Huawei - ESM48100 - User Manual

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BoostLi Energy Storage Module ESM-48100A

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User Manual
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Issue 01
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Date 2018-08-06
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HUAWEI TECHNOLOGIES CO., LTD.

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Copyright © Huawei Technologies Co., Ltd. 2018. All rights reserved.
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No part of this document may be reproduced or transmitted in any form or by any means without prior
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written consent of Huawei Technologies Co., Ltd.
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Trademarks and Permissions
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and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
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All other trademarks and trade names mentioned in this document are the property of their respective
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holders.
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Notice
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The purchased products, services and features are stipulated by the contract made between Huawei and
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the customer. All or part of the products, services and features described in this document may not be
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within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
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representations of any kind, either express or implied.
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The information in this document is subject to change without notice. Every effort has been made in the
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preparation of this document to ensure accuracy of the contents, but all statements, information, and
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recommendations in this document do not constitute a warranty of any kind, express or implied.
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Huawei Technologies Co., Ltd.

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Address: Huawei Industrial Base

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Bantian, Longgang
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Shenzhen 518129
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People's Republic of China

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Website: http://e.huawei.com
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Issue 01 (2018-08-06) Huawei Proprietary and Confidential i

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Copyright © Huawei Technologies Co., Ltd.

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Energy Storage Module ESM-48100A2
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User Manual About This Document
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About This Document
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Purpose
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This document describes the BoostLi series lithium-ion energy storage module ESM-48100A
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(ESM for short) in terms of its overview, application scenarios, external ports, working
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principles, installation, and commissioning.
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Figures provided in this document are for reference only.
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Intended Audience
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This document is intended for:
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 Maintenance engineers
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 Sales engineers
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 Technical support engineers

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Symbol Conventions
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The symbols that may be found in this document are defined as follows.
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Symbol Description
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Indicates an imminently hazardous situation which, if not

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avoided, will result in serious injury or death.

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Indicates a potentially hazardous situation which, if not

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avoided, could result in serious injury or death.

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avoided, may result in minor or moderate injury.

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avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
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NOTICE is used to address practices not related to personal

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injury.
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Symbol Description
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Calls attention to important information, best practices and
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tips.
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NOTE is used to address information not related to personal
injury, equipment damage, and environment deterioration.
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Change History
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Changes between document issues are cumulative. The latest document issue contains all
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updates made in previous issues.
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Issue 01 (2018-08-06)
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This is the first official release. /09
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User Manual Contents
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Contents
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About This Document ............................................................................................................ ii
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1 Overview ................................................................................................................................ 1
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1.1 Introduction ........................................................................................................................................................................... 1
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1.2 Application Scenarios ........................................................................................................................................................... 2
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1.3 Appearance and Ports ........................................................................................................................................................... 3
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1.3.1 Panel and Ports................................................................................................................................................................... 3
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1.3.2 Activation and Startup ....................................................................................................................................................... 7
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2 Application Description ....................................................................................................... 8
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2.1 Parallel Connection ............................................................................................................................................................... 8
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2.2 Online Expansion .................................................................................................................................................................. 8

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2.3 Application in Class B Environments with Direct Ventilation .......................................................................................... 8

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2.4 Low-Temperature Application ............................................................................................................................................. 9

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2.5 Storage with Low SOC (≤ 5%) ......................................................................................................................................... 9

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3 Transportation and Storage ................................................................................................ 11

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3.1 Transportation Requirements ............................................................................................................................................. 11

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3.2 Storage and Recharging ...................................................................................................................................................... 11

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3.2.1 Storage Requirements...................................................................................................................................................... 11

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3.2.2 Conditions for Judging Overdue Storage ....................................................................................................................... 12

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3.2.3 Processing Before Recharge ........................................................................................................................................... 12

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3.2.4 Recharge Solution ............................................................................................................................................................ 12

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3.2.5 Qualification Standards for Recharge............................................................................................................................. 14

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4 Installation and Commissioning........................................................................................ 15

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4.1 Installation ........................................................................................................................................................................... 15

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4.2 Cable Connections (Huawei Power System) .................................................................................................................... 17

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4.3 Cable Connections (Third-Party Power System) .............................................................................................................. 20

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4.4 Power-On Commissioning ................................................................................................................................................. 22

4.4.1 Power-On (Huawei Power System) ................................................................................................................................ 22
4.4.2 Power-On (Third-Party Power System) ......................................................................................................................... 23
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4.4.3 Power System Parameter Settings (Huawei Power System) ........................................................................................ 23

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4.4.4 Power System Parameter Settings (Third-Party Power System) .................................................................................. 25

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4.5 Acceptance Criteria ............................................................................................................................................................. 25

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5 Maintenance Guide ............................................................................................................. 27
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5.1 Maintenance Method .......................................................................................................................................................... 27
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5.2 Replacement Guide ............................................................................................................................................................. 29
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5.3 Troubleshooting .................................................................................................................................................................. 30
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6 Safety Precautions ............................................................................................................... 33
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6.1 Safety Precautions............................................................................................................................................................... 33
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6.2 Misoperations ...................................................................................................................................................................... 34
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6.3 Gas Composition................................................................................................................................................................. 34
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7 Warranty Rules .................................................................................................................... 35
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8 Technical Specifications ..................................................................................................... 37
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A Acronyms and Abbreviations............................................................................................ 38
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Issue 01 (2018-08-06) Huawei Proprietary and Confidential v

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User Manual 1 Overview
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Overview
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1.1 Introduction
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The ESM is an energy storage unit composed of lithium-ion batteries. It features better charge
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and discharge performance, longer service life, and less self-discharge loss than ordinary
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batteries.
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The ESM consists of electrochemical cells, an energy storage management unit (ESMU),
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power and signal terminals, and mechanical parts. It can be used as an independent 48 V unit,
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supports the mix use of old and new batteries as well as lithium and lead-acid batteries, and
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can collaborate with third-party power systems.

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Table 1-1 Nominal ESM voltage and capacity

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Model Nominal Voltage Rated Capacity

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ESM-48100A 48 V 100 Ah
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Features
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 Parallel connection for power expansion: The maximum power (P) of N ESMs
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connected in parallel can reach 15 kW. For details, see 2.1 Parallel Connection.
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 Application in class B environments with direct ventilation: The ESM can be used in
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indoor environments where the ambient temperature and humidity are not controlled or
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outdoor environments (with simple shielding measures) where the humidity can reach
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100%.
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 Supporting third-party power systems: The ESM implements lithium battery

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self-management so that it can be used with third-party power systems.

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 Hybrid use: The ESM can be connected in parallel with lead-acid batteries.
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 Maintenance-free: The maintenance-free feature in the use of the ESM reduces the costs
of battery O&M and the frequency of site visits.
 Long service life: The ESM life is two or three times the life of common lead-acid
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batteries. The battery state of health (SOH) and state of charge (SOC) can be monitored
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online in real time. These features improve the reliability of site power backup.
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
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EMC:
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− CE: EN55032/CISPR32, CLASS A

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− RE: EN55032/CISPR32, CLASS B
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Functions
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 Status monitoring: Monitors the electrochemical cell voltage, current, and temperature as
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well as the ESM voltage.
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 Alarm management: Generates alarms when overvoltage, undervoltage, overcurrent,
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overtemperature, or undertemperature occurs.
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 Exception protection: Protects against overvoltage, undervoltage, overcurrent, short
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circuits, overtemperature, undertemperature, electrochemical cell faults, and hardware
faults.
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 Information reporting: Provides a northbound CAN/RS485 port through which alarms
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and status data are reported.
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 Parallel connection: Multiple ESMs can be connected in parallel. CAN communication
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supports parallel connection of up to 32 ESMs, and RS485 communication supports
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parallel connection of up to 16 ESMs.
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 Balance: Supports real-time electrochemical cell balancing.
 E-label: Identifies the ESM using an electronic label.
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 Antitheft: Provides the mechanical and software-based antitheft function when being
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used with specified Huawei power systems.
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 Forcible disconnection: Users can disconnect the external power supply to the PWR port
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and hold down the MANUAL ON/OFF button for 5s to power off the ESM forcibly.
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 Maintenance mode: used for ESM replacement. Users can hold down the MANUAL
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ON/OFF button for 15s to enter the maintenance mode so that the ESM can be replaced
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safely and reliably.

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Activation: The ESM can be activated through the PWR port, power port, and the
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MANUAL ON/OFF button.

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1.2 Application Scenarios

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The ESM provides backup power for a power system. The ESM can be used alone or used
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with lead-acid batteries to back up power.

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Inside the ESM, the ESMU monitors the electrochemical cell temperature, current, and
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voltage, provides protection against overvoltage, undervoltage, overcurrent, short circuits,

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overtemperature, and undertemperature, and reports the ESM running status and alarm
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information over a CAN/RS485 communications port.

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Figure 1-1 Typical ESM application scenario
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1.3 Appearance and Ports

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1.3.1 Panel and Ports

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Panel and Ports

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Figure 1-2 ESM panel and ports

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Table 1-2 Panel port definitions
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No. Silk Screen Name Description
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1 DO1 ESM dry contact output Alarm output dry contact, configurable (If the dry
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DO2 contact is closed, an alarm is reported by default).
For details, see Table 1-4.
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2 COM_ IN Communications port Information reporting and communication cascading
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3 COM_ OUT Communications port The port uses an RJ45 terminal and provides the
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1000 A surge protection capability. For details, see
Table 1-3.
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4 GND Protective ground M6 screw
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5 RUN Running indicator For the diagram, see Figure 1-5.
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ALM Alarm indicator For details, see Table 1-5.
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CHG Charge indicator
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DCHG Discharge indicator
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6 MANUAL Button for manual This is a contact button used for manual
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ON/OFF power-on/off power-on/off and maintenance. For details, see 1.3.3
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Activation and Startup.

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7 PWR ESMU port for connecting The ESM can be activated if the PWR port is
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to an external power source supplied with a voltage of 43.2–58 V. For details,

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see 1.3.3 Activation and Startup.

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8 + ESM positive terminal Positive and negative ports of the ESM. They are
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secured by M6 screws. Appropriate OT terminals

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- ESM negative terminal

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should be used. Required torque: 4 N·m;

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recommended cable size: ≥ 25 mm2. If the ESM is

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used at a temperature below 45°C, the cable size can

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be smaller but should be at least 16 mm2.

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Figure 1-3 RJ45 pins

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Table 1-3 Communications port pin definitions
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RJ45 Pin Signal Meaning Description
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1 RS485 T+ RS485 transmit + 4-wire RS485
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communication,
2 RS485 T- RS485 transmit – complying with the
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Modbus protocol
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3 NC Reserved
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4 RS485 R+ RS485 receive +
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5 RS485 R- RS485 reception –
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6 NC Reserved
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7 CANH Positive terminal for Used to report alarms to a
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CAN communication monitoring unit and
exchange data between
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8 CANL Negative terminal for ESMs connected in
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CAN communication parallel.
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DO1 and DO2 Ports
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Table 1-4 DO1 and DO2 port definitions

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Silk Definition Description Alarm Status

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Screen
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DO1 Fault, major If the ESM raises one of the following alarms, the dry Configurable
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alarm contact supplies an alarm signal: (If the dry

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Cell voltage sampling fault, cell temperature sampling fault, contact is

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charge converter output short circuit, relay coil short circuit, closed, an
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charge low temperature protection, discharge low alarm is

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temperature protection, charge high temperature protection, reported by

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default.)
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discharge high temperature protection, power module

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internal overtemperature protection, discharge converter

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output short circuit, input reverse connection, BMU

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anti-theft lock, overload lockout due to component failure,

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serial number conflict, input/output discharge overvoltage

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lockout, discharge overcurrent lockout, discharge

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overcurrent protection, and cell 1–N fault alarm

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DO2 Overload If the ESM raises one of the following alarms, the dry
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warning, contact supplies an alarm signal:

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overdischarge Discharge undervoltage alarm, discharge undervoltage

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protection, protection, discharge due to single-ESM cell low voltage

overdischarge disconnection, and heavy load warning
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LED Indicators
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Figure 1-4 LED indicators
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Table 1-5 LED indicator description
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Identifier Meaning Color Description
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RUN Running indicator Green Steady on: Communication is normal
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(including board startup, self-check,
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software loading, and board power-on
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when not loaded; excluding sleep when
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the power port or PWR port is
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Off: The ESM is in sleep mode.

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Blinking at long intervals: The LCD

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user interface (LUI) is querying data.

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Blinking at short intervals:

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Communication is disconnected.
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ALM Fault indicator Red Steady on: There is a fault or major

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alarm.
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Off: There is no fault or major alarm.

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CHG Charge indicator Green Steady on: The ESM is being charged.
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Off: The ESM is open-circuited or

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discharging.
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DCHG Discharge indicator Green Steady on: The ESM is discharging.

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Off: The ESM is open-circuited or

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being charged.
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NOTE
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 Major alarm: The ESM needs to be maintained immediately.

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 Minor alarm: The ESM does not require maintenance, but sends a reminder to remote maintenance personnel.
 Blinking at long intervals: on for 1s and then off for 1s
 Blinking at short intervals: on for 0.125s and then off for 0.125s
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 All indicators are blinking: The ESM has entered the maintenance mode.
 When the ESM is in sleep mode, the fault indicator is off except for reverse-connection protection.
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1.3.2 Activation and Startup
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The ESM can be activated in three modes. After being activated, the ESM switches from sleep
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mode to disconnect mode.
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 Activation through the PWR port: Supply a DC voltage of 43.2–58 V to the PWR port on
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the ESM panel for at least 5s.
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 Activation through the MANUAL ON/OFF button: Hold down the MANUAL ON/OFF
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button on the ESM panel for at least 5s and less than 15s.
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 Activation through the power port: Supply a DC voltage of 43.2–58 V to the power port
on the ESM panel for at least 5s.
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1. MANUAL ON/OFF is a contact button. The interval for pressing the button should be greater than
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0.5s; otherwise, the operation will be ineffective.
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2. If you power off the ESM that is in charging, discharging, or disconnect mode by holding down the
MANUAL ON/OFF button, you need to hold down this button again to reactivate the ESM.
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en
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User Manual 2 Application Description
,2
Th
ky
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
2
gu
_N
cN
33
do
Application Description
iam
89
06
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on
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2.1 Parallel Connection
Ph
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/20
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M
en
ESMs can be connected in parallel to increase the backup time or power.

en
uy
The backup power of a single ESM is 4.8 kW. Maximum power (P) of N ESMs connected in
Ng
y
parallel = min (4.8 kW x N, 15 kW), 2 ≤ N ≤ 32.

gu
c
do
_N
am
2.2 Online Expansion

33
Gi
89
g
on
The system capacity or power can be expanded online without disconnecting the battery
06
oT
supply so that the site will not break down in case of a mains power failure during expansion.
Ph
2.3 Application in Class B Environments with Direct

19
:24
Ventilation
:55
/20
07
The ESM can be used in class A or B environments with direct ventilation but cannot be
/09
separately used in class C or D environments. If there is a need to use it in a class C or D

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environment, deploy an air conditioner-controlled cabinet with the protection rating of at least
da
inh
IP55.
m
nM
Ta
Environments subject to atmospheric corrosion can be classified into four categories:
hi
 Class A environment (controlled environment): refer to indoor environments where the
nT
ye
ambient temperature and humidity are controlled (including rooms where people live)
ye
gu
and the relative humidity of air is controlled below 65%.
gu
_N
 Class B environment (uncontrolled environment): refer to indoor environments where
cN
the ambient temperature and humidity are not controlled or outdoor environments (with
33
do
simple shielding measures) where the humidity can reach 100%.
iam
89
 Class C environment (harsh environment): refer to outdoor land environments (with
simple shielding measures) near seas or pollution sources. If a site is near a sea, it is
06
gG
0.5–3.7 km away from the sea. If a site is near a pollution source, it is at most 3.7 km
on
away from salt lakes, 3 km away from heavy pollution sources such as smelteries, coal
oT
mines, and thermal power plants, 2 km away from medium pollution sources such as
chemical, rubber, and galvanization industries, or 1 km away from light pollution sources
Ph
such as packing houses, tanneries, and boiler rooms.
19
 Class D environment (sea environment): refer to outdoor land environments (with simple
/20
shielding measures) at most 500 m away from the seashore or environments on the sea.
4
5:2
/09
2.4 Low-Temperature Application 7:5

16
90
01
:54
 Low-temperature charging: The ESM does not support battery charging at a temperature
7/2
below 0°C. When the battery temperature is below 0°C, the ESM will shut down the
15
0/0
charging loop to disable charging.

h_
,2
When the ESM is used in an environment below 0°C, a heater needs to be added in the
ky
an
cabinet, and batteries can be charged after the battery temperature rises to 3°C or above.
da
 Low-temperature discharging: The ESM does not support battery discharging at a

Th
am
temperature below –20°C. When the battery temperature is below –20°C, the ESM will
shut down the discharging loop to disable discharging.
inh
iT
Th
When the ESM is used in an environment below –20°C, a heater needs to be added in the
M
cabinet, and batteries can be discharged after the battery temperature rises to –17°C or
en
en
above.
uy
Ng
y
gu
c
do
2.5 Storage with Low SOC (≤ 5%)

_N
am
33
Gi
The ESM has ESMU static power consumption and self-discharge loss after power-off. In
actual application scenarios, avoid storing an ESM with low SOC (≤ 5%). If unavoidable,
89
g
on
limit the storage duration to 30 days at 25°C or 15 days at 45°C. Promptly recharge the ESM
06
oT
after the storage. Otherwise, the ESM may be damaged due to overdischarge, which requires
replacing the ESM.
Ph
The following situations may cause storage of ESMs in discharge state:

1. After the site power supply is disconnected due to a mains outage, the power supply is
19
:24
not recovered for a long time because the faults (such as cable faults) cannot be rectified
:55
/20
in a timely manner.
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2. After installation and commissioning are complete, the mains power is switched off
da
inh
directly without powering off the ESM. The ESM can enter the low power mode only
m
after being completely discharged, and the interval for onsite acceptance check is long.
nM
Ta
3. Other reasons result in that the ESM cannot enter the low power mode normally.
hi
nT
ye
ye
gu
gu
_N
cN
33
do
iam
89
06
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/20
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/09
7:5
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7/2
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Ng
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_N
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User Manual 3 Transportation and Storage
,2
Th
ky
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
3
gu
_N
cN
33
do
Transportation and Storage
iam
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06
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3.1 Transportation Requirements
Ph
19
The product passes the certifications of the UN38.3 (UN38.3: Section 38.3 of the sixth
/20
Revised Edition of the Recommendations on the Transport of Dangerous Goods, Manual of
4
Tests and Criteria) and SN/T 0370.2-2009 (Part 2: Performance Test of the Rules for the
5:2
/09
Inspection of Packaging for Exporting Dangerous Goods). This product belongs to class 9
7:5
dangerous goods.
16
90
The product can be delivered to the site directly and transported by land and water. The
01
:54
packing case must be secured for transportation, compliant with related national standards,
7/2
and printed with marks such as anti-collision and moisture prevention. The packing case must
15
be protected against rains, snows, and mechanical impact during transportation.

0/0
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3.2 Storage and Recharging

da
Th
am
3.2.1 Storage Requirements

inh
iT
Th
M
1. Place ESMs according to the signs on the packing case during storage. Do not put ESMs
en
upside down or sidelong.

en
uy
2. Stack ESM packing cases by complying with the stacking requirements on the external
Ng
y
package.
gu
c
do
3. The storage environment requirements are as follows:

_N
am
− Ambient temperature: 0–40°C; recommended storage temperature: 20–30°C

33
Gi
− Relative humidity: ≤ 95%

89
− In a dry clean place with proper ventilation

on
06
oT
− In a place that is away from corrosive and organic substances (including gas)
Ph
− In a place free from direct sunlight

− At least 2 meters away from heat sources (such as a heater)
4. The warehouse keeper should collect ESM storage information every month and
19
:24
periodically report the ESM inventory information to the planning department. The
ESMs that have been stored overdue should be recharged in a timely manner.
:55
/20
5. Regional offices or organizations should not store ESMs or communication equipment

07
/09
configured with ESMs. Prior approval should be obtained for any requirement on ESM
19
storage.
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6. ESMs should be delivered based on the "first in, first out" rule.
da
inh
7. Install ESMs in a dry, clean, and ventilated environment that is free from sources of
m
nM
Ta
strong infrared radiation, organic solvents, and corrosive gases. Do not expose the ESMs
to sunlight or water and keep them far away from sources of ignition.
hi
nT
ye
3.2.2 Conditions for Judging Overdue Storage
ye
gu
gu
_N
It is recommended that the ESM not be stored for a long period. It should be used soon after
cN
being deployed onsite.
33
do
iam
89
Table 3-1 Storage requirements
06
gG
Required Storage Actual Storage Recharge Interval Remarks
Temperature Temperature
on
oT
0–40°C 0°C ≤ T ≤ 30°C 12 months Not reaching the
Ph
time for recharge:
30°C < T ≤ 40°C 8 months Use the ESM as
19
soon as possible.
/20
Reaching the time
4
5:2
for recharge:
/09
Recharge the ESM.
7:5
16
90 The total storage

duration should not
01
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exceed the warranty

7/2
period.
15
0/0
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an
da
1. If ESMs have been stored overdue, promptly report the event to the department leader.
Th
am
2. Dispose of bulging ESMs directly irrespective of how long they have been stored.
inh
iT
3. The storage duration (t) starts from the latest charge time on the ESM package. The latest charge
Th
time is updated after every charge.

M
4. If an ESM is qualified after charge, mark the latest charge time and the next recharge time on the
en
ESM packing case. The next recharge time is 8 months (stored above 30°C) or 12 months (stored
en
uy
below 30°C) later than the latest charge time. The total storage duration should not exceed the
Ng
y
warranty period.
gu
c
do
3.2.3 Processing Before Recharge

_N
am
33
 Check the ESM appearance.

Gi
89

g
Dispose of bulging ESMs directly.

on
 Dispose of damaged or misshapen ESMs directly.

06
oT
 Dispose of leaking ESMs directly.

Ph
 Polish ESM terminals using sandpaper if they are corroded.
3.2.4 Recharge Solution

19
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:55
Recharge the ESMs that pass the test using either of the following schemes based on site
/20
requirements.
07
/09
19
Recharge ESMs using a power system:

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1. Find out the qualified ESMs that can be recharged.
da
inh
2. Install the ESMs and connect cables to them by referring to the quick installation guide
m
nM
Ta
for the power system.
3. Use the power system to recharge the ESMs.
hi
nT
ye
ye
gu
Table 3-2 Recharge parameter settings
gu
_N
Recharge Setting
cN
Parameter
33
do
Charge voltage 53.5 V
iam
89
06
gG
Charge current Using the default charge current limit; max. 1C
on
Termination The charge duration is greater than 10 minutes and the charge current
oT
condition is less than 0.02C, or the ESM is protected.
Ph
19
4. After removing the cables, hold down the red MANUAL ON/OFF button on the front
/20
panel for at least 5s and less than 15s, wait until all indicators on the front panel turn off,
4
5:2
and place the ESM in the original packing case. Modify the latest charge time and the
/09
next recharge time marked on the original packing case.
7:5
16
90
The customer purchases or borrows a DC regulated power supply that supports 48 V charge
and recharges ESMs by performing the following steps:
01
:54
7/2
1. Connect the positive and negative terminals of the ESM to the output positive and
15
0/0
negative terminals on the DC regulated power supply, respectively.

h_
,2
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Figure 3-1 Connecting cables between the ESM and the DC regulated power supply
an
da
Th
am
inh
iT
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
2. Set charge parameters for the DC regulated power supply. For details, see Table 3-2.
33
Gi
3. After removing the cables, hold down the red MANUAL ON/OFF button on the front
panel for at least 5s and less than 15s, wait until all indicators on the front panel turn off,
89
g
on
and place the ESM in the original packing case. Modify the latest charge time and the
06
oT
next recharge time marked on the original packing case.

Ph
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ky
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m
nM
Ta
 The ESM can be activated through the power cables.
hi
nT
ye
 Do not perform operations with power on when connecting the recharge cables.
ye
gu
gu
3.2.5 Qualification Standards for Recharge
_N
cN
33
do
Table 3-3 Qualification standards for recharge
iam
89
Required Recharge End Required Voltage After Open-Circuit for 8 Hours
06
gG
Voltage
on
≥ 51 V ≥ 48 V
oT
Ph
19
/20
1. For the ESM that meets the standard after recharge, disconnect cables from it, hold down the red
4
MANUAL ON/OFF button on the front panel for at least 5s and less than 15s, wait until all
5:2
/09
indicators on the front panel turn off, and then place it in the original packing case. Mark the latest
7:5
charge time and the next recharge time (the next recharge time is 12 months later than the current
16
charge time by default) on the packing case. Packed ESMs should be used as soon as possible.
90
2. If the ESM is not qualified after recharge, recharge it again. If the ESM is still not qualified, dispose
01
:54
of it.
7/2
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inh
iT
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M
en
en
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Ng
y
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c
do
_N
am
33
Gi
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User Manual 4 Installation and Commissioning
,2
Th
ky
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
4
gu
_N
cN
33
do
Installation and Commissioning
iam
89
06
gG
on
oT
Prerequisites
Ph
19
Ensure that ESMs are from the same manufacturer, of the same model, and in the same batch.
/20
Comply with regulations and warnings issued by the ESM manufacturer.
4
5:2
/09
Before installing ESMs, ensure that the battery circuit breakers in the power system are OFF
7:5
or that the battery fuses are removed.
16
90
01
:54
7/2
15
0/0
h_
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 Smoking and sparks are prohibited near ESMs.

ky
an
 Use installation tools with insulated handles. Otherwise, the ESMs may burn out and
da
injury may be caused.

Th
am
 Before handling ESMs, wear goggles, rubber gloves, and protective clothes. Remove any
inh
iT
conductors such as jewelry or watches.

Th
 Do not use metal to simultaneously touch two or more terminals of the ESM or
M
en
simultaneously touch a terminal of the ESM and a grounded object (for example, the
en
uy
battery cabinet). Otherwise, short circuits will occur, which may produce sparks.
Ng
y
gu
c
do
_N
4.1 Installation
am
33
Gi
89
Prerequisites
on
06
oT
Required tools and materials are available.

Ph
19
:24
:55
/20
Use insulated tools. The following figure is for reference only.

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Figure 4-1 Installation tools
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
gu
_N
cN
33
do
iam
89
06
gG
on
oT
Ph
19
/20
4
5:2
/09
7:5
16
90
01
:54
Procedure
7/2
15
0/0
Step 1 Install and check according to the installation guide. If there are no floating nuts on both sides
h_
,2
of the rack, install the floating nuts delivered with the cabinet.
ky
an
Step 2 Push the ESM into the cabinet and secure it.
da
Th
am
Figure 4-2 Installing an ESM

inh
iT
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
33
Gi
89
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06
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:55
/20
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Th
ky
da
inh
m
nM
Ta
 The ESM-48100A weighs about 63 kg. Check the loading capability of the rack tray
hi
before installation.
nT
ye
 The ESM-48100A is 560 mm deep. Check the depth of the rack before installation.
ye
gu
gu
 If only one ESM is installed, it should be placed in a 19-inch rack with the guide rails and
_N
cN
tray. Ensure that its loading capability meets requirements.
33
do
 If multiple ESMs are installed, a certain clearance should be reserved so at least 5 U is
required for each ESM. The ESMs cannot be directly stacked, vertically placed, or laid on
iam
89
one side.
06
gG
 Install ESMs from the bottom up. They should be installed at least on two layers, and three
on
layers are recommended.
oT
Ph
Figure 4-3 Correct ESM installation (the figures are for reference only)
19
/20
4
5:2
/09
7:5
16
90
01
:54
7/2
15
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Th
am
inh
iT
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
33
Gi
89
----End
on
06
oT
Ph
4.2 Cable Connections (Huawei Power System)

19
:24
Prerequisites
:55
/20
The ESM has been correctly installed.

07
/09
The protective gloves, socket wrench, and key to the cabinet door are available.
19
20
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,2

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ky
Procedure
da
inh
m
Step 1 Wear the protective gloves.
nM
Ta
Step 2 Install the ESM ground cable.
hi
nT
ye
ye
gu
Figure 4-4 Installing the ESM ground cable
gu
_N
cN
33
do
iam
89
06
gG
on
oT
Ph
(1) Ground bar
19
/20
4
5:2
Step 3 Install the ESM communications cables.
/09
7:5
Step 4 After ESM communications cables are installed, connect a build-out resistor to the
16
COM_OUT port of the last ESM.

90
01
:54
7/2
Figure 4-5 Installing the ESM communications cables

15
0/0
h_
,2
ky
an
da
Th
am
inh
iT
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
33
Gi
89
g
on
06
oT
Ph
19
:24
:55
/20
Step 5 Install the PWR activation cables for the ESM.

07
/09
Step 6 Locate the ESM activation cables and activation cable terminal in the ESM fitting bag.
19
20
16
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:54

,2

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ky
Step 7 Install the activation cables at the activation cable terminal.
da
inh
Step 8 Install one end of the activation cables at the PWR port of the ESM.
m
nM
Ta
Step 9 Install the other end of the activation cables at a load route (BLVD route recommended, the
hi
recommended capacity of the circuit breaker connected to activation cables ranges from 6 A
nT
ye
to 32 A) and the corresponding RTN+ busbar in the power system.
ye
gu
gu
_N
cN
The activation cables of two, four, six, or eight lithium battery strings can be cascaded to the same
BLVD circuit breaker.
33
do
iam
89
Figure 4-6 Installing the PWR activation cables for the ESM
06
gG
on
oT
Ph
19
/20
4
5:2
/09
7:5
16
90
01
:54
Step 10 Install negative and positive power cables for the ESM.
7/2
15
1. Remove the protective cover from the ESM power wiring terminals.
0/0
2. Connect the negative power cable to the ESM.

h_
,2
ky
3. Connect the positive power cable to the ESM.

an
da
4. Install the other end of the ESM power cables at a battery route and the corresponding
Th
RTN+ busbar in the power system.

am
5. Reinstall the protective cover on the ESM power wiring terminals.

inh
iT
Th
M
Figure 4-7 Installing negative and positive power cables for the ESM
en
en
uy
Ng
y
gu
c
do
_N
am
33
Gi
89
g
on
06
oT
Ph
19
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/09
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,2

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Th
ky
Step 11 Remove the protective gloves and pack up all tools.
da
inh
m
----End
nM
Ta
hi
nT
ye
4.3 Cable Connections (Third-Party Power System)
ye
gu
gu
_N
cN
Prerequisites
33
do
The ESM has been correctly installed.
iam
89
The protective gloves, socket wrench, and key to the cabinet door are available.
06
gG
on
Procedure
oT
Ph
19
Step 2 Install the ESM ground cable.
/20
4
Figure 4-8 Installing the ESM ground cable
5:2
/09
7:5
16
90
01
:54
7/2
15
0/0
h_
,2
ky
an
da
Th
am
(1) Ground bar

inh
iT
Th
Step 3 Install the ESM communications cables.

M
en
en
Step 4 After ESM communications cables are installed, connect a build-out resistor to the
uy
Ng
COM_OUT port of the last ESM.

y
gu
c
do
_N
am
33
Gi
89
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06
oT
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Th
ky
Figure 4-9 Installing the ESM communications cables
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
gu
_N
cN
33
do
iam
89
06
gG
on
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Ph
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/20
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/09
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7/2
Step 5 Install negative and positive power cables for the ESM.
15
0/0
h_
1. Remove the protective cover from the ESM power wiring terminals.
,2
ky
2. Connect the negative power cable to the ESM.

an
da
3. Connect the positive power cable to the ESM.

Th
am
4. Install the other end of the ESM power cables at a battery route and the corresponding
inh
iT
RTN+ busbar in the power system.

Th
5. Reinstall the protective cover on the ESM power wiring terminals.

M
en
en
uy
Ng
y
gu
c
do
_N
am
33
Gi
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ky
Figure 4-10 Installing negative and positive power cables for the ESM
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
gu
_N
cN
33
do
iam
89
06
gG
on
oT
Ph
19
/20
4
5:2
/09
----End
7:5
16
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01
:54
4.4 Power-On Commissioning

7/2
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4.4.1 Power-On (Huawei Power System)

h_
,2
ky
an
da
Th
am
inh
iT
Th
M
 Performing the power-on procedure provided in this section may result in power failure or
en
alarms. Inform the alarm center before and after the procedure.
en
uy
 The power-on procedure involves various technologies and should be performed by

Ng
y
gu
trained personnel according to the power-on instructions.

c
do
 During operations, stand on dry insulating material and do not wear any conductors such
_N
am
as jewelry or watches. Use insulated tools during power-on.

33

Gi
Do not establish contact between electrical points that have different electric currents.
89
 When you are performing operations and do not want others to operate, attach the label
on
"Currently being serviced. Do not switch on." to the power distribution equipment.
06
oT
 During the power-on procedure, shut down the system immediately if any fault is detected.
Ph
Rectify the fault and proceed with the procedure.
Step 1 Switch on the battery circuit breakers and the circuit breaker connected to activation cables in
the power system.
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ky
da
inh
m
nM
Ta
If the Huawei power monitoring module is connected to the ESM for the first time, the
hi
monitoring module will restart automatically as battery management parameters need to be
nT
ye
switched to the ESM.
ye
gu
gu
Step 2 When multiple ESMs connected in parallel are powered on, observe the RUN indicator on
_N
cN
each ESM panel. Communication is normal if the indicator is steady on and is not established
33
do
if it blinks at short intervals. Check the communications cables between ESMs and rectify the
fault.
iam
89
Step 3 When the ESMs are communicating with the monitoring module, check whether the
06
gG
communication is normal. If the RUN indicator on an ESM is steady on, the ESM
on
communicates properly with the monitoring module. If the indicator is blinking at short
oT
intervals, the communication is interrupted. In this case, check that the communications cable
Ph
is properly connected.
19
Step 4 Observe the ESMs for 15 minutes. Ensure that they are working properly (the ALM indicator
is off and the RUN indicator is steady on).
/20
4
5:2
----End
/09
7:5
16
4.4.2 Power-On (Third-Party Power System)

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:54
7/2
Procedure
15
0/0
Step 1 Switch on the ESM circuit breakers.

h_
,2
ky
Step 2 Check whether the ESMs are activated. If the RUN indicator on an ESM is on, the ESM is
an
da
activated. If it is off, the ESM is not activated. If so, check that the cables are properly
Th
connected.
am
inh
iT
Step 3 Observe the ESMs for 15 minutes. The ESMs are running properly if the ALM indicators are
Th
off.
M
en
----End
en
uy
Ng
y
gu
4.4.3 Power System Parameter Settings (Huawei Power System)

c
do
_N
am
Set parameters as follows for the ESM used in a power system.

33
Gi
Huawei power system automatically identifies ESMs and sets battery parameters. There is no
89
need to set the parameters onsite. To check the ESM running status or change the charge
on
current limit coefficient, log in to the WebUI or LCD of Huawei power system and perform
06
oT
the following operations.

Ph
19
:24
:55
/20
Huawei power system should use the monitoring module SMU02B/SMU02C/SMU02S and
07
the software SMU V500R002C00 or later.

/09
19
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7/
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:54

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ky
Table 4-1 Setting battery parameters on the LCD
da
inh
Main Menu Second-Le Third-Level Fourth-Level Setting
m
nM
Ta
vel Menu Menu Menu
hi
nT
ye
Parameters Battery Basic Parameters Charge Current Set based on
Settings Limit Coefficient the site
ye
gu
requirements.
gu
_N
cN
33
do
To check the ESM running status or change the charge current limit coefficient on the WebUI,
iam
89
perform the following operations:
06
gG
Enter https://local IP address for the SMU (for example, https://192.168.0.10) in the address
on
box of Internet Explorer and press Enter. The login page is displayed.
oT
Ph
Figure 4-11 Login page
19
/20
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h_
,2
ky
an
da
Th
am
inh
iT
Th
Choose Lithium Battery Group > Monitoring > Running Parameter > Charge
M
Parameters and set Charge Current Limit Coefficient (max. 1C).

en
en
uy
Ng
Figure 4-12 Setting the charge current limit coefficient

y
gu
c
do
_N
am
33
Gi
89
g
on
06
oT
Ph
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:55
/20
Choose Lithium Battery Group > Monitoring > Running Information and view the ESM
07
/09
running status information.

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:54

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Figure 4-13 Viewing the ESM status
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
gu
_N
cN
33
do
iam
89
06
gG
on
oT
Ph
4.4.4 Power System Parameter Settings (Third-Party Power
19
System)
/20
4
5:2
/09
Table 4-2 Parameter settings
7:5
16
No. Parameter Standard Value

90
01
:54
1 Capacity N (number of ESMs) x 100 Ah

7/2
15
2 Charging current limit coefficient Max. 1C

0/0
h_
,2
3 Equalized charge voltage 53.5 V

ky
an
4 Float charge voltage 51 V

da
Th
am
5 Low voltage alarm 47 V

inh
iT
6 Load low voltage disconnection 46 V

Th
(LLVD) threshold
M
en
7 Battery low voltage disconnection 44 V

en
uy
(BLVD) threshold
Ng
y
gu
c
do
_N
am
33
Gi
4.5 Acceptance Criteria

89
g
on
06
oT
Install and accept the ESM to ensure that the ESM can work properly.
Ph
No. Item Acceptance Criteria
1 Indicator The indicator status is normal (the RUN indicator is on and no

19
status indicator is red).

:24
:55
/20
2 Working You are advised to simulate the mains disconnection or mains

07
status connection. The working status is matched normally.

/09
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ky
No. Item Acceptance Criteria
da
inh
m
3 Voltage Check that the battery voltage is normal. In charging mode, the
nM
Ta
electrochemical cell voltage difference is less than or equal to 0.2
hi
V when the voltage is in the range of 3.2 V to 3.6 V.
nT
ye
ye
gu
4 Current Check that the battery current is normal. Based on the system
gu
configurations, the current deviation is within ±1 A.
_N
cN
5 Temperature Check that the battery temperature is normal. In charging mode,
33
do
the maximum temperature difference is 5°C.
iam
89
06
gG
on
oT
Ph
19
/20
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5:2
/09
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da
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am
inh
iT
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
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Gi
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User Manual 5 Maintenance Guide
,2
Th
ky
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
5
gu
_N
cN
33
do
Maintenance Guide
iam
89
06
gG
on
oT
5.1 Maintenance Method
Ph
19
Table 5-1 Maintenance method
/20
4
Maintenance Maintenance Method
5:2
/09
Object
7:5
16
ESM 90
Check the ESM indicators for its running status. Table 1-5 lists the indicator description.
01
:54
Monitoring 1. View the ESM running status on the LCD of Huawei power monitoring module
7/2
(LCD) (SMU02B/SMU02C/SMU02S): LCD menu path: Main Menu > Running

15
0/0
Information > Lithium Battery > Lithium Battery Group

h_
2. Check the active alarms for ESM fault alarms. LCD menu path: Main Menu > Active
,2
Alarm. If there are any fault alarms, troubleshoot them by referring to 5.3
ky
an
Troubleshooting.
da
Th
Monitoring 1. Check the ESM running status on the WebUI of the Huawei power monitoring module
am
(WebUI) (SMU02B/SMU02C/SMU02S). WebUI menu path: Monitoring > Lithium Battery

inh
iT
Group
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
33
Gi
89
g
on
06
oT
Ph
2. Check the active alarms for ESM fault alarms. WebUI menu path: Home > Active
Alarm. If there are any fault alarms, troubleshoot them by referring to 5.3
Troubleshooting.
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ky
da
inh
Object
m
nM
Ta
hi
nT
ye
ye
gu
gu
_N
cN
33
do
iam
89
06
gG
on
oT
Ph
19
/20
4
1. Check the ESM running status on the Huawei power system network management
5:2
NetEco
/09
system NetEco (NetEco V600R008C20 or later). Menu path: Monitor > Site name in
7:5
the navigation tree on the left > Lithium Battery Group > Data
16
90
01
:54
7/2
15
0/0
h_
,2
ky
an
da
Th
am
inh
iT
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
33
2. Check the active alarms for ESM fault alarms. Menu path: Monitor > Site name in
Gi
the navigation tree on the left > Lithium Battery Group > Alarm. If there are any
89
fault alarms, troubleshoot them by referring to 5.3 Troubleshooting.

on
06
oT
Ph
19
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:55
/20
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/09
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20
16
7/
0/0
:54

,2

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ky
da
inh
Object
m
nM
Ta
hi
nT
ye
ye
gu
gu
_N
cN
33
do
iam
89
06
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on
oT
Ph
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/20
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5:2
/09
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5.2 Replacement Guide

7/2
15
0/0
h_
,2
Prerequisites
ky
an
 The protective gloves, Phillips screwdriver, socket wrench, and key to the cabinet door
da
Th
are available.
am
 You have confirmed the model of the ESM to be replaced and prepared a new ESM.
inh
iT
 You are authorized to enter the site with the key.

Th
M
en
Context
en
uy
Ng
y
ESM replacement may cause a system power failure. To prevent power failures, ensure that
gu
other power sources, such as the mains, diesel generator, or a third-party DC power source,
c
do
provide continuous power supply.

_N
am
33
Replacement Requirements
Gi
89
g
on
Conditions for the ESM to enter and exit the maintenance mode:
06
oT
1. Hold down the Manual ON/OFF button for at least 15s in any state to enter the
Ph
maintenance mode.
2. Hold down the Manual ON/OFF button for at least 15s to exit the maintenance mode.
Before replacing an ESM in an actual maintenance scenario, hold down the Manual ON/OFF
19
:24
button for the ESM to power off. After the ESM is replaced, hold down the Manual ON/OFF
:55
/20
button for at least 15s on the new ESM to exit the maintenance mode.
07
/09
19
20
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7/
0/0
:54

,2

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ky
Removing the Old ESM
da
inh
m
nM
Ta
Step 2 Switch the BAT– battery circuit breaker on the power system to OFF or remove the battery
hi
nT
ye
fuse.
ye
gu
Step 3 Use the Manual ON/OFF button on the ESM to turn off the battery output.
gu
_N
Step 4 Disconnect the cables from the old ESM. Insulate each cable and label it immediately after
cN
disconnecting it.
33
do
Step 5 Loosen the screws on the panel and remove the ESM.
iam
89
06
gG
----End
on
oT
Installing the New ESM
Ph
Step 1 Install the new ESM and tighten the screws.
19
Step 2 Hold down the Manual ON/OFF button for 15s for the ESM to enter the maintenance mode.
/20
In this mode, all indicators blink, the ESM board is activated, but the ESM will not be
4
5:2
charged or discharged.
/09
7:5
Step 3 Connect the cables to the new ESM based on the cable labels.
16
90
Step 4 Switch the BAT– battery circuit breaker in the power system to ON or reinstall the battery
01
:54
fuse using a fuse extracting unit.

7/2
Step 5 Hold down the Manual ON/OFF button for 15s for the ESM to exit the maintenance mode.
15
0/0
The ESM is automatically activated and connects to the power system.

h_
,2

ky
an
da
----End
Th
am
inh
iT
Follow-up Operations
Th
M
 Put the removed component into the ESD box or bag and then place the ESD box or bag
en
into the carton box with foams or the bag of the new component.
en
uy

Ng
Fill in the fault card with the information about the removed component.
y
gu
 Contact your local Huawei office to handle the faulty component.

c
do
_N
am
33
Gi
5.3 Troubleshooting
89
g
on
06
oT
Table 5-2 Troubleshooting

Ph
Fault Type Fault Generation Possible Causes Troubleshooting

Condition
1. The electrochemical 1. The welding point for
19
:24
BMS fault Replace the ESM.

cell voltage sampling electrochemical cell
:55
/20
circuit is faulty. voltage sampling is

07
2. The electrochemical loose or disconnected.

/09
19
cell temperature 2. The voltage sampling

20
16
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,2

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Th
ky
da
inh
Condition
m
nM
Ta
sampling circuit is terminal is
hi
faulty. disconnected.
nT
ye
3. The fuse in the
ye
gu
voltage sampling
gu
circuit is blown.
_N
cN
4. The electrochemical
33
cell temperature
do
sensor has failed.
iam
89
Electrochemical cell fault The voltage of the 1. Due to large Replace the ESM.
06
gG
electrochemical cell is self-discharge, the
electrochemical cell
on
low or unbalanced.
overdischarges to
oT
below 2.0 V after
Ph
long-term storage.
19
2. The electrochemical
cell is damaged by
/20
external factors, and
4
5:2
/09
short circuits,
7:5
pinpricks, or crushing
16
occur. 90
Overvoltage protection 1. The busbar voltage is 1. The busbar input If the ESM cannot be
01
:54
greater than 59.5 V in voltage exceeds the recovered due to

7/2
charging state. normal value. protection against

15
0/0
2. The maximum 2. Electrochemical cells abnormality, contact local

h_
,2
electrochemical cell are not consistent. The Huawei engineers to

ky
voltage is greater than capacity of some rectify the fault.

an
3.9 V. electrochemical cells

da
Th
3. The ESM voltage is deteriorates too fast or

am
greater than 55 V. the internal resistance

inh
iT
of some
Th
electrochemical cells
M
is too high.
en
en
uy
Undervoltage protection 1. The ESM voltage is 1. The mains power

Ng
less than 44 V. failure has lasted for a

y
gu
2. The minimum long time.

c
do
electrochemical cell 2. Electrochemical cells

_N
am
voltage is less than 2.5 are not consistent. The

33
V. capacity of some
Gi
89
g
on
deteriorates too fast or

06
oT
the internal resistance

of some
Ph
is too high.
Charge high temperature The maximum 1. The ESM ambient
19
:24
protection electrochemical cell temperature is too

high.
:55
/20
temperature is greater
than 60°C. 2. There are abnormal
07
/09
heat sources around

19
Discharge high The maximum

20
16
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:54

,2

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Th
ky
da
inh
Condition
m
nM
Ta
temperature protection electrochemical cell the ESM.
hi
temperature is greater
nT
ye
than 65°C.
ye
gu
Charge low temperature The minimum 1. The ESM ambient
gu
_N
protection electrochemical cell temperature is too
cN
temperature is less than low.
33
do
0°C. 2. The heater fails to
iam
work.
89
Discharge low The minimum
06
gG
temperature protection electrochemical cell
temperature is less than
on
–20°C.
oT
Ph
19
/20
4
5:2
/09
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01
:54
7/2
15
0/0
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ky
an
da
Th
am
inh
iT
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
33
Gi
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06
oT
Ph
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/20
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User Manual 6 Safety Precautions
,2
Th
ky
da
inh
m
nM
Ta
hi
nT
ye
ye
gu
6
gu
_N
cN
33
do
Safety Precautions
iam
89
06
gG
on
oT
6.1 Safety Precautions
Ph
19
 Avoid skin contact with electrolyte overflow. Before installing or maintaining batteries,
/20
wear goggles, rubber gloves, and protective clothing.
4
 Keep the ESM loop disconnected during installation and maintenance.
5:2
/09
 Secure ESM cables to the torque specified in the ESM documentation. Loose
7:5
16
connections will result in excessive voltage drops or cause ESMs to burn out when the
90
current increases.
01
:54
 Protect your skin and eyes from ESM electrolyte leakage. If your body comes in contact
7/2
with electrolyte leakage, wash with clean water immediately and visit a doctor if the
15
0/0
situation is serious.
h_
,2
 Avoid ingestion of ESM components.

ky
an
 Protect the ESMs from mechanical vibration, collision, punctures, and strong impact.
da
Otherwise, the ESM may catch fire.

Th
am
 Do not throw ESMs in fire because this may cause the ESMs to ignite.
inh
iT
 Do not immerse ESMs in water or expose them to rain.

Th
 There is a risk of explosion if an ESM is replaced with an incorrect model.

M
en
 Short circuits inside an ESM or on the ESM loop must be prevented to avoid fire and
en
uy
personal injury.
Ng
y
 An ESM communication failure alarm caused by reasons such as loose communications

gu
cable connection should be handled within 72 hours (default value, configurable in the
do
_N
range of 8 to 720 hours). Otherwise, the ESM will be internally locked, which may affect
am
the ESM power backup.

33
Gi
 Dispose of waste ESMs in strict accordance with local laws and regulations.
89
g
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06
oT
Ph
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/20
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User Manual 6 Safety Precautions
,2
Th
ky
6.2 Misoperations
da
inh
m
nM
Ta
The following lists some misoperations that should be avoided.
hi
Misoperations Protection Description
nT
ye
ye
gu
Reverse connection If terminals connected with reverse polarity, the
gu
ESM will not start and will stay in sleep mode. If
_N
cN
you hold down the MANUAL ON/OFF button to
33
do
activate the ESM, it will report a protection alarm
and the ALM indicator will be lit.
iam
89
External short circuit The fuse may be blown.
06
gG
on
Series connection The ESMs cannot be connected in series. If the
oT
series connection is used forcibly, the ESMs may
be damaged and even smoke, fire, and explosion
Ph
may occur.
19
/20
4
5:2
/09
7:5
6.3 Gas Composition
16
90
01
:54
The ESM is an enclosed battery system and will not release any gases under normal
7/2
operations.
15
0/0
If the ESM is severely misused, for example, being burned or thunderstruck, the ESM may be
h_
,2
damaged, resulting in electrolyte leakage. Because the electrolyte is of organic carbonate

ky
nature, it may produce CO2, CO, and N2 after being burned.

an
da
Th
am
inh
iT
Th
M
en
en
uy
Ng
y
gu
c
do
_N
am
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User Manual 7 Warranty Rules
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Warranty Rules
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 Huawei will not be liable for any damage to Huawei ESMs caused by force majeure.
Ph
− Natural disasters such as earthquakes, volcanic eruptions, and landslides
19
− Fires
/20
− Wars
4
5:2
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− Lightning strikes
7:5
 Huawei will not be liable for any damage to Huawei ESMs caused by the following
16
events: 90
01
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− Damage such as breakage and leakage is caused to the ESMs due to misoperations
7/2
or incorrect connections during the ESM transportation and installation performed

15
by the customer.
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− The customer does not recharge the ESMs in time and the ESMs are stored more
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than six months longer than the storage term, which causes capacity loss or
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irreversible damage to the ESMs.

da
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− After the ESMs are installed and connected to the system, the customer does not
am
power on the ESMs in time, which causes the ESMs to be overdischarged and
inh
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further causes damage to the ESMs.

Th
− Damage is caused to ESMs because they are not accepted in time due to customer
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en
reasons.
en
uy
− Damage is caused to ESMs because the operating environment or external power

Ng
y
parameters do not meet operating environment requirements. For example, the

gu
ambient temperature is poor, power outage frequently occurs in the power grid, the
c
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ESMs are frequently overdischarged due to the customer's improper maintenance,

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the capacity of a customer site is expanded, and the ESMs are not fully charged for
33
a long period.
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− The customer changes the ESM use scenarios without notifying Huawei.
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− Damage to ESMs is caused by the customer or a third party, for example, the
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customer relocates or reinstalls ESMs without notifying Huawei.

Ph
− The customer does not correctly set ESM operating management parameters
including but not limited to ESM capacity, number of ESMs, equalized charging
voltage, float charging voltage, charge current limit, and disconnection voltage.
19
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− The customer does not service ESMs based on the appropriate operation guide. For
example, the customer does not periodically check whether ESM terminal screws
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are tightened.
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− The customer connects extra loads to ESMs.

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User Manual 7 Warranty Rules
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− The customer mixes Huawei ESMs with other ESMs, which causes the acceleration
da
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of capacity deterioration. For example, the customer uses Huawei ESMs together
m
with the ESMs of other brands or rated capacities, or with old ESMs.
nM
Ta
− ESMs are stolen.
hi
nT
ye
− The ESM warranty expires.
ye
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do
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User Manual 8 Technical Specifications
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Technical Specifications
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Table 8-1 Technical specifications
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Item Technical Specifications
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Dimensions (W x D x  442 mm x 560 mm x 190 mm (excluding mounting ears)
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H)  482 mm x 560 mm x 190 mm (including mounting ears)
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Weight About 63 kg
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Installation mode Installed in a 19-inch rack
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Maintenance mode Maintained from the front

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0/0
Relative humidity 5%– 95%

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Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
ky
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highest operating temperature decreases by 1°C for each additional

da
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200 m.)
am
Ripple and noise ≤ 200 mV

inh
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Protection level IP40

M
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Other requirements Indoor scenario:

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Ng
 There should be no conductive dust, corrosive gas, or explosion

y
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hazard.
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 Dust, corrosive substances, pests, molds, and other indicators

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should be controlled in accordance with class 3.1 requirements

33
in ETSI EN 300 019-1-3 (V2.3.2 or later version).

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Outdoor scenario:
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 There should be no conductive dust, corrosive gas, or explosion

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hazard.
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 Dust, corrosive substances, pests, molds, and other indicators

should be controlled in accordance with class 4.1 requirements
in ETSI EN 300 019-1-4 (V2.2.1).
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User Manual A Acronyms and Abbreviations
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Acronyms and Abbreviations
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ESM energy storage module
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ESMU energy storage management unit
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S
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SOC state of charge
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Huawei - ESM48100 - User Manual

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:5

BoostLi Energy Storage Module ESM-48100A

HUAWEI TECHNOLOGIES CO., LTD.

Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base

People's Republic of China

Issue 01 (2018-08-06) Huawei Proprietary and Confidential i

Copyright © Huawei Technologies Co., Ltd.

 Technical support engineers

Indicates an imminently hazardous situation which, if not

avoided, will result in serious injury or death.

Indicates a potentially hazardous situation which, if not

avoided, could result in serious injury or death.

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not

NOTICE is used to address practices not related to personal

Issue 01 (2018-08-06) Huawei Proprietary and Confidential ii

Copyright © Huawei Technologies Co., Ltd.

Issue 01 (2018-08-06) Huawei Proprietary and Confidential iii

Copyright © Huawei Technologies Co., Ltd.

2.2 Online Expansion .................................................................................................................................................................. 8

2.3 Application in Class B Environments with Direct Ventilation .......................................................................................... 8

2.4 Low-Temperature Application ............................................................................................................................................. 9

2.5 Storage with Low SOC (≤ 5%) ......................................................................................................................................... 9

3 Transportation and Storage ................................................................................................ 11

3.1 Transportation Requirements ............................................................................................................................................. 11

3.2 Storage and Recharging ...................................................................................................................................................... 11

3.2.1 Storage Requirements...................................................................................................................................................... 11

3.2.2 Conditions for Judging Overdue Storage ....................................................................................................................... 12

3.2.3 Processing Before Recharge ........................................................................................................................................... 12

3.2.4 Recharge Solution ............................................................................................................................................................ 12

3.2.5 Qualification Standards for Recharge............................................................................................................................. 14

4 Installation and Commissioning........................................................................................ 15

4.1 Installation ........................................................................................................................................................................... 15

4.2 Cable Connections (Huawei Power System) .................................................................................................................... 17

4.3 Cable Connections (Third-Party Power System) .............................................................................................................. 20

4.4 Power-On Commissioning ................................................................................................................................................. 22

4.4.3 Power System Parameter Settings (Huawei Power System) ........................................................................................ 23

4.4.4 Power System Parameter Settings (Third-Party Power System) .................................................................................. 25

4.5 Acceptance Criteria ............................................................................................................................................................. 25

Issue 01 (2018-08-06) Huawei Proprietary and Confidential iv

Copyright © Huawei Technologies Co., Ltd.

Issue 01 (2018-08-06) Huawei Proprietary and Confidential v

Copyright © Huawei Technologies Co., Ltd.

can collaborate with third-party power systems.

Table 1-1 Nominal ESM voltage and capacity

Model Nominal Voltage Rated Capacity

 Supporting third-party power systems: The ESM implements lithium battery

self-management so that it can be used with third-party power systems.

− CE: EN55032/CISPR32, CLASS A

Issue 01 (2018-08-06) Huawei Proprietary and Confidential 1

Copyright © Huawei Technologies Co., Ltd.

safely and reliably.

MANUAL ON/OFF button.

1.2 Application Scenarios

with lead-acid batteries to back up power.

voltage, provides protection against overvoltage, undervoltage, overcurrent, short circuits,

information over a CAN/RS485 communications port.

Issue 01 (2018-08-06) Huawei Proprietary and Confidential 2

Copyright © Huawei Technologies Co., Ltd.

1.3 Appearance and Ports

1.3.1 Panel and Ports