table 2-5.
nect the transponder's high speed (100 kHz)
ARINC-429 Comm-C output bus (J2-7/8) to the 2.2.10 IRS Enable Strap
GNSS differential data input port.
The ICAO Manual on Mode-S Specific Services
2.2.7 Generation of Extended Squitter permits a choice of GNSS or IRS sources for some
(ADS-B) Transmissions data types. When not interfaced to an ADLP and
the IRS Enable strap (J1-17) is active, the
Extended squitters defined in RTCA DO-181A and TDR-94/94D Class-3A/ADSB -004 status Mode S
the ICAO Standards and Recommended Practices Transponder will use IRS data instead of GNSS
(SARPs) are supported by the TDR-94/94D data where allowed.
Class-3A/ADSB -004 status Mode S Transponder
when additional data sources are available. When 2.2.11 Squitter Inhibit Straps
interfaced to an ADLP, the ADLP provides all data
necessary. When not interfaced to an ADLP, the Although the TDR-94/94D Class-3A/ADSB -004
transponder will generate extended squitters based status Mode S Transponder defines straps for Ac-
on Table 2-2 and Table 2-3 or Table 2-4. quisition Squitter Inhibit (J1-26) and an Extended
Squitter Disable (J1-59), these are for non-standard
2.2.8 Use of Mode-S Specific Services (MSSS) applications and typically should not be activated
at this time.
Note
Air/Ground Discrete #2 P1-27 Inhibit replies to ATCRBS,, ATCRBS/Mode-S All-Call,, and Mode-S Only
All-Call interrogations when on the ground.
Aircraft Identification Aircraft Ident Words from a DITS Control or FMS or other source of Flight
Identification and Type_X Select straps (see tables 2-C and 2-D)
GND Open Open 4 Extra Large (190 000 to 300 000 lbs)
2.5 CABLING INSTRUCTIONS ble types. This table, however, does not allow for
connector loss which may become a significant fac-
Note tor when the required cable length approaches the
maximum length allowed. For example, suppose
On new aircraft installations, it is recom- you need a minimum cable length of 20 feet. The
mended that RG-393 coax cable be used table suggests you could use RG-142/U. However,
instead of RG-214. RG-214 is not recom- 20 feet of RG-142/U cable will give 2.6 dB of cable
mended because its jacket is made of PVC loss, leaving only 0.4 dB for the two connectors.
and does not meet FAR 23.1365 and FAR This may be marginal. In this case you should use
25.831. Refer to Collins ALL AVIONICS a lower loss cable for added connector loss (and
SIL 2-92 for additional information. cable deterioration) margin.
2.5.1 General
Furthermore, in diversity installations, the two
Refer to Figure 2-7 and Figure 2-8 for the inter- cables must have a maximum signal loss differen-
connect wiring diagrams. The TDR-94/94D uses a tial of 1 dB. This means that the shorter cable
Thinline II mating connector. Refer to the General must be at least 2/3 the length of the longer cable.
System and Mount Information section, (Pro Line The minimum length for the shorter cable, based
II installation manual, part A), for Thinline II on the maximum length for the longer cable, is
connector and contact information. For informa- also shown in Table 2-6.
tion on wiring, bonding, and other general instal-
lation practices refer to the Installation Practices Cable selection procedure: Determine the mini-
Manual (CPN 523-0775254). mum length of cable run required, or the mini-
mum length of the longest cable run required in a
2.5.2 TDR-94/94D Transponder, Special diversity installation. Based on that required
Antenna Cabling Instructions length, refer to the MAXIMUM LENGTH column
The preferred antenna cable type is RG-393/U. in Table 2-6 and select any one of the cable types
However, cable loss considerations may dictate that show a maximum length greater than the
the use of an alternate. Paragraph 2.5.3 provides length you need. In a diversity installation, the
details on the different types of cables that can be minimum length of the shorter cable must be at
used. Table 2-6 shows the loss factors for each ca- least 2/3 the length of the longer cable. Any excess
ble type and the resulting maximum lengths. must be coiled and secured to prevent chafing and
Table 2-7 shows the mating connectors. In plan- excessive flexing or vibration.
ning a TDR-94/94D transponder antenna cable in-
stallation, the following restrictions apply: Note
a. Individual cable loss, including connectors,
In diversity installations only: If a type of
must not exceed 3 dB.
antenna cable not shown above is being
b. Cable-to-cable match in a diversity installa-
considered, contact your Collins General
tion:
Aviation Field Representative for guid-
1. Signal delay difference must be less than
ance. In addition to the loss/length consid-
40 nanoseconds.
erations, the two cables must be matched
2. Signal loss difference must not exceed 1
so that the cable delay differential is less
dB.
than 40 nanoseconds. The cables listed
2.5.3 Transponder Cable Selection above are all well within this limitation.
However, if you are considering a cable,
The maximum antenna cable length is limited by with significantly less loss than those
the maximum allowable cable loss which is 3 dB. shown for an installation with a substan-
The maximum cable length is determined by: tially longer cable run, delay differential
may become a significant factor.
Max length = 3 / loss factor
*Maximum length shown here is more a theoretical length because it neglects connector and other cable losses. It is deter-
mined by: 3/LF. Installers should reduce the maximum length to accommodate the total of cable loss, connector loss and ca-
ble deterioration within the 3 dB limit.
**Applies to diversity installations only and is at least 2/3 the length of the longer cable.
ECS cable is available from Electronic Cable Specialists, 2065 Smithtown, Milwaukee WI 53220-0856
IW cable is available from Insulated Wire Inc., P.O. Box 37, Ronkonokoma, NY 11779
PIC cable is available from Pic Wire & Cable Supply, Inc., N63 W22619, Main St, Sussex, WI 53809-0030.
***From Reference Data for Radio Engineers, by H.P. Westman, copywrite 1968.
Conversion factor applied: 3.281 ft/m or 0.3048 m/ft.
The antenna cable connections are on the rear of 2.6.3 TDR-94/94D Mode S Transponder
the TDR-94/94D. Table 2-8 shows the various mat- Installation
ing connectors needed to interconnect the TDR-
94/94D with the antennas. Directions for cable con- The TDR-94/94D Mode S Transponder is normally
nector assembly are provided in the General Sys- mounted on the MMT-150 Modular Mounting Tray.
tem and Mount Information section, (Pro Line II It must be located to allow normal convection cool-
installation manual, part A). ing. Refer to Figure 2-9 for outline and mounting
dimensions.
The TDR-94 uses a single antenna which is usually
mounted on the bottom of the fuselage. The TDR-
Figure 2-12 and Figure 2-13 give outline and
94D uses two antennas. These are mounted one on
mounting dimensions for piggyback mounting of
top and the other on the bottom of the fuselage. In
the TDR-94/94D on the MMT-150 mounting tray.
dual transponder installations, it is highly recom-
Figure 2-14 gives outline and mounting dimensions
mended that dedicated antennas be provided for
for piggyback mounting of the MMT-150 mounting
each transponder. However, if the availability of
tray with UMT( ) mounts.
antenna mounting surface prohibits this, you can
use the relay switching scheme shown in Figure
a. Position the TDR-94/94D in front of the mount.
2-2.
b. Carefully slide the unit back on the mount until
The horizontal spacing between the top and bottom the rear main connectors and rf connectors en-
antennas, in a diversity installation, must be less gage with the mating connectors.
than 7.6 m (25 ft). Both antennas should be c. When you are sure the unit is properly seated,
mounted as near the fuselage center line as possi- tighten the two holddown fasteners on the front
ble. of the mount. Be sure they are fully seated in
the lockdown pawls.
2.6.2 TDR-94/94D Mode S Transponder
Interconnect Cable Assembly 2.6.4 CTL-92/92A Control Installation
The interconnect wiring diagram for the TDR- Refer to Table 2-7 and Table 2-8 for mating connec-
94/94D Transponder with the CTL-92/92A Control tors and special tool information. Figure 2-6 shows
and all of the interfacing systems or other equip- the mating connector pin orientation and pin func-
ment is given in Figure 2-7. Figure 2-8 provides tions for the CTL-92/92A Control. Figure 2-15
similar interconnect data for an ARINC 429 control shows the outline and mounting dimensions.
unit. Figure 2-3 shows the rear connector pin orien-
tation. Figure 2-4 and Figure 2-5 list the pin func- a. Pull the mating connector assembly through
tions. Be especially alert to the strapping options the panel cutout hole and mate it to the CTL-
associated with the various control options and 92/92A.
data sources. Study the diagrams carefully. Figure b. Use a 3/32-Allen wrench and ensure that all
2-9 through Figure 2-14 give the outline and three integral turnlock fasteners actuating
mounting dimensions for TDR-94/94D transponder screws (two at the bottom and one at upper
and MMT-150 mounting tray installation. All inter- right) are turned fully counterclockwise until
connect wires should be marked in accordance with the stop nuts are contacted.
the Aircraft Electronics Association Wire Marking c. Insert the CTL-92/92A into the panel cutout
Standard (Refer to the General System and Mount hole until flush with panel.
Information section, Pro Line II installation man- d. Tighten three actuating screws with the 3/32-
ual, part A). Allen wrench until the CTL-92/92A is held
firmly in place.
Figure 2-18 gives partial schematic diagram detail
for the external interfacing circuits. These can be
helpful in planning special installation configura-
tions.
*RG-393/U is the preferred cable. In selecting cable length, allow sufficient length so that bends will have a minimum radius of
76.2 mm (3 in). Observe the maximum lengths specified above. See paragraph 2.4 for additional antenna cable restrictions.
#Available from: King Electronics Co. Inc., 40 Marbledale Road, Tuckahoe, NY 10707-9914; tel 914-0793-5000, fax 914-793-5092
Table 2-9. TDR-94/94D Transponder and MMT-150 Mounting Tray, Installation Kits.
UNIT OR
DESCRIPTION 628-8661 628-8660
ITEM
Keyway: 634-1116-001 4 4 4 4 4
Contact: 372-2514-110 25 25 25
Contact: 372-2514-180 75 75 75
Special Kits (**) Piggyback mount kit CPN 628-8644-008 is used to mount Mounts or special kits are not included in mating conn kits. Or-
one MMT-150 on top of another MMT-150. der separately as needed.
(*) Kit contents are listed for information only. Contacts and coax connectors must be supplied separately for -8661- kits.
(**) Kits also contain various and necessary hardware items not listed here.
(****) Refer to Table 2-8 for a listing of coax connectors for other cable types. At the date of this publication, installation kits inlude coax connectors
for RG-214 cable only.
COLLINS
ITEM MANUFACTURER PART NUMBER
PART NUMBER
*The tools identified by # are available in kit form from Collins General Aviation Division, Rockwell International Corporation,
under CPN 359-0697-080, or from Daniels Manufacturing Corp., 6103 Anno Avenue, Orlando, FL 32809, under Daniels kit
number DMC-593.
Contacts, supplied with connector for #20 AWG wire (MS3193A20-20A) 359-0032-020 41
Table 2-12. CTL-92/92A Control, Mating Connector Contacts and Special Tools.
Figure 2-3. TDR-94/94D Mode S Transponder, Mating Connector Pin Orientation Diagram
Figure 2-5. TDR-94/94D Mode S Transponder (-004 and above statuses), Pin Function Diagram
Figure 2-6. CTL-92/92A ATC Control, Mating Connector Pin Orientation and Pin Function Diagram
Figure 2-7 (Sheet 2). TDR-94/94D Mode S Transponder With CTL-92/92A ATC Control Panel, Interconnect Wiring Diagram
Figure 2-7 (Sheet 4). TDR-94/94D Mode S Transponder With CTL-92/92A ATC Control Panel, Interconnect Wiring Diagram
Figure 2-7 (Sheet 6). TDR-94/94D Mode S Transponder With CTL-92/92A ATC Control Panel, Interconnect Wiring Diagram
Figure 2-8 (Sheet 2). TDR-94/94D Mode S Transponder With ARINC 429 Tuning Unit, Interconnect Wiring Diagram
Figure 2-8 (Sheet 4). TDR-94/94D Mode S Transponder With ARINC 429 Tuning Unit, Interconnect Wiring Diagram
Figure 2-10. MMT-150 Modular Mounting Tray, With Cover, Outline and Mounting Dimensions
Figure 2-13. TDR-94/94D Mode S Transponder, Piggyback Mounting on MMT-150 Modular Mounting Tray, With Cover,
Outline and Mounting Dimensions
Figure 2-15 (Sheet 2). CTL-92/92A ATC Control, Outline and Mounting Dimensions
Figure 2-18 (Sheet 1 of 8). TDR-94/94D Input/Output Circuits, Partial Schematic Diagram
Figure 2-18 (Sheet 2). TDR-94/94D Input/Output Circuits, Partial Schematic Diagram
Figure 2-18 (Sheet 3). TDR-94/94D Input/Output Circuits, Partial Schematic Diagram
Figure 2-18 (Sheet 4). TDR-94/94D Input/Output Circuits, Partial Schematic Diagram
Figure 2-18 (Sheet 5). TDR-94/94D Input/Output Circuits, Partial Schematic Diagram
Figure 2-18 (Sheet 6). TDR-94/94D Input/Output Circuits, Partial Schematic Diagram
Figure 2-18 (Sheet 7). TDR-94/94D Input/Output Circuits, Partial Schematic Diagram
Figure 2-18 (Sheet 8). TDR-94/94D Input/Output Circuits, Partial Schematic Diagram
Figure 2-19 (Sheet 1 of 2). TDR-94/94D and ARINC 718 Transponder, Mode S Address Octal Conversion Program
Figure 2-19 (Sheet 2). TDR-94/94D and ARINC 718 Transponder, Mode S Address Octal Conversion Program
Installation
Table of Contents
Paragraph Page
NOTICE: This title page replaces eighth edition title page dated 30 November 2001.
List of Effective Pages *The asterisk indicates pages changed, added, or deleted by the current change.
Page No Issue
* Title ........................................... 21 Aug 02
* List of Effective Pages .............. 21 Aug 02
2-1 .............................................. 30 Nov 01
2-2 .............................................. 11 Apr 97
2-3 thru 2-7 ............................... 30 Nov 01
2-8 thru 2-10 ............................. 11 Apr 97
2-11 thru 2-19 ........................... 30 Nov 01
2-20 Blank ................................. 30 Nov 01
2-21 thru 2-32 ........................... 30 Nov 01
2-33 ............................................ 11 Apr 97
2-34 ............................................ 30 Nov 01
* 2-35 thru 2-36 ........................... 21 Aug 02
2-37 ............................................ 30 Nov 01
* 2-38 ............................................ 21 Aug 02
2-39 thru 2-41 ........................... 30 Nov 01
2-42 Blank ................................. 30 Nov 01
1 29 Sep 92 None
1 15 Sep 95 None
2.1 UNPACKING AND INSPECTING 2.3.2 VHF-21( )/22( )/422( ) COMM Transceiver
EQUIPMENT Selection
Unpack equipment carefully and make a careful 2.3.2.1 VHF COMM Antenna Selection
visual inspection of the unit for possible shipping
damage. All claims for damage should be filed with Both selection and placement of the vhf COMM an-
the transportation company involved. If claims for tenna are important for good performance of the
damage are to be filed, save the original shipping transceiver. Refer to paragraph 2.5.2 for informa-
container and materials. If no damage can be de- tion on placement of the antenna.
tected, replace packing materials in the shipping
container and save for future use (such as storage The transceivers are intended for use with a 50-
or reshipment). ohm, vertically polarized, vhf COMM antenna. The
antenna should have a vswr of less than 3:1 and a
2.2 PREINSTALLATION CHECK radiating efficiency of more than 25 percent.
Perform the final performance test (customer ac- 2.3.2.2 VHF COMM Transceiver Selection
ceptance test) in the maintenance section of the
VHF-21( )/22( ) or VHF-422( ) instruction book (re- The VHF-21( ), VHF-22( ), and VHF-422( ) are in-
pair manual) if verification of the unit to equipment tended for 2-way air traffic control and advisory
specifications is required or connect the unit in a communications in piston- or turbine-powered air-
system mockup to verify proper operation. planes or helicopters. The VHF-21( ) and VHF-22( )
transceivers can be used with either the CTL-20,
2.3 SPECIAL PRELIMINARY CTL-22, or 313N-( ) COMM control. The VHF-422( )
INSTRUCTIONS transceiver can be used with either the ARINC 429
or CSDB (CTL-22) COMM control.
Proper and careful planning of any installation is
essential for reliable performance and easy mainte- The VHF-21( ) can be installed in existing VHF-
nance. Refer to the General System and Mount In- 20( ) installations without changing either the in-
formation section for general information on points terconnect cabling or the mount. The VHF-22( ) and
to be considered in planning an installation. For in- VHF-422( ) use a different rear connector, with
formation on wiring, bonding, and other general in- more pins, to provide additional operating features
stallation practices, refer to the Installation Prac- and improved performance in multiple transceiver
tices Manual (CPN 523-0775254). Refer to Figure installations.
2-1 for an overview of the transceiver installation.
VHF-21( ), VHF-22( ), and VHF-422( ) transceivers
2.3.1 Mount and Connector Selection with part numbers ending in -XX1 are approved for
operations in the United States of America and
Refer to Table 2-1, Table 2-2, and Table 2-3 for a other regions where the vhf COMM system employs
listing of the mounts and connectors/connector kits 25-kHz channel spacing with or without offset car-
available for use with the equipment. Table 2-4 riers. The -XX2 status is intended for use in regions
shows information on the mating connector con- where the frequency tolerance of ground transmit-
tacts and tools required to crimp the contacts. ters is not controlled accurately enough to support
the 25-kHz channel spacing.
Figure 2-1. VHF-21( )/22( )/422( ) VHF COMM Transceiver, Installation Overview
PREFERRED INSTALLATIONS
*ALTERNATE INSTALLATIONS
Both -XX1 and -XX2 status transceivers use 25-kHz 135.975 MHz. The VHF-21A and VHF-22A -01X
channel spacing. The only difference between them transceivers cover the frequency range from
is in the receiver bandwidth. The wider band re- 118.000 through 136.975 MHz. The VHF-21B and
ceiver in the -XX2 status will pass signals with fre- VHF-22B transceivers cover the frequency range
quency errors up to 13 kHz from nominal channel from 118.000 through 151.975 MHz.
frequency. This greater bandwidth, however, limits
the ability of the receiver to reject undesired signals The VHF-422A covers the frequency range from
on an adjacent 25-kHz channel. Therefore, the -XX1 118.000 through 136.975 MHz. The VHF-422B cov-
status should be selected for use in regions em- ers the frequency range from 118.000 through
ploying the 25-kHz channel spacing. 151.975 MHz.
The VHF-21/22/422(C) transceivers cover the fre- The VHF-22( ) and VHF-422( ) can be used in air-
quency range of 118.000 through 136.975 MHz. The craft in which one crew member transmits with one
VHF-21/22/422(D) transceivers cover the frequency transceiver while another crew member simultane-
range of 118.000 through 151.975 MHz. ously monitors a different channel with a second
transceiver. In these installations, the SIMUL-
The VHF-21/22/422(C/D) transceivers provide COMM input (P1-21) on each transceiver should be
channel spacing in both 8.33- and 25- kHz incre- connected to the key-line input (P1-35) of the other
ments from 118.000 to 136.975 MHz and 25-kHz in- transceivers. This is shown in the VHF-22( ) inter-
crements from 137.000 to 151.975 MHz with a CTL- connect diagrams, Figure 2-11, Figure 2-13, and
22C or equivalent control head. Figure 2-15, and VHF-422( ) interconnect diagrams,
Figure 2-16, Figure 2-17, Figure 2-18, and Figure
The VHF-21A and VHF-22A -00X transceivers 2-19.
cover the frequency range of 118.000 through
***ALTERNATE
*Special tools are available in connector kit, CPN 359-0697-080 (Daniels DMC-593), or can be ordered from: Daniels Manufacturing
Corp., 6103 Anno Ave., Orlando, FL 32809. Phone: (407) 855-6161; Telex: 564321
Installation of the COMM antennas in a dual sys- put of +16 to +28 V dc at a minimum of 100 µA to
tem must meet the criteria given in paragraph 2.3.3 P1-22 is needed to cause the transceiver to auto-
to minimize COMM-to-COMM interference. matically tune to the last frequency used before the
transceiver primary power was turned off. With
On VHF-422( ) transceivers with service bulletin 8,
service bulletin 8, the VHF-422( ) will retain the
rear connector P1-22 is reserved. On VHF-422( ) -
most recent tuning and output information for an
10X units without service bulletin 8, rear connector
indefinite period of time.
P1-22 is a memory save input. A memory save in-
2.5 VHF-21( )/22( )/422( ) COMM 2.5.1 VHF COMM and GPS Spacing Guide-
TRANSCEIVER SYSTEM INSTALLATION lines
Note Note
2.5.2 VHF COMM Antenna Installation tions, it may be necessary to experiment with the
antenna locations to obtain the necessary isolation
Proper installation of a high-quality COMM an- of 40 dB or more and a sufficiently uniform radia-
tenna is essential for optimum transceiver per- tion pattern for each antenna.
formance. Refer to paragraph 2.3.2.1 for informa-
tion on antenna selection. The antenna base should be well bonded to metal
aircraft skin. Remove paint from around the
Mount COMM antennas as far as possible away mounting holes and use external-tooth lockwashers
from other antennas and from the vertical stabi- between the antenna base and the skin, or under
lizer. Ideally, vhf COMM antennas should be at the screw heads, to assure a good connection be-
least 8 feet from other similar antennas and from tween antenna and skin. Inadequate bonding often
the vertical tail. In many aircraft, this is impossi- results in poor range and in interference to other
ble. Closer spacings, though, produce ragged radia- receivers.
tion patterns with weak zones at some bearings.
Mounting the COMM antenna as far as possible COMM antennas should be mounted on skin that
from the navigation antenna helps reduce COMM- is, as nearly as possible, horizontal in cruising
to-NAV interference. COMM antennas should also flight. The skin should extend at least 24 inches
be well separated from the emergency locator from the base of the antenna in every direction.
transmitter (ELT) antenna. With close spacing, the Any less will probably reduce the usable communi-
ELT antenna perturbs the COMM radiation pat- cation distance at some bearings around the air-
tern. Additionally, many ELT’s radiate broadband craft.
noise when excited by a COMM transmission: this
is a frequent cause of COMM-to-NAV or COMM-to- Aircraft with fabric, fiberglass, or composite skins
COMM interference. Keeping the antennas well require special antenna mounting techniques. In
apart minimizes the problem. many cases, a metal doubler plate must be installed
inside the skin to structurally support the antenna.
If a dual-transceiver installation is being made, vhf The doubler plate should, then, extend at least 24
COMM antennas must be no closer than 1.2 meters inches, in every direction, from the antenna base. If
(4 feet) apart to avoid COMM transceiver damage this is impractical, it may be possible to cement
due to receiver overloading. To minimize interac- metal foil inside the skin to extend the electrical
tion, at least 40 dB of isolation is required; prefera- ground plane to the minimum 24 inches. A foil ex-
bly, one antenna is mounted on top of the fuselage tension must be well bonded to the doubler plate to
and the other on the bottom. The top antenna be effective.
should be mounted at the highest point above the
cabin to ensure a good radiation pattern. Typically, COMM transceiver performance depends heavily
the top-mounted antenna should be connected to on the integrity of electrical bonding of the aircraft
COMM 2, and the belly antenna to COMM 1. This structure. If the electrical resistance between adja-
arrangement provides optimum communications cent skin panels changes intermittently, noisy
while on the ground via COMM 2 and, when air- communications often result. Control surfaces not
borne, via COMM 1. bonded to the wing or empennage may cause the
same problem. Radio-frequency currents flow in the
If it is absolutely necessary to mount both antennas
airframe while transmitting and while receiving. If
on the same side of the aircraft, keep in mind that
the airframe characteristics change, the currents
the antennas can interact with each other and pro-
change, and the result is noise.
duce large directional “dead spots.” For 40 dB of
isolation, a line-of-sight distance of approximately
Connect the antenna to the VHF-21( )/22( )/422( )
11.6 meters (38 feet) is required when both anten-
with a 50-ohm coaxial cable. Avoid sharp bends in
nas are on the same side of the aircraft.
the cable. Keep the COMM antenna cables well
away from other antenna cables; do not bundle sev-
Many variables, in addition to antenna spacing, af-
eral cables together. Typical coaxial cables leak
fect the electrical isolation between two antennas
signals through the shield. If cables for different
on an aircraft. Therefore, it is not possible to specify
types of equipment are close together, considerable
a minimum antenna spacing that is acceptable to
interference may occur.
all aircraft. For simultaneous dual COMM installa-
The antenna input cannot be protected against equipment are usually a worthwhile investment. If
lightning voltages and currents without seriously any form of ram air cooling is used, care must be
degrading performance. In composite aircraft, it exercised to ensure that rainwater cannot be
may be necessary to connect the antenna to the sprayed on the equipment.
transceiver with triaxial cable with the outer shield
grounded to low-resistance structures at both ends After the mount and connector have been installed
to help divert lightning currents away from the and the interconnect cable verified, slide the trans-
transceiver. ceiver into the mount until the connector is fully
engaged. Tighten the two retaining nuts on the
Connector corrosion is an easily prevented problem front of the mount, while pushing the transceiver
that is all too often encountered with antenna in- against the mating connector, to secure the trans-
stallations. An excellent means of retarding, and in ceiver in the mount.
many cases eliminating, corrosion is a liberal appli-
cation of Dow Corning DC-4 silicon grease (CPN 2.5.5 VHF COMM Microphone Connection
005-0201-000) both inside and outside of the con-
nector and its mate. DC-4 will not adversely affect Currents flowing through the aircraft structure
performance in any way; its sole purpose here is to sometimes induce noise in the microphone circuit,
provide an effective barrier against moisture. producing noisy transmissions. This noise can often
be eliminated by insulating the microphone jacks
2.5.3 VHF-21( ) COMM Transceiver from the aircraft structure and connecting the mi-
Installation crophone to the transceiver as shown in Figure 2-6
or Figure 2-7.
Refer to Figure 2-20 for outline and mounting di-
mensions for the VHF-21( ). The VHF-21( ) COMM
Transceiver is for direct replacement of the VHF-
20( ) COMM Transceiver; therefore, no special in-
stallation instructions apply other than those appli-
cable to installation or replacement of a VHF-20( )
transceiver.
Refer to Figure 2-21 for outline and mounting di- Figure 2-6. VHF-22( ), Insulated Microphone Jack Connections
mensions for the VHF-22( ). Refer to Figure 2-22
and Figure 2-23 for outline and mounting dimen-
sions for the VHF-422( ).
mitter selector switch because all three leads from d. AGC Test (P1-10), Carrier Squelch Test (P1-5),
the jack must be switched. and Noise Squelch Test (P1-6) are used for
bench testing only.
Note 2.5.8 VHF-422( ) Strapping and Connection
Options
The VHF-21( ) does not have an audio
ground pin on the rear connector. When in- 2.5.8.1 CSDB Tuning (J1-32)
stalling the VHF-21( ) into a noisy installa- If the VHF-422( ) is to be tuned by a CTL-22
tion, the microphone jack shell and the COMM control, ground J1-32. This enables the sin-
shield should be connected to a ground lug gle CSDB input to accept tune data from the CTL-
installed at the rear of the UMT-12 or 22. When J1-32 is grounded, the ARINC tune input
390R-19 mount. This solution, however, ports are disabled, but the ARINC output ports as
may be less effective than the one described well as the CSDB output ports remain active.
above for the VHF-22( ) and VHF-422( ).
2.5.8.2 ARINC 429 Tuning (J1-32, J1-7, J1-14)
2.5.6 VHF-21( ) Strapping and Connection
Options If the VHF-422( ) is to be tuned by an ARINC 429
COMM control, J1-32 must be open (no external
a. Serial/Parallel Tuning Select Strap (P1-9, P1- connection). When J1-32 is open, the CSDB tune
10, and P1-24 to P1-3). This strap allows the input port is disabled, but the CSDB output ports
selection of either serial (CSDB) tuning when as well as the ARINC output ports remain active.
strapped or parallel (2 × 5) tuning when not The three ARINC input ports can accept either con-
strapped. tinuous or burst tune information. Pins J1-7 and
b. Unit Ident Select Straps (P1-19, P1-20). These J1-14 control which input ports are active and what
straps are used only when serial (CSDB) tuning type of tune information can be received.
is selected. They identify the unit as COMM 1,
2, or 3. Strap as follows: a. Burst Tune Enable (J1-7) — ARINC Control
Logic Strap
COMM 1 COMM 2 COMM 3
Gnd: Enables all three ARINC input ports to
Unit ident A Open Grounded Open accept burst tune data; enables ARINC
Unit ident B Open Open Grounded input port B to also accept continuous
c. Squelch Disable (P1-4). This strap, when tune data (if continuous tune data is re-
strapped to ground (P1-3), disables the squelch ceived at port B, all data at ports A and
circuits. C is ignored); ignores port B/A select in-
put.
2.5.7 VHF-22( ) Strapping and Connection
Options Open: Tune port determined by the port B/A
select input; ARINC input port C is not
a. Serial/Parallel Tuning Select Strap (P1-32). enabled.
This strap selects serial (CSDB) tuning when
strapped to P1-32 or parallel (2 × 5) tuning b. Port B/A Select (J1-14) — ARINC Control Logic
when open. Strap/Switch Input
b. Unit Ident Select Straps (P1-27, P1-28). These Gnd: Enables only ARINC input port A to re-
straps identify the unit as COMM 1, 2, or 3. ceive continuous tune data; burst tune
Strap as follows: enable strap must be open.
COMM 1 COMM 2 COMM 3
Open: Enables only ARINC input port B to re-
Unit ident A Open Grounded Open ceive continuous tune data; burst tune
Unit ident B Open Open Grounded enable strap must be open.
c. Squelch Disable (P1-36). This strap, when 2.5.8.3 Power-On Relay Option (J1-37, J1-38)
strapped to ground, disables the squelch cir-
cuits. The +28-V dc input power to the transceiver is ap-
plied through an internal power-on relay that can
be controlled by an external +28-V dc, low-power 2.6 VHF-21( )/22( )/422( ) COMM
signal between J1-37 and J1-38. If this option is not TRANSCEIVER POSTINSTALLATION
required, J1- 37 must be connected to J1-49 or J1- TEST/CALIBRATION PROCEDURES
50 (+28-V dc input power) and J1-38 must be con-
nected to J1-41 or J1-42 (power ground). 2.6.1 Transceiver Adjustments
On VHF-422( ) transceivers with service bulletin 8, Some audio panels have an optional inter-
rear connector P1-22 is reserved. On VHF-422( ) - nal microphone bias circuit. This circuit
10X units without service bulletin 8, rear connector must be disabled or a 30-dB loss in receiver
P1-22 is a memory save input. A memory save in- sensitivity will occur.
put of +16 to +28 V dc at a minimum of 100 µA to
P1-22 is needed to cause the transceiver to auto- 2.6.1.1 VHF-21( ) Audio Compression Enable
matically tune to the last frequency used before the
transceiver primary power was turned off. With The VHF-21( ) is delivered with the receiver audio
service bulletin 8, the VHF-422( ) will retain the compression feature disabled so that it is directly
most recent tuning and output information for an interchangeable with a VHF-20( ) COMM Trans-
indefinite period of time. ceiver. If audio compression is desired, a strap on
receiver board A2 must be removed. Refer to the
2.5.8.5 Discrete Inputs and Outputs maintenance section in the VHF-21( )/22( ) instruc-
tion book (repair manual) for strap removal instruc-
a. Unit Ident Inputs (J1-27, J1-28) tions.
Two unit identification inputs are provided to 2.6.1.2 Receive Audio and Sidetone Level
identify the unit as COMM 1, 2, or 3 as shown Adjustment
below.
Both the receive audio and transmitter sidetone
COMM 1 J1-27 open, J1-28 open output levels can be adjusted independently with-
COMM 2 J1-27 open, J1-28 ground out removing the transceiver cover. The recom-
COMM 3 J1-27 ground, J1-28 open mended method for adjustment is as follows:
Each transceiver and its associated control a. Set the pilot-operated volume control to one-
must be strapped for the same number for half to three-fourths of its full clockwise (high-
proper operation. est volume) rotation.
b. Fault Monitor (J1-20) b. Refer to Figure 2-8 or Figure 2-9 and set the
screwdriver adjustment (REC AUDIO LEVEL
The fault monitor output provides a +28-V dc, ADJUSTMENT) for a comfortable audio level.
200-mA output when the transceiver is operat- c. Perform sidetone adjustment after microphone
ing properly in the ARINC tuning mode and gain adjustment, step 2.6.1.3. Speak normally
switches to an open connection when a fault is into the microphone and listen on the headset
detected. The monitor trips when any of the while transmitting. Refer to Figure 2-8 or
following diagnostic codes occur: 05, 14, 17, 26, Figure 2-9 and set the screwdriver adjustment
27, or 99 (also 98 if -10X status). (SIDETONE LEVEL ADJUSTMENT) for a
c. Self-Test (J1-19) comfortable audio level.
This input is provided so that the transceiver
self-test mode can be initiated by an external
switch during the ARINC tuning mode. This
discrete input is not operational during the
CSDB tuning mode. A momentary ground on
J1-19 initiates self-test mode.
Audio level is somewhat a matter of pilot After all cabling has been installed and the equip-
preference, the aircraft type, the ambient ment has been mounted in the aircraft, make the
noise level normally present in the cockpit, operational check given below to ensure proper op-
as well as the type of audio system in use. eration of the equipment in the aircraft. These tests
Therefore, individual operator/user needs can be made using the aircraft power supply with
and desires should be considered in this engines running or with an auxiliary power unit.
case.
a. Apply power to the VHF-21( )/22( )/422( ) by
2.6.1.3 Microphone Gain Adjustment turning on the aircraft circuit breakers and the
on/off switch on the control. When the trans-
The factory adjustment of the microphone gain is ceiver is first turned on, it sounds a brief tone
usually satisfactory for most microphones and air- (refers to VHF-21/22( ) and –0XX status VHF-
craft. If the transceiver is used with either a very 422(A/B) transceivers; VHF-422(A/B) status
high- or low-level microphone, or if the aircraft is –1XX and all status VHF-422(C/D) transceivers
unusually noisy, it may be desirable to readjust the are shipped with this tone set for minimum
microphone gain. This screwdriver adjustment is output) while the microprocessor checks its own
accessible through a hole in the transceiver cover as memory. If there is a memory defect, the tone
shown on Figure 2-8 and Figure 2-9. continues, thus indicating that the transceiver
can neither receive nor transmit. After the
For in-aircraft adjustment, rotate the gain control memory check, the CTL-22 control displays the
fully counterclockwise. Have an operator key the same active and preset frequencies that were
transmitter and speak normally into the micro- present when the equipment was turned off.
phone. Monitor the transmission with a portable
receiver that does not have audio compression (be Note
certain that the transmission does not overload the
If two short 800-Hz tones (refers to
receiver) and rotate the gain control slowly clock-
VHF-21/22( ) and –0XX status VHF-
wise. The receiver audio will become louder until
422(A/B) transceivers; VHF-422(A/B)
transmitter compression begins, then will remain
status –1XX and all status of VHF-
constant as the control is rotated further. Proper
422(C/D) transceivers are shipped with
adjustment is at the point where clockwise rotation
this tone set for minimum output) are
stops increasing the received audio signal.
heard at any time after the memory
test, this should be interpreted as an
2.6.1.4 Noise Squelch Adjustment
indication that the transceiver has de-
tected an internal fault. If this contin-
The factory adjustment of the noise squelch is satis-
ues, the unit should be returned to the
factory for most aircraft. If a different squelch set-
shop for maintenance.
ting is required for a particular installation, refer to
Figure 2-8 and Figure 2-9 for location of the noise
b. Push the TEST button of the control to initiate
squelch adjustment. The noise squelch should be
a self-test of the transceiver. Several audio
adjusted according to the noise squelch adjustment
tones should be heard from the audio system
instructions given in the maintenance section of the
while the self-test routine is being executed.
VHF-21( )/22( ) or VHF-422( ) repair manual.
Completion of self-test is indicated when either
the tuned frequency or a diagnostic code is dis-
Note played on the CTL-22. Refer to the mainte-
nance section of this manual for a listing of
Higher noise squelch settings can result in VHF-21( )/22( )/422( ) diagnostic codes.
missed calls during weak signal conditions. c. Check the squelch disable circuit by initiating
self-test or SQ OFF. Noise from the receiver
should be heard on the aircraft audio system.
(Adjust volume if needed.) When self-test is ini-
Figure 2-8. VHF-21/22/422(C/D) Audio Level and Microphone Gain Control, Location Diagram
Figure 2-9. VHF-21/22/422(A/B) Audio Level and Microphone Gain Control, Location Diagram
Figure 2-11. VHF-22( ) VHF COMM Transceiver With CTL-22 Control, Interconnect Diagram
Figure 2-12 (Sheet 2). VHF-21( ) VHF COMM Transceiver With CTL-22 Control and Tie Points, Interconnect Diagram
Figure 2-13 (Sheet 2). VHF-22( ) VHF COMM Transceiver With CTL-22 Control and Tie Points, Interconnect Diagram
Figure 2-15. VHF-22( ) VHF COMM Transceiver With CTL-20 Control, Interconnect Diagram
Figure 2-17. VHF-422( ) VHF COMM Transceiver With ARINC 429 Control, Interconnect Diagram
Figure 2-18 (Sheet 2). VHF-422( ) VHF COMM Transceiver With CTL-22 Control and Tie Points, Interconnect Diagram
Figure 2-19 (Sheet 2). VHF-422( ) VHF COMM Transceiver With ARINC-429 Control and Tie Points, Interconnect Diagram
Figure 2-21. VHF-22( ) VHF COMM Transceiver, Outline and Mounting Dimensions
Figure 2-23. VHF-422A/B (CPN 622-7292-10X and 622-7293-10X) and VHF-422C/D VHF COMM Transceivers,
Outline and Mounting Diagram
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PREFERRED
***ALTERNATE
*Special tools are available in connector kit, CPN 359-0697-080 (Daniels DMC-593), or can be ordered from: Daniels Manufacturing
Corp., 6103 Anno Ave., Orlando, FL 32809. Phone: (407)855-6161; Telex: 564321
2.6.4.3 Remote VOR Tuning via 2 × 5 Parallel marker beacon audio output. If a simple H/L audio
Input output is required, the center tap should be left
open and the other two pins used as the H and L
If direct 2 × 5 tuning is used to tune the VIR-32/33 outputs. In this case, the L can be referenced to
(VIR-32/33 P1-6 and CTL-32 P1-b open), the VIR- ground at the load end. The connection options are
32/33 feeds back tuning information to the CTL-32, as shown in Figure 2-4.
which in turn tunes DME-42 channel 1 to the same
station via the serial data lines (DME-42 2 × 5 se- 2.6.4.6 VIR-32/33 Strapping Options
rial tune select P1-48 grounded). (Channels 2 and 3
are unaffected by this tune select pin.) If the cross- a. Source Ident (P1-14 to P1-40)
side CTL-32 is strapped for side 2 operation and is
This strap must be connected on the right side
cross-coupled to the on-side CTL-32, DME-42 chan-
unit if the left and/or right CTL-32’s are cross-
nel 2 can be tuned to the cross-side NAV station.
connected.
2.6.4.4 Remote DME Tuning via 2 × 5 Parallel b. Glideslope Bias Disable (P1-20 to P1-40)
Input
With this strap connected, the glideslope flag
and pointer are biased in view when the unit is
With DME-42 P1-48 open, DME-42 channel 1 (only)
in VOR mode. Unstrapped, the GS flag and
can be tuned via a direct 2 × 5 input. Unlike the
pointer are biased out of view in VOR mode.
VOR, the DME-42 has no parallel-to-serial conver-
sion and feedback capability. Therefore, other pro- c. D/R, U/L ST (Down/Right, Up/Left, Self-Test
visions are needed for VOR tuning in this case. Indication) (P1-52 to P1-40)
DME-42 channels 2 and 3 are not affected by the 2
With this strap connected, the VOR bearing
× 5/serial strap and may still be tuned via the serial
self-test indication is up/left. Unstrapped, it is
input.
down/right.
2.6.4.5 VOR/LOC and Marker Beacon Audio d. Serial-Parallel Tune (P1-6 to P1-40)
With this strap connected, the VIR-32/33 can be
Both of these audio outputs from the VIR-32/33 are
tuned only via the serial data input, P1-3/4.
transformer outputs with the secondary center
Without the strap, the unit tunes via the 2 × 5
tapped. Thus, the VIR-32/33 can provide a balanced
input, P1-3/4/7/8/12/15/16/19/23/25.
100-mW VOR/LOC audio output and a 50-mW
2.6.4.7 VIR-32/33 Flag Outputs Open: Tune port determined by the port B/A
select input; ARINC input port C is not
a. VOR Super Flag (P1-18/29) enabled.
Flag warn output: At least +12 V dc at 250 mA b. Port B/A Select (J1-31) — ARINC Control Logic
max with primary input voltage at 16 to 32.2 V Strap/Switch Input
dc.
Gnd: Enables only ARINC input port A to re-
b. VOR Low-Level Flag (P2-14/17) ceive continuous tune data; burst tune
enable strap must be open.
Flag warn output: From 1.0 to 1.5 V dc and cur-
rent limited to 10 mA max. Open: Enables only ARINC input port B to re-
ceive continuous tune data; burst tune
c. Glideslope Super Flag (P1-17/38)
enable strap must be open.
Same as VOR.
2.6.5.3 Power Options (J1-41, J1-18, J1-40,
d. Glideslope Low-Level Flag (P1-9/13)
J2-25)
Same as VOR.
+28-V dc input power is applied to either J1-41 or
2.6.5 Supplementary VIR-432/433 Interconnect J1-18. Normal power connection is to J1-41. Power
Information is applied to J1-18 only if rotor mod filtering is re-
quired (helicopter installations); the J1-41 connec-
2.6.5.1 CSDB Tuning (J1-6, J1-3/4) tion is optional if power is applied to J1-18. Power
ground is attached to J1-40.
If the VIR-432/433 is to be tuned by a CTL-32 NAV
control, ground J1-6. This enables the single CSDB On VIR-432 units with SB 4 and on VIR-433 units,
input to accept tune data from the CTL-32. When J2-25 is reserved. On VIR-432 units without SB 4, a
J1-6 is grounded, the ARINC tune input ports are frequency keep-alive input (J2-25) may be con-
disabled, but the ARINC output ports as well as the nected to a 28-V dc aircraft battery. This input al-
CSDB output ports remain active. lows the VIR-432 to retain the last tuned frequency
for use in the next flight. This input is usable only
2.6.5.2 ARINC 429 Tuning (J1-6, J2-8, J1-31, in burst tune mode.
J1-34/45, J1-29/33, J2-15/16)
2.6.5.4 VOR/LOC and Marker Beacon Audio
(J2-21/22/39, J1-7/8/11)
If the VIR-432/433 is to be tuned by a low-speed
ARINC 429 NAV control, J1-6 must be open (no ex- Both the VOR/LOC and marker beacon audio sig-
ternal connection). When J1-6 is open, the CSDB nals are transformer outputs with the secondary
tune input port is disabled, but the CSBD output center tapped. The VIR-432/433 can provide a bal-
ports as well as the ARINC output ports remain ac- anced 100-mW VOR/LOC audio output and a 50-
tive. The three ARINC input ports can accept either mW marker beacon audio output. If a simple H/L
continuous or burst tune information. Pins J2-8 and audio output is required, the center tap pin should
J1-31 control which input ports are active and what be left open and the other two pins used as the H
type of tune information can be received. and L outputs. The connection options are shown in
Figure 2-4.
a. Burst Tune Enable (J2-8) — ARINC Control
2.6.5.5 Strap Options
Logic Strap
Keep all rear connector straps as short as possible,
Gnd: Enables all three ARINC input ports to
preferably less than 75.0 mm (3.0 in).
accept burst tune data; enables ARINC
input port B also to accept continuous a. D/R — U/L Self-Test Select (J1-52 to J1-51)
tune data (if continuous tune data is re-
This strap may be installed to set the ILS self-
ceived at port B, all data at ports A and
test indication up/left. The self-test indication is
C is ignored); ignores the port B/A select
down/right if the strap is not installed. A toggle
input.
switch may be installed between J1-52 and
ground (J1-51) so that both up/left and able only when the VIR-432/433 is tuned by an
down/right indications can be obtained. ARINC source. A ground on J2-4 inhibits VIR-
432/433 tune/test capability, and an open se-
b. LRU Ident (J1-14 to J1-51)
lects normal operation.
This strap must be installed on the right side
f. Marker Beacon High/Low Sense (J1-43 to J1-
unit to identify the unit as NAV 2. The unit is
44)
identified as NAV 1 (left side) if the strap is not
installed. These pins are provided to allow strapped or
switched sensitivity control. This connection is
2.6.5.6 Discretes made to set the marker beacon receiver thresh-
old for high sensitivity. The threshold is at the
a. Standby/On (J1-10) low sensitivity level if the connection is broken.
This input pin is provided so that the NAV con-
2.6.5.7 Marker Beacon Lamp Outputs (J1-12,
trol can set the VIR-432/433 to standby or nor-
J1-15, J1-16)
mal-on modes. When a ground is switched to
J1-10, the VIR-432/433 goes to standby mode
Typically, 6.3-V, 200-mA bulbs are installed on the
and dissipates very little power. When the
marker beacon analog outputs (J1-12, J1-15, J1-16).
ground is removed (or when J1-10 is left open),
Some installations that do not require these bulbs
the VIR-432/433 operates normally.
have been found to indicate a slightly longer beacon
b. Delayed ILS Mode (J2-40) passage time than installations having the bulbs.
Loading the marker beacon analog outputs on these
This output pin is provided so that the VIR-
installations with a 39-Ω, 1-W resistor will allow
432/433 can switch an external VOR/LOC relay
more uniform sensitivity readings between best
in a flight control system. J2-40 is a low-level
bench and various installations.
output when an ILS frequency is selected; oth-
erwise, this output is open.
2.7 POSTINSTALLATION TEST
c. Fault Monitor (J2-44)
The postinstallation test is performed using the
This output pin provides a +28-V dc, 200-mA
VIR-32/33/432/433 self-test routine or a ramp
output when continuous internal diagnostics
tester. The self-test routine is initiated through the
are satisfied that NAV operation is correct. It
serial input bus by the NAV control. A discrete self-
switches to an open condition if an error is de-
test input also is available on non-CSDB/ARINC
tected. The monitor opens when one of the fol-
429 tune installations. During self-test, the VIR-
lowing diagnostic codes occurs: 02, 03, 04, 05,
32/33/432/433 performs internal integrity checks
09, 10, 11, 12, 13, 14, 17, 25, 28, 32, 40, 41, 42,
and generates verifiable VOR, ILS, and marker
43, or 44.
beacon test outputs. Note that the receiver instru-
d. Self-Test (J2-5) mentation is checked during self-test, not the ac-
tual receiver circuits.
This input is provided so that an ARINC 429
NAV control can toggle a discrete to put the
On new installations, a thorough checkout with a
VIR-432/433 into self-test mode. Normally, self-
ramp tester is recommended. A ramp tester, such
test is selected using the digital CSDB or
as an IFR-401L, can verify the antenna and re-
ARINC bus. This discrete input is available
ceiver circuits of the VIR system. The VOR, LOC,
only when the VIR-432/433 is tuned by an
and glideslope receivers should be checked on at
ARINC source. A ground on J2-5 initiates self-
least one frequency. Checking VOR accuracy at 30-
test mode, and an open selects normal opera-
degree increments (0°, 30°, 60°, etc) will verify the
tion.
proper operation of the VOR instrumentation and
e. ARINC Tune/Test Inhibit (J2-4) the accuracy of the VOR.
This input is provided so that the flight control
The following paragraphs describe the required
system can prevent the VIR-432/433 from re-
procedures and expected results of the self-test op-
tuning or going into self-test mode during a
eration.
coupled approach. This discrete input is avail-
a. Select any VOR frequency (such as 117.00 An interconnect strap option exists which
MHz) using the NAV control unit. It is not nec- allows an up/left indication to be obtained
essary to actually receive a valid signal at this during ILS self-test instead of the
VOR channel. down/right indication. Some installations
b. Set the ND (navigation display, EHSI) to select may have a switch installed (instead of this
the VIR-32/33/432/433 as the active NAV and strap) to allow selection of either an up/left
bearing pointer source. Rotate the OBS knob to or down/right self-test indication.
approximately 0°.
c. Press and hold the TEST button on the NAV
control unit. f. The VIR-32/33/432/433 will return to normal
d. The VOR sensor display should be red (NAV operation after approximately 15 seconds, even
flag indication). The color of the VOR (EHSI) if the TEST button is held.
display prior to test is irrelevant.
e. After approximately 3 seconds, the VOR sensor 2.7.3 Marker Beacon Self-Test
display should change to green (NAV flag out of
view), the EHSI or HSI lateral deviation bar The marker beacon function is automatically tested
should approximately center, the EHSI or HSI during both the VOR and the ILS self-tests. The
should show a TO indication, and the VOR marker beacon receiver is operating properly if the
bearing pointer should indicate approximately three marker lamps flicker perceptibly at a 30-Hz
0° magnetic bearing. rate during test. In addition, an audible tone should
f. The VIR-32/33/432/433 will return to normal be present in the marker audio output.
operation after approximately 15 seconds, even
if the TEST button is held. If an EFIS system provides the marker beacon an-
2.7.2 ILS (Localizer and Glideslope) Self-Test nunciation, either the inner MB symbol or a cycling
display of all three MB symbols indicates a valid
a. Select any LOC frequency (such as 110.10 MHz) self-test. The marker beacon self-test display is a
on the NAV control unit. It is not necessary to function of the EFIS configuration.
actually receive a valid signal at this ILS chan-
nel.
2.7.4 Optional Marker Beacon In-Flight
b. Verify that a LOC sensor display and glideslope
Sensitivity Test
scale display appear on the EHSI or HSI.
c. Press and hold the TEST button on the NAV
control unit. 2.7.4.1 Airways Marker Test
d. The LOC sensor display should be red (NAV
flag indication) and a red GS display should
appear (GS flag indication). The color of the Fly the aircraft over an airways marker. The audio
LOC display prior to test is irrelevant. indication (3000 Hz) should be heard before the in-
e. After approximately 3 seconds, the LOC sensor dicator lights. The white (inner) lamp should flicker
display should change to green (NAV flag out of while the aircraft is flying through the airways
view), the red GS display should disappear (GS marker beacon. The length of time the light will
flag out of view), the EHSI or HSI lateral devia- stay on is determined by the altitude and speed of
tion bar should deflect right approximately two- the aircraft. In general, the lamp should flicker
thirds of full scale, and the GS pointer should from 20 to 40 seconds when flying at 457 m (1500
deflect down approximately two-thirds of full ft) at 177 km/h (110 mi/h). This is not an absolute
scale. value, but a guide for beginning reference.
Figure 2-5 (Sheet 2). Dual DME-42 and Dual VIR-32/33 System With RMI/BDI and EHSI-74, Interconnect Diagram
Figure 2-6 (Sheet 2). Single DME-42 and Dual VIR-32/33 System With RMI/BDI and EHSI-74, Interconnect Diagram
Figure 2-7 (Sheet 2). Single VIR-32/33 Navigation Receiver With CTL-32 Control, Interconnect Diagram
Figure 2-8 (Sheet 2). Dual VIR-32/33 Navigation Receivers With CTL-32 Controls and Tie Points, Interconnect Diagram
Figure 2-9 (Sheet 1 of 2). VIR-32/33 Navigation Receiver With CTL-30 Parallel Tuning NAV Control, Interconnect Diagram
Figure 2-11 (Sheet 2). Dual VIR-432/433 Navigation Receiver With CTL-32 Control and Tie Points, Interconnect Diagram
Figure 2-12. (Sheet 2). VIR-432/433 Navigation Receiver, ARINC 429 Tune Interconnect Diagram
!
installation VIR-32/33/432/433
Figure 2-14 (Sheet 1 of 3). Dual VIR-432/433 Navigation Receivers With ARINC 429 Controls and Tie Points, Interconnect Diagram
Figure 2-14 (Sheet 3). Dual VIR-432/433 Navigation Receivers With ARINC 429 Controls and Tie Points, Interconnect Diagram
Figure 2-18. VIR-432 Navigation Receiver (CPN 622-7194-101, -201), Outline and Mounting Dimensions
Figure 2-22. 37X-2 Airborne Marker Beacon Antenna, Outline and Mounting Dimensions
Figure 2-23 (Sheet 2). VIR-32/33 Navigation Receiver, Input/Output Circuit Diagram
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ROCKWELL COLLINS
INSTALLATION MANUAL
Pro Line II Comm/Nav/Pulse System
Pro Line II Comm/Nav/Pulse System
INSTALLATION MANUAL (523-0772719, 3RD REVISION, DATED OCT 1/02)
RTU-870B and RTU-870C Radio Tuning Units are similar to the RTU-870A and RTU-870T,
respectively, but with the added capability of 8.33-kHz tuning. When using VHF Comm equipment
designed for 8.33 kHz functionality, operation between the 25-kHz and 8.33-kHz modes is
seamless. In this mode, the frequency tuned is one of the 8.33-kHz channels. Three 8.33-kHz
channels exist in the space occupied by each 25-kHz frequency. Note that the 8.33-kHz frequency
is referred to as a “channel”, not the actual frequency tuned. The channel scheme avoids possible
confusion associated with shared 25-kHz and 8.33-kHz frequencies. This method ensures that the
equipment will always be operating in the proper spacing mode, and occurs automatically as the
user tunes the controller. The table below provides an example of how the frequency/channel,
spacing mode, and tune frequency are related.
The RTU-870F provides Flight ID tuning capability in a transponder system providing Elementary
(Basic)/Enhanced Surveillance functionality, such as the TDR-94/94D -007 and later status
transponders. Depending on status, the RTU-870F also includes the capabilities of the RTU-870B
or RTU-870C (primarily 8.33-kHz tuning).
The figure below illustrates the steps needed to access the Flight ID page on the RTU-870F. The
Flight ID characters can only be displayed or changed from the Flight ID page.
Upon power-up of the RTU-870F, the previously saved Flight ID will be retrieved from NVM. A new
unit from the factory or a unit serviced from a repair facility will default on power-up to "all zero"
characters. This display indicates an entry for Flight ID is required. The cursor on the Flight ID page
will be represented as a blinking character. The character will blink at a 1 Hz rate. The blinking
character is the only character on the page that can be altered.
After changing a Flight ID, allow a 5 second interval before changing transponders. The RTUs
require 5 seconds to sync to the same Flight ID. The small tune and large tune knobs select the
Flight ID characters as follows:
The initial cursor position after arriving on the Flight ID page is on the second line and is the fifth
segment lamp from the right. When a character is "selected" (blinking cursor), rotation of the small
tune selector knob cycles the selected character through all available choices. Clockwise rotation
increases the characters, Blank Space, 0-9, A-Z. Counterclockwise rotation reverses the sequence.
Wraparound of character data is provided (Z <----> Blank Space). A blank space is displayed by an
underscore. The following is the procedure to access the Flight ID page on the RTU-870F.
Rotation of the large tune knob moves the blinking "cursor" - clockwise rotation moves the cursor to
"the right," counterclockwise to "the left," with wrapping between lines as shown in the figure below.
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