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11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

A1
X1/B+ COLD K1 HYDRAULIC
STORAGE 17 VALVES

BF 1
1 2
5F1
PUMP MOTOR DRIVE MOTOR
2 300A
+B

W
M1 W
+
1 1 1 V V
3

4F1

3F1
1F1
10A

10A

10A
M2 U
U
2 2 2
-

A
J14 V1
7-12
K3
Capacitor added

C 3 5

11 4 6
CHANGE:

S9 EM.STOP

12

1 2 XM1/ 1 XA1_D/6
0V
XX1
J8
4-23 XM1/ 2 XA1_D/3 TEMP.
NAME:

J2 J30 SENSOR
24V 2-17 6-22
J32
R31
IR

G1 4-25
S1
2016-05-11

KEY
J16 6 1 XM1/3 XA1_B/1
7-14
A2
DATE:

4 5 3 2 Y31
XM1/4 XA1_B/5
A1

XX2
REV
L

-P
X22/ 1

K3 added when
CHARGER CONTROL

cold storage or XA1_B/2


work lights installed
to the truck
J18 XA1_A/12 DI-8
7-15 ECONOMY MODE
X22.1/1

XA1_B/6
8 A2
K3 K1 J4 J6 J12 J20 J26 J28 J34 J36
2-15 4-20 4-14 4-11 5-22 4-17 4-27 4-29
1 A1 XX3
XA1_C/1

A1 -B
47uF
X1/ B- 63V
COMBI AC-X
+

CONTROLLER
XX16 XX17 J29 J25 J27 J15 J13 J7 J5 J3 J1
C1

4-18 4-15 4-22 5-23 7-13 4-13 2-28 2-17 2-14

REV
DATE: NAME:
NPP16N2, NPP20N2 1/8 M
DESIGN. 2011-01-10 JL
PIIRIKAAVIO AJOPIIRIT
CHECK. 2011-08-23
CIRCUIT DIAGRAM DRIVE CIRCUIT 3-7066
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

XT1/ XT2/

10
FORWARD- AND BACKWARD-SIGNAL ROUTING

3
OPTION:
FOR POSSIBLE FUTURE USE

S7 LIFT LIMIT

PNP
CHANGE:

J1 J4 J3 J2

BN

BK

BU
1-25 1-21 1-25 1-16 C
A1

XS7/ 4
1 4 3 J17 H1 V8
22
A2 A

XS7.1/1

XS7.1/4

XS7.1/3
NAME:
EP

XS7.1/4
2011-08-23

XS7.1/1
DATE:

XS7/3

XA1_A/ 5 XS7/1
XX14
REV
D

XA1_A/ 11

XA1_A/10
J5
XA1_C/2

XA1_B/4

XA1_B/8

XA1_C/4

XA1_A/ 7
1-24

J17
25

A1
CPOTTR

DI11
DI1

DI3

DI4

DI7

DI6

GND
ZAPI COMBI-AC X PW
CONTROLLER

REV
DATE: NAME:
NPP16N2, NPP20N2 2/8 M
DESIGN. 2010-12-23 RH
PIIRIKAAVIO AISA JA TULOT 1
CHECK.
CIRCUIT DIAGRAM TILLER AND INPUTS 1 3-7066
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

R1 + R2 when additional levers BRAKE


1 SPEED LIFT / 2 SPEED LOWER LIFT LOWER HORN
R1 for pallet trucks. RELEASE
COLD STORAGE
SAFETY B1 R2
B4
ACCELERATOR 1 SPEED LIFT, 2 SPEED LOWER
SWITCH S4 S5 S3 S6
Accelerator & Lift/lower wiring corrected

(BELLY) 24R
2 1 NO NO NO NO
R1
POT SPEED SPEED LIFT B- B+
BW FW LOW 0-5V B- B+ 24R LOWER LOWER
COM COM COM COM
S2.1 COM

NC

S2.2 COM

NC X20 X21
WH/ WH/
VT WH BN BU BK OR RD GY WH GN
BK BN

XB1/ XT3/ XB4/ XT5/


CHANGE:

8 3 4 5 6 7 1 2 1 5 4 3 2 1 6 5 1 2 4 3
NAME:
IR
2016-08-10
DATE:

J11 J9 J9 J24 J10 J19 J11 J22 J10 J24 J19


REV

20 14 14 24 23 27 13 15 19 15 19
M

J22
21

XX4 XX5 XX6 XX7

10
1

4
XT1/ XT2/

REV
DATE: NAME:
NPP16N2, NPP20N2 3/8 M
DESIGN. 2011-08-19 RH
PIIRIKAAVIO AISA JA TULOT 2
CHECK.
CIRCUIT DIAGRAM TILLER AND INPUTS 2 3-7066
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
BATTERY LOCK
TILLER CUTBACK (SIDE LOADING LED INDICATOR LOWER ERGO VALVE HOT ENVIROMENT MODIFICATION
S12 S18 (ERGO-OPTION) S14 OPTION) A10 (STANDARD) VALVE (OPTION) FANS (OPTION)
PNP PNP NPN 615689

YELLOW
+24V +24V

GREEN
+24V +24V

RED
J8 J32 J34 J36
1-19 1-19 1-24 1-25
BN

BK

BU

BN

BK

BU

BN

BK

BU

IN1

IN2

GND
V+
if optional display
1 4 3 1 4 3 1 2 3
XM3/1 XM4/1

A7 installed in
+ +

A10 removed
XS12/ 1

XS12/ 4

XS12/ 3

XS18/ 1

XS18/ 4

XS18/ 3

XS14/ 1

XS14/ 2

XS14/ 3

XA10/ 1

XA10/ 2

XA10/ 3

XA10/ 4
M3 M4

system
A1XY1/ LOWER A1XY2/ ERGO
- -
NEVPA1 EV3
A1
Fan output added

Y1 Y2 XM3/2 XM4/2
A2 A2
CHANGE:

A2XY1/ A2XY2/
NAME:
EP

J20 J7 J12 J25 J28 J29 J6 J27


1-24 1-22 1-21 PIN CODE LOCK
1-23 1-22 1-24 1-22 1-22
CONNECTOR
2012-09-04

+24V 0V +24V 0V +24V 0V +24V 0V


XB5/
DATE:

XX15 1 2 3 4
REV
H

XA1_A/ 14

XA1_A/ 13
XA1_C/ 6

XA1_A/ 6

XA1_A/ 3

XA1_A/ 9

XA1_B/ 3

XA1_A/ 2

XA1_D/ 2

XA1_C/ 7

XA1_A/ 4
XA1_A/1
A1

PIN CODE

PIN CODE

PIN CODE
DI-12
BATTERY LOCK

NAUX2

NAUX1

BIT 1

BIT 2

BIT 3
TILLER

EV3
CUTBACK
DI-0

DI-9

NEVP

+12V
EV1
ZAPI COMBI-AC X
CONTROLLER

REV
DATE: NAME:
NPP16N2, NPP20N2 4/8 M
DESIGN. 2011-02-02 JL
PIIRIKAAVIO TULOT & LÄHDÖT
CHECK.
CIRCUIT DIAGRAM INPUTS & OUTPUTS 3-7066
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CAN-BUS OUTPUT CAN-BUS OUTPUT DISPLAY


TO ABBOT2 FOR DIAGNOSTICS (OPTION)
(OPTION)

XAB1.1/ 8

XAB1.1/ 7

XAB1.1/ 6

XAB1.1/ 5
CAN BUS TERMINATION OUTSIDE COMBI-ACX

A10 and jumper XA7.1/


are removed if
1
R4 2 A7 A7 is installed

XA7.1/ 3

XA7.1/ 4
CANH

CANL
120R DISPLAY

CANH

CANL
XAB1/ 5

XAB1/ 6

XAB1/ 7

XAB1/ 8

X10/1

X10/2
- +
120R B+ B-
3 4 2 1
XA7/

XA7/ 3

XA7/ 4

XA7/ 2

XA7/ 1
XX8 XX9
CHANGE:
NAME:
EP
2011-09-27

1-23 1-23
J26 J15
+24V 0V
DATE:

1
R3
120R 2
REV
E

YEL

GRN
XA1_C/10
XA1_C/5

A1
CANH

CANL

ZAPI COMBI-AC X
CONTROLLER

REV
DATE: NAME:
NPP16N2, NPP20N2 5/8 M
DESIGN. 2011-02-01 IR
PIIRIKAAVIO CAN-VÄYLÄ, NÄYTTÖ
CHECK.
CIRCUIT DIAGRAM CAN BUS, DISPLAY 3-7066
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

SISÄINEN VARAAJA WORKING LIGHT PIN CODE LOCK


ON-BOARD CHARGER (OPTION) (OPTION)
(OPTION)
LED INDICATOR
+24V
MAINS SOCKET
J30
1-17

YEL

GRN
X22/ 1
PE N L1

1
7F1
10A
2

1
S20
2
S8
4
CHANGE:

RED

BLK

RED

BRN
3

85-265Vac 1 2
NO

CHARGE STATUS
POWER ON

10A-4A
NAME:

0 2
1
EP

3
COM

2
0: Open lead acid ESC
2011-11-15

+24Vdc SECURITY 1: Maintenance free 120-380 Ah E1


RELAY 2: Maintenance free 42 Ah
30A 3: Fixed 24V output 1
+ - ENTER
DATE:
REV
F

RED

BLK

WHT

A1-B
X22.1/1

1 2 3 4
K1/1

A1-B

XB5/

REV
DATE: NAME:
NPP16N2, NPP20N2 6/8 M
DESIGN. 2011-01-28 IR
PIIRIKAAVIO LISÄVARUSTEET
CHECK.
CIRCUIT DIAGRAM OPTIONAL DEVICES 3-7066
APPROV.
REV DATE: NAME: CHANGE: 11

XJ1/ 16 XAB1.2/ 1 XAB1/ 1 PWR IN 10,8-96V


PWR IN
12

1-13
+24V
J14

ABBOT2
XJ1/ 9 XAB1.2/ 2 XAB1/ 2 0V
0V
0V
13

1-23
J13

XJ1/ 15
SAFETY CHAIN

XX10
XJ1/ 1 XAB1.2/ 3 XAB1/ 3 ENABLE RELAY IN
ENABLE IN
14

1-13
J16

XJ1/ 7
KEY SWITCH

XX11
XJ1/ 3 XAB1.2/ 4 XAB1/ 4 ENABLE RELAY OUT
ENABLE OUT
15

1-13
J18
ABBOT2
(OPTION)

XX12
XJ1/ 19 XAB1.2/ 5 XAB1/ 5
CANH
16

CHECK.
APPROV.
DATE:
XX13
XJ1/ 20 XAB1.2/ 6 XAB1/ 6
CANL
17

DESIGN. 2011-08-30
IR
NAME:
ON PAGE 5

XAB1.2/ 8 XAB1/ 8
18

CAN BUS CONNECTION

XAB1.2/ 7 XAB1/ 7
19

XJ1/ 5 X1D1/ 1 YEL


iBUTTON GND
20

PIIRIKAAVIO
GRY

CIRCUIT DIAGRAM
iBUTTON XJ1/ 4 X1D1/ 2 WHT
21

1-WIRE

RED
iBUTTON
OPTION

XJ1/ 11 X1D1/ 3 BRN


(489349)
OPERATOR

iBUTTON LED2
22

IDENTIFICATION

GRN
XJ1/ 12 X1D1/ 4 GRN
iBUTTON LED1
23
24
25

LISÄVARUSTEET 2
NPP16N2, NPP20N2
26

OPTIONAL DEVICES 2
27
28
29

7/8
REV

3-7066
30

M
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TOP-VIEW *1

XS12/ XT2/

LED INDICATOR XM1/ XT1/


OF THE ON-BOARD S9 S1
CHARGER

A10
OR
A7

BACK-VIEW EL PANEL
*2
CHANGE:

XS18/ XA10/

1F1
3F1
NAME:

ON-BOARD
Y31 4F1
EP

CHARGER
7F1
2011-11-16

- +
M2 M1
DATE:

EL-PANEL

W V U
*2 A1
XY1/ H1 *1 K1 V -P
REV
F

XY2/ +B -B
A1
A2
W
U
X10/ 5F1
BF
XS7/
/
1 _D
XAB1/ XA / / A/
1_C 1 _B 1_
XA XA X A
XS14/

REV
DATE: NAME:
NPP16N2, NPP20N2 8/8 M
DESIGN. 2011-11-16 EP
PIIRIKAAVIO KOMPONENTTIEN SIJOITTELU
CHECK.
CIRCUIT DIAGRAM COMPONENT LAYOUT 3-7066
APPROV.

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