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Liping Xue
Connections Subjected to
G. E. O. Widera In-Plane and Out-of-Plane
Marquette University,
Center for Joining and Manufacturing Assembly,
Moments
P.O. Box 1881,
Stress intensity factor and flexibility factor are important analysis parameters for branch
Milwaukee, WI 53201-1881
pipe connections subjected to in-plane and out-of-plane moments. The calculation of
stress intensity factors for a large range of unreinforced fabricated tees (0.333艋 d / D
艋 1, 20艋 D / T 艋 250, d / D 艋 t / T 艋 3) was performed by Widera and Wei [WRC Bulletin
Zhifu Sang 497 2004] and empirical formulas were provided based upon a parametric finite element
Nanjing University of Technology,
analysis employing four-node shell elements. The purpose of this paper is to extend the
Nanjing, Jiangsu, 210009,
previous effort by Widera and Wei and calculate the in-plane and out-of-plane flexibility
People’s Republic of China
factors for the same range of geometric parameters. Similarly, empirical formulas for the
determination of these flexibility factors are proposed. The results show that the lengths
of the branch and run pipes as well as the geometric parameters (d / D, D / T and t / T)
have an effect on the calculation of flexibility factors. 关DOI: 10.1115/1.2140801兴
Journal of Pressure Vessel Technology Copyright © 2006 by ASME FEBRUARY 2006, Vol. 128 / 89
冉 冊
modeling cylinder-to-cylinder intersections are provided in WRC
Bulletin 493 关16兴. M i Ln 1.0Lv
WRC Bulletin 463 关9兴 provided the general basic philosophy beam = + 共3兲
E In Iv
underlying flexibility factors and a detailed description of the defi-
nition of a flexibility factor for branch connection as well as the where y is the y-direction rotation at nodes A, C 共see Fig. 4兲 at
methods employed for developing flexibility factors from test data the top of the branch pipe 共from FEA兲.
or elastic analysis. The flexibility factors, Ki, of branch connec- For an out-of-plane moment:
tions are defined by a virtual spring rotation 关2兴 共see Fig. 3兲: n = X 共4兲
冉 冊
共n − beam兲EIn
K= 共1兲 M o Ln 1.3Lv
Mdo beam = + 共5兲
E In Iv
To determine the flexibility factors Ki and Ko from the numeri-
cal results, n and beam will need to be substituted into Eq. 共1兲. where x is the x-direction rotation at nodes B, D 共see Fig. 4兲 at
The basic derivation of equations for beam due to in-plane and the top of the branch pipe 共from FEA兲.
out-of-plane moments on the branch can be obtained from el- In-plane and out-of-plane flexibility factors can be determined
Fig. 1 Schematic of pipe connection Fig. 3 Branch flexibility concept „see Ref. †9‡…
d/D Lv Ln
0.333 6D 4.5D
0.5 7D 7D
0.75 8D 8D
1.0 9D 8.5D
finite element models are achieved 共see Table 4兲. Table 4 shows
that both in-plane and out-of-plane flexibility factors increase with
increasing t / T. The effect of t / T on the out-of-plane flexibility
factor is striking. An out-of-plane moment produces torsion on the
run pipe, making it more flexible. An in-plane moment produces
bending of the run pipe which reduces flexibility. The flexibility
factors also increase with increasing D / T because thin models are
more flexible. The effect of d / D on flexibility factors is less strik-
ing than that due to t / T. Fujimoto and Soh 关11兴 reached similar
conclusions.
A previous study 关1兴 investigated the effects of the length of
Fig. 4 Rotations at the top of the branch branch and run pipes on SIFs. The final lengths of run and branch
pipes used to calculate SIFs are tabulated in Table 7 in Appendix.
From a comparison of Table 3 and Table 7 the FE models em-
using the appropriate finite element models for the range of pa- ployed for flexibility factors are longer than those used for SIFs.
rameters indicated in Table 1. Applicable correlation equations Since the shorter FE models 共see Table 7兲 yield converged results
can then be developed using these factors. for the SIF, the calculation of SIF will not be affected if the longer
Variance
Ko = 0.172 冉冊 冉冊 冉冊 冋 冉冊
d
D
0.538
D
T
1.515
t
T
0.862
5.935
d
D
冉冊
− 10.454
d
D
2
冉 冊册
Correlation Max. difference between FEA
coefficient R2 and correlation equation d 3
+ 4.797 共7兲
Eq. 共6兲 0.996 99.2% 28% D
Eq. 共7兲 0.999 99.9% 36%
These equations hold for the following range of parameters:
0.333 艋 d/D 艋 1
FE models 共Table 3兲 are used. Therefore, the lengths of branch 20 艋 D/T 艋 250 共8兲
and run pipes tabulated in Table 3 are appropriate for the calcula-
tion of both the SIF and flexibility factor. d/D 艋 t/T 艋 3
Ki = 0.680 冉冊 冉冊 冉冊 冋 冉冊
d
D
−0.242
D
T
0.802
t
T
0.622
3.437
d
D
− 7.414
d
D
冉冊 2 the present study 共see Table 4兲 to those from the ASME Code
关10兴, Fujimoto 关11兴 and Wais 关13兴. From Table 6, one can see that
the agreement is good for both in-plane and out-of-plane flexibil-
+ 4.766冉 冊册 d
D
3
共6兲
ity factors when d / D 艋 0.75 and D / T ⬍ 100. However, the present
study yields larger values of K, especially Ko, for d / D = 1.0,
Ki Ko
Code Fujimoto Wais Code Fujimoto Wais
d/D D/T t/T 关10兴 关11兴 关13兴 Present 关10兴 关11兴 关13兴 Present
冉 冉冊 冉冊 冉 冊冊
factors presented in Table 4 can serve as the basis of the 2 3
design of branch pipe connections under branch bending Sn d d d
= − 1.119 + 11.23 − 19.67 + 11.32
moments within the range of parameters stated in 共8兲. 0 D D D
⫻ 冉冊
D
T
0.4763
共A1兲
Nomenclature
冉 冉冊 冉冊 冉 冊冊
d ⫽ mean diameter of branch pipe, in. 2 3
do ⫽ outside diameter of branch pipe, in. Snm d d d
= − 0.074 + 1.505 − 2.731 + 1.775
D ⫽ mean diameter of run pipe, in. 0 D D D
Do
T
t
⫽
⫽
⫽
outside diameter of run pipe, in.
nominal wall thickness of branch pipe, in.
nominal wall thickness of run pipe, in.
⫻ 冉冊 冉冊
D
T
0.6526
t
T
0.109
共A2兲
冉冊 冉冊
tions, Part 3: Parametric Finite Element Analysis of Large Diameter Shell
D 0.5260
t 0.8120 Intersections 共External Loadings兲,” WRC Bulletin 497.
⫻ 共A3兲 关2兴 Rodabaugh, E. C., and Moore, S. E., 1979, “Stress Indices and Flexibility
T T Factors for Nozzles in Pressure Vessels and Piping,” NUREG/CR-0788,
冉 冉冊 冉冊 冉 冊冊
ORNL/Sub-2913.
S vm d d 2
d 3 关3兴 Rodabaugh, E. C., and Moore, S. E., 1977, “Flexibility Factors for Small
= 0.3722 − 0.6740 + 1.615 − 0.8049 共d / D ⬍ 1 / 3兲 Branch Connections with External Loadings,” ORNL/Sub-
0 D D D 2913-6.
冉冊 冉冊0.5800 0.8097 关4兴 Rodabaugh, E. C., 1970, “Stress Indices for Small Branch Connections with
D t External Loadings,” ORNL-TM-3014.
⫻ 共A4兲 关5兴 Steele, C. R., and Steele, M. L., 1983, “Stress Analysis of Nozzles in Cylin-
T T
drical Vessels with External Load,” J. Pressure Vessel Technol., 105, pp. 191–
For out-of-plane moment on the branch: 200.
冉 冉冊 冉冊 冉 冊冊
关6兴 ASME Code for Pressure Piping, B31.3, Chemical Plant & Refinery Piping,
2 3
Sn d d d 2004 edition, ASME, New York.
= − 0.863 + 5.559 − 5.895 + 1.780 关7兴 Rodabaugh, E. C., 1987, “Accuracy of Stress Intensity Factors for Branch
0 D D D Connections,” WRC Bulletin 329.
⫻ 冉冊 冉冊
D
T
0.802
t
T
−0.252
共A5兲
关8兴 Mershon, J. L., et al., 1984, “Local Stresses in Cylindrical Shells Due to
External Loadings on Nozzles–Supplement to WRC Bulletin 107,” WRC Bul-
letin 297.
关9兴 Rodabaugh, E. C., and Wais, E. A., 2001, “Standard Flexibility Factor Method
Snm
0
冉
= − 0.046 + 0.4733
d
D
− 0.4663
d
D
冉冊 冉冊 2
+ 0.1542 冉 冊冊d
D
3 and Piping Burst and Cyclic Moment Tests for Induction Bends and 6061-T6
and SS 304 Transition Joints,” Report 1, WRC Bulletin 463.
关10兴 ASME Boiler and Pressure Vessel Code, Section 3, Division 1, 1992, “Rules
冉冊 冉冊
for Construction of Nuclear Power Plant Components,” ASME, New York.
0.982 −0.109 关11兴 Fujimoto, T., and Soh, T., 1988, “Flexibility Factors and Stress Indices for
D t
⫻ 共A6兲 Piping Components with D / T ⬎ = 100 Subjected to In-Plane or Out-of-Plane
T T Moment,” J. Pressure Vessel Technol., 110, pp. 374–386.
冉 冉冊 冉冊 冉 冊冊
关12兴 Williams, D., and Clark, J., 1996, “Development of Flexibility Factors for
2 3
Sv d d d Fabricated Tee Branch Connections,” PVP 331.
= 0.0947 + 1.099 − 0.2395 − 0.5410 关13兴 Wais, E. A., Rodabaugh, E. C., and Carter, R., 1999, “Stress Intensification
0 D D D Factors and Flexibility Factors for Unreinforced Branch Connections,” PVP
冉 冉冊 冉冊 冉 冊冊
2 3 关15兴 COSMOS/DesignSTAR, Version 3.0, 2000, Structural Research & Analysis
S vm d d d Corporation 共SRAC兲.
= − 0.0980 + 0.9376 − 1.427 + 0.7837 关16兴 Widera, G. E. O., and Xue Liping, 2004, “Guidelines for Modeling Cylinder-
0 D D D
冉冊 冉冊
to-Cylinder Intersections,” WRC Bulletin 493.
D 0.8566
t 0.7317 关17兴 Timoshenko, S. P., and Goodier, J. N., 1970, Theory of Elasticity, 3rd ed.,
⫻ 共A8兲 McGraw-Hill, New York.
T T 关18兴 STATISTICA for Windows, Release 4.5, Copyright Statsoft Inc., 1993.