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Table of Contents
Table of Contents. . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . 2
Model Listing . . . . . . . . . . . . . . . . . . . . . . . . 2
Model Identification . . . . . . . . . . . . . . . . . . . 2
Trailer Suspension . . . . . . . . . . . . . . . . . . . . 3
Trailer Axles . . . . . . . . . . . . . . . . . . . . . . . . . 3
Part Identification . . . . . . . . . . . . . . . 4
Air Ride Suspension Parts Explode . . . . . . . 4
Parts Identification . . . . . . . . . . . . . . . . . . . . 5
Dock Lock & Slider Box Assemblies . . . 7
Dock Lock Assembly . . . . . . . . . . . . . . . . . . 7
Slider Box Assembly . . . . . . . . . . . . . . . . . . 7
Hanger Brackets . . . . . . . . . . . . . . . . 8
Suspension Assy. Reference Chart . . . . 9
Wheel End Equipment . . . . . . . . . . . 10
Shoe & Lining . . . . . . . . . . . . . . . . . . . . . . . 11
Brake Adjusters . . . . . . . . . . . . . . . . . . . . . . 11
1
Introduction
Introduction
Dana Corporation, Commercial Vehicle Systems Division,
presents this publication to aid in maintenance and
overhaul of Dana Trailer Suspension.
Instructions contained cover the models listed below.
Model Listing
The following models are included in this publication:
RS Trailing Arm Slider Trailer Suspension.
Model Identification
MONTGOMERY, ALABAMA
RIDE & CONTROL SYSTEMS
1
PART#: RS20PW6HX167DAXXAA 1
DECRIPTION:
PART#: RS20PW6HX167DAXXAA 1
DECRIPTION:
3
2
PART#: D22AX603A562-1079
DECRIPTION:
D22-FC167W-NH 77.5
11/19/02
PART#: D22AX603A562-1079
DECRIPTION:
D22-FC167W-NH 77.5
11/19/02
287UX045
1 N lt
1 - Nameplate
2 - Rear Crossmember of Slider Assembly
3 - Rear Face of Rear Crossmember
4 - Dana Slider Assembly Identification Tag
5 - Dana Axle Identification Tag
2
Introduction
Trailer Suspension
RF 20 D W 6 H X 167 D A A X A Z X
Suspension Type Assembly Variations
RS–Trailing Arm Slider Trailer (Can be up to 4 Characters)
RF–Trailing Arm Fixed Trailer
Dock Lock, Height Control Valve, and Air Dump Valve Options
A–w/ Dock Lock - Height Control Valve
GAW Rating B–w/ Dock Lock - No Height Control Valve
20–20,000 lb per Axle C–w/ Dock Lock, Manual Dump - Height Control Valve
23–23,000 lb per Axle D–w/ Dock Lock, Manual Dump - No Height Control Valve
25–25,000 lb per Axle Spindle Type E–w/ Dock Lock, Auto. Dump - Height Control Valve
30–30,000 lb per Axle D–D22 F–w/ Dock Lock, Auto. Dump - No Height Control Valve
P–P22 (3.25-12) G–No Dock Lock, Manual Dump - Height Control Valve
S–P22 (3.48-12) H–No Dock Lock, Manual Dump - No Height Control Valve
Track Width I–No Dock Lock, Auto. Dump - Height Control Valve
N–71-1/2" (Narrow) J–No Dock Lock, Auto. Dump - No Height Control Valve
W–77-1/2" (Wide) K-Height Control Valve Only
S–Special (see CPO) Z–Other
Brake Chamber Option
Ride Height A–Type 30/30 STD
4–14" Ride Height B–Type 30/30 Long Stroke
5–15" Ride Height X–None
Slider Rail Configuration (RS) Z–Other
6–16" Ride Height
B–Binkley Rail
7–17" Ride Height Air System Option
H–Hutch Rail
8–18" Ride Height A–Fully Installed System (Tanks, Valves, Tubing)
T–TTMA Rail
9–19" Ride Height B–Air Tank Mounting Brackets Only
Hanger Rail Configuration (RF)
X–None
W–Winged Weld-on
Z–Other
X–Wingless Weld-on
Y–Bolt-On A BS/Tire Management System (TMS) Option
Wheel End Option A–2S1M Fully Installed, No TMS Prep
A–STD Iron B–4S2M Fully Installed, No TMS Prep
B–STD Aluminum Brake Type C–w/2 Sensors Only, No TMS Prep
C–LMS Iron 167–16-1/2" x 7" Shoes D–w/4 Sensors Only, No TMS Prep
D–LMS Aluminum 168–16-1/2" x 8-5/8" Shoes E–2S1M Fully Installed, w/TMS Prep
X–None ADB–Air Disc 22.5" F–4S2M Fully Installed, w/TMS Prep
Z–Other XXX–None G–w/2 Sensors Only, w/TMS Prep
Brake Adjuster
H–w/4 Sensors Only, w/TMS Prep
Spider Style A–Spicer
J–In Axle, ABS Prep
D–DAP Spider B–Brunner
X–No ABS, No TMS Prep
S–SAP Spider C–Gunite
Y–w/TMS Prep Only
T–Torque Plate (ADB Only) X–None
Z–Other
Trailer Axles
D22 AX 5 03 AXXXX
Axle Model Application Specific
(/Nominal Capacity/Bearing Combination/Spindle Type)
D10 / 10000# / 28995 25580 / Friction Welded Spindle Wheel End Configuration
D14 / 15000# / 567 528 / Friction Welded Spindle 0 w/Spider or Flanges, No Brakes, Hubs or Drums
D22 / 22500# / HM-218248 HM-212049 / Friction Welded Spindle 1 w/Brakes, Hubs and Drums
P22 / 22500# / HM-518445 HM-518445 / Friction Welded Spindle 2 w/Spiders or Flanges and Hubs and Drums, No Brakes
T24 / 25000# / 594-A 594-A / Friction Welded Spindle 3 w/Brakes, No Hubs and Drums
K30 / 30000# / 769 740 / Pressed-In Spindle 4 w/Hubs, No Spiders, Flanges or Brakes
A45 / 45000# / 787 7680 / Integral Spindle 5 No Spiders or Flanges, No Brakes, Hubs or Drums
A65 / 65000# / 896 6580 / Intrgral Spindle
Wall Thickness
Axle Type 3 = 3/8" Nominal Wall Thickness, 5-3/4" OD Tube
AX Straight Tube Axle Assembly 4 = 7/16" Nominal Wall Thickness, 5-3/4" OD Tube
AU Bent Tube Axle Assembly 5 = 7/16" Nominal Wall Thickness
LS LMS Single Anchor 6 = 5/8" Nominal Wall Thickness
LD LMS Double Anchor 7 = 3/4" Nominal Wall Thickness
287UX079
3
Air Ride Suspension Parts Explode
12A
12C
8a 12B
8b
11
9 8a
8b 10 1
1A
2
5
6
7
6
5
3 3A
4
4
Parts Identification
Parts Identification
Item Part Name Qty Part Number Notes
Air Spring Kit 1 SR1JA100 Includes items 1 - 4
1 Lock Nut - Air Bag 1 SR1HN306 .750-16; was 500616-1; see note 1
1A Lockwasher - Air Bag 1 500358-17 see note 1
2 Air Spring Suspension 1 SR1VA101-1
3 Lock Nut - Air Bag 1 SR1HN305 .750 - 16; was 500383-8; see note 1
3A Lockwasher - Air Bag 1 500357-13 see note 1
4 Cap Plug 2 SR1HF100
Pivot Bushing Kit SR1JA112 includes items 5-9, 11
Pivot Bolt Socket Tool 1 SR1TL100 not illustrated
Alignment Hardware Kit 1 SR1JA113 includes items 5, 6, 8, 9, 11
5 Washer, Cam Alignment 2 SR1HS100
6 Spacer, Arm Bushing 2 SR1HS102
7 Bushing, Pivot 1 SR1HD100-2
Pivot Bolt Kit 1 SR1JA103 Includes items 8a, 8b, 9, 11
8a Washer Flat, Pivot Bolt 2 SR1HN304 3.38 O.D.
8b Washer Flat, Pivot Bolt 2 SR1HN301 2.25 O.D.
9 Lock Nut, Pivot 1 SR1HN302
10 Valve, Air Dump Kit see below select kit below
• Manual Dump; Auto Reset SR1PS102
• TOFC (Trailer on Flat Car) SR1PS106
• Auto Dump SR1PS107
• Manual Dump; Manual Refill SR1PS108
11 Bolt, Pivot Bolt 1 SR1HM100
Alignment Bolt Socket 1 SR1TL100 for use when servicing Pivot Bolt
12A Slider, Box Assembly 1 See page 7
12B Left Hand Hanger Bracket See page 9
12C Right Hand Hanger Bracket See page 9
Shock Assembly Kit 1 SR1JA102 Includes items 13 - 17
13 Bolt Shock, Upper Shock 1 M10HM300
14 Shock Absorber 1 SR1VJ100
15 Washer Flat, Lower 3 M10HN301
16 Lower & Upper Nut 2 M10HN300
17 Lower Shock Bolt 1 M10HM301
Ride Height Control Valve Kit 1 SR1JA104 includes item 22, spacer, &
SR1QT100-2
18 Ride Height Valve Nut - NSS 2 NSS included in Linkage Kit below
19 Ride Height Valve Washer - NSS 4 NSS included in Linkage Kit below
20 Bolt, Ride Height Pivot - NSS 2 NSS included in Linkage Kit below
21 Linkage, Ride Height Control Order Linkage Kit below
Linkage Kit
• 14” - 15” with 12” shaft 1 SR1QT100-1 Includes items 18 - 21
• 16” - 17” with 14” shaft 1 SR1QT100-2 Includes items 18 - 21
• 18” - 19” with 16” shaft 1 SR1QT100-3 Includes items 18 - 21
*NSS = Not Sold Separately
Note 1: Earlier models used an individual locknut and lockwasher. These parts are replaced by a newer “flanged” locknut. Do NOT use
lockwashers with the newly designed “flanged” locknuts.
5
Parts Identification
6
Dock Lock & Slider Box Assemblies
7
Left & Right Hand Hanger Brackets
8
Suspension Assembly Reference Chart
9
Wheel End Explode
15
3A
19
16
18
17
1 3
4
5
6
7 8
5
4 9 14A 14B
10
14 11
14C
14D
10A
12
13
10
Wheel End Parts Identification
Brake Adjusters
Adjuster Part # Length Teeth
815994 5.5 28
975940 6 28
11
Copyright Eaton and Dana Corporation,
2002. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. THIS INFORMATION IS The Roadranger® System is an unbeatable combination of the best
NOT INTENDED FOR SALE OR RE- products from Eaton and Dana -- partnering to provide you the most
SALE, AND THIS NOTICE MUST REMAIN advanced, most trouble-free drivetrain in the industry. And it's
ON ALL COPIES. backed by the Roadrangers -- the most experienced, most expert,
most accessible drivetrain consultants in the business. Visit our web
site at www.roadranger.com. For spec'ing or service assistance,
call 1-800-826-HELP (4357) 24 hours a day, 7 days a week,
(Mexico: 001-800-826-HELP (4357)) for more time on the road.
SUIP-0003
Printed in USA