SHELL & HEAD THICKNESS CALCULATION PPE Std. Doc.

No : PPE-STD-CAL-ME-003

FOR PRESSURE VESSEL (based on ASME VIII Div. 1)

Equipment Name / Tag No. : GAS PRODUCTION SEPARATOR / 2220-V-001 Originated by : TM
Project No. : 16356 SA-1
Project Name : PERMANENT PRODUCTION FACILITY (PHASE-1) BLOK CANTIK Checked by : WS
Date : 9-Feb-2017 SA-3
Input = Blue Font ; Output = Red/Black Font Approved by : AS

Design Data : Material & Efficiency :

Inside Diameter (D) : 36 inch Shell

Inside Radius (R) : 18 inch Allowable Stress 20,000 psig

Length T/T (L) : 120 inch Head

Design Pressure (P) : 250 psig Allowable Stress 20,000 psig

Design Temperature (T) : 275 F Joint Efficiency (E) ###

Corrosion Allowance (CA) : 0.125 inch P*R/(

Minimum Required Thickness (Shell)

Min. Required Thickness (tr) [P*R/(S*E-0.6*P)]+CA 0.35 inch ###

Thickness nominal (tn) 0.4 inch use standard pipe wall thickness in market 10.16 mm

Check t req = t req <= t nominal OK

Maximum Allowable Working Pressure (MAWP)for Shell --> corroded

MAWP [S*El*(tn-CA)]/[(R+0.6*(tn-CA)] 302.78 psig

Maximum Allowable Pressure (MAP) for Shell

MAP [S*El*tn]/[(R+0.6*tn] 438.60 psig

Volume & Weight for Shell

Volume ((D/2)^2)*pi()*L/1728 3.21 ft3

Weight Empty phi*Do*L*tn*density 1573.90 lb

Do=D+tn
Do

t
Length
Long Seam

Dokumen ini adalah properti PT. PACIFIC PROCESS ENGINEERING yang tidak boleh didistribusikan, digandakan, ataupun disimpan tanpa ijin dari PT.
1
PACIFIC PROCESS ENGINEERING
 SHELL & HEAD THICKNESS CALCULATION PPE Std. Doc. No : PPE-STD-CAL-ME-003

FOR PRESSURE VESSEL (based on ASME VIII Div. 1)

Equipment Name / Tag No. : GAS PRODUCTION SEPARATOR / 2220-V-001 Originated by : TM
Project No. : 16356 SA-1
Project Name : PERMANENT PRODUCTION FACILITY (PHASE-1) BLOK CANTIK Checked by : WS
Date : 9-Feb-2017 SA-3
Input = Blue Font ; Output = Red/Black Font Approved by : AS

Minimum Required Thickness (Head)

Min. Required Thickness (tr) [(P*D*K)/(2*S*E-0.2*P)]+CA 0.35 inch

K 1/6*[2+(D/2*h)^2] 1.00 ###

Thickness nominal (tn) 0.4 inch use standard thickness in market 10.16 mm

Check t req = t req <= t nominal OK

Maximum Allowable Working Pressure (MAWP) for Head --> corroded

MAWP (2*S*E*(tn-CA)/(K*D+0.2*(tn-CA) 305.09 psig

Maximum Allowable Pressure (MAP) for Head

MAP (2*S*E*tn/(K*D+0.2*tn) 443.46 psig

Volume & Weight for Head

Weight Empty (phi*BD2*tn*ρ)/4 184.90 lb

Do = 36.8 inch

For plate thickness < 25 mm or 1"

BD = Do+(Do/42)+(2*SF)+((2/3)*Kr) 45.85 inch

For plate thickness >= 25 mm or 1"

BD = Do+(Do/42)+(2*SF)+((2/3)*Kr) + tn 46.25 inch

SF = 50.8 mm 2.00 inch

Kr = 0.17*Do 6.256 inch ###

Volume (phi*D3)/24 + (phi*D2*SF)/4 4.71 ft3

Dokumen ini adalah properti PT. PACIFIC PROCESS ENGINEERING yang tidak boleh didistribusikan, digandakan, ataupun disimpan tanpa ijin dari PT.
2
PACIFIC PROCESS ENGINEERING
 SHELL & HEAD THICKNESS CALCULATION PPE Std. Doc. No : PPE-STD-CAL-ME-003

FOR PRESSURE VESSEL (based on ASME VIII Div. 1)

Equipment Name / Tag No. : GAS PRODUCTION SEPARATOR / 2220-V-001 Originated by : TM
Project No. : 16356 SA-106
Project Name : PERMANENT PRODUCTION FACILITY (PHASE-1) BLOK CANTIK Checked by : WS
Date : 9-Feb-2017 SA-312
Approved by : AS

SUMMARY

No Item ID Min. Thk. (in) Nom. Thk. (in) MAWP (psig) MAP (psig) Volume (ft3) Weight (lb)

###
Shell 36 0.35 0.4 302.78 438.60 3.21 1573.90

###
Ellipsoidal Head 36 0.35 0.4 305.09 443.46 4.71 369.79

Ec = U6

Vessel Summary : El = T6

ID 36 in ###

Length T/T 120 in ###

Shell Material SA-516 Gr. 70 ###

Head Material SA-516 Gr. 70 (2*S*Ec*t nom)/(R-0.4

Design Pressure 250 psig

Design Temperature 275 F

MAWP 302.78 psig ###

MAP 438.60 psig

Hydrotest Pressure 393.61 psig ###

Weight Weight
Empty (add
Hydrotest
20% of total weight) 2,332.43 lb ###

Volume total 77.75 ft3

Weight Hydrotest 7,185.86 lb ###

Dokumen ini adalah properti PT. PACIFIC PROCESS ENGINEERING yang tidak boleh didistribusikan, digandakan, ataupun disimpan tanpa ijin dari PT. PACIFIC
PROCESS ENGINEERING 3