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ARMY TM 55-1680-322-12
TECHNICAL MANUAL
BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.
DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released to another nation without the specific
authority of the Department of the Air Force of the United States, that it will be used for military purposes only, that individual or corporate rights
originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known
or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of
Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written
approval of the originating United States agency.
DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and U.S. DoD contractors only (Administrative or
Operational Use) (1 September 2006). Other requests shall be referred to 406 SCMS/GUEE, Robins AFB, GA 31098. Questions concerning
technical content shall be referred to AFLCMC/WNZED.
WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et
seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401, et seq. Violations of these export laws are subject to
severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.
HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of
contents or reconstruction of the document.
Published Under Authority of the Secretary of the Air Force and Army
Title . . . . . . . . . . . . . . . . . . . . . . 2
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A Change 2 USAF
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TABLE OF CONTENTS
Chapter Page Chapter Page
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LIST OF ILLUSTRATIONS
Number Title Page Number Title Page
1-1 MS-2000M Distress Marker Light . . . . . . 1-2 4-2 SDU-5/E Marker Light Controls and
1-2 SDU-5/E Strobe Light Assembly. . . . . . . 1-2 Indicators . . . . . . . . . . . . . . . . . . . . 4-2
2-1 ZTS Multi Battery Tester . . . . . . . . . . . . 2-2 5-1 Battery Inspection Label . . . . . . . . . . . . 5-4
2-2 TS-23A Strobe Light Flash Rate 5-2 MS-2000M Distress Marker Light . . . . . . 5-4
Tester . . . . . . . . . . . . . . . . . . . . . . . 2-2 5-3 SDU-5/E Distress Marker Light . . . . . . . 5-4
3-1 MS-2000M Distress Marker Light . . . . . . 3-1 5-4 SDU-5/E with Flash Guard . . . . . . . . . . 5-5
3-2 SDU-5/E Distress Marker Light . . . . . . . 3-2 5-5 Dimensions for Elastic Boot. . . . . . . . . . 5-6
3-3 SDU-5/E Distress Marker Light with In- 5-6 Positions of Safety Clip . . . . . . . . . . . . . 5-6
frared Filter and Flash Guard . . . . . . . 3-2 5-7 Elastic Boot Installed . . . . . . . . . . . . . . 5-7
4-1 MS-2000M Distress Marker Light Con-
trols and Indicators . . . . . . . . . . . . . . 4-2
LIST OF TABLES
Number Title Page Number Title Page
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FOREWORD
1 PURPOSE. NSN National Stock Number
ohm ohmmeter
This publication provides maintenance instructions for Dis- PN Part Number
tress Marker Lights MS-2000M and SDU-5/E. The MS- sec Second
2000M and SDU-5/E Distress Marker Lights are intended
TB Technical Bulletin
for equipping aircrew members with a high intensity Dis-
tress Marker Light for use in the event of an unscheduled TO Technical Order
abandonment of an aircraft in isolated regions. VDC Volts Direct Current
This manual is organized as follows: The following publications contain information in support of
this technical manual.
Chapter 1 Description Marker Lights MS-2000M and
SDU-5/E List of Related Publications
Chapter 2 Special Tools and Test Equipment Number Title
Chapter 3 Preparation for Use and Shipment TO 00-25-213-WA-1 Transportation, Storage,
Chapter 4 Operation Instructions Testing, Shelf Life and
Chapter 5 Periodic Inspection, Test, and Maintenance Quantity Unit Pack Requi-
sitioning of Dry Batteries
3 LIST OF ABBREVIATIONS. TO 00-35D-54-WA-1 USAF Deficiency Reporting,
Investigation and Resolu-
All abbreviations used in this manual are in accordance with tion
ASME Y14.38, Abbreviations and Acronyms for Use on ARMY TB 43-0134 Battery Disposition and Dis-
Drawings and Related Documents. posal
ASME Y14.38 Abbreviations and Acronyms
AR As Required for use on Drawings and
DC Direct Current related Documents
FPM Foot Per Minute
in Inch 5 RECORD OF APPLICABLE TIME COMPLIANCE
TECHNICAL ORDERS (TCTOS).
LED Light Emitting Diode
LiMnO2 Lithium Manganese Dioxide
None
6 CHANGE RECOMMENDATIONS. all circuitry encapsulated within the case. The cases are fab-
ricated from high-impact resistant thermoplastic material.
Recommendations for improvements to this technical order Each of these two light assemblies have provisions on the
will be submitted in accordance with TO 00-5-1-WA-1. bottom of the case to receive the battery(s). Battery entry
and case are completely water tight when either the cover is
7 CHARACTERISTICS. installed for the MS-2000M or for the SDU-5/E battery is
installed and secured.
Both the MS-2000M and the SDU-5/E Distress Marker
Lights are light weight compact battery operated units with
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SAFETY SUMMARY
1 GENERAL SAFETY INSTRUCTIONS. ter. A smothering agent will extinguish burning
lithium batteries. Water may not extinguish burn-
This safety summary includes general safety precautions and ing batteries but will cool the adjacent batteries
instructions that must be understood and applied during op- and control the spread of fire. Burning batteries
eration and maintenance to ensure personnel safety and pro- will burn themselves out. Virtually all fires involv-
tection of equipment. Prior to performing any task the ing lithium batteries can be controlled with water.
WARNINGs, CAUTIONs and NOTEs included in the task When water is used, however, hydrogen gas may
will be reviewed and understood. evolve. In a confined space, hydrogen gas can
form an explosive mixture. In this situation,
2 WARNINGS, CAUTIONS, AND NOTES. smothering agents are recommended. Lithium bat-
teries must be stored in a cool dry well ventilated
WARNINGs and CAUTIONs are used in this manual to area away from open flames, heat, and combus-
highlight operating or maintenance procedures, practices, tibles with temperatures not to exceed 55 °C (130
conditions or statements which are considered essential to °F). Extreme caution must be observed at all times
protection of personnel (WARNING) or equipment (CAU- with moisture. The battery should not be exposed
TION). NOTEs are used in this manual to highlight operat- to water or salt water, which may result in corro-
ing or maintenance procedures, practices, conditions or state- sion or arcing. The battery must be stored sepa-
ments which are not essential to protection of personnel or rately from other hazardous materials and disposed
equipment. The headings used and their definitions are as of according to local regulations. Personnel shall
follows: not smoke in or near storage area. Do not heat,
short circuit, crush, puncture, mutilate, disas-
semble, or attempt to recharge. Lithium metal is a
flammable solid which upon exposure to water re-
acts to form toxic lithium hydroxide and hydrogen
gas. Lithium is considered a fire and explosive
Highlights an essential operating or maintenance hazard when exposed to high heat in excess of
procedure, practice, condition, statement, etc., 300 °F or flames or by chemical reaction. Condi-
which if not strictly observed, could result in in- tions of abuse, misuse, particle discharge, or deple-
jury to, or death of, personnel or long term health tion can produce and vent toxic gases. A venting
hazards. cell can propel burning lithium out of the cell case.
A venting lithium battery produces a toxic and
corrosive gas with a sharp suffocating odor. This
gas may irritate the eyes, nose, throat, and upper
respiratory tract. If battery or open battery is in-
Highlights an essential operating or maintenance gested, do not induce vomiting or give food or
procedure, practice, condition, statement, etc., drink. Seek medical attention immediately. Call
which if not strictly observed, could result in dam- the national battery ingestion hotline for advice
age to, or destruction of, equipment or loss of mis- and follow-up (202-625-3333) collect, day or
sion effectiveness. night. Contents of an open battery can cause skin
irritation and/or chemical burns. Remove contami-
NOTE nated clothing and wash skin with soap and water.
If a chemical burn occurs or if irritation persists,
Highlights an essential operating or maintenance seek medical attention. Contents of an open bat-
procedure, condition or statement. tery can cause severe eye irritation and chemical
burns. Immediately flush eyes thoroughly with
3 GENERAL SAFETY PRECAUTIONS. water for at least 15 minutes, lifting upper and
lower lids, until no evidence of the chemical re-
mains. Seek medical attention.
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CHAPTER 1
DESCRIPTION MARKER LIGHTS MS-2000M AND SDU-5/E
1.1 DESCRIPTION. 1.2.1 Purpose. The MS-2000M and SDU-5/E Distress
Marker Light(s) were designed to have an infrared filter or
The ACR/MS-2000M and SDU-5/E Distress Marker Light(s) flash guard installed over the clear plastic dome of the flash
(referred to hereafter as the MS-2000M and SDU-5/E re- tube to prevent visible light from being seen when needed.
spectfully), may also be known or referred to in the field as The infrared filter is intended to permit only the infrared
Strobe Lights and were designed to provide a downed air- portion of the visible light source to be seen when using
crew member a means of noiseless signaling at night without Night Vision Goggles. The flash guard is used to project a
alerting hostel combatants of their location. The Case hous- blue color light distinguishable from small arms fire.
ings are fabricated of plastic that encapsulate all the elec-
tronic circuitry. They cannot be disassembled without de- 1.2.2 Operating Instructions ACR/MS-2000M. To oper-
stroying the integrity of the lights. The circuits operate to set ate the MS-2000M proceed as follows:
up the battery voltage to a level high enough to trigger and
fire the flash tube. The stepped up voltage is timed so that a. To activate the light press down on black thumb button
the flash tube fires between 40 and 60 flashes per minute. and slide all the way forward until it clicks into posi-
tion. The light will start to cycle “ON and OFF” within
1.2 OPERATION. a few seconds.
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Figure 1-1. MS-2000M Distress Marker Light Figure 1-2. SDU-5/E Strobe Light Assembly
Table 1-1. Leading Particulars MS-2000M Distress Marker Light
Item Characteristics
Dimensions 4.3 inch x 2.2 inch x 1.1 inch with/IR Filter
5 1/4 inch x 2 inch x 1 inch Flash Guard Extended
Weight 4 Ounce with Batteries Installed
Light Output 250,000 Peak Lumens per Minute
Flash Rate 50 Plus or Minus 10 per Minute
Visibility 1 Plus Miles Minimum
Duration 8 Hour Mininum 18 Intermittent without Battery Change
Battery BA-30 58/U or L-91
Quantity 2 ea AA Pen Light Cells
Battery Volts 1.5 Volts DC
Flash Guard Built In
Filter Infrared Built In
Item Characteristics
Dimensions 4 1/2 inch x 2 inch x 1 inch
Weight 8 Ounce with Battery Installed
Light Output 100,000 Peak Lumens per minute
Flash Rate 50 Plus or Minus 10 Per minute
Visibility 5 Miles Minimum
Duration 9 Hours Continuous; 18 Intermittent without Battery Change
Battery Type BA-5374/U, LiMnO2
Battery Volts 5.0 Volts DC
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CHAPTER 2
SPECIAL TOOLS AND TEST EQUIPMENT
2.1 SPECIAL TOOLS. NOTE
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Figure 2-1. ZTS Multi Battery Tester Figure 2-2. TS-23A Strobe Light Flash Rate Tester
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CHAPTER 3
PREPARATION FOR USE AND SHIPMENT
3.1 GENERAL. switch towards the on position on MS-2000M, or depress the
push button switch located on the bottom of the SDU-5/E.
This chapter contains instructions for unpacking and use of An infrared filter is used over the flash tube to prevent the
the MS-2000M and SDU-5/E Distress Marker Lights. emitted light from being seen at night while in hostile envi-
ronments. This light absorbing filter consists of a gelatin
3.2 UNPACKING. (wratten gelatin filter Type 88a) sandwiched between clear
plastic light absorbing sheets. The infrared filter is intended
The MS-2000M and SDU-5/E are shipped in a standard to permit only the infrared portion of the visible light source
package, and the equipment requires no special packing or to be seen when using Night Vision Goggles. The flash guard
unpacking instructions. is used to project a blue color light distinguishable from
small arms fire. These light assemblies were designed to use
3.3 PURPOSE. an infrared filter or a flash guard in place over the clear
plastic dome of the flash tube.
Prior to operating these light assemblies the user should be
thoroughly familiar with the information contained in Chap- 3.5 ACCESSORIES INSTALLATION.
ter 4. Each of the two marker light assemblies covered by
this manual have basically the same functions; however, The MS-2000M (see Figure 3-1) comes as a one piece unit
there is a difference in modes of activation. with the IR filter and flash guard built in. The SDU-5/E
requires the infrared filter and flash guard to be installed
3.4 DESCRIPTION. over the plastic dome (see Figure 3-3).
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Figure 3-3. SDU-5/E Distress Marker Light with Infrared Filter and Flash Guard
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CHAPTER 4
OPERATION INSTRUCTIONS
4.1 GENERAL. 4.2 CONTROLS, INDICATORS, AND FUNCTIONS.
This chapter contains complete operating instructions for Controls and indicators for the MS-2000M and SDU-5/E
distress marker lights MS-2000M and SDU-5/E. The user Distress Marker lights are shown in Figure 4-1 and Figure
should be thoroughly familiar with information shown in this 4-2, while the functions are listed in Table 4-1.
chapter and throughout this manual.
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CHAPTER 5
PERIODIC INSPECTION, TEST, AND MAINTENANCE
5.1 BATTERY ASSEMBLY SHELF AND SERVICE years from date of manufacture.
LIVE.
• AA, LR 6 (BA-3058/U) Alkaline: Battery shelf
5.1.1 Battery Shelf Life Is Not To Be Confused With life is 3 years from the date of manufacture (if iden-
Service Life. tified) and service life is 2 years from date of instal-
lation.
NOTE
• All Battery(s) shall be tested prior to installation
• Distress Marker Light(s) and battery(s) shall be in accordance with Paragraph 5.3, 5.4, 5.5 as appli-
inspected at intervals that coincide with that of cable for particular type.
the next higher assembly (ACES II Ejection
Seats, BA-Series back style Parachutes, sur- d. Batteries having exceeded their service life yet still
vival kits, etc.), but shall not exceed 365 ± 10 retain a high voltage level may be retained for training
days. However, these intervals may be shorted purposes only. Commanders/Unit Commanders have
by higher authorities as circumstances dictate the option of increasing minimum service life stan-
or in climates or locations where average day- dards as mission requirements dictate. Dispose of con-
time temperatures exceed 130 °F. demned batteries in accordance with prescribed meth-
ods in TO 00-25-213-WA-1 and/or local disposal
• Batteries as power sources when used in or de-
procedures. Coordinate with local installation/unit En-
ployment at installations in very hot climates
vironmental office/officers to ensure conformance with
where temperatures of 130 °F are considered
federal, state, and local environmental regulations.
normal will have a loss in capacity. This loss is
about three times greater for an alkaline battery
than that of lithium manganese dioxide. e. DO NOT install a battery unless the Distress Marker
(LiMnO2). Loss in capacity occurs even with Light assembly is put back in service to meet opera-
LiMnO2chemistry the same as with any other tional mission requirements. Do not ship Distress
battery chemistry. Marker Light with a battery installed.
a. Battery Shelf Life is defined as; “the length of time f. Batteries may be shipped as part of an exhibit (MDR,
from the date of manufacture by which the battery must PQDR, MISHAP, etc.) as directed by the proper
be used or discarded”. For the duration of the shelf screening point. Battery(s) must not be installed in the
life, the battery may remain in the combined wholesale battery cavity of marker light assembly, and should be
(including manufacturer’s), retail, and user’s storage kept isolated from the container to prevent damage to
systems and still be suitable for issue or use by the end the equipment, should the battery start to leak (refer to
user. TO 00-35D-54-WA-1).
b. Battery Service Life is defined as the length of time g. Under no circumstances shall a battery be installed in
beginning when the battery is initially installed in the a marker light assembly while it is in extended storage
Distress Marker Light. nor shall a battery(s) be shipped within the same con-
tainer. The only exception to this is when directed to
c. Unless otherwise stated, the shelf/service life for bat- by proper authorities. The visual inspection require-
teries are as follows: ments as performed in the following steps are the same
for both the MS-2000M and the SDU-5/E except where
noted.
• BA-5374/U Lithium: Battery shelf life is 5 years
from the date of manufacture, and service life is 3
years, but not to exceed 5 years, from date of manu- NOTE
facture. Battery inspection shall be performed concurrently
with the distress marker light. Battery testing is
• AA, L-91 Lithium: Battery(s) shelf life is 5 years 365 ±10 days regardless to type battery.
from the date of manufacture, and service life is 3
years from date of installation, but not to exceed 5
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5.2 PREVENTIVE MAINTENANCE CHECKS. 5.2.2 Replace Unserviceable Battery. Replace unser-
viceable battery. Check O-ring on the battery for distortion
5.2.1 Physical Checks and Visual Inspection. and/or cracks. Replace O-ring on battery if required. Record
new battery inspection and expiration date on battery inspec-
a. Perform visual inspection of exterior surface of dis- tion label (see Figure 5-1).
tress marker light case for overall condition:
5.3 MS-2000M BATTERY TEST.
NOTE
5.3.1 1.5 Volts Direct Current (VDC) AA Battery Test
• Battery inspection shall be performed concur- Using Multimeter. To check the open circuit voltage of AA
rently with the Distress Marker Light (see Alkaline batteries that power the MS-2000M using a Multi-
NOTE following Paragraph 5.1). meter.
• See applicable TO for end item installation for a. Set Multimeter to range DC volts to lowest voltage
replacement instruction. scale that allows for reading the 1.5 volts to obtain
current battery voltage.
b. Physical Checks. Perform the following:
b. Battery Service Life Test the 1.5 VDC using Multim-
c. Remove the battery from marker light and inspect for eter Alkaline.
the following conditions:
c. With red probe on the positive (+) terminal and the
(1) Cracks or discolored and damaged lens. black probe on the negative (-) terminal. Observe volt-
age reading. Batteries reading less than 1 volt will be
(2) Check case for cracks or excessive abrasion. replaced.
(3) Examine condition of light filters (infrared, flash 5.4 BATTERY TEST USING ZTS MULTI BATTERY
guard with blue filter) for MS-2000M and SDU- TESTER.
5/E.
5.4.1 L-91 1.5 VDC AA Battery Test.
(4) Perform functional checks in accordance with
Paragraph 5.6 for the MS-2000M (see Figure 5-2) a. The ZTS Test set samples the amount of voltage re-
and Paragraph 5.7 for SDU-5/E (see Figure 5-3). maining in a battery. A row of Red, Yellow, and Green
Light-Emitting Diode (LED)s arranged in pairs of two
(5) Check switch boot on the SDU-5/E for cracks illuminate, as it samples the voltage. The final color,
and looseness. indicates the voltage is within limits if green LED’s
illuminate.
(6) Check that switch operates positively.
NOTE
(7) Check that a positive seal is established when the
battery cover/battery cap is installed. If only the yellow or red LED’s illuminate reject
battery(s).
(8) Check nylon cord and carrying case for tears,
fraying, and general condition, then repair and/or b. To check the Lithium batteries that power the MS-
replace in accordance with Paragraph 5.14. 2000M using ZTS Multi Battery Tester.
(9) Check condition of lanyard attachment point(s) (1) Place battery on appropriate battery test terminal
on the SDU-5/E. positive end on contact.
(10) Inspect battery, (BA-5374/U) for evidence of (2) Place the test probe on the negative end of bat-
chipped or cracked surfaces, swelling, and signs tery and let system sample voltage.
of moisture. Check AA cells for signs of leakage/
corrosion.
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a. Set multi-meter to 20 VDC scale. Connect the 100 (2) Check edges around the IR filter of signs of es-
Ohm resistor across the test leads. caping white light. If white light is visible, install
a new IR filter and retest light. If problem of es-
caping white light not corrected, reject light and
use for training.
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b. Install boot over the IR filter and case and repeat step a Figure 5-2. MS-2000M Distress Marker Light
with boot installed.
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tion. Allow light to flash for 1 minute then check that tery(s), 4) lanyard cord, 5) SDU-5/E battery O-ring, and 6)
the flash rate of the light over a 1 minute interval is SDU-5/E light switch boot assembly. Battery condition and
fifty flashes plus or minus ten flashes (50 ± 10 flashes testing for the BA-3058/U, L-91 AA Pin Light Cells (MS-
per minute). 2000M), and BA-5374/U are outlined in Paragraph 5.2. Re-
pair actions are covered starting with Paragraph 5.14.
c. Insert light into trap door on front panel of test set and
hold firmly in place. 5.10 SECURING MS-2000M OR SDU-5/E TO THE
CARRYING CASE.
d. Allow the light to flash a minimum of two times.
Flashing light can be observed through the red window a. Secure one end of the Lanyard cord to the Distress
to the left of the trap door. Marker Light either through the hole located below the
slide switch on the MS-2000M Distress Marker Light
e. A reading on the digital display between 100-150 indi- or one of the two lanyard loops provided on the SDU-
cates a serviceable light. This corresponds to a flash 5/E using a bowline knot.
rate of 50 ± 10 flashes per minute.
b. If case is not equipped with eyelet’s, tack loose end of
f. After completion of test, turn light “OFF” and remove cord to case with size E nylon thread and a whip stitch
from test set. Test set will turn off automatically when 1.5 inches to back of case.
light is removed.
c. When used in conjunction with carrying case, PN
64D2095, secure the loose end of cord by inserting
through eyelet’s using a bowline knot. For carrying
cases installed on a torso harness or parachute con-
tainer, lanyards will be a minimum of 30 inches to a
maximum of 36 inches in length (length measured from
knot to knot).
a. Complete test requirements in accordance with Para- 5.11.2 Application. Materials Required. See Table 2-2 for
graph 5.8(a) or Paragraph 5.8(b). materials list.
b. After completing test, turn light off by deactivating 5.11.3 Instructions. To add tape to Distress Marker Light,
ON/OFF switch. proceed as follows:
5.9 REPAIR ACTIONS: MS-2000M AND SDU-5/E. a. MS-2000M: Place 1 inch by 2 inch length of tape
across the length of the flash guard opposite the ON/
Repair actions for the MS-2000M and SDU-5/E are limited OFF slide switch.
to the replacing of: 1) infrared filter on both Distress Marker
Light assemblies, 2) shield/flash guard assemblies, 3) bat
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NOTE
It may be necessary to relocate and trim the bat-
tery inspection label to permit placement of the
hook tape on the Distress Marker Light.
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5.15 ENLARGING BATTERY WELL DIAMETER.
5.14 CARRYING CASE REPAIR. f. After completing steps d. through f., with a clean dry
cloth, clean inside of the battery well to remove any
Torn carrying case(s) will be sewn using double waxed cot- remaining residue left from the sanding process.
ton thread, Specification VT-276, Type IV B, thick waxed
8/4 (NSN 8310-00-917-3940) or equivalent. Sew torn area g. Insert battery and activate on/off switch to ensure Dis-
with approximately 16 to 18 stitches per inch. tress Marker Light will function as required. If Dis-
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tress Marker Light is functioning correctly, turn off. Complete any remaining tasks as required.
5-8