JOB SAFETY ANALYSIS

Job: Boiler Operation JSA-CTO2 /MECH Prepared by: Reviewed by:

Job Safety Analysis
Title of employee doing
job: Boiler Operation
/057 G . Venu K. Maheswara Reddy
REV:01
Date:08/04/2015
Supervisor: G Venu,Shaik Department: ESD Section: Utility(Boiler) Approved by:
Ibrahim, Adam . D A Harothama Reddy

Required / recommended PPE: Helmet with chin strip, Goggle, Cotton Hand gloves, safety shoes and Fire retardant suit.

Sequence of Basic
Potential Hazards Recommended Safe Job What Could Go Wrong Corrective Action
Job Steps
1. Feed pumps  Personal hazard  Open inlet and outlet  Due to miss operation  Proper supervision
to be valves and switch on of valves pressure required.
switched on. pump. might buildup and
pumping would be
become problem.
2. Switch on  Personal hazard  Clear all the ducts and  Person may stand  Ensure no person is
Coal handling switch on the Coal near equipment for present at coal plant
plant plant. cleaning. and start the coal
plant.
3. Switch on ID  Personal hazard  Open all damper’s as  Due to miss operation  Proper supervision
Fan and per required and of Damper’s pressure required.
Boiler panel. switch on the panel. might buildup and
panel may be tripped.
4. Set required  No hazard  Set required Draft in  Wrong loading and  Set based on user
frequency of the panel. unloading values set. requirement.
ID and FD
draughts.
5. Sand  Personal injury  Open fire door.  The person  Wear fire suit along

Page 1 of 4

Job Safety Analysis
Title of employee doing
job: Boiler Operation
JOB SAFETY ANALYSIS
Job: Boiler Operation JSA-CTO2 /MECH Prepared by: Reviewed by:
/057 G . Venu K. Maheswara Reddy
REV:01
Date:08/04/2015
Supervisor: G Venu,Shaik Department: ESD Section: Utility(Boiler) Approved by:
Ibrahim, Adam . D A Harothama Reddy

Required / recommended PPE: Helmet with chin strip, Goggle, Cotton Hand gloves, safety shoes and Fire retardant suit.

Sequence of Basic
Potential Hazards Recommended Safe Job What Could Go Wrong Corrective Action
Job Steps
Charging. Charge the required experiences severe with PPE and Face
sand using Shovel. heat from the shield to avoid Burns.
Furnace.
6. Sand Bed  Personal injury  Open the damper and  Hot sand can spill on  Wear face shield and
Draining stand away from person standing with fire retardant gloves
trolley. Trolley along with PPE and
operate the Damper.

7. Drained Sand  Personal injury  Drain the sand in  Hot sand can cause  After sand draining
shifting trolley and shift it burns if shifted the trolley should be
after cooling. without cooling. idle for cooling after
sometime it can be
shifted safely.
8. Water Blow  Personal injury  Open blowdown  Valve gaskets may  Wear PPE and
down valve and drain water. leak. operate the
Blowdown valve.

Page 2 of 4

Job Safety Analysis
Title of employee doing
job: Boiler Operation
JOB SAFETY ANALYSIS
Job: Boiler Operation JSA-CTO2 /MECH Prepared by: Reviewed by:
/057 G . Venu K. Maheswara Reddy
REV:01
Date:08/04/2015
Supervisor: G Venu,Shaik Department: ESD Section: Utility(Boiler) Approved by:
Ibrahim, Adam . D A Harothama Reddy

Required / recommended PPE: Helmet with chin strip, Goggle, Cotton Hand gloves, safety shoes and Fire retardant suit.

Sequence of Basic
Potential Hazards Recommended Safe Job What Could Go Wrong Corrective Action
Job Steps
9. Water  Personal injury  Feed water and  While sampling water  Wear PPE and collect
Sampling condensate sample to may fall on Hands. sample.
be collected in
container.

10. Ash Handling  Personal injury  Ash should be shifted  Ash may fall on  Ash should be kept
after cooling. persons while aside for cooling and
shifting. shifted after cooling.

11. Inter locks  Person may fall  Use permanent stairs  Hot surface touch  Wear PPE like
checking while going to caused injury gloves, helmet, shoes,
Operating plat Face shield, HR suit.
forms

Page 3 of 4

Job Safety Analysis
Title of employee doing
job: Boiler Operation
JOB SAFETY ANALYSIS
Job: Boiler Operation JSA-CTO2 /MECH Prepared by: Reviewed by:
/057 G . Venu K. Maheswara Reddy
REV:01
Date:08/04/2015
Supervisor: G Venu,Shaik Department: ESD Section: Utility(Boiler) Approved by:
Ibrahim, Adam . D A Harothama Reddy

Required / recommended PPE: Helmet with chin strip, Goggle, Cotton Hand gloves, safety shoes and Fire retardant suit.

Sequence of Basic
Potential Hazards Recommended Safe Job What Could Go Wrong Corrective Action
Job Steps
12. Safety relief  Electrical  Trained electrician to  High pressurized  Safety relief valves
valves hazard while attend the job. steam may hit the venting to be ambient.
checking bypassing the person  Ensure no man
Pressure cut off movement at the area.
switch.

DESCRIPTION PREPARED BY (ESD) REVIEWED BY (ESD) APPROVED BY (ESD)

Name

Signature
Date

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