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Safety Valves

1700 Series Safety Valves


Features
Scope of design and valve sizes
Flanged Inlet - Parts and Materials
Safety Valves Forged Weld Neck - Parts and Materials
Scope of design & dimensions
Welded Inlet - General Dimensions
Flanged - General Dimensions
1811 Series Safety Valves
Scope of Design & Valve Sizes
Dimensions and Weights
Parts & Materials
Features and Benefits
How to Order
Safety Valves

1700 Series Safety Valves


Features
l Indian Boiler Regulations and ASME Section I
& VIII approved.
l Available in 6 pressure classes upto 3000 Psi
(210 kg/sq.cm), 5 Temperature classes upto
1060°F (568°C) & 10 orifice sizes.
l Pressure assisted closing.
l Three separate valve adjustments.
l Side rod construction exposed spring design.
l Thermo disc seat design
l Spherical bearing surfaces.
l Two adjusting rings.
l Precision wound spring.
l Optimum length to diameter guide ratio.
l Through bushing welded inlet neck available in
all pressure and temperature classes.
l Flanged inlets also available for pressures up to
2500 Psig (175 Kg/sq.cm).
Safety Valves

1700 Series Safety Valves


1 LIFTING GEAR - adjustable, compound type.
2 SPINDLE OF STAINLESS STEEL - with spherical bearing having large
1 contact area for low unit loading. Heavy cross-sectional area for strength
2 and rigidity.
3 PRECISION WOUND SPRING - specially designed to eliminate eccentric
loading and to provide full relieving capacity at minimum accumulation.
3
4 PRESSURE ASSISTED CLOSING - unique features to achieve
blow-down values.
4 5 BLOW-DOWN CONTROL - positive & precise.
5 6 LIFT STOP ADJUSTMENT - avoids excessive spring compression.
6
7 7 GROOVED DISC HOLDER - prevents disc rotation. Permits motion with
minimum friction.
8 8 UPPER ADJUSTING RING - for attaining full lift at pop.
9 HIGH CAPACITY DISCHARGE - body and outlet areas.
9
10 THERMODISC SEAT - eliminates distortion due to thermal stresses.
10 Temperature differentials quickly equalized.
11 THROUGH BUSHING AND INLET NECK - alloy steel forgings, Precision
11 machined inlet surfaces provide optimum entrance conditions for steam
flow, greater resistance to steam erosion and corrosion.
12 INLET CONNECTIONS - welded or flanged.
12
Safety Valves
Scope of design and valve sizes
SCOPE OF DESIGN VALVE SIZES
Pressure Temperature Valve 11/2” 2” 21/2” 3” 3” 4” 4” 4” 6” 6” 6” End
Limits Limits Size Connections
(ANSI B 16.5
Orifice 0.994 1.431 2.545 3.341 3.976 7.07 9.974 11.05 11.05 14.18 16.00 Flanged -
Size 1 2 3 5 4 6 7 Q Q 8 R Except As Noted)
PSI Kg/ degrees degrees temp.
cm2 F C design
650° 343° A 1715A 1725A 1735A 1755A 1745A 1765A 1775A 1775QA 1775QA 1785A 1705RA inlet
750° 399° B 1715B 1725B 1735B 1755B 1745B 1765B 1775B 1775QB 1775QB 1785B 1705RB 600# RF
600 42 900° 482° C 1715C 1725C 1735C 1755C 1745C 1765C 1775C 1775QC 1775QC 1785C 1705RC
1020° 549° D 1715D 1725D 1735D 1755D 1745D 1765D 1775D 1775QD 1775QD 1785D 1705RD outlet
1060° 571° E 1715E 1725E 1735E 1755E 1745E 1765E 1775E 1775QE 1775QE 1785E 1705RE 150# RF

650° 343° A 1716A 1726A 1736A 1756A 1746A 1766A 1776A 1776QA 1776QA 1786A* 1706RA* inlet
750° 399° B 1716B 1726B 1736B 1756B 1746B 1766B
l: Applicable 1776B 1776QB 1776QB 1786B* 1706RB* 900# RF
combination
900 63 900° 482° C 1716C 1726C 1736C 1756C 1746C 1766C 1776C 1776QC 1776QC 1786C* 1706RC*
1020° 549° D 1716D 1726D 1736D 1756D 1746D 1766D 1776D 1776QD 1776QD 1786D* 1706RD* outlet
1060° 571° E 1716E 1726E 1736E 1756E 1746E 1766E 1776E 1776QE 1776QE 1786E* 1706RE* 150# RF

650° 343° A 1717A 1727A 1737A 1757A 1747A 1767A 1777QA 1787A 1707RA inlet
750° 399° B 1717B 1727B 1737B 1757B 1747B 1767B 1777QB 1787B 1707RB 1500# RF
1500 105 900° 482° C 1717C 1727C 1737C 1757C 1747C 1767C 1777QC 1787C 1707RC
1020° 549° D 1717D 1727D 1737D 1757D 1747D 1767D 1777QD 1787D 1707RD outlet
1060° 571° E 1717E 1727E 1737E 1757E 1747E 1767E 1777QE 1787E 1707RE 150# RF
* Maximum Pressure 750 PSI Outlet Connection 8” * Maximum Pressure 751 PSI to 900 PSI Outlet Connection 10” Contd...
Safety Valves
Scope of design and valve sizes
SCOPE OF DESIGN VALVE SIZES
Pressure Temperature Valve 11/2” 2” 21/2” 3” 3” 4” 4” 4” 6” 6” 6” End
Limits Limits Size Connections
(ANSI B 16.5
Orifice 0.994 1.431 2.545 3.341 3.976 7.07 9.974 11.05 11.05 14.18 16.00 Flanged )
Size 1 2 3 5 4 6 7 Q Q 8 R
PSI Kg/2 degrees degrees temp.
cm F C design
650° 343° A 1718A 1728A 1738A 1758A 1748A inlet
750° 399° B 1718B 1728B 1738B 1758B 1748B 2500# RF
2000 140 900° 482° C 1718C 1728C 1738C 1758C 1748C
1020° 549° D 1718D 1728D 1738D 1758D 1748D outlet
1060° 571° E 1718E 1728E 1738E 1758E 1748E 300# RF

650° 343° A 1719A 1729A 1739A 1759A 1749A inlet


750° 399° B 1719B 1729B 1739B 1759B 1749B 2500# RF
2500 175 900° 482° C 1719C 1729C 1739C 1759C 1749C
1020° 549° D 1719D 1729D 1739D 1759D 1749D outlet
1060° 571° E 1719E 1729E 1739E 1759E 1749E 300# RF

650° 343° A 1710A 1720A 1730A 1750A 1740A inlet


750° 399° B 1710B 1720B 1730B 1750B 1740B welded only
3000 210 900° 482° C 1710C 1720C 1730C 1750C 1740C
1020° 549° D 1710D 1720D 1730D 1750D 1740D outlet
1060° 571° E 1710E 1720E 1730E 1750E 1740E 300# RF
Safety Valves
1700 Series Flanged Inlet - Parts and Materials

18
Ref PARTS AND MATERIALS
No. TEMP. CLASSES TO 750°F (399°C)
15
16 1 Base ASTM A216 GR. WCB
2 Disc Holder Copper Nickel Alloy
5 3 Guide Copper Nickel Alloy
14 4 Upper Adj. Ring Copper Nickel Alloy
11
13 5 Spring Carbon Steel or Alloy Steel
12
17 TEMP. CLASS 900°F (482°C)
10 1 Base ASTM A217 GR. WC6
3 2 Disc Holder Monel Alloy 505
2
9 3 Guide Monel Alloy 505
4 4 Upper Adj. Ring Stainless Steel
7
19 5 Spring Carbon Steel or Alloy Steel
20 TEMP. CLASS 1020°F (549°C)
8
6 1 Base ASTM A217 GR. WC6
1 2 Disc Holder Monel Alloy 505
3 Guide Monel Alloy 505
4 Upper Adj. Ring Stainless Steel
5 Spring Alloy Steel
TEMP. CLASS 1060°F (571°C)
1 Base ASTM A217 GR. WC9
18 2 Disc Holder Monel Alloy 505
16 3 Guide Monel Alloy 505
15 Valve type 4 Upper Adj. Ring Stainless Steel
22
21 Numbers 1787 5 Spring Alloy Steel
and 1707R only
Contd...

START REFERENCES INDEX CONTACT US EXIT


Safety Valves
1700 Series Flanged Inlet - Parts and Materials
Ref PARTS AND MATERIALS
18 No. ALL TEMP. CLASSES
15 6. Seat Bushing Stainless Steel
16 7. Stainless Steel
Disc
8. Lower Adj. Ring Stainless Steel
5 9. Disc Collar Stainless Steel
14 10. Lift Stop Stainless Steel
11
13 11. Overlap Collar Stainless Steel
12
17
12. Cover Plate Assem.
12.A. Cover Plate ASTM A217 GR. WC9 (OR)
10
3 ASTM A216 GR. WCB
2 12.B. Floating Washer Monel Alloy 400
9
4 12.C. Washer Retainer Stainless Steel
7 13. Top Plate Assem.
19
20 13.A. Top Plate ASTM A182 GR. F22
8 13.B. Washer Retainer Stainless Steel
6 13.C. Floating Washer Monel Alloy 400
1
14. Spindle Stainless Steel
15. Comp. Screw ASTM B584 Alloy 875
16. Yoke ASTM A216 GR. WCB
17. Yoke Rod ASTM A193 GR. B16
18. Lifting Gear Malleable Iron
19. Upper Adj. Ring Pin Stainless Steel
18 20. Lower Adj. Ring Pin Stainless Steel
16 VALVE TYPE NUMBERS 1787 & 1707R ONLY
15 Valve type
22
Numbers 1787 21. Thrust Bearing Steel
21
and 1707R only 22. Comp Screw
Adaptor Stainless Steel
Safety Valves
1700 Series Forged Weld Neck - Parts and Materials

Ref PARTS AND MATERIALS


No. TEMP. CLASSES 750°F (399°C)
18
1 Base ASTM A216 GR. WCB
15
2 Disc Holder Copper Nickel Alloy
16
3 Guide Copper Nickel Alloy
4 Inlet Neck ASTM A105
5 Spring Carbon Steel or Alloy Steel
TEMP. CLASSES 900°F (482°C)
5
1 Base ASTM A217 GR. WC6
14
17 2 Disc Holder Monel Alloy 505
11 3 Guide Monel Alloy 505
13 4 Inlet Neck ASTM A182 GR.F22
5 Spring Carbon Steel or Alloy Steel
12
TEMP. CLASSES 1020°F (549°C)
10 1 Base ASTM A217 GR.WC6
3 2 Disc Holder Monel Alloy 505
2 3 Guide Monel Alloy 505
9 4 Inlet Neck ASTM A182 GR.F22
19 5 Spring Alloy Steel
7 TEMP. CLASSES 1060°F (571°C)
20
8 1 Base ASTM A217 GR. WC9
21 2 Disc Holder Monel Alloy 505
1 3 Guide Monel Alloy 505
6 4 Inlet Neck ASTM A182 GR.F22
5 Spring Alloy Steel
Contd...
Safety Valves
1700 Series Forged Weld Neck - Parts and Materials

Ref PARTS AND MATERIALS


No. ALL TEMP. CLASSES
18
15
6. Seat Bushing Stainless Steel
16
7. Disc Stainless Steel
8. Lower Adj. Ring Stainless Steel
9. Disc Collar Stainless Steel
10. Lift Stop Stainless Steel
11. Overlap Collar Stainless Steel
5
12. Cover Plate Assem.
14
17 12.A. Cover Plate ASTM A217 GR.WC9 (OR)
11 ASTM A216 GR.WCB
13 12.B. Floating Washer Monel Alloy 400
12 12.C. Washer Retainer Stainless Steel
13. Top Plate Assem.
10 13.A. Top Plate ASTM A182 GR. F22
3 13.B. Washer Retainer Stainless Steel
2 13.C. Floating Washer Monel Alloy 400
9 14. Spindle Stainless Steel
19 15. Comp. Screw ASTM B584 Alloy 875
7 16. Yoke ASTM A216 GR.WCB
20
8 17. Yoke Rod ASTM A193 GR.B16
21 18. Lifting Gear Malleable Iron
1 19. Upper Adj. Ring Stainless Steel
6 20. Upper Adj. Ring Pin. Stainless Steel
21. Lower Adj. Ring Pin. Stainless Steel
4
Safety Valves
1700 Series Safety Valves
Scope of design & dimensions (welded) Scope of design & dimensions (flanged)

D
C DISMANTLING
VENT
HEIGHT
VENT B D
DISMANTLING
HEIGHT

A
A

F B
FORGED INLET
K NECK
Click here to Magnify Click here to Magnify

NOTE
l For Welded inlet valves, Oversize inlet necks (”K” Dimension) can be provided on application.
l Cap and lever may be rotated horizontally 45 degrees to either side of centre line
Scope of design &
dimensions (welded)

VENT B D
DISMANTLING
HEIGHT

F
FORGED INLET Neck
back to page K NECK
Scope of design &
dimensions (flanged)

D
DISMANTLING
VENT HEIGHT

back to page

B
DIMENSIONS (mm)
Safety Valves
VALVE A B C D E F K K K Weight Vent Size
upto upto upto (Kgs) (inch)
1700 Series Safety Valves - Welded Inlet - General Dimensions

900°F 1020°F 1060°F


1715W 254.0 133.4 704.9 812.8 228.6 38.1 66.7 66.7 66.7 39 1
1725W 254.0 139.7 800.1 952.5 260.4 50.8 79.4 79.4 79.4 45 11/4
1735W 304.8 177.8 946.2 1130.3 350.2 63.5 92.1 92.1 95.3 109 11/4
1755W 304.8 177.8 1035.1 1225.6 393.7 76.2 104.8 104.8 111.1 118 11/2
1745W 304.8 177.8 1035.1 1225.6 393.7 76.2 104.8 104.8 114.5 118 11/2
1765W 304.8 203.2 1111.3 1327.2 393.7 101.6 146.1 152.4 165.1 216 2
1775W 304.8 228.6 1231.9 1485.9 482.6 104.8 146.1 152.4 165.1 250 2
4-1775QW 304.8 228.6 1231.9 1485.9 482.6 104.8 146.1 152.4 165.1 250 2
6-1775QW 304.8 228.6 1231.9 1485.9 482.6 152.4 203.2 203.2 209.6 272 2
1785W 304.8 254.0 1314.5 1625.6 514.4 152.4 203.2 203.2 209.6 340 21/2
1705RW 304.8 254.0 1428.8 1835.2 514.4 152.4 203.2 209.6 215.9 347 21/2
1716W 254.0 133.4 704.9 812.8 228.6 38.1 66.7 66.7 73.0 41 1
1726W 254.0 139.7 831.9 977.9 260.4 50.8 82.6 82.6 88.9 50 11/4
1736W 304.8 177.8 965.2 1162.1 330.2 63.5 101.6 101.6 108.0 113 11/4
1756W 304.8 177.8 1060.5 1276.4 393.7 76.2 111.1 111.1 120.7 163 11/2
1746W 304.8 177.8 1060.5 1276.4 393.7 76.2 114.5 114.5 127.0 163 11/2
1766W 304.8 203.2 1155.7 1422.4 393.7 101.6 152.4 155.6 171.5 227 2
1776W 304.8 228.6 1282.7 1587.5 482.6 104.8 155.6 165.1 177.8 261 2
4-1776QW 304.8 228.6 1282.7 1587.5 482.6 104.8 155.6 165.1 177.8 261 2
6-1776QW 304.8 228.6 1282.7 1587.5 482.6 152.4 203.2 203.2 209.6 290 2
1786W 381.0 266.7 1625.6 1803.4 546.1 152.4 222.3 222.3 222.3 499 21/2
1706RW 381.0 266.7 1625.6 1803.4 546.1 152.4 222.3 222.3 222.3 513 21/2
Contd...
DIMENSIONS (mm)
Safety Valves
VALVE A B C D E F K K K Weight Vent Size
upto upto upto (Kgs) (inch)
1700 Series Safety Valves - Welded Inlet - General Dimensions

900°F 1020°F 1060°F


1717W 254.0 133.4 746.3 901.7 228.6 38.1 79.4 79.4 85.7 41 1
1727W 254.0 139.7 870.0 1054.1 260.4 50.8 95.3 95.3 101.6 64 11/4
1737W 304.8 177.8 965.2 1162.1 330.2 63.5 114.5 114.5 120.7 113 11/4
1757W 304.8 177.8 1104.8 1498.6 393.7 76.2 123.8 123.8 136.5 172 11/4
1747W 304.8 177.8 1104.8 1498.6 393.7 76.2 130.2 130.2 142.9 172 11/2
1767W 304.8 203.2 1206.5 1524.0 393.7 101.6 158.8 158.8 177.8 238 2
6-1777QW 304.8 254.0 1403.4 1568.5 501.7 152.4 203.2 209.6 215.9 356 21/2
1787W 406.4 266.7 1724.0 1965.3 546.1 152.4 222.3 222.3 222.3 499 21/2
1707RW 406.4 266.7 1724.0 1965.3 546.1 152.4 222.3 222.3 222.3 513 21/2
1718W 254.0 165.1 800.1 946.2 273.1 38.1 88.9 88.9 95.3 86 1
1728W 254.0 165.1 882.7 1066.8 273.1 50.8 101.6 101.6 114.5 91 11/4
1738W 304.8 191.0 1054.1 1270.0 393.7 63.5 120.7 120.7 133.4 181 11/2
1758W 304.8 191.0 1143.0 1403.4 406.4 76.2 133.4 133.4 152.4 204 11/2
1748W 304.8 191.0 1187.5 1498.6 406.4 76.2 140.0 140.0 158.8 204 11/2
1719W 254.0 165.1 800.1 946.2 273.1 38.1 95.3 95.3 101.6 86 1
1729W 254.0 165.1 882.7 1066.8 273.1 50.8 108.0 108.0 127.0 91 11/4
1739W 304.8 191.0 1054.1 1270.0 393.7 63.5 127.0 127.0 152.4 181 11/2
1759W 304.8 191.0 1143.0 1403.4 406.4 76.2 146.1 146.1 165.1 213 11/2
1749W 304.8 191.0 1187.5 1498.6 406.4 76.2 152.4 152.4 168.3 213 11/2
1710W 254.0 165.1 800.1 946.2 273.1 38.1 101.6 101.6 108.0 86 1
1720W 254.0 165.1 882.7 1066.8 273.1 50.8 114.3 114.3 139.7 91 11/4
1730W 304.8 191.0 1104.9 1371.6 393.7 63.5 139.7 139.7 165.1 181 11/2
1750W 304.8 191.0 1193.8 1505.0 406.4 76.2 158.8 158.8 171.5 218 11/2
1740W 304.8 191.0 1193.8 1505.0 406.4 76.2 161.9 161.9 177.8 218 11/2
Safety Valves
1700 Series Safety Valves - Flanged - General Dimensions
DIMENSIONS (mm)
VALVE A B C D E Weight Vent Size
(Kgs) (inch)
600 # 1715 152.4 133.4 603.3 711.2 228.6 39 1
1725 177.8 139.7 723.9 876.3 260.4 45 11/4
1735 209.6 177.8 850.9 1035.1 330.2 109 11/4
1755 215.9 177.8 946.2 1136.7 393.7 129 11/2
1745 215.9 177.8 946.2 1136.7 393.7 129 11/2
1765 228.6 203.2 1035.1 1251.0 393.7 216 2
1775 222.3 228.6 1149.4 1403.4 482.6 250 2
4-1775Q 222.3 228.6 1149.4 1403.4 482.6 250 2
6-1775Q 322.3 228.6 1251.0 1505.0 482.6 272 2
1785 271.5 254.0 1282.7 1593.9 514.4 340 21/2
1705R 271.5 254.0 1403.4 1809.8 514.4 347 21/2

900 # 1716 152.4 133.4 603.3 711.2 228.6 41 1


1726 177.8 139.7 755.7 901.7 260.4 50 11/4
1736 209.6 177.8 870.0 1066.8 330.2 113 11/4
1756 219.1 177.8 977.9 1187.5 393.7 175 11/2
1746 219.1 177.8 977.9 1187.5 393.7 175 11/2
1766 231.8 203.2 1085.9 1352.6 393.7 277 2
1776 228.6 228.6 1206.5 1511.3 482.6 261 2
4-1776Q 228.6 228.6 1206.5 1511.3 482.6 261 2
6-1776Q 330.2 228.6 1308.1 1612.1 482.6 290 2
1786 279.4 254.0 1384.3 1790.7 514.4 386 21/2
1706R 279.4 254.0 1403.4 1809.8 514.4 392 21/2
Contd...
Safety Valves
1700 Series Safety Valves - Flanged - General Dimensions
DIMENSIONS (mm)

VALVE A B C D E Weight Vent Size


(Kgs) (inch)
1500 # 1717 152.4 133.4 647.7 800.1 228.6 41 1
1727 177.8 139.7 793.8 977.9 260.4 64 11/4
1737 209.6 177.8 870.0 1066.8 330.2 113 11/4
1757 228.6 177.8 1028.7 1295.4 393.7 181 11/2
1747 228.6 177.8 1028.7 1295.4 393.7 181 11/2
1767 241.3 203.2 1143.0 1460.5 393.7 272 2
6-1777Q 362.0 254.0 1460.5 1866.9 501.7 386 21/2
1787 419.1 266.7 1736.7 1978.0 546.1 581 21/2
1707R 419.1 266.7 1736.7 1978.0 546.1 595 21/2

2000 # 1718 222.3 165.1 768.4 914.4 273.1 91 1


1728 222.3 165.1 850.9 1035.1 273.1 91 11/4
1738 273.1 191.0 1022.4 1238.3 393.7 181 11/2
1758 279.4 191.0 1117.6 1378.0 406.4 227 11/2
1748 279.4 191.0 1162.1 1473.2 406.4 227 11/2

91 1
2500 # 1719 222.3 165.1 768.4 914.4 273.1
91 11/4
1729 222.3 165.1 850.9 1035.1 273.1
181 11/2
1739 273.1 191.0 1022.4 1289.1 393.1
227 11/2
1759 279.4 191.0 1117.6 1378.0 406.4
227 11/2
1749 279.4 191.0 1162.1 1473.2 406.4
Safety Valves
1811 Series Safety Valves - Scope of Design & Valve Sizes
ORIFICE VALVE MAX. CONNECTIONS ANSI B 16.5 RAISED FACE FLANGES
AREA TEMP. 800 PSI PRESSURE CLASS 600 PSI PRESSURE CLASS 300 PSI PRESSURE CLASS
TYPE
SQUARE °C INLET OUTLET INLET OUTLET INLET OUTLET
MM SIZE RATING SIZE RATING SIZE RATING SIZE RATING SIZE RATING SIZE RATING
MM KPa MM KPa MM KPa MM KPa MM KPa MM KPa
1811FA 343
F 31.8 4137
1811FB 399
38.1 1034 31.8 4137 38.1 1034 31.8 2068 38.1 1034
1811FC 482
198.1 31.8 5516
1811FD 538
1811GA 343
G 31.8 4137
1811GB 399
38.1 1034 31.8 4137 38.1 1034 31.8 2068 38.1 1034
1811GC 482
324.5 31.8 5516
1811GD 538
1811HA 343
H 38.1 4137
1811HB 399
63.5 1034 38.1 4137 63.5 1034 38.1 2068 63.5 1034
1811HC 482
506.5 38.1 5516
1811HD 538
1811JA 343
J 38.1 4137
1811JB 399
63.5 1034 38.1 4137 63.5 1034 38.1 2068 63.5 1034
1811JC 482
830.3 38.1 5516
1811JD 538
1811KA 343
K 50.8 4137
1811KB 399
101.6 1034 50.8 4137 76.2 1034 50.8 2068 76.2 1034
1811KC 482
1187.1 50.8 5516
1811KD 538
Contd...
Safety Valves
1811 Series Safety Valves - Scope of Design & Valve Sizes
ORIFICE VALVE MAX. CONNECTIONS ANSI B 16.5 RAISED FACE FLANGES
AREA TEMP 800 PSI PRESSURE CLASS 600 PSI PRESSURE CLASS 300 PSI PRESSURE CLASS
TYPE
SQUARE °C INLET * OUTLET * INLET * OUTLET * INLET * OUTLET *
MM SIZE RATING SIZE RATING SIZE RATING SIZE RATING SIZE RATING SIZE RATING
MM KPa MM KPa MM KPa MM KPa MM KPa MM KPa
1811LA 343
L 63.5 4137
1811LB 399
152.4 1034 63.5 4137 101.6 1034 63.5 2068 101.6 1034
1811LC 482
1840.6 63.5 5516
1811LD 538
1811MA 343
M 76.2 4137
1811MB 399
152.4 1034 76.2 4137 101.6 1034 76.2 2068 101.6 1034
1811MC 482
2322.6 76.2 5516
1811MD 538
1811NA 343
N 101.6 4137
1811NB 399
152.4 1034 101.6 4137 152.4 1034 101.6 2068 152.4 1034
1811NC 482
2800.6 101.6 5516
1811ND 538
1811PA 343
P 101.6 4137
1811PB 399
152.4 1034 101.6 4137 152.4 1034 101.6 2068 152.4 1034
1811PC 482
4116.0 101.6 5516
1811PD 538
1811QA 343
Q 152.4 4137
1811QB 399
203.2 1034 152.4 4137 203.2 1034 152.4 2068 203.4 1034
1811QC 482
7129.0 152.4 5516
1811QD 538
Contd...
START REFERENCES INDEX CONTACT US EXIT ?
Safety Valves

ALTERNATE OUTLET SIZES FOR REPLACEMENT


1811 Series Safety Valves VALVES IN THE 800 PSI PRESSURE CLASS
Scope of Design & Valve sizes CONNECTIONS ANSI B16.5 RAISED FACE FLANGES
ORIFICE MAX 800 PSI PRESSURE CLASS
AREA VALVE
TEMP. INLET* OUTLET*
SQUARE TYPE
°C
INCHES MM KPa MM KPa
SIZE RATING SIZE RATING
MAXIMUM SET PRESSURE
1811KA 343
TEMPERATURE PRESSURE CLASS K 50.8 4137
1811KB 399
76.2 1034
°C VALVE 800 600 300
1811KC 482
TEMP PSI PSI PSI 1187.1 50.8 5516
CLASS 1811KD 538
343 1811-A 5681 4261 2130 1811LA 343
L 63.5 4137
399 1811-B KPa KPa KPa 1811LB 399
101.6 1034
482 1811-C 4620 3068 1551 1811LC 482
1840.6 63.5 5516
1811LD 538
538 1811-D KPa KPa KPa
1811MA 343
M 76.2 4137
1811MB 399
101.6 1034
1811MC 482
2322.6 76.2 5516
1811MD 538
Safety Valves

1811 Series Safety Valves - Parts & Materials

24 17
20 21
19 16 18 24 17
15 20 21
14
15
13
11 19 16 REF NOMENCLATURE MATERIALS
18
8 No.
12
9 14
10 1 Base - 1811 A & B Carbon Steel
6 3 13 Base - 1811 C & D Alloy Steel
11
7 2 Seat Bushing Stainless Steel
5 8
4 3 Disc Stainless Steel
2
1 12 4 Lower Adjusting
9 Ring Stainless Steel
Flat Seat Design 10 5 Lower Adjusting
Ring Pin Stainless Steel
3
6 6 Upper Adjusting
22 Monel Alloy
7 Ring
5 7 Upper Adjusting
23 Ring Pin Stainless Steel
4 8 Yoke Carbon Steel
2 9 Stud Alloy Steel
10 Stud Nut Alloy Steel
1
11 Spindle Stainless Steel
Contd...
Lifting Lever Thermodisc Design
for 4” & 6” Sizes
Safety Valves
1811 Series Safety Valves - Parts & Materials

24 17
20 21
19 16 18 24 17
15 20 21
14
15
13
11 19 16 REF
18 NOMENCLATURE MATERIALS
8 No.
12
9 14
10 12 Bottom Spring
6 3 13 Washer Carbon Steel
7 11 13 Spring -1811 A&B Carbon Steel
5
4
8 Spring -1811 C&D Alloy Steel
2 Carbon Steel
1 12 14 Top Spring Washer
9 15 Compression Screw Brass
Flat Seat Design 10 16 Compression Screw
Nut Brass
3 Carbon Steel
6 17 Cap
22
7 18 Cap Key Screw Carbon Steel
19 Lever Malleable Iron
5
20 Release Nut Carbon Steel
23
4 21 Lever Pin Carbon Steel
22 Top Lever Malleable Iron
2
23 Drop Lever Malleable Iron
1
24 Release Lock Nut Carbon Steel

Lifting Lever Thermodisc Design


for 4” & 6” Sizes
Safety Valves
1811 Series Safety Valves - Dimensions and Weights
300 PSI CLASS DIMENSIONS (mm)
GENERAL DIMENSIONS
A B C E S D NPT WEIGHT
INLET TYPE DRAIN
SIZE No. SIZE KG
MM MM MM MM MM MM
1811FA
111.9 106.4 365.1 117.5 27.0 422.3 1/4 16
1811FB
11/4
1811FC
127.0 106.4 381.0 117.5 33.3 431.8 1/4 16
1811FD
1811GA
111.9 106.4 365.1 117.5 27.0 422.3 1/4 16
1811GB
11/4 1811GC
127.0 106.4 381.0 117.5 33.3 431.8 1/4 16
E
1811GD
C 1811HA
120.7 123.8 403.2 147.6 28.6 463.6 3/8 21
1811HB
11/2
1811HC
146.1 123.8 428.6 147.6 36.5 489.0 3/8 21
1811HD
1811JA
120.7 123.8 403.2 147.6 28.6 463.6 3/8 21
1811JB
11/2 1811JC
146.1 123.8 428.6 147.6 36.5 489.0 3/8 21
1811JD
Drain A 1811KA
133.4 141.3 498.5 165.1 33.3 571.5 3/8 37
1811KB
S 2
1811KC
158.8 141.3 523.9 165.1 39.7 596.9 3/8 37
B 1811KD
Contd...
D = Dismantling Height

START REFERENCES INDEX CONTACT US EXIT


Safety Valves
1811 Series Safety Valves - Dimensions and Weights
300 PSI CLASS DIMENSIONS (mm)
GENERAL DIMENSIONS
INLET TYPE A B C E S D NPT WEIGHT
DRAIN
SIZE No. MM MM MM MM MM SIZE KG
MM
1811LA
155.6 160.3 533.4 193.7 36.5 606.4 3/8 52
1811LB
21/2
1811LC
190.5 160.3 566.7 193.7 46.0 641.4 3/8 52
1811LD
1811MA
165.1 163.5 600.1 200.0 39.7 679.5 1/2 58
3
1811MB
1811MC
E 165.1 163.5 600.1 200.0 39.7 679.5 1/2 58
C 1811MD
1811NA
184.2 188.9 660.4 222.3 39.7 739.8 3/4 74
1811NB
4
1811NC
195.2 188.9 669.9 222.3 46.0 750.9 3/4 74
1811ND
1811PA
188.9 207.9 720.7 260.4 39.7 815.9 3/4 89
1811PB
4
1811PC
195.2 207.9 727.1 260.4 46.0 822.3 3/4 89
Drain A 1811PD
1811QA
S 250.8 238.1 920.8 314.3 44.5 1050.9 3/4 170
1811QB
6
B 1811QC
261.9 238.1 933.5 314.3 55.5 1063.6 3/4 170
1811QD
D = Dismantling Height

START REFERENCES INDEX CONTACT US EXIT


Safety Valves
1811 Series Safety Valves - Dimensions and Weights
600 PSI CLASS DIMENSIONS (mm)
GENERAL DIMENSIONS
INLET TYPE A B C E S D NPT WEIGHT
DRAIN
SIZE No. MM MM MM MM MM MM SIZE KG
1811FA
111.9 106.4 365.1 117.5 27.0 422.3 1/4 16
1811FB
11/4
1811FC
127.0 106.4 381.0 117.5 33.3 431.8 1/4 16
1811FD
1811GA
D
111.9 106.4 365.1 117.5 27.0 422.3 1/4 16
1811GB
11/4
1811GC
E
127.0 106.4 381.0 117.5 33.3 431.8 1/4 16
C 1811GD
1811HA
120.7 123.8 403.2 147.6 28.6 463.6 3/8 21
1811HB
11/2
1811HC
146.1 123.8 428.6 147.6 36.5 489.0 3/8 21
1811HD
1811JA
120.7 123.8 447.7 147.6 28.6 520.7 3/8 21
1811JB
A 11/2
Drain 1811JC
146.1 123.8 473.1 147.6 36.5 546.1 3/8 21
S 1811JD
B
1811KA
133.4 141.3 549.3 165.1 33.3 625.5 3/8 37
1811KB
2
1811KC
D = Dismantling Height 158.8 141.3 574.7 165.1 39.7 650.9 3/8 37
1811KD
Contd...

START REFERENCES INDEX CONTACT US EXIT


Safety Valves
1811 Series Safety Valves - Dimensions and Weights
600 PSI CLASS DIMENSIONS (mm)
GENERAL DIMENSIONS
600 PSI CLASS NPT WEIGHT
INLET TYPE A B C E S D DRAIN
SIZE No. MM MM MM MM MM SIZE KG
MM
1811LA
155.6 160.3 622.3 193.7 36.5 698.5 3/8 52
1811LB
21/2
1811LC
190.5 160.3 657.2 193.7 46.0 733.4 3/8 52
1811LD
1811MA 165.1 163.5 660.4 200.0 39.7 739.8 1/2 58
1811MB
3
1811MC 165.1 163.5 660.4 200.0 39.7 739.8 1/2 58
E
C 1811MD
1811NA 195.2 188.9 723.9 222.3 46.0 822.3 3/4 80
1811NB
4
1811NC 195.2 188.9 723.9 222.3 46.0 822.3 3/4 80
1811ND
1811PA 195.2 207.9 831.9 260.4 46.0 946.2 3/4 96
1811PB
4
A 1811PC 195.2 207.9 831.9 260.4 46.0 946.2 3/4 96
Drain
1811PD
S 1811QA 261.9 238.1 993.8 314.3 55.5 1120.8 3/4 186
B 1811QB
6
1811QC 261.9 238.1 993.8 314.3 55.5 1120.8 3/4 186
D = Dismantling Height 1811QD

START REFERENCES INDEX CONTACT US EXIT


Safety Valves
1811 Series Safety Valves - Dimensions and Weights
800 PSI CLASS DIMENSIONS (mm)
GENERAL DIMENSIONS
INLET TYPE A B C E S D NPT WEIGHT
SIZE No. DRAIN
MM MM MM MM MM MM SIZE KG
1811FA
111.9 106.4 365.1 117.5 27.0 422.3 1/4 16
1811FB
11/4 1811FC
127.0 106.4 381.0 117.5 33.3 431.8 1/4 16
1811FD
1811GA
111.9 106.4 365.1 117.5 27.0 422.3 1/4 19
1811GB
11/4 1811GC
127.0 106.4 381.0 117.5 34.3 438.2 1/4 19
1811GD
E 1811HA
C 120.7 123.8 403.2 147.6 28.6 463.6 3/8 21
1811HB
11/2 1811HC
146.1 123.8 428.6 147.6 36.5 489.0 3/8 21
1811HD
1811JA 120.7 123.8 447.7 147.6 28.6 520.7 3/8 24
1811JB
11/2 1811JC 146.1 123.8 473.1 147.6 38.1 546.1 3/8 24
Drain A 1811JD
1811KA 133.4 152.4 546.1 165.1 33.3 625.5 3/8 44
S
1811KB
B 2 1811KC 171.5 152.4 584.2 165.1 44.5 663.6 3/8 44
1811KD
D = Dismantling Height
Contd...

START REFERENCES INDEX CONTACT US EXIT ?


Safety Valves
1811 Series Safety Valves - Dimensions and Weights
800 PSI CLASS DIMENSIONS (mm)
GENERAL DIMENSIONS
INLET TYPE A B C E S D NPT WEIGHT
No. DRAIN KG
SIZE MM MM MM MM MM MM SIZE
1811LA
155.6 190.5 622.3 193.7 36.5 698.5 3/8 60
1811LB
21/2 1811LC
190.5 190.5 657.2 193.7 46.6 733.4 3/8 60
1811LD
1811MA
165.1 190.5 660.4 200.0 39.7 739.8 1/2 62
1811MB
3 1811MC
190.5 190.5 685.8 200.0 44.5 765.2 1/2 62
1811MD
E
C 1811NA
195.3 188.9 723.9 222.3 46.0 822.3 3/4 86
1811NB
4 1811NC
225.4 188.9 752.4 222.3 50.8 854.1 3/4 86
1811ND
1811PA
195.3 207.9 831.9 260.4 46.0 946.2 3/4 102
1811PB
4 1811PC
Drain A 225.4 207.9 860.4 260.4 50.8 974.7 3/4 102
1811PD
S 1811QA
261.9 238.1 993.8 314.3 55.6 1120.8 3/4 199
B 1811QB
6 1811QC
261.9 238.1 997.0 314.3 61.9 1124.0 3/4 199
D = Dismantling Height 1811QD

START REFERENCES INDEX CONTACT US EXIT


Safety Valves

1811 Series Safety Valves - Dimensions and Weights

800 PSI CLASS (Alternate sizes for replacement valves)


DIMENSIONS (mm)
GENERAL DIMENSIONS
INLET TYPE A B C E S D NPT WEIGHT
DRAIN
SIZE No. MM MM MM MM MM MM SIZE KG
1811KA
133.4 141.3 546.1 165.1 33.3 625.5 3/8 44
1811KB
2 1811KC
171.3 141.3 584.2 165.1 44.5 663.6 3/8 44
E
C 1811KD
1811LA
155.8 160.3 622.3 193.7 36.5 698.5 3/8 60
1811LB
21/2
1811LC
190.5 160.3 657.2 193.7 47.6 733.4 3/8 60
1811LD
1811MA
165.1 163.5 660.4 200.0 39.7 739.8 1/2 62
1811MB
A 3
Drain 1811MC
190.5 163.5 685.8 200.0 44.5 765.2 1/2 62
1811MD
S
B

D = Dismantling Height

START REFERENCES INDEX CONTACT US EXIT


Safety Valves

Features and Benefits


FEATURES BENEFITS

Ten orifice sizes Flexibility in design


Economics of selection

Flanged inlet and outlet connections Flexibility in design


Optional inlet and outlet flange sizes Economics of selection

Carbon and alloy steel body Assurance of material integrity

Stainless steel trim materials Material integrity


in accordance with ASME code requirements

Seal welded seat bushing Assures no leakage of steam

Low spindle bearing point Repeated opening and


Conical and spherical load bearing surfaces closing pressures

Top guiding of disc Seat tightness at 94% of valve


Open yoke, exposed spring design opening pressure

Contd...
Safety Valves
Features and Benefits

FEATURES BENEFITS

Three pressure classes Flexibility in design


Four temperature classes Economics of selection

IBR/ASME Code of performance, design Tested and certified by Indian


and testing Boiler Regulations.
3% over pressure Assurance of repeatable
21/2 - 5% blowdown performance.
Two adjusting rings

Flat disc/Thermodisc design suitable for all Assurance of seat tightness at


pressure classes for steam service 94% of valve opening pressure
at elevated pressure and/or
temperature conditions
Contd...
Safety Valves
Features and Benefits

FEATURES BENEFITS

Valves are factory set to the required opening Factory Setting, testing and inspection
pressure. Opening pressures are verified to be within of each valve assures reliable product
the applicable IBR/ASME Code tolerance. Seating performance.
surfaces of seat bushing and disc are precision
lapped to ensure flatness and smooth finish, which
assures that each valve will be tight at 6% below its
set pressure. Valves are inspected during testing for
correct functional performance and seat tightness is
verified at 94% of the valve set pressure

Quality Control
Each valve is manufactured and tested in strict Product manufactured and tested in
accordance with the applicable IBR standards & accordance with stringent quality
BHEL Quality Assurance Manual. requirements assures each valve
produced will consistently provide over-
pressure protection and reliable service.
Safety Valves
How to order

When ordering a valve please include the following information to ensure that a proper valve
selection will result :

1. APPLICATION : 5. ACCESSORIES :
Boiler Drum/Superheater/Reheater/ The Valve will be provided with Test Gag, Hand
PRDS/Accumulators/Steam Heaters/Others Lever, Weather Shield & Hydrostatic Test Plug.

2. APPLICABLE CODE : REPLACEMENT VALVES :


IBR/ASME I/ASME VIII/Others (Pl. Specify) Replacement valves will require a more
detailed review of the existing system and
3. SYSTEM PARAMETERS : Valve parameters and hence the following
(a) Design Pressure (Kg/Sq.cm) & additional details are required to ensure that
Temperature (Deg. C) the selected valve forms an exact replacement.
(b) Operating Pressure ((Kg/Sq.cm) &
Temperature (Deg. C) EXISTING INSTALLATION DETAILS :
(a) Number of valves installed in each location.
4. VALVE SPECIFICATIONS : (b) Capacity and make of the valves.
(a) Valve Set Pressure (Kg/Sq.cm) (c) Inlet flange/Butt-weld dimensions.
(b) Required Relieving Capacity (Kg/Hour) (d) Outlet flange dimensions.
(c) Inlet Connection : Flanged/Butt-welded (e) Existing valve arrangement/mounting.
(Note : Outlet will be flanged for all valves) (f) Any other name plate details of valve.

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