INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
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E-C61

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EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Switch Switch Switch Switch Circuit Breaker Pump
Variability
FUNCTION KEYS or Motor

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Fluid
Conditioner (Adjustable)

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Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB
MOTORS
AB
Single Acting Double Acting
Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.

PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR4091-02
June 2018

D3K2, D4K2 and D5K2

Track-Type Tractor
Hydraulic System
JPJ1-UP
KF21-UP
KL21-UP
FT31-UP
LT31-UP
KM21-UP
KR21-UP
MT31-UP
RT31-UP
RRE1-UP
KW21-UP
KY21-UP
WT31-UP
YT31-UP

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Schematic Machine
Description
Location Location
Accumulator F-11 1
Adaptor As E-8 45
Adaptor As - Mulcher C-1 2
Block - Drain H-11 3
Brake Gp - Parking (D3k)
J-9, C-10 4
Brake Gp - Parking (D4k, D5k)
Connector (Pitch Cylinder) E-3 5
Cooler G-4 6
Cylinder As - Mulcher gate B-2 7
Cylinder As - Push Arm D-1, E-1 8
Cylinder Gp - Angle
I-2, E-1 9
Cylinder Gp - Angle (D5k, 30” Lgp Only)
Cylinder Gp - Lift G-3 10
Cylinder Gp - Pitch D-3 11
Cylinder GP - Pitch (Two Way Dozer) E-5 12
Cylinder Gp - Ripper B-16 13
Cylinder Gp - Tilt G-2 14
Divider Fluid - Push Arm flow (Mulcher) D-2 15
Fan As - Reverse G-4 16
Filter Gp - Charge (Hystat Drive) F-11 17
Filter Gp - Winch (Hystat Pump Drive) F-10 18
Manifold GP - Control (Mulcher) H-7 19
Manifold GP - Control (Shuttoff Valve) E-8 44
Motor Gp - (D3k)
D-9, I-9 20
Motor Gp - (D4k, D5k)
Motor Gp - piston (EP Hystat Mulcher) I-5 21
Motor Gp - Retrieval Winch G-14 22
Motor Gp - Winch E-15 23
Pump Gp - Gear G-11 24
Pump Gp - Piston (Tandem Ep Hystat) G-7 25
Pump Gp - Piston (Winch/Mulcher) G-9 26
Screen - Suction I-12 27
Sensor Gp - Pressure Reverse (Mulcher) H-10 28
Sensor Gp - Pressure Forward (Mulcher) G-10 39
Sensor Gp - Pressure (left Track Reverse) G-8 40
Sensor Gp - Pressure (left Track Forward) F-8 41
Sensor Gp - Pressure (Right Track Forward) F-5 42
Sensor Gp - Pressure (Right Track Reverse) G-5 43
Valve - Shutoff G-11 29
Valve Gp - Bank 3 (Standard)
Valve Gp - Bank 4 B-5 30
Valve Gp - Bank 5
Valve Gp - Control (Mulcher Diverter Valve) B-3 31
Valve Gp - Control (Mulcher) C-2 32
Valve Gp - Control Retrieval Winch I-16 33
Valve Gp - Diverter (Tilt/Pitch) D-5 34
Valve Gp - Flow Control (Winch) D-14 35
Valve Gp - Load (Ripper) B-13 36
Valve Gp - Winch Logic E-15 37
Winch Arrangement E-13 38
 TAP LOCATION

Schematic
Tap Number Description
Location
AA Oil Pressure - Brakes J-9
BB Implement Pump Pressure C-7
CC Winch Pump Control Pressure E-14
DD Hystat Charge Pump Pressure (Front) E-11
EE Mulcher Pump Control Pressure F-10
SOS Oil Sampling (Front) E-11
FF Hystat Charge Pump Pressure (Winch) F-10
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(4) BRAKE GP - PARKING

AA D3K: 397-4291
D4K, D5K: 397-4292

J J

L2

n
RIGHT MOTOR

a7 (21) MOTOR GP - PISTON

C1
EP HYSTAT MULCHER
DRAIN 487-6208
MA L1
BRAKE
P

disp.
min.
I M5 A I
(27) SCREEN - SUCTION MP n
G1 322-9703 a4
M4 P MA
(33) VALVE GP-CONTROL To loc F-11 1 (9) CYLINDER GP - ANGLE
RETRIEVAL WINCH STANDARD: 418-5367
Connects min. D5K (30”): 418-5362
515-6426 L1 disp.
to loc H-12 (20) MOTOR GP 486-3585 (POSITION SENSING)
D3K: 455-7980 C1 ANGLE
a10 2
D4K, D5K: 455-7984 T MB
a5
To loc F-11 a3
L1 B
L2
TPBY G G1 a10 (19) MANIFOLD GP-CONTROL
MA MB MB M4 M5 MULCHER MOTOR
RELIEF BLOCK
L (3) BLOCK - DRAIN 511-7952
BY B
REEL 418-6780

H
IN
A F B
MULCHER MOTOR CIRCUIT (NOTE A) H

BIAS TO
MAX DISP (28) SENSOR GP
PRESSURE (REVERSE)
349-1178

a7 LIFT
AX REEL OUT A
(40) SENSOR GP (43) SENSOR GP (14) CYLINDER GP - TILT
TPA (26) PUMP GP - PISTON PRESSURE (25) PUMP GP - PISTON PRESSURE a3 418-5357
TPB COOLER
386-6603 (WINCH) 349-1178 TANDEM EP HYSTAT 349-1178
BYPASS 486-3584 (POSITION SENSING)
487-6202 (MULCHER) 378-2830
a8 a9 (22) MOTOR GP CHECK
L4 L3 M5 M4 X7 H M5 M4 L2 L1
RETRIEVAL WINCH MB S L1 L2 MC
To Valve Gp loc D-4
515-6427
MB
S2 S1 B
(29) VALVE GP C B (16) FAN AS - REVERSE
SHUTOFF L3 546-5900
G CHARGE G
RETRIEVAL WINCH CIRCUIT (NOTE A) 6V-7238 RELIEF
cw VALVE cw
cw cw (10) CYLINDER GP - LIFT
ENGINE 476-2812
(24) PUMP GP (39) SENSOR GP NEUTRAL 538-2583 (RH LIFT TWO WAY DOZER)
PRESSURE HYSTAT BRAKE
GEAR L4 BYPASS 538-2584 (LH LIFT TWO WAY DOZER)
386-6626 349-1178 OVERRIDE VALVE
B2 B1 flow out A CHECK (6) COOLER 486-3583 (POSITION SENSING)
flow out C VALVE flow out B
A D NOTE A 419-8277
A
M4
(1) ACCUMULATOR GP-E MD MA
MA M5
397-6929
DA FS B NOTE A M3 E F C1 C2
M15 E M3 M3 FR2 FR1 (42) SENSOR GP TILT
(41) SENSOR GP PRESSURE
a6
PRESSURE 349-1178
DRIVE AWAY FREE SPOOL To winch loc D-13 EE 349-1178
OR a5 C1 C2 C2 C1
To Mulcher loc I-7 WINCH
OVERRIDE
FROM HYSTAT PUMP LIFT
F (37) VALVE GP VALVE M14 M14 F
BRAKE CHARGE PRESSURE To winch loc E-13
WINCH LOGIC a4
P PORT OR M14
a6 Connects To Mulcher loc I-7
264-3709
to loc F-7 FF
(17) FILTER GP - CHARGE
HYSTAT DRIVE
421-5474 (18) FILTER GP - WINCH
HYSTAT PUMP CHARGE
421-5473

P1 SOS DD ANGLE
T (9) CYLINDER GP - ANGLE
STANDARD: 418-5367
REEL IN FROM WINCH PUMP Connects D5K (30”): 418-5362
a4 to loc F-11 486-3585 (POSITION SENSING)

(12) CYLINDER GP - PITCH (8) CYLINDER AS

TWO WAY DOZER (5) CONNECTOR
B F A PUSH ARM
E
(23) MOTOR GP
WINCH
CC 538-2585 122-2340
504-9174 E
200-1729
(45) ADAPTOR AS a1
U X T M1 143-4218
MB MA (44) MANIFOLD GP - CONTROL a2
NOTE A
B SHUTOFF VALVE a1
MAX 456-1838
NOTE A a2
(38) WINCH AR
MIN DRIVE AWAY FLOW 256-3738
THROTTLING VALVE
PUSH ARMS
F/S BRAKE A PITCH
L1 (11) CYLINDER GP - PITCH
351-6695
FROM WINCH PUMP (34) VALVE GP
A REEL OUT Connects DIVERTER TILT/PITCH
a5 M4 FROM IMPLEMENT FROM IMPLEMENT
to loc F-11 VALVE PORT 2A 351-9245
VALVE PORT 2B
DEL RELIEF

disp.
min.
T G M5 VALVE ADJ
(20) MOTOR GP SCREW IS TURNED a8 To Ripper / Retrieval Winch loc B-13/G-16
ACC TO ITS STOP
D TO DRAIN BLOCK
a10
Connects D3K: 455-7980 TO DISABLE
D
to loc H-12 D4K, D5K: 455-7984 RELIEF FUNCTION a9 To Ripper / Retrieval Winch loc B-14/G-16 (15) DIVIDER-FLUID
(35) VALVE GP
1A 1B 2A 2B 3A 3B 4A 4B PUSH ARM FLOW (8) CYLINDER AS
FLOW CONTROL T P
399-8256 PUSH ARM
200-1311
C1
DEL RELIEF 504-9174
VALVE ADJ
SCREW IS TURNED
WINCH CIRCUIT T TO ITS STOP
TO DISABLE
RELIEF FUNCTION
LEFT MOTOR
n
(32) VALVE GP-CONTROL (2) ADAPTOR AS
L2 MULCHER GATE PROTECTION (MULCHER)
BB 475-2788 293-7180

(4) BRAKE GP - PARKING PG

C1
D3K: 397-4291
C D4K, D5K: 397-4292 C
P V1

a1
Connects
PS to loc E-4
"A" "B" "A" "B" "A" "B" "A" "B"
a2 V2
C2
PD
(13) CYLINDER GP (36) VALVE GP INLET OUTLET
RIPPER LIFT ANGLE TILT RIPPER
RIPPER LOAD
319-6909
418-5372
(30) VALVE GP - IMPLEMENT
C V 3 BANK (STANDARD): 396-4883 (31) VALVE GP-CONTROL
a8 To Valve Gp loc D-4 4 BANK: 396-4885 MULCHER DIVERTER VALVE
5 BANK: 396-4889 504-9171
(7) CYLINDER AS
GATE
B MULCHER GATE B
a9 To Valve Gp loc D-4 482-7675

RIPPER CIRCUIT

MULCHER CIRCUIT (NOTE A)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS LINE PATTERNS
MAIN PUMP OUTPUT Pressure Line
PILOT PUMP CHARGE CIRCUIT
WINCH / MULCHER CHARGE CIRCUIT Pilot / Load Sensing Pressure
PITCH CYLINDER / MULCHER CIRCUIT
Drain / Return Lines
WINCH / MULCHER MOTOR CIRCUIT
SUPPLY LINE Air Line
DRAIN / RETURN LINE
A STEERING CIRCUIT Component Group A
BRAKE CIRCUIT
CALLOUTS THIS SCHEMATIC IS FOR THE D3K2, D4K2, AND D5K2 TRACK-TYPE TRACTOR
TILT CYLINDER CIRCUIT
NOTES LIFT CYLINDER CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter) Do not operate or work on this product unless you have HYDRAULIC AND POWER TRAIN SYSTEM
ANGLE CYLINDER CIRCUIT read and understood the instruction and warnings in the
NOTE A : MACHINE CONFIGURED WITH DL DL D Connectors (By letter) relevant Operation and Maintenance Manuals and MEDIA NUMBER: UENR4091-02
RIPPER / RETRIEVAL WINCH CIRCUIT
relevant service literature. Failure to follow the instruc-
MULCHER AND RETRIEVAL WINCH LOAD SENSE CIRCUIT tions or heed the warnings could result in injury or SCHEMATIC PART NUMBER: 397-4249, CHANGE: 06, VERSION: -
Callout Number Component
WINCH CONTROL VALVE CIRCUIT (Machine Location from (52) VALVE GP - CONTROL Name death. Proper care is your responsibility. Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Component LocationsTable)
138-1234 in neutral and with parking brake set.
PUSH ARM CYLINDER CIRCUIT Part Number
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE VIEWS
VIEW ALL CALLOUTS
27 20

10 4

12

29

24 18 BB
FF 3 1
EE
26
DD 5
25
16
SOS
6
9
14
17
11
36

20

AA
30
44
45 34
MULCHER VIEW
VIEW ALL CALLOUTS

21 15 19 31 32
7

8
PUMP STACK VIEW
VIEW ALL CALLOUTS

41
40
42

28
43

39
RETRIEVAL WINCH
VIEW ALL CALLOUTS

22 33
RIPPER VIEW

13
WINCH VIEW
VIEW ALL CALLOUTS

38

CC

23
35 37