Commissioning Check List

Client: BONDUELLE
ProjectBonduelle
Name: Bekescsaba - Biogas Plant
Project N°: 4233B
Location: Bekescsaba, Hungary
Date: …………………..
Instruments List (fill up the data of those instruments to used in the project)
PROJECT : Bonduelle Bekescsaba - Biogas Plant
INSTRUMENT LIST
Item Nr. Instrument Type Dia. Range Tag Nr. Qty Brand
ACV601 Control valve Gemü afsluiter type 693 + Pot.meter+Controller-230V 1/2" 150lbs ACV601 1 Gemü
ORP Transmitter Stratos Pro 4-wire A401N-pH-0 + optie ORP 24VDC AIT603 1 Knick
In Line - retractable ref. 50 Intrac 777M/100/4404/D00/Vi/A00 + socket straight AE603 1 Mettler-Toledo
AIT603
ORP Combined Electrode Pt4805-DXK-S8/225 AE603 1 Mettler-Toledo
ORP Cable 10M AS9/10 pHX603 1 Mettler-Toledo
ECV101 Solenoid valve 6213 - 24 VDC 1" BSP ECV101 1 Bürkert
ECV300 Solenoid valve 6213 - 24 VDC 1" BSP ECV300 1 Bürkert
FT100 Magnetic flowmeter DN100 0-100 m³/h FT100 1 E&H
FCV100 Control Valve DN100 0-100 m³/h FCV100 1 BA
FCV101 Control Valve DN150 0-200 m³/h FCV101B 2 BA
FT103 Mass flow meter EEx 200mm 0-500 m³/h FT103 1 FCI
FT105 Mass flow meter EEx Eco - Bio 200mm 0-1300 m³/h FT105 1 BINDER
FT205A Magnetic flowmeter 50W80-UR0A1AA0ABAA 3" 0-35 m³/h FT205A 1 E&H
FT205B Magnetic flowmeter 50W80-UR0A1AA0ABAA 3" 0-35 m³/h FT205B 1 E&H
KCV101 Solenoid valve 6213 - 24 VDC DN25 KCV101 2 Bürkert
KCV201 On/off valve Fig. 171+PremiAir 00 + Fig 791 24VDC FC 1" BSP KCV201A/B 2 Keystone
KCV202 On/off valve Fig. 38+PremiAir 009+ Fig 791 24VDC FO 3" KCV202A/B/C/D 4 Keystone
KCV202E On/off valve Fig. 38+PremiAir 009+Fig 791 24 VDC FC 3" KCV202E/F 2 Keystone
KCV202G On/off valve Fig. 171+PremiAir 00+Fig. 791 24 VDC FC 2" BSP Olaf 10/09 KCV202G/H 2 Keystone
KCV202I On/off valve Fig. 171+PremiAir 00 + Fig 791 24VDC FC 1 1/2" BSP KCV202I 1 Keystone
LT100 Hydrostatic Level Transmitter PTM/N 0-3 mWC LE/LT100 1 STS
LT101 Ultrasonic level transmitter 0-6.5 mWC LE/LT101 1 E&H
LCS001 Level switch LCS001 H, HH 1 RETEC
LT105 Radar Level Transmitter + display Guided Radar 0-2.5 mWC LE/LT105 1 E&H
LCV102 Control Valve DN80 0-30 m³/h LCV102 1 BA
LT102 Ultrasonic level transmitter 0-1.5 mWC LE/LT102 1 E&H
LT108 Ultrasonic level transmitter 0-5 mWC LT108 1 E&H
LT109 Ultrasonic level transmitter 0-5 mWC LT109 1 E&H
LT201 Hydrostatic Level Transmitter PTM/N 0-5 mWC LE/LT201 1 STS
LCV201 Penumatic control valve Fig 38 + PremiAir PRA 180+4-20 mA FC+air booster 12" 0-80 m³/h LCV201 1 Keystone
LT202A Hydrostatic Level Transmitter PTM/N 0-3.8 mWC LE/LT202A 1 STS
LT202B Hydrostatic Level Transmitter PTM/N 0-3.8 mWC LE/LT202B 1 STS
LT203 Ultrasonic level transmitter Echosonic II + ansi flange 3" 150 lbs 0-2 mWC LT203 1 Flowline
LT300 Hydrostatic DN80 side mounted DN80 Flanged DN80 Flanged 0-2.5 mWC LE/LT300 1 E&H
LS301 Level Switch SOBA 10 m LS301 L-H 2 RETEC
LT600 Hydrostatic DN80 side mounted 265GC.F.3.B.E.F.S.S.B.1.EX 3" 0-3,5 mWC LE/LT600 1 ABB
LT601 Hydrostatic DN80 side mounted 265GC.L.R.B.E.F.S.S.B.1.EX 3" 0-5 mWC LE/LT601 1 ABB
LCV601 On/off valve Fig. 38 + Premitork 063 + trop 3" LCV601 1 Keystone
Ultraturb SC100 controller + ultraturb + cable 5m - 24VDC DN150 0 - 10 mg/l OE201A 1 E&H
Oxigen
DO transmitter Optical, Immersion probe DN150 0 - 10 mg/l OE201B 4 E&H

Oxygen sensor sensor + cable DN150 0 - 10 mg/l OE201C 1 E&H
DO mounting bracket float system DN150 0 - 10 mg/l OE201D 1 E&H
PH100 pH Transmitter pHIT100 1 E&H
48 Retractable ref. 3 202822/105-062-26 + machon pHE/TT100 1 Jumo
PH100 pH Combined electrode INPRO 4010/120/PT pHE100 1 Mettler-Toledo
50 pH Cable 5M VP6-ST/5M pHX100 1 Mettler-Toledo
PH101 pH Transmitter pHIT101 1 E&H
52 ph Inline Armature INFIT 761-25BT + weld-in socket pHE/TE101 1 Mettler-Toledo
PH102 pH Transmitter pHIT/TT102 1 E&H
56 ph Inline Armature INFIT 761-25BT + weld-in socket pHE/TT102 1 Mettler-Toledo
PH401 pH Transmitter Stratos Pro - 24VDC PHIT401 1 E&H
60 Immersion Armature INDIP 550/1500/PVC/PG13,5 pHE/TE600 1 Mettler-Toledo
PH401 pH Combined electrode INPRO 4010/120/PT PHIT401 1 Mettler-Toledo
63 Pressure Gauge - SS MGS18/3A100 1/2 BSP 100 0-1,6 bar PI100A/B/C 3 Nuova Fima
64 Pressure Gauge - SS MGS18/3A100 1/2 BSP 100 0-1,6 bar PI101A/B 2 Nuova Fima
65 Pressure Gauge - SS MGS18/3A100 1/2 BSP 100 0-1,6 bar PI102 1 Nuova Fima
PT103 Pressure transmitter Eex DN15 screwed 0-60 mbar PT103 1 E&H
67 Pressure Gauge - SS MN9/18A100 1/2" BSP 100 0-400 mbar PI104 1 Nuova Fima
68 Pressure Gauge - SS MGS18/3A100 1/2 BSP 100 0-10 bar PI106 1 Nuova Fima
69 Pressure Gauge - SS MN9/18A100 1/2" BSP 100 0-400 mbar PI110 1 Nuova Fima
71 Pressure reducer DP27 ANSI 150 3/4" 1 - 6 bar PCV112 1 Spirax Sarco
72 Pressure reducer R34 + manometer 3/4" BSP 1 - 6 bar PCV113 1 Pneuvano
73 Pressure Gauge - SS MGS18/3A100 1/2 BSP 100 0-1 bar P201/A/B/C 3 Nuova Fima
PT202 Pressure transmitter 265GS.L.K.P.N.B.1.L1EX 0 - 1 bar PT202 1 ABB
PT205A Pressure transmitter 265ASLKPNB1X1L1B2M5CC -1 - +1 barPT205A 1 ABB
PT205B Pressure transmitter 265ASLKPNB1X1L1B2M5CC -1 - +1 barPT205B 1 ABB
77 Pressure Gauge - SS MGS18/3A100 1/2 BSP 100 0-6 bar P600A/B/C/D 4 Nuova Fima
PT601 Pressure transmitter 265GS.D.K.P.N.B.1.L1EX 0-6 bar PT601 1 ABB
TT100 Temperature sensor + transmitter Pt100, insertion 0-50°C TT100 1 E&H
TCV100 On/off valve Fig. 171+PremiAir 014+ Fig 791 24VDC FC 2" BSP TCV100 1 Keystone
TT105 Temperature sensor + transmitter 902020 100mm 0-50°C TT105 1 Jumo
TCV105 Steam control valve LEA33PTSUSS.2+EL5970+EL5611+EL5961 - 230VAC 1" 1/2 5bar/420kg/h TCV105 1 Spirax Sarco
85 Thermometer TB 80-843 1/2" BSP 0-160°C TI201 1 Nuova Fima
86 Thermometer TB 80-843 1/2" BSP 0-160°C TI202 1 Nuova Fima
87 Shielded elevated flare 2" 100 Nm³/h H101 1 DWS
88 Flame Arrester 7618-02-15-DOO 2" 100 Nm³/h SF101 1 Groth
89 Breather Valve 1200-02-115-TOO 2" 100 Nm³/h SB101 1 Groth
90 Drip Trap 8450-1-1-NBO 1" ST102 1 Groth
91 Biogas blower + exp. joints CL18/01 without motor 70 Nm³/h C101 1 Mapro
92 Biogas drier 70 Nm³/h S102 1 DWS
AT101 NO3 Analyzer UV Immersion 0 - 50 mg/l AE/AIT201 1 E&H
LCS100 L Level switch Floating Ball 6m cable LCS100 1 RETEC
LCS111 L/H Level switch Floating Ball 6m cable LCS111 1 RETEC
LCS301 L/H Level switch Floating Ball 6m cable LCS301 L/H 1 RETEC
PT201 Pressure transmitter DN15 screwed 0-60 mbar PT201 1 E&H
TT201A Temperature sensor - Dry run prote Pt100 / PTC 0-100°C TT201A 1 E&H
TT201B Temperature sensor - Dry run protecPt100 / PTC 0-100°C TT201B 1 E&H
TT301 Temperature sensor - Dry run protecPt100 / PTC 0-100°C TT301 1 E&H
Check list link
Instruments Sheets\ACV601 - standart.xls
Instruments Sheets\AIT603 - standart.xls
Instruments Sheets\ECV101 - Standart.xls

Instruments Sheets\ECV300 - Standart.xls
Instruments Sheets\FT100 - Standart.xls
Instruments Sheets\FCV100 - standart.xls



Instruments Sheets\FT205B - Standart.xls
Instruments Sheets\KCV101 - Standart.xls
Instruments Sheets\KVC 201 - Standart.xls
Instruments Sheets\KVC 202 - Standart.xls
Instruments Sheets\KVC 202E - Standart.xls
Instruments Sheets\KVC 202 G- Standart.xls
Instruments Sheets\KVC 202 I- Standart.xls
Instruments Sheets\LT100 - Standart.xls

Instruments Sheets\LCV105 - standart.xls
Instruments Sheets\LT202A - Standart.xls
Instruments Sheets\LT202B - Standart.xls
Instruments Sheets\LS301 - Standart.xls
Instruments Sheets\LCV601 - Standart.xls
Instruments Sheets\OIT201 - standart.xls
Instruments Sheets\PH100 - standart.xls
Instruments Sheets\PH101 - standart.xls
Instruments Sheets\PH102 - Standart.xls
Instruments Sheets\PH600 - Standart.xls

Instruments Sheets\PT103 - Standart.xls

Instruments Sheets\PT205A - Standart.xls
Instruments Sheets\PT205B - Standart.xls
Instruments Sheets\TT100 - standart.xls

Instruments Sheets\TVC 100 - Standart.xls
Instruments Sheets\TT105 - standart.xls
Instruments Sheets\TCV105 - standart.xls
Instruments Sheets\CH4 Biogas analyzer - standard.xls

CLIENT : PROJECT :
EQUIPMENT LIST BLUETONGUE BREWERY WASTEWATER TREATMENT AND REUSE

NSW, Australia
No. 3744 DATE: 11-Aug-09 Rev. 2
NOTES Rev. Date Description
(1) Items supplied by GWE - see vendor data 0 04/06/09 Preliminary
1 28/07/09 For detail engineering
2 11-Aug-09 P&ID D201, D203, D204, D207 rev.2 + vendor info
HOLD 3
EQUIPMENT EQUIPMENT NAME P & ID Rev. MANUFACTURER MODEL / SIZE / DUTY
NUMBER DWG No. Type or TYPE
A200 D200 mixer 2 KSB Amamix C 3231/26 UDG

A102 In-line mixer D202 B.EST DN125
A105 B105 mixer D202 2 Stamo 0,75 kW
A300 F300 mixer D205 2 Stamo
A600 F600 mixer D207 2 Stamo 0,75 kW
A601 F601 mixer D207 Spraying systems
A602 In-line mixer D207 B.EST DN50/DN65
B100 Influent pump sump D201 civil works details on C-… drawings
B101 Equalization tank D201 civil works details on C-… drawings
B103 Screen extractor inlet channel D201 civil works details on C-… drawings
B105 Mixing tank D202 civil works details on C-… drawings
B106 Anaerobic storage tank D202 Tasman Tanks
B301 filtrate sump D205 civil works details on C-… drawings
B601 MBR effluent tank D204 Tasman Tanks
B602 Disinfection tank D207 HDPE 8 m³
C101 biogas blower D203 2 MAPRO 70 m³/h @ 150 mbar
C102A Vent Air Fan Blower A 2 SCHEIDT
C201A/B/C Aeration blowers D204 Robuschi Robox Type ES66 / 3-P
C202A/B Scouring blowers D204 Robuschi 600 Nm³/h @ 450 mbar
C301 S301 compressor D205 supplied with belt press S301
D101 Methane reactor - body D202 Tasman Tanks
D101 - Settlers Methane reactor - UASB settlers D202 GWE GmbH
D201A/B MBR Aeration tanks D204 Tasman Tanks
480081918.xls sheet 10 / 13
D202A/B Membrane filtration tank MBR D204 civil works details on C-… drawings
E101 Steam injector D202 Kaempken 420 kg/h @ 5-10 bar
F001 instrument air receiver D301 pressure vessel with accessories
F101 Caustic soda (NaOH) storage tank D206 HDPE 8 m³
F102 Hydrochloric acid (HCl) storage tank D206 HDPE 8 m³
F201 FeCl3 storage tank D206 HDPE 8 m³
F202 NaOCl tote (IBC) D204 (by chemicals supplier) 1000 liters
F203 Citric acid tote (IBC) D204 (by chemicals supplier) 1000 liters
F204 ammonia tote (IBC) D204 2 (by chemicals supplier) 40 - 200 liters
F300 sludge storage tank D205 Tasman Tanks
F600 effluent neutralization tank D207 HDPE 1.5 m³
F601 services water tank D208 Tasman Tanks
F604 anti-scalant tote (IBC) D207 (by chemicals supplier) 40 - 200 liters
H101 Biogas flare D203 DWS 100 Nm³/h
I101 Coarse aerator D204 GWE
I201A/B D201A/B aerators D204 Supratech
M301 polyelectrolyte preparation unit D205 Contra Shear Tech.
M601 reverse osmosis unit D207 Koch 16 m³/h permeate
M602 disinfection unit D207
P001 Process water booster unit D201 DAB 30 m³/h @ 7 barg
P100A/B/C Influent feed pumps D201 KSB 25 m³/h @ 16 mWC
P101A/B Methane reactor feed pumps D202 KSB 80 m³/h @ 12 mWC
P103A/B NaOH metering pumps D206 Prominent motor driven 75 l/h
P104 HCl metering pump D206 Prominent motor driven 110 l/h
P106 Anaerobic sludge pump D202 Netzsch 1 - 20 m³/h
P107A/B Primary sludge pumps D201 Netzsch 1 - 5 m³/h
P201A Cyclox™ excess sludge pump D204 Netzsch
P202A Cyclox™ Recycle Pumps D204 KSB Amaline P725-301/58 UMG
P203A/B FeCl3 metering pumps D206 Prominent solenoid driven 40 l/h
P205A/B/C MBR filtrate tanks D204 Vogelsang 30 m³/h
P206A/B NaOCl metering pumps D204 Prominent solenoid driven 40 l/h
P207A/B Citric acid metering pumps D204 Prominent solenoid driven 40 l/h
480081918.xls sheet 11 / 13
P208A/B ammonia dosing pump D205 Prominent solenoid driven 12 l/h

P302 S301 filtrate pump D205 KSB Sewabloc F 50-250 G H 100L 04
P303 belt wash water pump D205 CALPEDA 10 m³/h @ 5 bar
P304 S301 Polymer Pump D205 Netzsch
P601A/B/C/D Water supply pumps D207 Grundfos 130 m³/h @ 4 bar
P602 NaOH Metering pump D206 Prominent solenoid driven 40 l/h
P603 HCl metering pump D206 Prominent solenoid driven 40 l/h
P604 anti-scalant dosing pump D207 Prominent solenoid driven 12 l/h
S100 Influent screen D201 1 CST 50 m³/h
S101 Primanry sedimentation - Supersep D201 GWE internals 32 m²
S102 Biogas dryer D203 DWS 70 m³/h
S106 Influent basket screen D201 (pre)fabricated liftable basket
S201A/B/C/D MBR membrane modules D204 Koch 2000 m²
S301 Belt press D205 CST 120 kg/h DS
S302 Pre-dewatering drum D205 CST
T101 HCl vapour condenser D206
P301 S301 Sludge Feed Pump D204 Netzsch
A401 S401 mixer D205 2 AQUA
A402 S401 mixer D205 2 AQUA
P401 S401 Sludge Pump D204 Netzsch
P402 S401 Reflux Pump D204 AQUA
P404 S401 Polymer Pump D204 Netzsch
C401 S401 Air Compressor AQUA
480081918.xls sheet 12 / 13
480081918.xls sheet 13 / 13

Commissioning Check List

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Commissioning Check List

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Client: BONDUELLE

DO transmitter Optical, Immersion probe DN150 0 - 10 mg/l OE201B 4 E&H

Instruments Sheets\AIT603 - standart.xls

Instruments Sheets\ECV101 - Standart.xls

Instruments Sheets\FCV100 - standart.xls

Instruments Sheets\FCV101 - standart.xls

Instruments Sheets\FCV104 - standart.xls

Instruments Sheets\LT101 - Standart.xls

Instruments Sheets\OIT201 - standart.xls

Instruments Sheets\PH100 - standart.xls

Instruments Sheets\PH101 - standart.xls

Instruments Sheets\PH102 - Standart.xls

Instruments Sheets\PH600 - Standart.xls

Instruments Sheets\PT202 - Standart.xls

Instruments Sheets\PT601 - Standart.xls

Instruments Sheets\TT100 - standart.xls

Instruments Sheets\CH4 Biogas analyzer - standard.xls

Instruments Sheets\LCV105 - standart.xls

EQUIPMENT LIST BLUETONGUE BREWERY WASTEWATER TREATMENT AND REUSE

A200 D200 mixer 2 KSB Amamix C 3231/26 UDG

P208A/B ammonia dosing pump D205 Prominent solenoid driven 12 l/h

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