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Priority panel

Operator & Maintenance Manual

ANGI Electronic 3-Bank Priority Panel,


With ESD Valves

K01-11-013
Table of Contents

• Warranty

• Angi 3-Bank Priority Panel


• Caution
• Set-Up and Operational Adjustments / Maintenance
• Operation Manual Electronic Priority Panel w/XLE-OCS Controls

Drawings

Component Specifications
Priority panel

WARRANTY

ANGI International, LLC. hereby warrants that the equipment delivered hereunder shall be free of
defects in material and workmanship appearing up to ONE YEAR from the date of delivery.

Purchaser must give written notice of any defect covered by this warranty to ANGI within thirteen
(13) months of date of delivery. For any defect covered by this warranty, ANGI shall repair or
replace the equipment. This warranty does not cover labor costs and other contingent expenses for
the diagnosis of defect or for removal of the equipment. Such repair or replacement shall be
Purchaser's exclusive remedy for breach of the Agreement or negligence. In no event shall ANGI be
liable for any special or consequential damages arising directly or indirectly from the use of the
equipment sold hereunder.

This warranty does not extend to any equipment, which has been;
(a) Subject to misuse, neglect, accidents, Acts of God, or causes of a similar nature.
(b) Repaired or altered by anyone other than ANGI without ANGI's approval.
(c) Improperly installed by anyone other than ANGI or someone under its direction.
(d) Damages incurred during shipment of equipment.

This warranty is in lieu of all other warranties except ANGI shall pass through any warranty issued
by a manufacturer of any equipment EXCEPT TO THE EXTENT PROHIBITED BY
APPLICABLE LAW. THIS IS THE ONLY WARRANTY OF ANGI, MADE IN CONNECTION
WITH THIS AGREEMENT, IN THE EXPRESS WRITTEN WARRANTY ON THE FACE
HEREOF. THERE ARE NO ORAL OF IMPLIED WARRANTIES OF THE
MERCHANTABILITY, FITNESS OF A PARTICULAR PURPOSE, OR OTHERWISE, OF
ANGI WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF.

For warranty issues contact:

Customer Service
ANGI International, LLC.
15 Plumb St.
Milton, WI, USA 53563

Phone: 608-868-4626
Fax: 608-868-4713
E-mail: service@angiinternational.com
Web site: www.angiinternational.com
Priority panel

ANGI Electronic 3-Bank Priority Panel


with ESD Valves

Priority Panels are designed to fill storage vessels and supply gas to dispensers for
refueling CNG vehicles. The panel has (2) gas inlet lines coming from the
compressor discharge of each CNG compressor station. The Priority Panel separates
the gas into three banks for storage and dispenser. When the compressor starts, the
high bank dispenser line fills first through the direct fill/bypass line. When the
pressure reaches the setting of the mid bank line (see chart), the mid bank fills. When
the pressure reaches the setting of the low bank line (see chart), the low bank fills.
After all three banks have reached final pressure, a pressure sensor signals to stop the
compressor. Check valves are installed in each of the lines to keep the gas from
flowing back to the compressor discharge. When the pressure drops to a
predetermined level in the low bank supply line, a signal is sent to start the
compressor and the cycle begins again. There are ESD valves in each of the dispenser
lines. The ESD valves (Emergency Shutdown Device) are also housed in the
enclosure. These valves are actuated electrically from various site locations.

Typical valve pressure settings

Bank 3600 PSI Storage 4500 PSI Storage


Operating Pressure Operating Pressure

HIGH 3000 3000


MID 3200 3800
LOW 3400 4000
Priority panel

CAUTION
Compressed gasses can be dangerous if careless handling practices are used.

• When depressurizing a system keep fingers and hands away from the gas
stream. High-pressure gasses can penetrate skin.

Natural gas can be explosive.

• Never use any open flame in close proximity to natural gas.


• Do not operate any systems with any electrical panel open.
• Observe all safety procedures set forth by your employer.
• Do not open energized electrical panels when gas is present.

Operate high-pressure valves with caution.

Set-up and Operational Adjustments


This panel shall only be installed and serviced by qualified personnel

It is important to periodically check the panel for leaks. New panels can develop
leaks in shipping and installation. Never tighten any fittings when compressor is
running or panel is pressurized.

No adjustments are required in this panel.

Maintenance
Leaks: Leaks can and do occur. To repair leaks depressurize the system and perform
necessary steps to repair leaks.

Gauges: Over time, liquid filled gauges can lose some of its glycerin fill. Glycerin
can be purchased at a local pharmacy and topped off through the rubber fill stopper
on the top of the gauge.
OPERATION MANUAL

ELECTRONIC PRIORITY PANEL (EPP)


with XLE-OCS Control

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


ELECTRONIC PRIORITY PANEL (EPP) Page 2 of 9
XLE - OCS Control

TABLE OF CONTENTS

SPECIFICATIONS ....................................................................................................... 3
IMPORTANT INFORMATION................................................................................... 4
1. INTRODUCTION................................................................................................ 5
2. NETWORKS........................................................................................................ 5
3. CONTROLS & INSTRUMENTATION.............................................................. 6
4. OPERATOR SCREENS ...................................................................................... 7
5. ALARM LOG SCREEN ...................................................................................... 8
6. FAULT SCREENS ............................................................................................... 8
7. TROUBLESHOOTING....................................................................................... 9

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


ELECTRONIC PRIORITY PANEL (EPP) Page 3 of 9
XLE - OCS Control

SPECIFICATIONS

Electronic Priority Panel


Control System ANGI EPP Control System
Power Supply Output 24 VDC @ 2.0 Amps
Power Supply Input 100-240 VAC, 50/60 Hz
Maximum Temperature 50° C
XLE Parameters
Software Package CScape™
Network CsCAN™, Ethernet
Network ID Programmable
Network Baud 125K (CsCAN™)
Firmware Revision refer System Configuration
BIOS Revision refer System Configuration

Electronic Priority Program Outline

Configure Parameters configure machine parameters


Networks write node data to master
Screens main screen logic
Text Tables text table to I/O pointers
Analog Input Monitor read analog inputs
Digital Input Monitor read digital inputs
Priority Sequence. Priority valve sequence control
Outputs digital outputs & display lamps
Valve Monitor log maintenance events
AI Monitor sbr scale analog input & fault subroutine
DI Monitor sbr digital input fault subroutine
Alarm Control alarm screen subroutine
Alarm Load Log sbr time & date stamp fault subroutine
Alarm Log Display fault log history subroutine

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


ELECTRONIC PRIORITY PANEL (EPP) Page 4 of 9
XLE - OCS Control

IMPORTANT INFORMATION

USER MODIFICATION
ANGI must authorize all modification to this
equipment. Any unauthorized modification to
this equipment and or software will void the
warranty. Modification may damage the
equipment and cause bodily injury.

DISCLAIMER
ANGI disclaims any responsibilities whatsoever
to the customer or to any person for injury or
damage to, or loss of, property or value resulting
from the use of its products which have been
subjected to misuse, accidents, misapplied,
repaired by unauthorized person, or improperly
installed.

NOTICE: This manual is as current as possible


at the time of printing and is subject to change
without notice. For information not covered in
this manual or further clarification, contact
ANGI Customer Service.

CONTRACTOR OR INSTALLER: Leave this


manual with the Unit station after installation is
complete.

CUSTOMER: Retain this manual for future


reference.

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


ELECTRONIC PRIORITY PANEL (EPP) Page 5 of 9
XLE - OCS Control

1. INTRODUCTION 2. NETWORKS

This manual contains information on the The NX Controller has several network options
operation and maintenance of ANGI Electronic to allow remote communications.
Priority Panel, EPP, used in storage fill
applications. The priority panel is designed for CsCAN is a peer-to-peer network developed by
continuous duty, unattended operation. Horner Electric. CsCAN is similar to RS485
with multi-drop Nodes on the network.
The Electronic Priority Panel is controlled by an Networks exceeding the maximum total cable
ANGI XLE control system. It provides length must make use of repeaters. For example,
automated valve operation, shut down limit a 125KBaud network running on Belden 3084A
monitoring, fault annunciation, and remote Cable can be extended from 500 meters. The
paging annunciation. two nodes at the physical end-points need to
have 121 ohm, 1%, ¼ Watt terminating resistors
The ANGI XLE includes a graphical screen connected across the CN_L and CN_H terminals.
display and includes 12 Digital DC Inputs 4
Analog Inputs (Medium Resolution) 6 Digital Ethernet is built into Horner OCS controllers to
Relay Outputs. The XLE provides controller, provide advanced Ethernet communication
networking, I/O and operator interface capabilities. The Ethernet port Module uses a
capabilities in one unit using a visual graphic standard TCP/IP protocol. The RJ45 connector
display screen. The OCS has Serial and CAN with a CAT5 or CAT6 cable can connect to a
(Controller Area Network) communication ports. network hub/switch. It can communicate beyond
The controller includes embedded features such the local network and onto the Internet. To do
as Ethernet, MicroFLASH® and Web Server. so, the Ethernet must be configured with the IP
The units contain an RS-232 port for Address of a Network Gateway server, which
programming, debugging, monitoring and allows communication outside the local network.
network administration from an IBM-compatible
PC.

Cscape Software is used with the Graphical


OCS. The Windows - based software package
aids in the integration of a CAN-based
Distributed Control System. The program is used
for configuring controllers. Cscape is also used
for OCS ladder logic, user displays, network
configuration for global digital and analog data,
setting system-wide security and monitoring
other controllers in the system. One serial
connection to any node on the network (i.e.,
CsCAN Network), the program has control over
the entire system. The operator can upload,
download, monitor and debug to any node on the
network.

RUN and OK LEDS are physically located on


the front panel of the XLE. CAN OK, and
FIBER OK LEDs can be viewed on the back of
the XLE OCS next to the fiber connector.
Virtual RUN and OK LEDS can be accessed by
pressing the SYSTEM key.

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


ELECTRONIC PRIORITY PANEL (EPP) Page 6 of 9
XLE - OCS Control

e) The compressor fills Mid Bank until the


3. CONTROLS & INSTRUMENTATION pressure becomes greater than the
SWITCH PRESSURE setpoint in the
3.1. Control System Overview EPP and opens the Low Bank Valve.
The Electronic Priority Panel, EPP, was f) The compressor fills Low Bank until the
developed by ANGI to provide fully automatic, Final pressure is achieved.
unattended operation. The OCS controller
provides fault code annunciation and log for 3.5. Faulted
quick fault recovery. During any of the modes of operations, the
control system may detect a shutdown condition
3.2. Emergency Shutdown and the controller will be placed in FAULTED
The Emergency Shutdown, ESD, is remotely mode. The fault code and type of alarm are
monitored by the ESD control relay located in displayed on the OCS Alarm Screen.
the Master/Compressor Unit Control Panel.
ESD is active when the remote ESD Master
Relay (MCP/UCP) is de-energized. The ESD
pushbutton, located on the EPP panel, may
activate an ESD. Also Gas Detectors that sense a
High Gas Alarm will activate an ESD. Once
ESD is active, the Emergency Shutdown closes
the Priority ESD Valve. The OCS activates an
ESD fault screen and illuminates an ESD lamp.
Activate the Reset pushbutton (MCP/UCP) to
return the Priority Panel to normal operation.
Note the Priority Panel Reset pushbutton does
not reset an ESD.

3.3. Priority Valve Panel


The Priority Valve Panel system provides fill
sequencing to a three-bank storage system. The
electronic priority system includes unloader
valves, pressure gauges, and check valves. Gas
is initially delivered to the ‘
HIGH’bank storage
tank and direct vehicle fill line. After ‘
HIGH’
bank storage tank is full gas diverts to ‘ MID’
bank storage tank. When both the ‘ HIGH’and
‘MID’tanks are full, gas delivers to the ‘LOW’
bank storage tank.

3.4. Priority Panel Operation


With power supplied to the station and the
ON/OFF key switch placed in the ON position,
the OCS control system will sequence through
each of the following operating modes.

a) The ON/OFF key switch located on the


front panel of the EPP is turned ON.
b) The EPP is not faulted.
c) The High Bank Pressure is less than the
RESET PRESSURE setpoint in the
EPP.
d) The compressor fills High Bank until the
pressure becomes greater than the
SWITCH PRESSURE setpoint in the
EPP and opens the Mid Bank Valve.

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


ELECTRONIC PRIORITY PANEL (EPP) Page 7 of 9
XLE - OCS Control

4. OPERATOR SCREENS DIGITAL INPUTS - SCREENS #6 - 12


The controllers contain operator screens that I01 to I08
allow the User and Alarm screen numbers to be
read. The following is a definition of the two
types of screens:

User Screen –These screens display the Priority


CNG process. The operator can switch between
screens by using the global keys or by using the
NEXT (UP) and PREVIOUS (DOWN) touch
keys on the controller.

MAIN –SCREEN #1

This screen monitors the Digital Inputs. Input


Lamps are WHITE when OFF (inactive), and
BLACK when ON (active). Refer to section
“Digital Input Setup”for configuration settings.

DIGITAL OUPUTS SCREEN #14 - 19


Q01 to Q24

The F7 key forces the “


MAIN”screen to display.
The Main Screen shows the Valve Status and the
three bank pressures. Lamps are WHITE when
OFF (inactive), and BLACK when ON (active).

ANALOG MONITOR –SCREENS #2 –5


AI01 to AI04

This screen monitors the Digital Outputs.


Output Lamps are WHITE when OFF (inactive),
and BLACK when ON (active).

The Analog Inputs monitor in engineering units.


The inputs are configured 0 to 20 mA signal = 0
to 32000 count. The count is scaled and
displayed to their respective engineering units.
Refer to ANGI P&ID drawings for proper
transducer scaling.

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


ELECTRONIC PRIORITY PANEL (EPP) Page 8 of 9
XLE - OCS Control

5. ALARM LOG SCREEN 6. FAULT SCREENS


Access the Alarm Log Screen by pressing F8 These screens are forced to display faults
Function key. The Alarm Log places a time and generated in ladder logic. Follow the screen
date stamp to each log entry. instructions to acknowledge and clear alarms.

The last 100 alarms are logged and stored. The The screen is annunciated when a machine fault
information on the Alarm Log screen is as occurs. A shutdown condition places the
follows: machine in FAULT mode. The fault is displayed
as long as the fault condition exists. The
ALARM: This displays the current alarm log description for the fault and type of fault is
code. The following table lists the Alarms; displayed. The information on the Machine
Fault screen is as follows:
ALARM
CODE DESCRIPTION FAULT: This displays the active machine fault.
1- 4 Analog Inputs AI01 –AI04 The following table lists the Faults;
46 –48 Digital Inputs I06 –I08
71 –78 CcCAN Nodes 1 –8 MACHINE FAULT
81 –88 Ethernet Nodes 1 - 8 CODE DESCRIPTION
1- 4 Analog Inputs AI01 –AI04
ALARM #: The alarm log number identifies 46 –48 Digital Inputs I06 –I08
which of the last 100 alarms is being viewed. 71 –78 CcCAN Nodes 1 –8
81 –88 Ethernet Nodes 1 - 8
UP: Increase the Alarm Log Number by
pressing the F1 key. When the Alarm Log TYPE: A number of digital inputs and analog
Number reaches 100, it will advance the Alarm transducers are monitored by the control system.
Log Number to 1. The control system determines the type of fault
associated with the analog or digital input. The
DOWN: Decrease the Alarm Log Number by following table lists the types of faults.
pressing the F2 key. When the Alarm Log
Number reaches 1, it will revert back to Alarm FAULT TYPES
Log Number 99. CODE DESCRIPTION
0 No Fault
TYPE: The alarm type identifies which condition 1 Broken Wire (Analog)
the alarm was activated. The following table 2 Low Signal Alarm (Analog)
lists the Types of Alarms; 5 High Signal Alarm (Analog)
6 Input Tripped (Digital)
TYPES of ALARMS
CODE DESCRIPTION RESET: Activate the RESET Key Switch to
1 Broken Wire (Analog) clear the fault.
2 Low Signal Alarm (Analog)
5 High Signal Alarm (Analog)
6 Input Tripped (Digital)

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


ELECTRONIC PRIORITY PANEL (EPP) Page 9 of 9
XLE - OCS Control

7. TROUBLESHOOTING

Faulted Conditions (General Note)


The transducer faults are analog fault conditions
and must be verified with pressure gauge or
separate test device prior to carrying out any
mechanical repairs. This is to insure that the
fault indicated is due to the mechanical
equipment not the monitoring system.

The ESD and Site Shutdowns are digital fault


conditions. Check the Master Controller (UCP
or MCP) to determine the location of the ESD or
Site fault condition.

A. If the fault can be verified without the unit


running, do so. Correct the fault if needed.

B. Clear the fault code using the FAULT


RESET key switch.

ELECTRONIC PRIORITY PANEL OPERATION MANUAL Revision A


BV 7

HOKE
6610M4Y
¼” MNPT PURGE VALVE 6000 PSI

ANGI PART NUMBER 330-07281

NO REBUILD KIT AVAILABLE


THIS PAGE LEFT INTENTIONALLY BLANK
6600 SERIES BLEED VALVE
405 Centura Court , Spartanburg, SC " (864) 5747966 " FAX : (864) 587-5608

Purpose:
" Hoke 6600 Series Bleed Valves allow for quick,
easy manual bleed off of system pressure

Typical Applications :
" Air, Hydraulic Systems or Natural Gas
Technical Data: 6610, 6660, 6670, and 6680 Series Bleed Valves:
" Maximum Operating Pressure : 6000 PSIG @ 70°F (414 Bar @ 21°C)
" Operating Temperature Range: -40° to 600OF (-40° to 316°C)
" End Connections: 1 /4, 3/8, 1/2 inch Gyrolok©
Technical Data. 6631 Series Bleed Valves:
" Maximum Operating Pressure : 5000 PSIG @ 70°F (345 Bar @ 21°C)
" Operating Temperature Range: -20° to 425°F (-29° to 218°C)
" Orifice: .125 in. (3.2mm)
" End Connections : 1/4" NPT, 1/4" Tube Stub
Features:
" Compact Installation
" 316 Stainless Steel Construction
" Straight, Union, Elbow or Tee Flow Configurations
" Integral Tubeinds
Benefts:
" Safe
" Reliable
" Gyrolok@ Fitting Connections Eliminate Pipe Thread Leak Paths
Operation Instructions : (For all but the 6631 Series Valves)
" Valve is operated by turning the bleed port nut with a wrench.
Use appropriate back-up wrench to hold body, while turning
bleed nut.
" As bleed nut is turned, pressure forces ball off seat. Pressure
is vented through a hole drilled in the nut, angled back toward
the body of the valve. Make sure flow is directed away from user.
" Those using the valves should wear protective clothing, especially goggles.
" No attempt should be made to repair or dismantle the valve.
6600 SERIES BLEED VALVE

Part Number/Ordering Chart:

6631 Series Bleed Valves:


Hoke's 6631 Bleed Valve allows the user to direct the bled fluid as
desired. To operate simply turn the 7/m" nut with a wrench or the option-
al loose fit handle, part number 96706-103 .

part Inlet A B D
Number (open)

6631H4Y 1/4 Male 2 3/4 11/16 1 1/a


NPT (511u n) (19mm) (17mm) (29mm)

6631H84Y 1/2 Male 2 1/8 29/32 11/16 1 1/8


NpT (54mm) (23mm) (17mm) (29mm)

6610, 6660, 6670, And 6680 "Series Bleed Valves :


These Hoke Valves come in a variety of configurations including
Straight, Elbow, Union, and Tee . See operating instructions and technacal
data on front cover-

- Dimensions for reference only and are subject to change without notice .
CV 44

HOKE
CVH-028
3/4”FNPT CHECK VALVE SS 6000PSI
20PSI CRACKING PRESSURE SPRING
W/90 DURO VITON O’RING

ANGI PART NUMBER 336-07254

REBUILD KIT- CVH-028 –761-07417


THIS PAGE LEFT INTENTIONALLY BLANK
THIS PAGE LEFT INTENTIONALLY BLANK
G 22

WIKA
8992873-0001
0-200 PSI/BAR PRESSURE GAUGE

ANGI PART NUMBER 741-07240


THIS PAGE LEFT INTENTIONALLY BLANK
® Stainless Steel Case & Crimp Ring Type 232 .53-Dry case

® Welded Case-to-Socket Connection


Type 233 .53- Liquid filled case

®Field Liquid-Fillable

The rugged construction of WIKA Type 23X .53 stainless steel gauges provides resistance to the most corrosive
media and environments . These gauges feature 316 stainless steel wetted parts and a 304 stainless steel case and
crimped ring, and can be liquid-filled in the field .

Standard Features Type 232 .53

nNominal Case Size : 2" (53 mm) 21/2" (68 mm), 4" (100 mm) Connection LM fI CBM I-
Conn .. Size 1/4" NPT
wCase Material: 304 stainless steel
Size 2%¢"
xWetted Parts : 316 SS Pressure Scale' PSI PSI I PSI/BAR PSIPKPA PSI/KG/CM2
RWindow Type & Material : 21/2" Polycarbonate ; 4" Acrylic 30 He 9768777 9768394
ERemovable Window : No 30"-0-15 PSI
30"-0-30 PSI 9758769 9768386
NOW Material : White aluminum
3011-0-60 PSI 9768750 9768378
MBezel Ring Type & Material : Crimp on SS polished
30"-0-100 PSI
XLiquid Fillable Gauge : Yes 30"-0-160 PSI 9768742 9768360
aCase-to-Socket O-ring Material : Welded 30"-0-200 PSI
15 PSI 9768734 9768351
:"Other" Gaskets/O-ring Types & Materials :
Window gasket, BUNA-N 30 PSI 9768726 9768343
60 PSI 9768718 9768335 8992848 8993089 8992962
sPointer Material/Type : Black aluminum
100 PSI 9768700 9768327 8992856 8993097 8992970
mAdjustable Pointer : No 160 PSI 9768696 9768319 8992865 8993101 8992988
BAccuracy: ±1 .5% of span (2" & 2Yz") ; 200 PSI 9768688 9768300 8992873 8993119 8992996
(4") ± 1 .0% of span-ASME 840 .100 Grade 1 A 300 PSI 9768670 9768297 8992881 8993127 8993004
400 PSI 9768661 9768289
wConnection locations : LM (Lower Mount),
CBM (Center Back Mount) 600 PSI 9768653 9768270 9779685 9779693
& LBM (Lower Back Mount) (4" only) 800 PSI
1,000 PSI 9758645 9768262 8992899 8993135 8993012
®Media Operating Temperature : 212"F
1,500 PSI 9768637 9768254 8992903 8993144 8993020
®Ambient Operating Temperature : -40'F to 140'F dry ; 2,000 PSI 9768629 9768246 8992911 8993152 8993038
-4"F to 140'F glycerine case fill ; -40'F to 140"F silicone 3,000 PSI 9768610 9768238 8992929 8993160 8993046
case fill
5,000 PSI 9768602 9768220 8992937 8993178 8993055
Available Options
"Dampened Movement" Option : Yes, 6,000 PSI 8993208 8992945 8993186 8993063
(N/A on 21/2" CBM or 2" LM/CBM) & LBM 10,000 PSI 9768599 9768211 8992954 8993195 8993071
U-Clamp Bracket : Yes ICBM only) 15 .000 PSI 97/9715 9776715 9779731
Front Flange : Yes ICBM & LBM only) "'PSIIBAR' denotes dual scale', PSI outside in black. BAH inside In radl "PSI/KPA" denoted dual
Rear Flange: Yes (LM, CBM & LBM) scale: PSI outside in black, SPA inside in red', "PSI/KG/CM"' denotes dual scale; PSI outside in
Restnctor Yes black, KG/CM2 inside in red . Nuts'. vacuum scale- 30" Hg outside in black; 760 mm He inside in
red .
Safety Glass Window : No
Instrument Glass Window (flat glass) : No Note : For options not shown - consult your WIKA Distributor or the Factory
Drag Pointer (maximum reading indicator) : Yes
F Id ld ,11e I a ,e drd °-329 t o urn nun,ne,s
Cleaned for Use in Oxygen Service : Yes Data sheet: 23X .53 aadv6 for 2r, s-C 1 . -(7d4" ten 1 .
:o,
Panel Mount Kit : Yes (see front flange or u-clamp option) Items shown with part numbers indicate
Magnetic or Inductive Contact Switches : No readily available standard WIKA products .
Receiver Gauge Scales : Yes Items shown without part numbers are
Special Connection : Limited to wrench flat area available on special order.
F
Type 232 .53- liquid Niable Type 233 .53- glycerine filled
Connection . Connection LM Op LM * I LB4 CBM
Conm Size 1/4" NPT 1/2"NPT Conn. Size I/4~ .NPT - 1/2" NPT 1/4" NPT
Size 4 Size 2V
Pressure Scale PSI PSI PSI Pressure Scale PSI PSI PSI PSI PSI
30 Hg 9767576 9768459 9737057 30" Hg 9833646 19833124 9833328 9831504 9833310
30"-0-15 PSI 9737910 9768467 9737065 30"-0-15 PSI 9831775 9833336 9831512
30"-0-30 PSI 9767398 9768475 9737073 30"-0-30 PSI 9833638 9832993 9833345 9831520 9833302
30"-0-60 PSI 9767401 9768483 9737081 30"-0-60 PSI 9833620 9833000 9833353 9831538 9833298
3011-0-100 PSI 9737898 9737880 9737090 30"-0-100 PSI 9831759 9831741 9831546
30"-0-160 PSI 9767410 9768491 9737103 30"-0-160 PSI 9833612 9833018 9833361 9831555 . 9833280
30"-0-200 PSI 9737901 9768505 9737111 30"-0-200 PSI 9831767 9833379 9831563
30"-0-300 PSI 4260147 30"-0-300 PSI
30"-0-400 PSI 4260155 30"-0-400 PSI
15 PSI 9767428 9768513 9737120 15 PSI 9833604 9833026 9833387 9831571 9833272
30 PSI 9767436 9768521 9737138 30 PSI 9833590 9833035 9833395 9831589 9833264
60 PSI 9767444 9768530 9737146 60 PSI 9833582 9833043 9833409 9831597 9833255
100 PSI 9767452 9768548 9737154 100 PSI 9833574 9833051 9833417 9831601 9833247
160 PSI 9767460 9768556 9737162 160 PSI 9833565 9833069 9833425 9831619 9833239
200 PSI 9767479 9768564 9737170 200 PSI 9833557 9833077 9833434 9831627 9833221
300 PSI 9767487 9768572 9737189 300 PSI 9833549 9833085 9833442 9831635 9833213
400 PSI 9767495 9768580 9737197 400 PSI 9833531 9833094 9833450 9831644 9833205
600 PSI 9767509 9768963 9737200 600 PSI 9833523 9833107 9833727 9831652 9833191
800 PSI 9737219 800 PSI
1,000 PSI 9767517 9768858 9737227 1,000 PSI 9833515 9833115 9833697 9831678 9833183
1,500 PSI 9768866 9737235 1,500 PSI 9833506 9833701 9831686 9833175
2,000 PSI 9768807 9737243 2,000 PSI 9833493 9833655 9831695 9833166
3 .000 PSI 9768874 9737251 3 .000 PSI 9833485 9833719 9831708 9833158
5,000 PSI 9768823 9737260 5,000 PSI 9833476 9833663 9831716 9833140
10 .000 PSI 9768831 9737278 10,000 PSI 9833468 9833671 9831725 9833132
15,000 PSI 9768840 9737286 15,000 PSI 9833689 9831733

Type 232 .53- Stock Gauges with Ammonia Scales


Size 2 I 4"
Connection LM
Conn . Size 1/4" NPT
30"-0-150 PSI/84"F 9797144 9797127
30"-0-300 PSI/126°F 9797152 9797135
G 30

WIKA
8992945-0003
0-6000 PSI/BAR PRESSURE GAUGE

ANGI PART NUMBER 741-07248


THIS PAGE LEFT INTENTIONALLY BLANK
® Stainless Steel Case & Crimp Ring Type 232 .53-Dry case

® Welded Case-to-Socket Connection


Type 233 .53- Liquid filled case

®Field Liquid-Fillable

The rugged construction of WIKA Type 23X .53 stainless steel gauges provides resistance to the most corrosive
media and environments . These gauges feature 316 stainless steel wetted parts and a 304 stainless steel case and
crimped ring, and can be liquid-filled in the field .

Standard Features Type 232 .53

nNominal Case Size : 2" (53 mm) 21/2" (68 mm), 4" (100 mm) Connection LM fI CBM I-
Conn .. Size 1/4" NPT
wCase Material: 304 stainless steel
Size 2%¢"
xWetted Parts : 316 SS Pressure Scale' PSI PSI I PSI/BAR PSIPKPA PSI/KG/CM2
RWindow Type & Material : 21/2" Polycarbonate ; 4" Acrylic 30 He 9768777 9768394
ERemovable Window : No 30"-0-15 PSI
30"-0-30 PSI 9758769 9768386
NOW Material : White aluminum
3011-0-60 PSI 9768750 9768378
MBezel Ring Type & Material : Crimp on SS polished
30"-0-100 PSI
XLiquid Fillable Gauge : Yes 30"-0-160 PSI 9768742 9768360
aCase-to-Socket O-ring Material : Welded 30"-0-200 PSI
15 PSI 9768734 9768351
:"Other" Gaskets/O-ring Types & Materials :
Window gasket, BUNA-N 30 PSI 9768726 9768343
60 PSI 9768718 9768335 8992848 8993089 8992962
sPointer Material/Type : Black aluminum
100 PSI 9768700 9768327 8992856 8993097 8992970
mAdjustable Pointer : No 160 PSI 9768696 9768319 8992865 8993101 8992988
BAccuracy: ±1 .5% of span (2" & 2Yz") ; 200 PSI 9768688 9768300 8992873 8993119 8992996
(4") ± 1 .0% of span-ASME 840 .100 Grade 1 A 300 PSI 9768670 9768297 8992881 8993127 8993004
400 PSI 9768661 9768289
wConnection locations : LM (Lower Mount),
CBM (Center Back Mount) 600 PSI 9768653 9768270 9779685 9779693
& LBM (Lower Back Mount) (4" only) 800 PSI
1,000 PSI 9758645 9768262 8992899 8993135 8993012
®Media Operating Temperature : 212"F
1,500 PSI 9768637 9768254 8992903 8993144 8993020
®Ambient Operating Temperature : -40'F to 140'F dry ; 2,000 PSI 9768629 9768246 8992911 8993152 8993038
-4"F to 140'F glycerine case fill ; -40'F to 140"F silicone 3,000 PSI 9768610 9768238 8992929 8993160 8993046
case fill
5,000 PSI 9768602 9768220 8992937 8993178 8993055
Available Options
"Dampened Movement" Option : Yes, 6,000 PSI 8993208 8992945 8993186 8993063
(N/A on 21/2" CBM or 2" LM/CBM) & LBM 10,000 PSI 9768599 9768211 8992954 8993195 8993071
U-Clamp Bracket : Yes ICBM only) 15 .000 PSI 97/9715 9776715 9779731
Front Flange : Yes ICBM & LBM only) "'PSIIBAR' denotes dual scale', PSI outside in black. BAH inside In radl "PSI/KPA" denoted dual
Rear Flange: Yes (LM, CBM & LBM) scale: PSI outside in black, SPA inside in red', "PSI/KG/CM"' denotes dual scale; PSI outside in
Restnctor Yes black, KG/CM2 inside in red . Nuts'. vacuum scale- 30" Hg outside in black; 760 mm He inside in
red .
Safety Glass Window : No
Instrument Glass Window (flat glass) : No Note : For options not shown - consult your WIKA Distributor or the Factory
Drag Pointer (maximum reading indicator) : Yes
F Id ld ,11e I a ,e drd °-329 t o urn nun,ne,s
Cleaned for Use in Oxygen Service : Yes Data sheet: 23X .53 aadv6 for 2r, s-C 1 . -(7d4" ten 1 .
:o,
Panel Mount Kit : Yes (see front flange or u-clamp option) Items shown with part numbers indicate
Magnetic or Inductive Contact Switches : No readily available standard WIKA products .
Receiver Gauge Scales : Yes Items shown without part numbers are
Special Connection : Limited to wrench flat area available on special order.
F
Type 232 .53- liquid Niable Type 233 .53- glycerine filled
Connection . Connection LM Op LM * I LB4 CBM
Conm Size 1/4" NPT 1/2"NPT Conn. Size I/4~ .NPT - 1/2" NPT 1/4" NPT
Size 4 Size 2V
Pressure Scale PSI PSI PSI Pressure Scale PSI PSI PSI PSI PSI
30 Hg 9767576 9768459 9737057 30" Hg 9833646 19833124 9833328 9831504 9833310
30"-0-15 PSI 9737910 9768467 9737065 30"-0-15 PSI 9831775 9833336 9831512
30"-0-30 PSI 9767398 9768475 9737073 30"-0-30 PSI 9833638 9832993 9833345 9831520 9833302
30"-0-60 PSI 9767401 9768483 9737081 30"-0-60 PSI 9833620 9833000 9833353 9831538 9833298
3011-0-100 PSI 9737898 9737880 9737090 30"-0-100 PSI 9831759 9831741 9831546
30"-0-160 PSI 9767410 9768491 9737103 30"-0-160 PSI 9833612 9833018 9833361 9831555 . 9833280
30"-0-200 PSI 9737901 9768505 9737111 30"-0-200 PSI 9831767 9833379 9831563
30"-0-300 PSI 4260147 30"-0-300 PSI
30"-0-400 PSI 4260155 30"-0-400 PSI
15 PSI 9767428 9768513 9737120 15 PSI 9833604 9833026 9833387 9831571 9833272
30 PSI 9767436 9768521 9737138 30 PSI 9833590 9833035 9833395 9831589 9833264
60 PSI 9767444 9768530 9737146 60 PSI 9833582 9833043 9833409 9831597 9833255
100 PSI 9767452 9768548 9737154 100 PSI 9833574 9833051 9833417 9831601 9833247
160 PSI 9767460 9768556 9737162 160 PSI 9833565 9833069 9833425 9831619 9833239
200 PSI 9767479 9768564 9737170 200 PSI 9833557 9833077 9833434 9831627 9833221
300 PSI 9767487 9768572 9737189 300 PSI 9833549 9833085 9833442 9831635 9833213
400 PSI 9767495 9768580 9737197 400 PSI 9833531 9833094 9833450 9831644 9833205
600 PSI 9767509 9768963 9737200 600 PSI 9833523 9833107 9833727 9831652 9833191
800 PSI 9737219 800 PSI
1,000 PSI 9767517 9768858 9737227 1,000 PSI 9833515 9833115 9833697 9831678 9833183
1,500 PSI 9768866 9737235 1,500 PSI 9833506 9833701 9831686 9833175
2,000 PSI 9768807 9737243 2,000 PSI 9833493 9833655 9831695 9833166
3 .000 PSI 9768874 9737251 3 .000 PSI 9833485 9833719 9831708 9833158
5,000 PSI 9768823 9737260 5,000 PSI 9833476 9833663 9831716 9833140
10 .000 PSI 9768831 9737278 10,000 PSI 9833468 9833671 9831725 9833132
15,000 PSI 9768840 9737286 15,000 PSI 9833689 9831733

Type 232 .53- Stock Gauges with Ammonia Scales


Size 2 I 4"
Connection LM
Conn . Size 1/4" NPT
30"-0-150 PSI/84"F 9797144 9797127
30"-0-300 PSI/126°F 9797152 9797135
MLV 4

HOKE
1711F4Y
¼” FNPT MANUAL LINE VALVE 6000 PSI SS

ANGI PART NUMBER 338-07125

REBUILD KIT-HOKE NEEDLE VALVE SEAT & PKG – 761-07286


THIS PAGE LEFT INTENTIONALLY BLANK
1700 Series

J Forged Body, Integral Bonnet Needle Valves

Typical Applications
" Cylinder valves
" Panel board
instrumentation
" Pressure gauge valves
" Sampling systems
" Research laboratories
" Oxygen service Hardened 450 SS
or Monel thread
" Corrosive or high gland for long
cycle life
pressure service

Panel mounting
without packing
disruption

Dyna-Pak leak-tight packing 7~ " LF(!'7T4


.

below stem threads isolates


threads from media
With nonrotating stem tips and isolated
stem threads for severe service and
Dyna-Pak packing to help prevent fugitive
emissions, these affordable valves are
316 SS and Monel suited for a variety of applications .
materials offer increased Variety of end
corrosion resistance connections
Nonrotating 17-4PH SS or ISO 9002
Kel-F stem tip increases Certified
seat life

Technical Data Benefits


Maximum Operating Pressure : Safety
6000 PSIG 0 70°F (41 .4 MPa @ 21 °C) Lock nut secures packing nut against accidental removal .

Operating Temperature Range : Long cycle life


Metal Stem Tip Packing below stem threads prevents fluid from contacting the stem threads .
-65° to 450°F (-54° to 232°C) Nonrotating hardened 17-4PH stainless steel or replaceable Kel-F stem tips
Kel-F Stem Tip combine with a hardened 450 stainless steel or Monel thread gland to
-20° to 250°F (-29° to 121 °C) reduce galling .

Orifice: Helps eliminate fugitive emissions


187 in . (4 .8mm) Dyna-Pak° packing provides a leak-tight seal
with low operating torque .
Cv Factor :
31 Reliability
All valves are tested for bubble-tight leakage at both seat and packing .
End Connections :
1/8 to 3/8 in . Gyroloh° Installation variety
1/4 to 3/8 NPT Broad selection of male NPT, female NPT, and Hoke Gyrolok fractional or
metric tube fitting connections .
6 to Smm Gyrolok
Panel mounting
Panel mounting is standard on all models .

HOKE Needle Valves I I


1700 Series
Materials of Construction
Description 316 SS Valves Monel® Valves
Body 316 SS Monel
Stem 316SS Monel
Stem Tip
Soft Kel-F Kel-F
Hard 17-4PH SS Monel
Stem Packing TFE/316 SS Wafers TFE/Monel Wafers
Thread Gland 450 SS Monel
Lock Nut 316 SS 316SS
Handle
1711 Series Auminum Aluminum
1751 Series ABS ABS
Panel Mounting Nut Nickel Plated Brass Nickel Plated Brass

Pressure vs .
Flow Curve Temperature Curve

HANDLE TURNS VS . Cv
.35 _. -, .
6000
.30
a 41 .4
.25 i 5000
G7
.20 i - a 34 .5

¢ 4000
.15 O 27 .6
1 f/1

.10 - 3000
a 20 .7
.05 2 2000
Q 13.8
0 1 v2 3 4 5 6 7 8
NUMBER OF TURNS OF VALVE HANDLE
aO 1000
6.9
0
KEL-F STEM TIP
- - - METAL STEM TIP F -65 0 100 200 300 400 500
C -54 -18 38 93 149 204 260
TEMPERATURE

Valve Ordering Charts

1700 Seri187 s Globe Pattern Metal Stem Tip for Service to 450°F
Orifice/ 31 Cv

End Connections Order by Part Number


Inlet Outlet 316 SS Monel
I,8 Gyrolok ''/e Gyrolok 1711G2Y
I/4 Gyrolok I/4 Gyrolok 1711G4Y
/4+ Male NPT I/4 Male NPT 1711M4Y 1711M4M
I/4 Male NPT I/4 Female NPT 1711L4Y
I/4 Female NPT I/4 Female NPT 1711F4Y 1711F4M
4'8 Gyrolok 4'8 Gyrolok 1711G6Y
V8 Male NPT 8/8 Male NPT 1711M6Y
6mm Gyrolok 6mm Gyrolok 171 1 G6Y/MM
8mm Gyrolok 8mm Gyrolok 171 1 GBY/MM
1711L4Y

2 HOKE Needle Valves


MV 81

SVF
H7666MDBSE-1” W/LKG HNDL
1” FNPT BALL VALVE 6000 PSI W/LOCKING HANDLE

ANGI PART NUMBER 334-07279

REBUILD KIT-SVF 1” H7666DBSE – 761-07287


THIS PAGE LEFT INTENTIONALLY BLANK
ri s 7 is i pressure 11 valve designed to meet applications t si. e fat r
stainless steel body and is available i I- f BS-6755 1 MR-01-75 upon request. Thi
Iv safety an reliability i pressure systems application i Offshore, i
i i I ri

'1 5 1
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' 1500 ANSI (3800 psi)
sine t 11 .3
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ssemblina actuators without int ith th
it
Installation, Operation & Maintenance
for SVF HIGH PRESSURE Three-Piece Series “H7”Ball Valves

SVF Flow Controls, Inc. Ball Valves have been designed and engineered to provide long lasting
and trouble free service when used in accordance with the instructions and specifications herein.

This document includes information for Series “H7” Three-Piece valves.


!!!CAUTION! Safety Precautions!!!
Before removing valve from pipeline NOTE that:

Media flowing through a valve may be corrosive, toxic, flammable, or of a contaminant or


harmful nature. Where there is evidence of harmful fluids having flowed through the valve, the
utmost care must be taken. It is suggested that the following minimal safety precautions be
taken when handling valves.
1. Always wear eye shields.
2. Always wear gloves and overalls.
3. Wear protective footwear.
4. Wear protective headgear.
5. Ensure that running water is readily accessible.
6. Have a suitable fire extinguisher ready if media is flammable.
7. Be sure that you are aware of the fluid that has been passing through the valve before
opening or dismantling any valve. Require MSDS information.

By checking line gauges ensure that no pressure is present at the valve.


Ensure that any media is released by operating valve slowly to half open position.
Ideally, the valve should be decontaminated when the ball is in the half open position.
These valves, when installed, have body connectors which form an integral part of the pipeline
and the valve cannot be removed from the pipeline without being dismantled-see DISMANTLING.

Valves and accessories must not be used as a sole support of piping or human weight
Safety accessories such as safety relief (overpressure) valves are the responsibility of the system
designer.
It is the user/system designer’s responsibility to use insulation in high temperature applications.
Refer to OSHA documents for more details.

Tools
No special tools are required for maintenance of SVF Flow Controls, Inc. valves. NOTE: Valve
nuts and bolting are Metric.

The following instructions refer to SVF H7 series High Pressure ball valves.

UPON RECEIPT
Prior to installation, inspect the valve for shipping damage. Keep protective covers in place until
installation of valve to pipe line. During installation check to insure the handle is in the fully open
position in order to prevent possible damage to the ball. After installation cycle the valve before
putting into service. Do not leave the valve in the partially open position.
All standard valves may be installed for flow in either direction.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
Valves with screwed ends should be treated as a single unit, and should not be dismantled when
installing to pipeline. Regular joining material in correct quantities should be used. The valve
should be screwed on to the pipeline using a standard pipe wrench or spanner. Avoid excessive
tightening.
When “back-welding” is required on screwed valves, they must be dismantled and treated as
weld-end valves.
Carbon Steel valves may have a “black oxide” and oil dipped finish. This non-toxic process is
performed to retard rusting. Stainless steel valves have their natural finish.

OPERATION
Valve operation works by operating the valve handle 90° turn counter-clockwise to open, and 90°
turn clockwise to close. On manually operated valves the valve is open when the handle is
parallel with the pipe line and closed when the handle is perpendicular to the pipe line.
A silicone based lubricant is applied to assist valve break in. The lubricant, if unacceptable, may
be removed by a solvent wash.

MAINTENANCE
SVF valves have a long and trouble free life, and maintenance is seldom required. When
maintenance is necessary, valves can be refurbished on site.
To extend valve performance and reduce possible plant problems, the following procedures
should be followed.
Handle all parts carefully and clean before reassemble. Check ball, stem, and body bolts for wear,
corrosion or damage.

PRIOR TO DISMANTLING VALVE


If leakage is noticed at the stem area, tighten the gland nut 1/6 turn at a time, until leakage
ceases.
Should the leakage continue, the valve body will require to be disassembled to replace faulty
stem seals.
Valves that exhibit through seat leakage or high operating torque's may be damaged.
The media flowing through a pipeline may be toxic, corrosive, flammable or of a contaminant
nature.
Utmost care has to be taken when there is harmful media flowing through the valve.
The following safety precautions are recommended when dismantling valves with hazardous
media:

SAFETY PRECAUTIONS:
1. Always wear eye shield.
2. Always wear protective head gear.
3. Always wear protective clothing & gloves.
4. Wear protective footwear.
5. Have a suitable fire extinguisher when media is flammable.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
REFURBISHING
When a valve requires to be refurbished rather than serviced, only SVF’s authorized spare parts
should be used.
Refurbishing kits from SVF consist of the following:
1. Seat ring x2
2. Gland packing x 2 or 3
3. Stem thrust ring x 1
4. Body seals x2
In addition to refurbishing or maintenance kits, spare parts available from SVF are:
Valve balls, stems, glands, bolts, screws and nuts. Should additional parts be required, it is
generally recommended that the complete valve be replaced.
When ordering repair kits, give the valve size, the seat ring material required.

Follow the instructions below:


1. Cycle the valve with the line pressure fully relieved before attempting to remove the valve
from the pipeline, to insure pressure has also been discharged from the valve cavity.
2. Bring the valve handle to the open position.
3. With the valve in the open position, remove body connector bolts.
4. Remove the body from between the end connectors. (½" H7 valve cannot be removed
from line without separating the end connectors).
5. Remove and discard the seat rings and body seals.
6. Support the ball to prevent it from falling out of body and turn handle to the closed
position for its removal. Set the ball aside in clean secure area for reuse.
7. Stem assembly - remove the wrench nut, serrated washer, handle, locking clip, gland nut,
disk springs, gland and gland packing. Care being taken not to scratch or nick the packing
bore area of the body.
8. Place all components removed, in clean secure area.
9. Push the stem down into the body and remove it to clean secure area. Discard the stem
thrust ring from the stem.
10. Clean the stem and packing bore area, taking care not to damage them.
11. Lubricate the new stem thrust ring and packing, with appropriate lubricant (Molycote 33 -
thin film).
12. Place the stem thrust ring on the stem and insert the stem up into the center body.
13. Insert the new packing over the stem and into the body bore. Place the gland and two disk
springs onto the stem. The first spring concave side up and the second spring concave side
down. (See valve illustration).
14. Thread the gland nut onto the stem. Tighten the gland nut to the torque figures (table 1).
15. Place the locking clip on the gland nut by adjusting the orientation of the nut (in the
clockwise direction).
16. Place the handle, serrated washer and thread the wrench nut on the stem.
17. Bring the handle to the closed position to insert the ball.
18. Place the ball in the center body until the stem tang is engaged and bring the valve to the
open position to prevent the ball from falling out.
19. Place the new body seals and new seat rings in the body.
20. Ease body assembly between body connectors, taking care not to score faces or damage
seals, and reinstall body bolts and nuts.
21. Tighten the body bolts to the torque figures (table 1), and according to tightening
sequence illustrated in figure 1.
22. Leave the valve in the open position for flushing the line.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
Figure1

1 5
1 3 1 3
8 3
6 5
4 7
4 2 4 2
6 2

Figure 2

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
MV 220

SVF/SVF
1” H7666MDBSE/A2S-110-11-NC
1” FNPT BALL VALVE 6000 PSI SS
W/ A2S-110-11 ACTUATOR NORMALLY CLOSED

ANGI PART NUMBER 334-07429

VALVE REBUILD KIT SVF 1” H7666MDBSE – 761-07287


ACTUATOR REBUILLT KIT A2S-110 – 761-07461
THIS PAGE LEFT INTENTIONALLY BLANK
Installation, Operation & Maintenance
for SVF HIGH PRESSURE Three-Piece Series “H7”Ball Valves

SVF Flow Controls, Inc. Ball Valves have been designed and engineered to provide long lasting
and trouble free service when used in accordance with the instructions and specifications herein.

This document includes information for Series “H7” Three-Piece valves.


!!!CAUTION! Safety Precautions!!!
Before removing valve from pipeline NOTE that:

Media flowing through a valve may be corrosive, toxic, flammable, or of a contaminant or


harmful nature. Where there is evidence of harmful fluids having flowed through the valve, the
utmost care must be taken. It is suggested that the following minimal safety precautions be
taken when handling valves.
1. Always wear eye shields.
2. Always wear gloves and overalls.
3. Wear protective footwear.
4. Wear protective headgear.
5. Ensure that running water is readily accessible.
6. Have a suitable fire extinguisher ready if media is flammable.
7. Be sure that you are aware of the fluid that has been passing through the valve before
opening or dismantling any valve. Require MSDS information.

By checking line gauges ensure that no pressure is present at the valve.


Ensure that any media is released by operating valve slowly to half open position.
Ideally, the valve should be decontaminated when the ball is in the half open position.
These valves, when installed, have body connectors which form an integral part of the pipeline
and the valve cannot be removed from the pipeline without being dismantled-see DISMANTLING.

Valves and accessories must not be used as a sole support of piping or human weight
Safety accessories such as safety relief (overpressure) valves are the responsibility of the system
designer.
It is the user/system designer’s responsibility to use insulation in high temperature applications.
Refer to OSHA documents for more details.

Tools
No special tools are required for maintenance of SVF Flow Controls, Inc. valves. NOTE: Valve
nuts and bolting are Metric.

The following instructions refer to SVF H7 series High Pressure ball valves.

UPON RECEIPT
Prior to installation, inspect the valve for shipping damage. Keep protective covers in place until
installation of valve to pipe line. During installation check to insure the handle is in the fully open
position in order to prevent possible damage to the ball. After installation cycle the valve before
putting into service. Do not leave the valve in the partially open position.
All standard valves may be installed for flow in either direction.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
Valves with screwed ends should be treated as a single unit, and should not be dismantled when
installing to pipeline. Regular joining material in correct quantities should be used. The valve
should be screwed on to the pipeline using a standard pipe wrench or spanner. Avoid excessive
tightening.
When “back-welding” is required on screwed valves, they must be dismantled and treated as
weld-end valves.
Carbon Steel valves may have a “black oxide” and oil dipped finish. This non-toxic process is
performed to retard rusting. Stainless steel valves have their natural finish.

OPERATION
Valve operation works by operating the valve handle 90° turn counter-clockwise to open, and 90°
turn clockwise to close. On manually operated valves the valve is open when the handle is
parallel with the pipe line and closed when the handle is perpendicular to the pipe line.
A silicone based lubricant is applied to assist valve break in. The lubricant, if unacceptable, may
be removed by a solvent wash.

MAINTENANCE
SVF valves have a long and trouble free life, and maintenance is seldom required. When
maintenance is necessary, valves can be refurbished on site.
To extend valve performance and reduce possible plant problems, the following procedures
should be followed.
Handle all parts carefully and clean before reassemble. Check ball, stem, and body bolts for wear,
corrosion or damage.

PRIOR TO DISMANTLING VALVE


If leakage is noticed at the stem area, tighten the gland nut 1/6 turn at a time, until leakage
ceases.
Should the leakage continue, the valve body will require to be disassembled to replace faulty
stem seals.
Valves that exhibit through seat leakage or high operating torque's may be damaged.
The media flowing through a pipeline may be toxic, corrosive, flammable or of a contaminant
nature.
Utmost care has to be taken when there is harmful media flowing through the valve.
The following safety precautions are recommended when dismantling valves with hazardous
media:

SAFETY PRECAUTIONS:
1. Always wear eye shield.
2. Always wear protective head gear.
3. Always wear protective clothing & gloves.
4. Wear protective footwear.
5. Have a suitable fire extinguisher when media is flammable.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
REFURBISHING
When a valve requires to be refurbished rather than serviced, only SVF’s authorized spare parts
should be used.
Refurbishing kits from SVF consist of the following:
1. Seat ring x2
2. Gland packing x 2 or 3
3. Stem thrust ring x 1
4. Body seals x2
In addition to refurbishing or maintenance kits, spare parts available from SVF are:
Valve balls, stems, glands, bolts, screws and nuts. Should additional parts be required, it is
generally recommended that the complete valve be replaced.
When ordering repair kits, give the valve size, the seat ring material required.

Follow the instructions below:


1. Cycle the valve with the line pressure fully relieved before attempting to remove the valve
from the pipeline, to insure pressure has also been discharged from the valve cavity.
2. Bring the valve handle to the open position.
3. With the valve in the open position, remove body connector bolts.
4. Remove the body from between the end connectors. (½" H7 valve cannot be removed
from line without separating the end connectors).
5. Remove and discard the seat rings and body seals.
6. Support the ball to prevent it from falling out of body and turn handle to the closed
position for its removal. Set the ball aside in clean secure area for reuse.
7. Stem assembly - remove the wrench nut, serrated washer, handle, locking clip, gland nut,
disk springs, gland and gland packing. Care being taken not to scratch or nick the packing
bore area of the body.
8. Place all components removed, in clean secure area.
9. Push the stem down into the body and remove it to clean secure area. Discard the stem
thrust ring from the stem.
10. Clean the stem and packing bore area, taking care not to damage them.
11. Lubricate the new stem thrust ring and packing, with appropriate lubricant (Molycote 33 -
thin film).
12. Place the stem thrust ring on the stem and insert the stem up into the center body.
13. Insert the new packing over the stem and into the body bore. Place the gland and two disk
springs onto the stem. The first spring concave side up and the second spring concave side
down. (See valve illustration).
14. Thread the gland nut onto the stem. Tighten the gland nut to the torque figures (table 1).
15. Place the locking clip on the gland nut by adjusting the orientation of the nut (in the
clockwise direction).
16. Place the handle, serrated washer and thread the wrench nut on the stem.
17. Bring the handle to the closed position to insert the ball.
18. Place the ball in the center body until the stem tang is engaged and bring the valve to the
open position to prevent the ball from falling out.
19. Place the new body seals and new seat rings in the body.
20. Ease body assembly between body connectors, taking care not to score faces or damage
seals, and reinstall body bolts and nuts.
21. Tighten the body bolts to the torque figures (table 1), and according to tightening
sequence illustrated in figure 1.
22. Leave the valve in the open position for flushing the line.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
Figure1

1 5
1 3 1 3
8 3
6 5
4 7
4 2 4 2
6 2

Figure 2

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
Installation and Operation Manual

CAUTION: ALWAYS USE CARE AND COMMON SENSE WHEN WORKING WITH PNEUMATIC
ACTUATORS. DE-ENERGIZE THE AIR SUPPLY (AND DE-PREESSURIZE IT) AND SHUTOFF ALL
ELECTRICAL POWER TO ANY OF THE ACCESSORIES BEFORE PERFORMING ANY MAINTENANCE
OR REPAIR. DISCONNECT THE INLET PRESSURE PIPE OR TUBING TO ENSURE THAT THE
ACTUATOR HAS FULLY DE-PRESSURIZED AND, FOR SPRING RETURN ACTUATORS, THAT THE
ACTUATOR HAS CYCLED UNDER SPRING LOAD.

SVF- Aero² actuators are designed to operate with dry or lubricated air media, but will function equally
well with non-corrosive and inert gas or light hydraulic oil. The actuators are offered in two different
configurations: double acting and spring return. Each actuator can be easily converted from double acting
to spring return (or vice versa) by insertion (or removal) of spring cartridges.

Spring Locations

Each actuator has two pistons. Spring return actuators may be sized/used with an un-even number of
springs. The difference between the springs from each piston shall be only one. See locations for each
quantity below.

5 Springs 6 Springs 7 Springs 8 Springs

9 Springs 10 Springs 11 Springs 12 Springs

Commissioning the Actuator

For the following sections please note the location (in the graphic below) of the Stroke Adjustment Screws
and Air Inlet Manifold.

Stroke Adjustment Screws

Air Inlet Manifold (A - - B)


Installation and Operation Manual

Operation 1- Inlet Air Pressure

NOTE: The maximum air pressure to all aero2 actuators is 120 psig-regulated/relieved

The standard configuration of the aero2 actuator operates as follows:

Note: throughout this document we will assume that the automated valve is setup such that Counter-
Clockwise rotation OPENS the valve and Clockwise rotation CLOSES the valve

Double Acting

Air Inlet Manifold Port

“A” CCW Rotation (When viewed from the top of the actuator) <OPENS the valve>

“B” Clockwise <CLOSES the valve>

Spring Return

Air Inlet Manifold Port


A B
“A” CCW Rotation (When viewed
from the top of the actuator) Air Inlet Manifold ¼” NPT
<OPENS the valve>

“B“ CW (It is not necessary to pressurize this port when using a spring return
actuator) Port “B” must remain open and free of any plugs or other obstructions.

For information about changing the orientation of the actuator’s stroke direction, please contact the
manufacturer.

S T A N D A RD C O N F I G U R A T I O N

A
B B

A B A B

A B A B
Installation and Operation Manual

Operation 2- Stroke Adjustment for aero2 (Standard Rotation)

Stroke Adjustment Screws

Left Right
OPEN CLOSED

The aero2 actuator features bi-directional stroke adjustment for the Open and Closed
positions. To make adjustments please see the instructions below.

NOTICE: Do Not use the stroke adjustment bolts to over power the actuator against the
spring or air pressure or to reverse the action of the valve.

Always thread to the bolt CCW (outward) to allow the actuator to continue motion when
setting the final valve position.

If the actuator/valve has over traveled do the following:

Before making adjustments note that each stroke adjustment bolt has a lock nut and o-
ring.

x Loosen the lock nut a few turns


x Avoid over tightening; to protect the o-ring

If valve has over-traveled in the OPEN position,

a- Cycle the actuator to the CLOSED position


b- Thread the LEFT stroke adjustment bolt IN-ward a few turns.
c- Cycle the actuator in the OPENING direction then thread the bolt outward to the
exact position desired.

If valve has over-traveled in the CLOSED position,

a- Cycle the actuator to the OPEN position


b- Thread the RIGHT stroke adjustment bolt IN-ward a few turns.
c- Cycle the actuator in the CLOSING direction then thread the bolt outward to the
exact position desired.

Once you have set the desired position tighten the lock nut. Take care not to damage the o-ring
seal under the washer.
Installation and Operation Manual

Components

P a r t s L is t
No . D e s c r ip t io n M a t e r ia l Q u a n t it y
1 A c tu a to r H o u s in g H a r d A n o d iz e d A lu m in u m 1
2 P is to n s A lu m in u m 2
3 P is to n S e a ls Bu na 2
4 P is to n B e a r in g s A c e ta l 2
5 S p r in g s S p r in g S te e l C o r r . R e s is ta n t A c c o r d in g to M o d e l
6 E n d C a p O - r in g Bu na 2
7 End C aps A lu m in u m B a k e d E p o x y 2
8 E n d C a p B o lts 3 0 0 S e r ie s S S 8
9 C - C lip 3 0 0 S e r ie s S S 1
10 T h r u s t F o llo w e r 3 0 0 S e r ie s S S 1
11 T h r u s t R in g A c e ta l 1
12 W e a r Ba nds A c e ta l 2
13 S tr o k e A d j . S e t 3 0 0 S e r ie s S S 1 set
14 S pacer A c e ta l 1
15 S tr o k e A d j . S to p 3 0 0 S e r ie s S S 1
16 T h r u s t R in g A c e ta l 1
17 T h r u s t F o llo w e r 3 0 0 S e r ie s S S 1
18 D r iv e S h a ft 3 0 4 S e r ie s S S 1
19 S h a ft B e a r in g A c e ta l 1
20 S h a ft S e a l Bu na 1
Reverse Rotation on
aero2 Actuators

Standard Configuration

1- Air Stroke pushes pistons


outward which are
engaged with the pinion
gear (output shaft) to
rotate CCW – OPEN
2- Spring Stroke pushes
pistons inward which are
engaged with the pinion
gear (output shaft) to
rotate CW – CLOSED

Remove End Caps

Remove Indicator Cap and use the wrench flats to assist with removal
and replacement of pistons

Remove Pistons: A low (3 psi) pressure applied to port “A” will help expose the pistons for removal.

Rotate pistons and re-insert. Note: Before engaging the piston (gear rack) with the pinion, “Back Rotate” the
pinion gear by one tooth for proper orientation.

Reverse Configuration

1- Air Stroke pushes pistons


outward which are
engaged with the pinion
gear (output shaft) to
rotate CW – CLOSED
2- Spring Stroke pushes
pistons inward which are
engaged with the pinion
gear (output shaft) to
rotate CCW – OPEN
MV 230

SVF/SVF
1” H7666MDBSE/A2S-160-10-NO
1” FNPT BALL VALVE 6000 PSI SS
W/ A2S-110-11 ACTUATOR NORMALLY OPEN

ANGI PART NUMBER 334-07434

VALVE REBUILD KIT SVF 1” H7666MDBSE – 761-07287


ACTUATOR REBUILLT KIT A2S-160 – 761-07446
THIS PAGE LEFT INTENTIONALLY BLANK
Installation, Operation & Maintenance
for SVF HIGH PRESSURE Three-Piece Series “H7”Ball Valves

SVF Flow Controls, Inc. Ball Valves have been designed and engineered to provide long lasting
and trouble free service when used in accordance with the instructions and specifications herein.

This document includes information for Series “H7” Three-Piece valves.


!!!CAUTION! Safety Precautions!!!
Before removing valve from pipeline NOTE that:

Media flowing through a valve may be corrosive, toxic, flammable, or of a contaminant or


harmful nature. Where there is evidence of harmful fluids having flowed through the valve, the
utmost care must be taken. It is suggested that the following minimal safety precautions be
taken when handling valves.
1. Always wear eye shields.
2. Always wear gloves and overalls.
3. Wear protective footwear.
4. Wear protective headgear.
5. Ensure that running water is readily accessible.
6. Have a suitable fire extinguisher ready if media is flammable.
7. Be sure that you are aware of the fluid that has been passing through the valve before
opening or dismantling any valve. Require MSDS information.

By checking line gauges ensure that no pressure is present at the valve.


Ensure that any media is released by operating valve slowly to half open position.
Ideally, the valve should be decontaminated when the ball is in the half open position.
These valves, when installed, have body connectors which form an integral part of the pipeline
and the valve cannot be removed from the pipeline without being dismantled-see DISMANTLING.

Valves and accessories must not be used as a sole support of piping or human weight
Safety accessories such as safety relief (overpressure) valves are the responsibility of the system
designer.
It is the user/system designer’s responsibility to use insulation in high temperature applications.
Refer to OSHA documents for more details.

Tools
No special tools are required for maintenance of SVF Flow Controls, Inc. valves. NOTE: Valve
nuts and bolting are Metric.

The following instructions refer to SVF H7 series High Pressure ball valves.

UPON RECEIPT
Prior to installation, inspect the valve for shipping damage. Keep protective covers in place until
installation of valve to pipe line. During installation check to insure the handle is in the fully open
position in order to prevent possible damage to the ball. After installation cycle the valve before
putting into service. Do not leave the valve in the partially open position.
All standard valves may be installed for flow in either direction.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
Valves with screwed ends should be treated as a single unit, and should not be dismantled when
installing to pipeline. Regular joining material in correct quantities should be used. The valve
should be screwed on to the pipeline using a standard pipe wrench or spanner. Avoid excessive
tightening.
When “back-welding” is required on screwed valves, they must be dismantled and treated as
weld-end valves.
Carbon Steel valves may have a “black oxide” and oil dipped finish. This non-toxic process is
performed to retard rusting. Stainless steel valves have their natural finish.

OPERATION
Valve operation works by operating the valve handle 90° turn counter-clockwise to open, and 90°
turn clockwise to close. On manually operated valves the valve is open when the handle is
parallel with the pipe line and closed when the handle is perpendicular to the pipe line.
A silicone based lubricant is applied to assist valve break in. The lubricant, if unacceptable, may
be removed by a solvent wash.

MAINTENANCE
SVF valves have a long and trouble free life, and maintenance is seldom required. When
maintenance is necessary, valves can be refurbished on site.
To extend valve performance and reduce possible plant problems, the following procedures
should be followed.
Handle all parts carefully and clean before reassemble. Check ball, stem, and body bolts for wear,
corrosion or damage.

PRIOR TO DISMANTLING VALVE


If leakage is noticed at the stem area, tighten the gland nut 1/6 turn at a time, until leakage
ceases.
Should the leakage continue, the valve body will require to be disassembled to replace faulty
stem seals.
Valves that exhibit through seat leakage or high operating torque's may be damaged.
The media flowing through a pipeline may be toxic, corrosive, flammable or of a contaminant
nature.
Utmost care has to be taken when there is harmful media flowing through the valve.
The following safety precautions are recommended when dismantling valves with hazardous
media:

SAFETY PRECAUTIONS:
1. Always wear eye shield.
2. Always wear protective head gear.
3. Always wear protective clothing & gloves.
4. Wear protective footwear.
5. Have a suitable fire extinguisher when media is flammable.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
REFURBISHING
When a valve requires to be refurbished rather than serviced, only SVF’s authorized spare parts
should be used.
Refurbishing kits from SVF consist of the following:
1. Seat ring x2
2. Gland packing x 2 or 3
3. Stem thrust ring x 1
4. Body seals x2
In addition to refurbishing or maintenance kits, spare parts available from SVF are:
Valve balls, stems, glands, bolts, screws and nuts. Should additional parts be required, it is
generally recommended that the complete valve be replaced.
When ordering repair kits, give the valve size, the seat ring material required.

Follow the instructions below:


1. Cycle the valve with the line pressure fully relieved before attempting to remove the valve
from the pipeline, to insure pressure has also been discharged from the valve cavity.
2. Bring the valve handle to the open position.
3. With the valve in the open position, remove body connector bolts.
4. Remove the body from between the end connectors. (½" H7 valve cannot be removed
from line without separating the end connectors).
5. Remove and discard the seat rings and body seals.
6. Support the ball to prevent it from falling out of body and turn handle to the closed
position for its removal. Set the ball aside in clean secure area for reuse.
7. Stem assembly - remove the wrench nut, serrated washer, handle, locking clip, gland nut,
disk springs, gland and gland packing. Care being taken not to scratch or nick the packing
bore area of the body.
8. Place all components removed, in clean secure area.
9. Push the stem down into the body and remove it to clean secure area. Discard the stem
thrust ring from the stem.
10. Clean the stem and packing bore area, taking care not to damage them.
11. Lubricate the new stem thrust ring and packing, with appropriate lubricant (Molycote 33 -
thin film).
12. Place the stem thrust ring on the stem and insert the stem up into the center body.
13. Insert the new packing over the stem and into the body bore. Place the gland and two disk
springs onto the stem. The first spring concave side up and the second spring concave side
down. (See valve illustration).
14. Thread the gland nut onto the stem. Tighten the gland nut to the torque figures (table 1).
15. Place the locking clip on the gland nut by adjusting the orientation of the nut (in the
clockwise direction).
16. Place the handle, serrated washer and thread the wrench nut on the stem.
17. Bring the handle to the closed position to insert the ball.
18. Place the ball in the center body until the stem tang is engaged and bring the valve to the
open position to prevent the ball from falling out.
19. Place the new body seals and new seat rings in the body.
20. Ease body assembly between body connectors, taking care not to score faces or damage
seals, and reinstall body bolts and nuts.
21. Tighten the body bolts to the torque figures (table 1), and according to tightening
sequence illustrated in figure 1.
22. Leave the valve in the open position for flushing the line.

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
Figure1

1 5
1 3 1 3
8 3
6 5
4 7
4 2 4 2
6 2

Figure 2

IOM for SVF “H7” Series Three-Piece Ball Valves – Doc #IOM H7 w PED
Installation and Operation Manual

CAUTION: ALWAYS USE CARE AND COMMON SENSE WHEN WORKING WITH PNEUMATIC
ACTUATORS. DE-ENERGIZE THE AIR SUPPLY (AND DE-PREESSURIZE IT) AND SHUTOFF ALL
ELECTRICAL POWER TO ANY OF THE ACCESSORIES BEFORE PERFORMING ANY MAINTENANCE
OR REPAIR. DISCONNECT THE INLET PRESSURE PIPE OR TUBING TO ENSURE THAT THE
ACTUATOR HAS FULLY DE-PRESSURIZED AND, FOR SPRING RETURN ACTUATORS, THAT THE
ACTUATOR HAS CYCLED UNDER SPRING LOAD.

SVF- Aero² actuators are designed to operate with dry or lubricated air media, but will function equally
well with non-corrosive and inert gas or light hydraulic oil. The actuators are offered in two different
configurations: double acting and spring return. Each actuator can be easily converted from double acting
to spring return (or vice versa) by insertion (or removal) of spring cartridges.

Spring Locations

Each actuator has two pistons. Spring return actuators may be sized/used with an un-even number of
springs. The difference between the springs from each piston shall be only one. See locations for each
quantity below.

5 Springs 6 Springs 7 Springs 8 Springs

9 Springs 10 Springs 11 Springs 12 Springs

Commissioning the Actuator

For the following sections please note the location (in the graphic below) of the Stroke Adjustment Screws
and Air Inlet Manifold.

Stroke Adjustment Screws

Air Inlet Manifold (A - - B)


Installation and Operation Manual

Operation 1- Inlet Air Pressure

NOTE: The maximum air pressure to all aero2 actuators is 120 psig-regulated/relieved

The standard configuration of the aero2 actuator operates as follows:

Note: throughout this document we will assume that the automated valve is setup such that Counter-
Clockwise rotation OPENS the valve and Clockwise rotation CLOSES the valve

Double Acting

Air Inlet Manifold Port

“A” CCW Rotation (When viewed from the top of the actuator) <OPENS the valve>

“B” Clockwise <CLOSES the valve>

Spring Return

Air Inlet Manifold Port


A B
“A” CCW Rotation (When viewed
from the top of the actuator) Air Inlet Manifold ¼” NPT
<OPENS the valve>

“B“ CW (It is not necessary to pressurize this port when using a spring return
actuator) Port “B” must remain open and free of any plugs or other obstructions.

For information about changing the orientation of the actuator’s stroke direction, please contact the
manufacturer.

S T A N D A RD C O N F I G U R A T I O N

A
B B

A B A B

A B A B
Installation and Operation Manual

Operation 2- Stroke Adjustment for aero2 (Standard Rotation)

Stroke Adjustment Screws

Left Right
OPEN CLOSED

The aero2 actuator features bi-directional stroke adjustment for the Open and Closed
positions. To make adjustments please see the instructions below.

NOTICE: Do Not use the stroke adjustment bolts to over power the actuator against the
spring or air pressure or to reverse the action of the valve.

Always thread to the bolt CCW (outward) to allow the actuator to continue motion when
setting the final valve position.

If the actuator/valve has over traveled do the following:

Before making adjustments note that each stroke adjustment bolt has a lock nut and o-
ring.

x Loosen the lock nut a few turns


x Avoid over tightening; to protect the o-ring

If valve has over-traveled in the OPEN position,

a- Cycle the actuator to the CLOSED position


b- Thread the LEFT stroke adjustment bolt IN-ward a few turns.
c- Cycle the actuator in the OPENING direction then thread the bolt outward to the
exact position desired.

If valve has over-traveled in the CLOSED position,

a- Cycle the actuator to the OPEN position


b- Thread the RIGHT stroke adjustment bolt IN-ward a few turns.
c- Cycle the actuator in the CLOSING direction then thread the bolt outward to the
exact position desired.

Once you have set the desired position tighten the lock nut. Take care not to damage the o-ring
seal under the washer.
Installation and Operation Manual

Components

P a r t s L is t
No . D e s c r ip t io n M a t e r ia l Q u a n t it y
1 A c tu a to r H o u s in g H a r d A n o d iz e d A lu m in u m 1
2 P is to n s A lu m in u m 2
3 P is to n S e a ls Bu na 2
4 P is to n B e a r in g s A c e ta l 2
5 S p r in g s S p r in g S te e l C o r r . R e s is ta n t A c c o r d in g to M o d e l
6 E n d C a p O - r in g Bu na 2
7 End C aps A lu m in u m B a k e d E p o x y 2
8 E n d C a p B o lts 3 0 0 S e r ie s S S 8
9 C - C lip 3 0 0 S e r ie s S S 1
10 T h r u s t F o llo w e r 3 0 0 S e r ie s S S 1
11 T h r u s t R in g A c e ta l 1
12 W e a r Ba nds A c e ta l 2
13 S tr o k e A d j . S e t 3 0 0 S e r ie s S S 1 set
14 S pacer A c e ta l 1
15 S tr o k e A d j . S to p 3 0 0 S e r ie s S S 1
16 T h r u s t R in g A c e ta l 1
17 T h r u s t F o llo w e r 3 0 0 S e r ie s S S 1
18 D r iv e S h a ft 3 0 4 S e r ie s S S 1
19 S h a ft B e a r in g A c e ta l 1
20 S h a ft S e a l Bu na 1
Reverse Rotation on
aero2 Actuators

Standard Configuration

1- Air Stroke pushes pistons


outward which are
engaged with the pinion
gear (output shaft) to
rotate CCW – OPEN
2- Spring Stroke pushes
pistons inward which are
engaged with the pinion
gear (output shaft) to
rotate CW – CLOSED

Remove End Caps

Remove Indicator Cap and use the wrench flats to assist with removal
and replacement of pistons

Remove Pistons: A low (3 psi) pressure applied to port “A” will help expose the pistons for removal.

Rotate pistons and re-insert. Note: Before engaging the piston (gear rack) with the pinion, “Back Rotate” the
pinion gear by one tooth for proper orientation.

Reverse Configuration

1- Air Stroke pushes pistons


outward which are
engaged with the pinion
gear (output shaft) to
rotate CW – CLOSED
2- Spring Stroke pushes
pistons inward which are
engaged with the pinion
gear (output shaft) to
rotate CCW – OPEN
PR 13

MECO
5648-9717
150 PSI PRESSURE REGULATOR W ENVIRO-CAP

ANGI PART NUMBER 500-01674

REBUILD KIT ASSY-MECO PRIMARY REGULATOR – 840-04319


THIS PAGE LEFT INTENTIONALLY BLANK
THIS PAGE LEFT INTENTIONALLY BLANK
PR 55

STRAVAL
BP0120TT-THC
3/4” 0-4,500 PSI BACK PRESSURE REGULATOR
ANGI PART NUMBER 990-07235

REPLACEMENT O’RING-1/2 VITON – 710-07240

REBUILD KIT-STRAVAL 3/4 – 762-07231


THIS PAGE LEFT INTENTIONALLY BLANK
PT 7

GEMS SENSORS
22ETBGH6002ATUA001
0-6000 PSI PRESSURE TRANSDUCER

ANGI PART NUMBER 410-03118

HARNESS ASSY- 452-07231


THIS PAGE LEFT INTENTIONALLY BLANK
PSIBAR® CVD TYPES

2200 Series / 2600 Series – General


Purpose Industrial Pressure Series 2200

Transducers
쑺 Gauge, Absolute, Vacuum and Compound Pressure Models Available
쑺 Submersible, General Purpose and Wash down Enclosures
쑺 High Stability Achieved by CVD Sensing Element
쑺 Millivolt, Voltage and Current Output Models

The 2200 series features stability and accuracy in a variety of enclosure options. The
2600 series extends the packaging options via an all welded stainless steel back end for
demanding submersible and industrial applications. The 2200 and the 2600 feature proven
CVD sensing technology, an ASIC (amplified units), and modular packaging to provide a
sensor line that can easily accommodate specials while not sacrificing high performance.

Specifications
Input
Pressure Range Vacuum to 400 bar (6000 psi)
Proof Pressure 2 x Full Scale (FS) (1.5 x Fs for 400 bar, >= 5000 psi)
Burst Pressure >35 x FS <= 6 bar (100 psi);
>20 x FS >=60 bar (1000 psi);
>5 x FS <= 400 bar (6000 psi)
Fatigue Life Designed for more than 100 million FS cycles
Performance Series 2600
Long Term Drift 0.2% FS/year (non-cumulative)
Accuracy 0.25 % FS typical (optional 0.15% FS)
Thermal Error 1.5% FS typical (optional 1% FS)
Compensated Temperatures -20° to 80° C (-5° to 180° F)
Operating Temperatures -40° to 125° C (-22° to 260° F) for elec. codes A, B, C, 1
-20° to 80° C (-5° to 180° F) for elec. codes 2, D, G, 3
-20° to 50° C (-5° to 125° F) for elec. codes F,M, P
Amplified units >100°C maximum 24 Vdc supply
Zero Tolerance 1% of span
Span Tolerance 1% of span
Response Time 0.5 ms
Mechanical Configuration
Pressure Port See ordering chart
Wetted Parts 17-4 PH Stainless Steel
Electrical Connection See ordering chart
Enclosure 316 ss, 17-4 PH ss
IP65 for elec. codes A, B, C, D, G,1, 2, 3
IP67 for elec. code “F”
IP68 for elec. codes M, P (max depth 200 meters H2O)
IP30 for elec. code “3” with flying leads
Vibration 70g, peak to peak sinusoidal, 5 to 2000 Hz
(Random Vibration: 20 to 2000 Hz @ 앒20g Peak
per MIL-STD.-810E Method 514.4)
Acceleration 100g steady acceleration in any direction 0.032% FS/g
for 1 bar (15 psi) range decreasing logarithmically to
0.0007% FS/g for 400 bar (6000 psi) range.
Shock 20g, 11 ms, per MIL-STD.-810E
Method 516.4 Procedure I
Approvals CE, UR (22ET, 26ET Intrinsically safe)
Weight Approx. 100 grams (additional cable; 75 g/m)

www.gemssensors.com L-3
Individual Specifications Electromagnetic Capability
Millivolt Output units Meets the requirement for CE marking of EN50081-2 for
Output 100 mV (10 mv/v) emissions and EN50082-2 for susceptibility.
Supply Voltage (Vs) 10 Vdc (15 Vdc max.) Regulated Test Data:
• EN61000-4-2 Electrostatic Discharge. 8kV air
Bridge resistance 2600-6000 ohms discharge, 4kV contact discharge. Unit survived.
Voltage Output units • ENV50140 Radiated RF Susceptibility. 10V/m, 80MHz-
Output see ordering chart 1GHz, 1kHz mod. Maximum recorded output error was
Supply Voltage (Vs) 1.5 Vdc above span to 35 Vdc @ 6 mA <±1%
• ENV50204 Radiated RF Susceptibility to Mobile
Supply Voltage Sensitivity 0.01% FS/Volt Telephones. 10V/m, 900MHz. Maximum recorded
Min. Load Resistance (FS output / 2) Kohms output error was <±1%.
Current Consumption approx 6 mA at 7.5V output • EN61000-4-4 Fast Burst Transient. 2kV, 5/50ns, 5kHz
Current Output units for 1 minute. Unit survived.
Output 4-20 mA (2 wire) • ENV50141 Conducted RF Susceptibility. 10Vms, 1kHz
mod, 150kHz - 80MHz. Maximum recorded output
Supply Voltage (Vs) 24 Vdc, (7-35 Vdc)
error was <±1%
Supply Voltage Sensitivity 0.01% FS/Volt
Max. Loop Resistance (Vs-7) x 50 ohms

Connection Code mV Units Voltage units Current units (4-20mA)


IN+ OUT+ OUT- IN- IN+ COM OUT+ EARTH (+) (-) EARTH Cable Legend:
A, B, G “DIN” PIN 1 2 3 E 1 2 3 4 1 2 4 R = Red
C “10-6 Bayonet” PIN A B C D A C B E A B E BL = Blue
D “cable” R Y BL G R BK W DRAIN R BK DRAIN BK = Black
F “IP 67 cable” R Y BL G R W Y DRAIN R BL DRAIN W = White
M, P “Immersible R Y BL W R W Y DRAIN R BL DRAIN Y = Yellow
1 “8-4 Bayonet” PIN A B C D A C B D A B D
2 “cable” R W G BK R BK W DRAIN R BK DRAIN
3 “conduit & cable” R W G BK R BK W DRAIN R BK DRAIN

POWER SUPPLY
(-) (+) IN (+)
IN (-) MILLIVOLT
OUTPUT
OUT(+)

(+) (-) OUT(-) TRANSDUCER

READOUT

POWER SUPPLY
(-) (+) IN (+)
VOLTAGE
COMMON OUTPUT

(-) (+) OUT(+) TRANSDUCER

READOUT

POWER SUPPLY
(-) (+) +
CURRENT
OUTPUT

(-) (+) (-) TRANSDUCER

READOUT

-43 L-4 www.gemssensors.com


PRESSURE TRANSDUCERS

Dimensions
2200 Series
Mini 4 Pin - No Connector 1/8-27 NPT
Code B Code
08
15
mV Gauge/Absolute 0.59

Mini 4 Pin - With Connector Amplified Gauge 1/4 - 18 NPT


26.0
1.02 Code Code 0J
Code A 02 with
snubber
with
20
61.60 0.79
2.43 MAX

IP67 Cable (Waterproof) 1/4-18 NPT Internal


Amplified Absolute
Code
Code F
0E
35.0 24
1.37 .95
24 AWG Shielded PVC 65.7
MAX 1/2-14 NPT
2.48
IP65 or NEMA4 Cable
Code
Maximum diameter 27.3 mm (1.07”)
Code D or 2 0H
26.0
1.02
70.1
2.76
7/16-20 UNF-2A
24 AWG Shielded PVC
Code
2600 Series 04
10-6 or 8-4 Mil-C Connector 19
0.75
10-6 Code C 9/16-18 UNF-2A
mV Gauge/Absolute Code
Amplified Gauge
8-4 Code 1 22 1P
0.87
17
Large DIN 43650 Plug 0.67
68
Code G 2.65 G 1/8 Internal
53.2
2.09 MAX
Code
Amplified Absolute 09
33
1.30

Conduit Connector with Cable


G 1/4 External
1/2” NPT
Code 3
Code
64.4
2.54 MAX 01
43 17
24 AWG Shielded PVC 1.70 0.67

Conduit Connector with Flying Leads


Maximum diameter 27.3 mm (1.07”)
R 1/4
1/2” NPT
Code
0A
Code 3 20
.79
with length “U” 43/1.70

Moulded, Immersible Cable <150M


Nose Cone - Black Acetal
Code M
Code
19
24 AWG, Vent, Shielded,
23
Polyurethane 0.90 19
.75
Moulded, Immersible Cable >150M
Nose Cone Sink Weight
Code P
121/4.76
Ø27.20

24 AWG, Vent, Shielded, 30


Through hole
Polyurethane 1.18
mm Code 29 Ø 10.0
inch

www.gemssensors.com L-5
How to Order
Use the bold characters from the chart below to construct a product code
2200 B G A60 01 A 3 U A

Series Performance Code


2200 2600 22 ET 26 ET Accuracy/Thermal
(Note 4) (Note 4) A - .25%/1.5%
Output B - .15%/1.0%
A - 100 mV C - 1-6V J - 0.5-5.5V G - 0.2-10.2V Cable Length (Note 1)
B - 4-20mA D - 1-11V R - 0-5V F - 0.1-5.1V U - No Cable Fitted (See Notes 1 and 2)
H - 1-5V S - 0-10V D - 1 Metre (3 feet)
E - 3 Metres (9 feet)
Pressure Datum F - 5 Metres (16 feet)
A* - Absolute G - Gauge G - 10 Metres (32 feet)
*Max absolute range is 25 bar. (≤ 300 psi) Apparatus Protection
2 - mV Only Transient Protection CE Mark, UR
Pressure Range – psi (See Notes) 3 - Amplified Only RFI Protected CE Mark, UR
F15 - 0-15 G60 - 0-600 Vac = -15 psi E - Amplified only IS mark
F30 - 0-30 H10 - 0-1,000 1F5 - Vac-0
F60 - 0-60 H15 - 0-1,500 3F0 - Vac-15
G10 - 0-100 H20 - 0-2,000 6F0 - Vac-45 Electrical Connection (See Notes)
G15 - 0-150 H30 - 0-3,000 1G0 - Vac-85 2200 Series
G20 - 0-200 H40 - 0-4,000 1G5 - Vac-135 A - 4 PIN DIN (Micro) Mating Connector Supplied
G30 - 0-300 H50 - 0-5,000 2G0 - Vac-185 B - 4 PIN DIN (Micro) Mating Connector Not Supplied
G50 - 0-500 H60 - 0-6,000 3G0 - Vac-285 2 - Cable Nema 4 USA
D - Cable European Color Code
F - Cable Gland Metal IP67
Pressure Range - bar
A10 - 0-1 B25 - 0-25 Vac = -1 bar 2600 Series
A16 - 0-1.6 B40 - 0-40 1A0 - Vac-0 C - Fixed Plug Size 10-6 Mating Plug Not Supplied
A25 - 0-2.5 B60 - 0-60 1A6 - Vac-0.6 G - Fixed Plug To DIN 43650 Mating Plug Supplied
A40 - 0-4 C10 - 0-100 2A5 - Vac-1.5 M - Moulded Cable Immersible Max. (<150 M
A60 - 0-6 C16 - 0-160 4A0 - Vac-3 Submersible Cable)
B10 - 0-10 C25 - 0-250 6A0 - Vac-5 P - Moulded Immersible Cable (>150 M Submersible
B16 - 0-16 C40 - 0-400 1B0 - Vac-9 Cable)
1B6 - Vac-15 1 - Fixed Plug Size 8-4 Mating Plug Not Supplied
2B5 - Vac-24 3 - Conduit Connector 1/2NPT Ext. 1M Cable (See Note 2)
4B0 - Vac-39

Pressure Port Notes:


08 - 1/8-27 NPT External Submersible (2600 only) 1. When electrical connection is cable please select a cable length from
02 - 1/4-18 NPT External 19 - Plastic Nose Cone Table 1. When electrical connection is DIN or plug style “U” must
0J - 1/4 NPT External w/snubber 29 - Sink Weight Nose Cone be specified.
0E - 1/4 NPT Internal European Threads 2. Where electrical connection -3 and cable length -U occur in part
0H - 1/2-14 NPT External 09 - G1/8 Internal number, the unit will be supplied with flying leads (IP30).
04 - 7/16-20 External (SAE #4, J514) 01 - G1/4 External 3. Additional Pressure Ranges are available. Please consult factory.
1P - 9/16-18 External (SAE #6, J1926-2) 0A - R1/4 External 4. Intrinsically safe transducers are available with amplified outputs
only. (ETL, entity approved for Class I, Division 1, Groups C & D,
IJ - 7/16-20 External (SAE #4, J1926-2) hazardous areas).

Table 1 - Cable Units


(2600 Series) (2200 Series select “U” through “G”)

Code Length (M) Code Length (M) Code Length (M) Code Length (M) Code Length (M)
U No Cable Fitted F 5 K 25 P 75 4 170
G 10 L 30 O 100 5 200
D 1 H 15 M 40 R 125 6 225
E 3 J 20 N 50 S 150

-43 L-6 www.gemssensors.com


SRV 37

CIRCLE SEAL
D559N-2M-125 ASME
125 PSI ¼” ASME RELIEF VALVE

ANGI PART NUMBER 331-04522

NO REBUILD KIT AVAILABLE


THIS PAGE LEFT INTENTIONALLY BLANK
D500 Series 15 to 150 PSIG
M5100 Series 20 to 1200 PSIG
ASME Safety Relief Valves

Features
• D500 Features Cap Design
Terminology For ASME Safety Relief Valves
• M5100 Offered with Ring or Lift Handle SAFETY RELIEF VALVES
• MD500 Features Cup Design with Manual Override Ring. An automatic pressure relieving device actuated by the
static pressure upstream of the valve, which ones in
proportion to the increase in pressure over the opening
pressure.
START-TO-LEAK PRESSURE
The pressure at the valve inlet where the relieved fluid is
Technical Data first detected (on the down-stream side of the seat) before
normal relieving action takes place.
ASME • American Society of Mechanical Engineers OPENING PRESSURE (SET PRESSURE)
The valve inlet pop point pressure at which there is a
• D500 – Naval Brass or 316 Stainless Steel measurable lift or discharge becomes continuous as
Body Construction Materials: • M5100 – Naval Brass or 316 Stainless Steel determined by seeing, hearing or feeling. In the pop type of
safety valve, it is the inlet pressure at which the valve opens,
allowing a larger amount of fluid as compared with
• M5100 – Buna N, Neoprene, Teflon®, Viton®, corresponding valve movements at higher or lower
and EPDM pressures.
• D500 – Buna N, Neoprene, Teflon®, Viton®, NOTE: A safety relief valve is not considered to open when
O-ring Materials: EPDM, and silicone it is simmering at a pressure just below the popping point
even though the simmering may be audible. This set
pressure distinguishes our ASME relief valves from our
• D500 – 15 to 150 PSIG 1/4″ standard relief valves whose cracking pressure indicates
• M5100 – 20 to 1,200 PSIG 1/8″ , 3/4″ , 1″ initial flow.
50 to 1,200 PSIG 1/4″ , 3/8″ , 1/2″ RELIEVING PRESSURE
Set Pressure: (Opening Pressure plus Overpressure) The pressure
measured at the valve inlet at which the relieving capacity
• -100° F to +400° F (-73° C to 204° C)
is determined.
Based on o-ring material, see “How to Order” CLOSING PRESSURE
(Reset Pressure) The pressure measured at the valve inlet,
Temperature Range: • D500 – 1/4″ Male Pipe at which the valve closes, flow is substantially shut off, and
• M5100 – 1/8″ to 1″ Male Pipe there is no measurable lift.
SEAL-OFF PRESSURE
The pressure (measured at the valve inlet) after closing at
which no further gas is detected at the down-stream side of
Connection Sizes: the seat.
OPERATING PRESSURE
The actual pressure at which a vessel is maintained in
normal operation.
ACCUMULATION
Pressure build-up or overpressure beyond the set pressure of
a safety relief valve, at which capacity flow is rated.
Capacities are usually based on 10% accumulation.

NOTE: Proper filtration is recommended to prevent damage to sealing surfaces.


D500 Series 15 to 150 PSIG
M5100 Series 20 to 1200 PSIG
ASME Safety Relief Valves
Flow Curve D500 Series ASME Safety Relief Valve

(10% overpressure)
Flow S.C.F.M. - Air

Set Pressure—PSI

Flow Curve M5100 Series ASME Safety Relief Valve


(10% overpressure)
Flow S.C.F.M. - Air

Set Pressure—PSI

2
D500 Series 15 to 150 PSIG
M5100 Series 20 to 1200 PSIG
ASME Safety Relief Valves
How to Order
D500 Series ASME Safety Relief Valve—15 to 150 PSI
M D5 32 T1 – 2 M – 20
MANUAL OVERRIDE OPTION CRACKING PRESSURE
Specify set pressure in PSIG
BASIC MODEL NUMBER 20 - 20 PSIG
D500 Series
CONNECTIONS - Inlet
O-RING MATERIAL & TEMPERATURE M - Male Pipe
59 - Buna N -40° F to +250° F
62 - Ethylene VALVE SIZE
Propylene -20° F to +250° F 2 - 1/4″
33 - Neoprene -20° F to +240° F
24 - Silicone -65° F to +150° F MATERIAL & OTHER PRESSURE
20 - Teflon® -100° F to +400° F BOUNDRY COMPONENTS
32 - Viton® -20° F to +350° F N - Naval Brass
Notes: T1- 316 Stainless Steel
Teflon® is a registered trademark of DuPont.
Viton® is a registered trademark of DuPont Dow Elastomers.
Please consult your Circle Seal Controls Distributor or our factory for information on special connections, lubricants, operating pressures
and temperature ranges.

Dimensions (Inches) C

D ash N o . Siz e A B H ex C Dia


2M 1/4" 1.375 .625 .90

A
B
Hex

Recommended Installation
1 Before installing a new safety relief valve, we recommend that a pipe tap be used to assure clean-cut and uniform
threads in the vessel opening and to allow for normal hand engagement followed by a half to one turn by wrench.
2 Avoid over-tightening as this can distort the valve seat.
3 Avoid excess “popping” of the valve. Safety relief valves should only be operated often enough to assure they are in good
working order.
4 Apply only a moderate amount of pipe compound or tape to the threads, leaving the first thread clean parts.
5 Don’t oversize the valve, as this may cause chatter resulting in rapid wear of the moving parts.
6 Avoid wire, cable or chain pulls for attachments to levers that do not allow a vertical pull. The weight of these devices
should not be applied to the safety relief valve.
7 Avoid having the operation pressure too near the valve set pressure. A minimum differential of 10% is recommended.

For Your Safety


It is the sole responsibility of the system designer and user to select products suitable for their specific
application requirements and to ensure proper installation, operation and maintenance of these products.
Material compatibility product ratings and application details should be considered in the selection. Improper
selection or use of products described here in can cause personal injury or property damage.

3
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SV 9

ASCO
EF8320G184-120/60
¼” 3-WAY 120V 150 PSI SOLENOID VALVE

ANGI PART NUMBER 330-07243

REBUILD KIT-ASCO 3-WAY SOLENOID 120V 150 PSI – 761-07358


THIS PAGE LEFT INTENTIONALLY BLANK
Direct Acting
3/2
1

4
NC U
General Service Solenoid Valves 3 2
SERIES
Brass or Stainless Steel Bodies
qwer 1/8" to 1/4" NPT NO 8320
Features
• All NPT connections are in the valve body to allow

%
in-line piping.
• No Minimum Operating Pressure Differential required.
• Sturdy design for long years of reliable service.
• Broadest range of applications. ^
• Mountable in any position.

)
Construction
Valve Parts in Contact with Fluids

Body Brass 303 Stainless Steel


Seals and Discs NBR or Cast UR, as Listed
Core Tube 305 Stainless Steel
Core and Plugnut 430F Stainless Steel
Core Springs 302 Stainless Steel
Shading Coil Copper Silver
Disc-Holder CA
Core Guide CA (10.1 and 17.1 Watt only)

Electrical
Watt Rating and Power
Consumption Spare Coil Part No.
Standard
Coil and AC General Purpose Explosionproof
Class of DC VA VA
Insulation Watts Watts Holding Inrush AC DC AC DC
F 10.6 6.1 16 30 238210 238310 238214 238314
F - 9.1 25 40 238210 - 238214 - 8320 1/4" NPT

F 11.6 10.1 25 50 238610 238710 238614 238714


F - 17.1 40 70 238610 - 238614 -
Standard Voltages: 24, 120, 240, 480 volts AC, 60 Hz (or 110, 220, volts AC,
50 Hz). 6, 12, 24, 120, 240 volts DC. Must be specified when ordering. Other
voltages are available when required. Nominal Ambient Temperature Ranges:
AC: 32˚F to 125˚F (0˚C to 52˚C)
DC: 32˚F to 104˚F (0˚C to 40˚C)
Refer to Engineering Section for details.

Solenoid Enclosures
Standard: Watertight, Types 1, 2, 3, 3S, 4, and 4X. Approvals:
Optional: Explosionproof and Watertight, Types 3, 3S, 4, 4X, 6, 6P, 7, and 9. CSA certified. UL listed General Purpose Valves.
(To order, add prefix “EF” to the catalog number.) Meets applicable CE directives.
See Optional Features Section for other available options.
Refer to Engineering Section for details.

3.19 R1
SERIES
8320 4
Specifications (English units)

Operating Pressure Differential (psi) Max. Watt Rating/


Fluid Class of Coil
Max. AC Max. DC Temp. ˚F Brass Body Stainless Steel Body Insulation ➁

Pipe Orifice Cv Lt. Oil Lt. Oil


Size Size Flow Air-Inert @ 300 Air-Inert @ 300 Catalog Constr. Catalog Constr.
(ins.) (ins.) Factor Gas Water SSU Gas Water SSU AC DC Number Ref. No. Number Ref. No. AC DC
UNIVERSAL OPERATION (Pressure at any port)

1/8 3/64 .06 175 175 175 125 125 125 140 120 8320G130 ➀ 1 8320G140 ➀ 1 9.1/F 10.6/F
1/8 1/16 .09 100 100 100 65 65 65 180 120 8320G1 1 8320G41 1 9.1/F 10.6/F
1/8 3/32 .12 50 50 50 50 50 50 180 120 8320G83 1 8320G87 1 6.1/F 10.6/F
1/8 1/8 .21 30 30 30 20 20 20 180 120 8320G3 1 8320G43 1 9.1/F 10.6/F
1/4 1/16 .09 125 130 130 75 75 75 200 150 8320G172 2 -- -- 10.1/F 11.6/F
1/4 3/32 .12 100 100 100 60 60 60 200 150 8320G174 2 8320G200 3 17.1/F 11.6/F
1/4 1/8 .25 50 50 50 25 25 25 200 150 8320G176 2 8320G201 3 17.1/F 11.6/F
1/4 11/64 .35 20 20 20 12 12 12 200 150 8320G178 2 -- -- 10.1/F 11.6/F

NORMALLY CLOSED (Closed when de-energized)

1/8 3/64 .06 200 200 200 200 200 200 180 120 8320G132 1 8320G142 1 6.1/F 10.6/F
1/8 1/16 .09 150 125 125 125 125 125 180 120 8320G13 1 8320G45 1 6.1/F 10.6/F
1/8 3/32 .12 100 100 100 100 100 100 180 120 8320G15 1 8320G47 1 6.1/F 10.6/F
1/8 1/8 .21 40 40 40 40 40 40 180 120 8320G17 1 8320G49 1 6.1/F 10.6/F
1/4 1/16 .09 210 225 225 160 160 160 200 150 8320G182 2 -- -- 17.1/F 11.6/F
1/4 3/32 .12 150 150 150 115 115 115 200 150 8320G184 2 8320G202 3 10.1/F 11.6/F
1/4 1/8 .25 85 85 85 60 60 60 200 150 8320G186 2 8320G203 3 10.1/F 11.6/F
1/4 11/64 .35 45 45 45 25 25 25 200 150 8320G188 2 -- -- 10.1/F 11.6/F

NORMALLY OPEN (Open when de-energized)

1/8 3/64 .06 200 200 200 200 200 200 180 120 8320G136 1 8320G146 1 6.1/F 10.6/F
1/8 1/16 .09 150 125 125 125 125 125 180 120 8320G27 1 8320G51 1 6.1/F 10.6/F
1/8 3/32 .12 100 100 100 100 100 100 180 120 8320G29 1 8320G53 1 6.1/F 10.6/F
1/8 1/8 .21 40 40 40 40 40 40 180 120 8320G31 1 8320G55 1 6.1/F 10.6/F
1/4 1/16 .09 250 250 250 160 160 160 200 150 8320G192 2 -- -- 17.1/F 11.6/F
1/4 3/32 .12 150 140 140 100 100 100 200 150 8320G194 2 8320G204 3 10.1./F 11.6/F
1/4 1/8 .25 70 70 70 55 55 55 200 150 8320G196 2 8320G205 3 10.1/F 11.6/F
1/4 11/64 .35 40 40 40 30 30 30 200 150 8320G198 2 -- -- 10.1/F 11.6/F
Notes: ➀ Supplied with cast UR disc.
➁ On 50 hertz service, the watt rating for the 6.1/F solenoid is 8.1 watts; the watt rating for the 9.1/F solenoid is 11.1 watts.

3.20 R1
SERIES
8320 4
Specifications (Metric units)

Operating Pressure Differential (bar) Max. Watt Rating/


Fluid Class of Coil
Max. AC Max. DC Temp. ˚C Brass Body Stainless Steel Body Insulation ➁

Pipe Orifice Kv Flow Lt. Oil


Size Size Factor Air-Inert @ 300 Air-Inert Lt. Oil @ Catalog Constr. Catalog Constr.
(ins.) (mm) (m3/h) Gas Water SSU Gas Water 300 SSU AC DC Number Ref. No. Number Ref. No. AC DC
UNIVERSAL OPERATION (Pressure at any port)

1/8 1.2 .05 12 12 12 9 9 9 59 48.4 8320G130 ➀ 1 8320G140 ➀ 1 9.1/F 10.6/F


1/8 1.6 .08 7 7 7 4 4 4 81 48.4 8320G1 1 8320G41 1 9.1/F 10.6/F
1/8 2.4 .10 3 3 3 3 3 3 81 48.4 8320G83 1 8320G87 1 6.1/F 10.6/F
1/8 3.2 .18 2 2 2 1 1 1 81 48.4 8320G3 1 8320G43 1 9.1/F 10.6/F
1/4 1.6 .08 9 9 9 5 5 5 92 64.9 8320G172 2 -- -- 10.1/F 11.6/F
1/4 2.4 .10 7 7 7 4 4 4 92 64.9 8320G174 2 8320G200 3 17.1/F 11.6/F
1/4 3.2 .21 3 3 3 2 2 2 92 64.9 8320G176 2 8320G201 3 17.1/F 11.6/F
1/4 4.4 .30 1 1 1 1 1 1 92 64.9 8320G178 2 -- -- 10.1/F 11.6/F

NORMALLY CLOSED (Closed when de-energized)

1/8 1.2 .05 14 14 14 14 14 14 81 48.4 8320G132 1 8320G142 1 6.1/F 10.6/F


1/8 1.6 .08 10 9 9 9 9 9 81 48.4 8320G13 1 8320G45 1 6.1/F 10.6/F
1/8 2.4 .10 7 7 7 7 7 7 81 48.4 8320G15 1 8320G47 1 6.1/F 10.6/F
1/8 3.2 .18 3 3 3 3 3 3 81 48.4 8320G17 1 8320G49 1 6.1/F 10.6/F
1/4 1.6 .08 14 16 16 11 11 11 92 64.9 8320G182 2 -- -- 17.1/F 11.6/F
1/4 2.4 .10 10 10 10 8 8 8 92 64.9 8320G184 2 8320G202 3 10.1/F 11.6/F
1/4 3.2 .21 6 6 6 4 4 4 92 64.9 8320G186 2 8320G203 3 10.1/F 11.6/F
1/4 4.4 .30 3 3 3 2 2 2 92 64.9 8320G188 2 -- -- 10.1/F 11.6/F

NORMALLY OPEN (Open when de-energized)

1/8 1.2 .05 14 14 14 14 14 14 81 48 8320G136 1 8320G146 1 6.1/F 10.6/F


1/8 1.6 .08 10 9 9 9 9 9 81 48 8320G27 1 8320G51 1 6.1/F 10.6/F
1/8 2.4 .01 7 7 7 7 7 7 81 48 8320G29 1 8320G53 1 6.1/F 10.6/F
1/8 3.2 .18 3 3 3 3 3 3 81 48 8320G31 1 8320G55 1 6.1/F 10.6/F
1/4 1.6 .08 17 17 17 11 11 11 92 65 8320G192 2 -- -- 17.1/F 11.6/F
1/4 2.4 .10 10 10 10 7 7 7 92 65 8320G194 2 8320G204 3 10.1./F 11.6/F
1/4 3.2 .21 5 5 5 4 4 4 92 65 8320G196 2 8320G205 3 10.1/F 11.6/F
1/4 4.4 .30 3 3 3 2 2 2 92 65 8320G198 2 -- -- 10.1/F 11.6/F
Notes: ➀ Supplied with cast UR disc.
➁ On 50 hertz service, the watt rating for the 6.1/F solenoid is 8.1 watts; the watt rating for the 9.1/F solenoid is 11.1 watts.

3.21 R1
SERIES
8320 4
Dimensions: inches (mm)
Constr. Ref. 1

Constr. Ref. 2
FLOW DIAGRAMS
Universal
De-Energized Energized

3 3
1
2 2 1

Normally Closed
De-Energized Energized

Constr. Ref. 3
3 2 3 1
2 1
Cyl. Cyl.
Press. Press.

Exh. Exh.

Normally Open
De-Energized Energized

3 *
2 1 3 1
2
Cyl.
Exh. Cyl.
Exh.
* MOUNTING BRACKET
Press. IS STANDARD ON THIS
Press.
CONSTRUCTION

3.22 R1
THIS PAGE LEFT INTENTIONALLY BLANK

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