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Government of India
Ministry of Railways
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Technical Report
No.RDSO/2016/EL/IR/0171 Rev ’0’
Issue Date: 25.07.2016
Approved By
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Status of Revision
1. First Issue -- -- --
Table of contents
1.0 Introduction
Tap changer electric locomotives working on Indian Railways are provided with
electrical wire coupler at both ends to facilitate working in multiple units
(MU).There are 3 wire coupler namely B,C and D each carrying 19 core cables at
both ends of loco. On Indian Railways goods train run on ghat section which are as
steep as 1 in 37 and 1 in 50.Many a times it requires 6 to 7 locomotives to haul
goods train on these steep gradients. Due to limitation of coupler capacity, all the
locomotives could not be attached in front of the train. A remote control system for
locomotive through a wireless link is, therefore required for controlling locomotives
placed in the train consist from the leading locomotives. DPWCS by using Radio
Frequency (RF) technology in place of existing wire couplers facilitates working
from leading locomotive. The locomotive in such system can be either in multiples
i.e. all working in front or some may work in middle or rear of train. System
reduces coupler forces when remote locomotive work either in the middle or rear of
the train and therefore incidences of train parting are reduced.
With Increase in freight traffic demands and to reduce the cost of operation, Indian
Railway has been concentrating for increase throughput per train. This is being
achieved by improving in design and wagon having better pay to tare weight ratio,
increasing number of wagons per train, increase in axle load etc. One important
operational method is running Long Haul trains. Long haul train is a common
feature in developed countries like USA and Australia. Running of long haul train
immediately increasing throughput per path considerably and there by helps in
reducing the congestion in busy route. It has added advantages by increasing the
speed of the rolling stocks as a result of reduction in the number of trains.
The concept of the distributed power was developed to operate the long haul trains
where operational considerations or economics required it. Using Distributed
Power Wireless Control System total 4 Remote Locomotives can be connected in
anywhere in the train consists. All the remote locomotive will always be
synchronized with the lead locomotives. This will not only reduce the number of
loco pilots but also ensure efficient running of trains as all the engines will operate
simultaneously when starting them or bringing them to a halt.
2.0 Terminology
The distributed power wireless control system is Locotrol (Trade name of M/s
General Electric) in common parlance. The terminologies used for the Locotrol on
Indian Railways are as under:
DPWCS: Distributed Power Wireless Control System for Tap Changer & three Phase
Electric Locomotives
DPCS: Distributed Power Control System for Diesel Locomotives
Conventional Configuration 1
Conventionally in the Indian Railways when the hauling capacity of a freight train
needed to be increased the below configurations were used.
Conventional Configuration 2
Advantages
Higher tractive effort available.
Lower coupler forces
Disadvantages
High risk of error as no automatic safety interlocks available. Synchronization
of locomotives is done via walkie talkie voice communication between pilots
which can rarely be synchronized in time.
Distributed Configuration
This is a suggested optimal configuration to increase hauling capacity but
implemented without DP (Manually synchronized over walkie talkie) but problem of
synchronization & communication over walkie talkie still exists.
Fig 5: Drawbar forces when either side with loco in middle of the train
Advantages
Higher tractive effort available.
Reduced draft forces along a train will reduce the lateral force between wheel and
rail on curves, thus reducing energy consumption and wear & tear on various
running components.
Another benefit is quicker application of standard air brakes. With all braking
control at the front on a conventional train, it can take several seconds for brake-
pipe pressure changes initiated by the Loco pilot to propagate to the rear. Under
radio-controlled distributed power operation, the brakes are set at remote
locomotives simultaneously with the command initiated on the lead locomotive,
providing a more uniform air brake response throughout the train.
Higher throughput due to Quick turnaround time.
Reduce cutting train-path costs
Reduce manpower Cost
Reducing the high input associated with forming and splitting up trains
switch is provided on the DIU. This should be press by the pilot to activate the
automatic neutral section negotiation in remote locomotives. One alarm with
indication is provided in the driver interface unit to alert the loco pilot if any
uncertainties in the system.
Brake Interface Unit (BIU) is designed to interface with IRAB-1 braking system
to synchronize the braking between the Lead Locomotive and the Remote
locomotive. This is BIU is part of the Distributed Power Wireless Control
System. The system only provides or works as an add-on module to the existing
IRAB system and still uses the complete Braking features of the IRAB brake
system for the implementation. The Systems primary responsibility is to mirror
Brake Handle controlled pilot pressure on all remote and let the Loco brake
system implement the rest of the Braking, making this methodology very rugged
and with a minimalist approach.
There is one BIU installed inside the machine room, behind CAB2. The DPWCS
system continuously monitors the BP control pressure and the BC control
pressure of the LEAD Locomotive, When the system identifies a change in the
BP or BC control pressure of the LEAD Locomotive the same is intimated to the
Remote Locomotives. The DPWCS at the Remote locomotive commands the BIU
to recreate the same amount of control pressure on the Remote IRAB to
implement the required pressure. The system is provided with manual operated
cocks at input and output for manual over ride.
The system in lead will read the control pressure of A9 and send to the remote
locomotive through RF link. The system in remote locomotive receives the
command and gives it to the Brake Interface Unit. In Brake interface unit will
give required control pressure to the Additional C2 Relay valve to control the
Brake pipe of Locomotives. Same way the control pressure of SA9 and send to
the remote locomotive through RF link. The system in remote locomotive
receives the command and gives it to the Brake Interface Unit. In Brake
interface unit will give required control pressure to the C2 Relay valve to control
the Brake pipe of Locomotives. The system in remote locomotive will always
monitor the feedback of pressure after issuing the command. If system realizes
the required feedback has not attained the system will isolate the BIU and
inform the same to the Lead loco Pilot through audio visual warnings.
6.1 DPWCS in Electric Locos- Total 12 pairs are fitted & working.
Section Km
(a) RUSG-BDCR : 9 km
(b) BDCR-KTPS : 16 km
(c) KTPS-MUGR : 52 km
Section Km
Section Km
Korba-Nagpur
Section Km
Talcher- Paradeep
28480+28481
27426+27428
Working in Push-pull
SCR 27516+27827 1380
mode
27432+27863
27588+27386
Working in Push-pull
SECR 27909+27913 6480
mode
31282+31284
31525+31526 Working in Push-pull
SER 4500
28583+28589 mode
27255+27770
27774+27795 Working in
ECoR 8730
27813+27838 Wireless Multi
The team from Electrical Directorate/RDSO visited the Diesel loco shed at Vatva
& Sabarmati & found that utilization of DPCS fitted is not being made to full extent
owing to less length of loop lines required for long haul formation and therefore
working of DPCS fitted locos are less. The details of DPCS fitted locos working in
isolated mode is indicated in above table.
Against Railway Board sanction in RSP vide pink book Item no.
RDSO had conducted extensive filed trials to adjudge the suitability of system.
DPWCS has been fine tuned as per observations made during trials & is being
fine tuned for any problem as & when received from user Railways. RDSO
recently carried out foot-plating of DPWCS fitted in Three Phase & conventional
Electric locomotives and found the working of DPWCS fitted locos generally
satisfactory with following observations:
(i) RF communication failures are being observed in some locations.
(ii) System modification is required to run the train with lead loco defective.
RDSO will be advising OEMs to suitable modify the software to address the
issue.
Following are the strength of the system which was observed during foot plating:
4. With the help of DPWCS; South Central railway has achieved operational
benefits due to DPWCS as under:
No. of Turnaround Extra No of crews Total
rakes per time earning due save/day Savings
day to running per day
of
DPWCS/day
Before 5 3 Hrs - - -
Introduction
of DPWCS
After 6 to 7 1 ½ Hrs 4,00,000 1 4,01,833
Introduction
of DPWCS
Like in SCR, DPWCS is providing operational benefits in SECR, SER, ECoR.
- Radio Finalization
Use of standard Radio Frequency (RF) data communication devices (UHF
data modems) & Antenna to establish communication between different
makes of DPWCS- no international standardization organization has a
defined platform to narrow band UHF communication for DPWCS
application. Different makes of radio system with different data encoding
and encryption schemes are usually proprietary item- use of standard radio
system is to be decided. All OEMs has agreed to use one type of Radio
Modem i.e. SATEL make. RDSO will necessary instruction in this regard be
amending the specification.
Since the requirement of Leaky Cable infrastructure is not felt necessary in the
initial stage & DPWCS fitted locos can be run on identified routs of IR where
tunnels of more than 50m lengths are not being encountered. Accordingly, the
issue of provision of leaky cables/repeater mechanism, interoperability etc.
have been kept in abeyance and the Specification for DPWCS of Conventional
Electric locos & Three Phase Electric locos have been revised by RDSO & CLW
respectively by deleting the requirement of leaky cable infrastructure.
(ii) Specification no. CLW/C-D&D/ES/3/0549 Alt. ‘A’ of August, 2015 for Three
Phase Electric Locomotives.
CRS has raised the requirement of SIL certification for DPWCS. It has been
decided that System Design will be as per SIL 2 certification initially & after
stabilizing of system upgrdation of SIL certification will be considered as the
population of locos with DPWCS increases.SIL certification will lead to
redundancy of equipment & will led to increase in size and cost of
equipment manifold. Further; SIL certification & Interoperability can not be
achieved in one go; since a minor change in the system will require re-
certification of SIL. It has been decided that SIL certification will be achieved
after achieving Interoperability.
Indian Railways being a state run Railways, its primary concern has
been social commitment towards passenger transport which is largely
subsidized. With quality of Roadways improving, it is becoming increasingly
difficult for Railways to compete with alternate transport options. The only
means of increasing the profitability of the railways is by higher utilization on
the existing infrastructure for higher revenue generation. Distributed Power
Control system has displayed a vast potential in increasing profitability by
many direct and indirect ways like longer train, shorter turnaround time, better
throughput of traffic, lower maintenance of rolling stock and track and lower
energy consumption. World over this has been understood and hence
implemented, which is seen by the ways the countries like USA, Australia and
China has adopted Distributed Power as a mandatory fitment on the freight
Locomotive.
Government of India has also expressed its consent towards the
implementation of Distributed Power on a larger scale, through the Railway
Budget Speech of 2015 Feb by the honorable Minister for Railways as quoted
here
"Long haul freight operations, where two or more freight trains are
combined into a single train formation, will be used extensively. Towards
this end, the construction of long loop lines will be expedited. Further, the
pace at which distributed power systems are to be provided
on locomotives deployed on long haul trains will be speeded up".