Вы находитесь на странице: 1из 14

The advantages of using UP-Plate

™ Effectiveness of Maintenances Cost Reduction.


™ Effectiveness of Break down Reduction.
™ Increasing of productivity
™ Reduction of Worn-out Spillage Pollution
™ Operation Cost Saving( Power cost and Fuel cost)

UPKING-KURIMOTO IS THE BEST PARTNER OF YOURS TO


COMBAT WITH WEAR.

UPKING-KURIMOTO CONQUERES WEAR

UPKING-KURIMOTO INDUSTRIAL CORP.

TODSAPAT INTERTRADE COMPANY LIMITED


TICO
บริษัท ทศภัทร อินเตอรเทรด จํากัด
UP WEAR RESISTANT
TICO
COMPOUND PLATE

Company Profile
Upking-Kurimoto Ltd was founded in 1991, which got fully the technical
authorization of the hard facing processes from the well-known world-class
Kurimoto of Japan. Rapidly swept Taiwan hard facing market becoming the
biggest expertise firm in Taiwan due to high qualified and experienced team
members and continuous research.

In 1994, our company spent tremendous resources and got the


technical instruction from Kurimoto to develop the
UP-PLATE; it was fabricated by automatic specialized welding
machine of our own design and a good quality assurance management was
executed strictly as well. Those works led to have an excellent feature of wear
resistance and lower competitive price. The UP-PLATE has been continuously
developed and improved over the years, until now the quality has been beyond of
other competitor’s. It also has successfully and board-widely applied in the field
of mining; cement plant; steel-making plant; coal fire power plant; bulk vessel
etc. which need to combat with a severe worn-out. The UP-PLATE has occupied
in the USA; Japan; Mainland China; South Africa; Taiwan; Philippines;
Vietnam; Thailand; Malaysia; Australia etc. and deeply satisfied with our clients.
UP WEAR RESISTANT
TICO
COMPOUND PLATE

History
1989 Upking-Kurimoto founded in Taiwan, with the technical support & innovation
together with the well-known Kurimoto-Japan
1995 Hardfacing rebuilding – KSW process (Kurimoto Super Welding) has proven that great
cost savings and longer operation life time can be achieved; we have successfully captured
70% of the rebuilding services market share in Taiwan.

1996 Through the continuous program of investments and the development of own
technological innovations together with Kurimoto-Japan, we have successfully develop UP-
PLATE—compound steel plate with anti-abrasion feature up to 14.8 times better than mild
steel

2000 Upking-Kurimoto Industrial Corp. received its ISO 9001-2000 certificate

2000 With the excellent wear resistance result and competitive pricing, within four year
time, UP-PLATE has exporting to more than 20 countries worldwide.

2001 Became one of the sub-contractor for L.V. Technology, Thailand

2002 New office in China was established—Suzhou Upking-Kurimoto Industrial Corp.,


China. Located in Suzhou City, a strategic point about 70 km away from Shanghai

2003 UP-PLATE is introduced to customers with great success. In the following years, UP-
PLATE supplies to all the leading designers, fabricators & customers for cement,
steelmaking, mining, power supply industry etc. worldwide. Up-to-date, UP-PLATE selling
in more than 35 countries direct from Taiwan, or through 14 exclusive agent in North
America, Australia, Denmark, Finland, India, South Africa, Turkey, South East Asia etc..

2003 Became one of the sub-contractor for CITIC, China

2004 Became one of the sub-contractor for Loesche, Germany. Providing wear parts &
hardfacing rebuild services for Loesche’s grinding mills.

2004 Became one of the sub-contractor for TCDRI, China

2004 Became one of the sub-contractor for FL Smidth, Denmark

2005 Became one of the sub-contractor for NCDRI, China

2006 Product’s quality recognized by Polysius, Germany

2006 New Factory in Suzhou City, China established—Suzhou U.P. Wear Resistance
Compound Materials Ltd.
UP WEAR RESISTANT TICO
COMPOUND PLATE

★ Chromium Carbide Overlay Plate is not all the same!Chromium Carbide


Overlay Plate
was being manufactured by a relatively few firms forty years ago. It
has excellent anti-abrasion feature which can endure medium impact, and it is
widely used for resistance to severe wear. Currently, only 20 to 30 manufacturers
in the world are producing this product. Due to different production technology,
the anti-abrasion feature vary from 4 to 15 times compared with SS400 ordinary
steel plates based on ASTM G65-1991 Dry Sand Wear Test. Currently, 80% of the
manufacturers are still producing with first generation production technology,
however, first generation production technology is unable to overcome the
problem of dilution in the depositing process and only result in a range of 4 to 8
times of anti-abrasion feature. The latest third generation production can
completely solve the problem of dilution, so the hard layer can be assured having a
uniform hardness distribution and consistence of chemical compositions. Thus, the
anti-abrasion feature can be reached up to 10 ~15 times. Due to the anti-abrasion
feature of Chromium Carbide Overlay Plate is not all the same, thus, purchaser
should pay more attention to verify the anti-abrasion feature prior concerning on
the price.
There are only a few manufacturers that can produce Chromium Carbide
Overlay Plate that having anti-abrasion feature of 12 to 15 times, such as VAULTID
PLATE, UP-PLATE, ING-PLATE, and KSW PLATE. Some manufacturers claim
that their products are having anti-abrasion feature of 30 to 50 times. As a matter of
fact, they are not professional enough. Those manufacturers did not use AFS 50/70
standard sand, or, using standard sand repeatedly during the tests and caused the
deviation. If a certain amount of tungsten carbide is added to Chromium Carbide
Overlay Plate, the anti-abrasion feature can be increased to 22 to 25 times; But yet,
the market does not accept its high cost.

★ How to Select Chromium Carbide Overlay Plates


The best way to select a good quality of Chromium Carbide Overlay Plate for
purchase of large quantity is recommended as below:

★ The best way to make a right selection:


Request a sample plate from the manufacturer, and send it for ASTM
G-65 wear test, base on the results of anti-abrasion feature as a reference. This is
the most reliable way to verify which products are having a better anti-abrasion
feature.
In case, it is difficult to perform the G-65 test due to high cost and
time consuming. The following methods are recommended:
UP WEAR RESISTANT TICO
COMPOUND PLATE

1.The Content of Cr & C:

Thickness of Hard Layer (mm) Cr (%) C (%)

Under 4mm 24~26 4.0~4.5


5mm 26~30 4.5~5.0
6mm above 30~34 5.0~5.5

2. Hardness distribution of Hard Layer :


It was proven that anti-abrasion feature is related to hardness in the equivalent
chemical composition of Chromium Carbide Overlay Plate. Therefore a better solution is
specified the hardness and chemical content to make sure obtaining better anti-abrasion of
Chromium Carbide Overlay Plate. The relation of hardness and anti-abrasion is shown in below
chart in statistics. Hardness test should be done not only on the plate’s surface. In order to
make sure the hardness of hard layer is consistent, it is recommended that hardness test should
be carry out in the hard layer by Vickers Hardness Test Method 30kgf as below :

3.Smoothness of the surface:


While selecting, the smoothness and evenness of the welding seam should be observed, ensure
that the hard layer is equal in thickness, to prevent the thinner part to be worn out first.

4. The fusing of Hard Layer and Backing Plate:


The hard layer of this product is welded on a steel plate (material of the backing plate could be
ordinary steel plate, stainless steel or high tensile steel plate). So materials can be completely
fused into one piece, and should not have the problem of falling apart. However, when welding is
not done correctly, defects might still occur. Thus, dye check (Dye Penetrate Method) should be
used to check for cracks between the welding and backing plate.

5. Fine cracks on the hard layer:


Fine crack lines always occur on hard layer because of the stress release, but it won’t affect the
wear resistance feature and will not peeling off. Generally, higher hardness will get finer crack
lines. Also, crack pitch can be used to evaluate the hardness and anti-abrasion feature, i.e. closer
crack pitch means higher hardness and have better anti-abrasion feature.
UP WEAR RESISTANT
TICO
COMPOUND PLATE

Product Briefing
UP-PLATE is welded a chromium carbide overlay on a mild steel
backing plate. Manufactured by our own design’s welding machine with an
exclusive technique. The unique manufacturing process obtains lots of
advantages as follows:
¾ Very flat and smooth surface
¾ Outstanding wear resistance feature
¾ Lower production cost
¾ Excellent fusion strength
¾ Formable
¾ Consistent hardness
¾ Moderate impact resistance
¾ Excellent heat resistance
¾ Easily welded to most structural steel with UP-Weld electrodes

UP-PLATE
UP-X750

OTHERS

Comparison of Hardness Distribution


With UP-PLATE And Other

UP-PLATE is available in a range of thickness and choice of overlay


alloy/backing plate combinations produced with either single or double pass overlay
layers as appropriate. Deposited using the open arc process, UP-PLATE overlays are
distinguished by a wide and smooth bead shape with a clearly defined and well-
developed pattern of stress cracking. This confers outstanding all-round resistance to
wear. Visible cracks on the surface do not reduce the performance of the hard facing.
They are in the hard facing overlay only and do not progress into the backing metal.
The microstructure of UP-PLATE is a mixture of high volume hexagonal
shaped chromium carbides in tough austenitic and martensitic matrices.
UP WEAR RESISTANT TICO
COMPOUND PLATE
Contents
Model Cr C W Hardness
UP-X CLASS 20~35% 4.0 ~ 5.0% HV650 Consistency
of integral
UP-M CLASS 22~28% 4.5 ~ 5.1% HV600 overlay

Available Stock Size

Suggestion
Nominal Total of
Model Dimension Remark
Thickness Thicknes (mm) bending
(mm) s (mm) radius
(mm)
6+4 12 ± 1 1500 x 3000 R ≥ 150 Description of
Nominal
UP-X650 6+6 14 ± 1 1500 x 3000 R ≥ 150 Thickness
and X+Y
8+5 12 ± 1 R ≥ 150 X : Base Plate
UP-M650
8+6 13 ± 1 1500 x 3000 R ≥ 150 Y : Overlay
The suggestion
8+10 18 ± 1 R ≥ 150 of bending
radius is show
1400 x 3000 in basis of
4+4 8±1 R ≥ 150
1400 x 3200 hard layer
UP-M600 inward.
If outward, the
6+4 10 ± 1 1500 x 3000 R ≥ 150 bending radius
should be x 2

Special specification
are available as request
UP WEAR RESISTANT
TICO
COMPOUND PLATE

UP-Pipe
UP-PIPE is manufactured by UP-PLATE. The seams can be welded by our
exclusive stick electrodes which can confer wear resistance as same as
cladding of UP-PLATE. A wide-range dimension can be specified as under
table.

Nominal Total Thickness Dimension (mm)


Thickness (mm) (mm)
8+5 13 ø200 X 1000L

8+5 13 ø250 X 1000L

8+5 13 ø300 X 1000L

8+5 13 ø350 X 1000L

8+5 13 ø400 X 1000L

8+5 13 ø500 X 1000L

8+5 13 ø600 X 1000L

Special specifications are available as request


UP WEAR RESISTANT
TICO
COMPOUND PLATE

Machinability
Cold Forming

Moderate forming are available in all


thickness. It is recommended that all
forming should be done along with the
direction of deposited. A very generous
radius is required to successfully
accomplish this. Suggestions of bending
radius are shown in product’s table.
base plate.

Cutting

UP-PLATE has a high chromium content,


which makes it difficult to flame out. It only
can be cut by Plasma; Laser Cutting; High
Pressure Water Abrasive Cutting.
Experience has shown that it is a good
practice to cut from the base plate side in
order to avoid any of the high carbon
cladding material from washing over the
base plate.

Grinding

UP-PLATE cannot be machined using


conventional methods. Grinding Laser
Cutting and EDM methods are the only
proven satisfactory methods for precision
removal of metal.
UP WEAR RESISTANT
TICO
COMPOUND PLATE

Applications

Guide Vane of Separator of Loesche Mill 46 Guide Vane of Separator of Polysius


2+2 C/S for Slag Grinding Mill for Slag

Guide Vane of Separator of Vertical Mill for Guide Vane of Separator of Vertical
Raw Mead Grinding Mill for Slag Grinding

Shell Liner of Vertical Mill for Coal Grinding Blade of Separator of Polysius Mill for Slag
UP WEAR RESISTANT
TICO
COMPOUND PLATE

Applications

Cover of Slave Roller Hub for Cover of Master Roller Hub for
Loesche Mill Loesche Mill

Cover of Roller Hub of Vertical Mill


for Coal Grinding Nozzle Ring for MPS Mill

Nozzle Ring for Loesche Mill Armour Ring for UBE Loesche Mill
UP WEAR RESISTANT
TICO
COMPOUND PLATE

Applications
Inspection Door of Polysius Mill Impact Sliding Liner of MPS
for Slag Grinding Mill for Raw Meal

De-dusting Pipe of Polysius Mill for Feeding Chute of Polysius Mill


Slag Grinding for Slag Grinding

Outlet Duct of Loesche Mill for Side Wall of Duct (Wear portion:
Slag Grinding
Heat Treatment Wear Resistant Plate HB 400)
UP WEAR RESISTANT
TICO
COMPOUND PLATE

Applications
Triple Gate of Loesche Mill 46 2+2 Fastener for Table Liner of Loesche
C/S for slag Grinding Plant Mill for Slag Grinding

Telescope Chute for Clinker Transferring Receiving Hopper for Clinker Conveying

Divert Chute for Sintering Ore Conveying Chute for Sintering Ore Conveying
UP WEAR RESISTANT
TICO
COMPOUND PLATE

Applications
Screen Plate of Coke Vibrating Liner of Blast Furnace for Steel
Screener for Steel Making Plant Making Plant

Inlet Pipe of Coal Mill for Power Plant Discharge Cone of Clinker Storage Bin

UPKING KURIMOTO INDUSTRIAL CORP.

TODSAPAT INTERTRADE COMPANY LIMITED.


105/140 Moo 1, Navamintr Road,
Klongkum, Bungkum,
Bangkok 10240 Thailand
TEL : 66 2 7345539
FAX : 66 2 7345633
E-MAIL : todsapon@todsapat.co.th
saengarun@todsapat.co.th
natima@todsapat.co.th

Вам также может понравиться