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des Masterstudiengangs
Metallurgical Engineering
Requirements
Basis for:
Comprehension:
The students understand the coherences between
essential process and material parameters.
1
Application:
The basic equations of the elemental theory for analysis
and interpretation of basic processes of metal forming
can be applied.
b); d):
Knowledge:
The students possess an overview and know the basics
of foundry technology.
Comprehension:
The students understand the connection between
process technology, casting materials and their
simulation.
Application:
The students are enabled to meet technology based
decisions on complex foundry processes and materials.
Contents a); c)
Introduction to basics: plasticity, plastomechanics,
boundary conditions and heat transport, solution
methods
Technology and solving methods of bulk-forming:
forging, extrusion, bar extrusion, drawing, rolling
Technology and solving methods of sheet forming:
forming of sheet metal, tribology, deep-drawing,
stretch-forming, flow forming
b); d)
Physical and technological basics: metallic melts,
supercooling, nucleation, casting-, feeding- and
gating techniques
Moulding and casting technology: high-pressure-die-
casting, die-casting sand-casting as well as moulding
materials and applicable rapid-prototyping techniques
Casting materials (cast iron, aluminium- and
magnesium alloys): metallurgy, casting properties,
micro-structure and its properties as well as the
relationship between them
Simulation of foundry processes: heat-balance in
casting and mould, flow and convection
Aspects of economic and ecological challenges in
foundry technology
2
Examination Written exam 180 min
Media Lecture: Power Point with short videos
Exercises: Overhead-projector, board, power-point
Literature T. Altan: Metal forming, American Society for Metals
Lange: Handbook of Metal Forming, Volume 1
Scriptum and hand-outs
D. M. Stefanescu: Science and Engineering of Casting
Solidification, Kluwer Academic, New York, 2002.
3
Course Master Metallurgical Engineering
Name of Module Fabrication Technology of Mineral Materials
Requirements
Basis for:
Learning targets / a), d) The students know the entire chain of industrial
competences to be glass production from the acquisition of energy carriers
reached and raw materials via the calculation and mixing of the
batch, the melting process and the most common
4
forming processes to quality control. They are able to set
up mass, energy, and CO2 emission balances.
b), e) The students know how to handle and to
characterise ceramic raw materials and green bodies.
They understand the principles and physico-chemical
background of the manufacturing processes and are
aware of the micro-structural peculiarities introduced by
the respective treatment. In particular they are able to
recognise microstructural defects and their origins.
c), f) The students possess fundamental knowledge
about the occurrence and properties of industrial raw
materials in respect to their genesis in earth crust,
mineral phases, impurities, and intergrowths. They know
about the temperature and pressure-dependent stability
of minerals and the relative enrichment of particular
elements in the crystal lattices.
Contents a), d) Flow chart of the melting process; design of glass
melting furnaces and their components; the furnace
treated as a thermal reactor and as a chemical reactor;
combustion calculation; quality, availability, and stock
keeping of raw materials; batch calculations; redox
control; forming principles for a visco-elastic medium;
production of tubes, fibres, containers, sheets; quality
control cycles.
b), e) Production and properties of selected oxides,
carbides, and nitrides. Powder production and
characterisation; milling and mixing procedures,
screening, technology of granulation; rheology of slurries,
viscosity, zeta-potential; technology of slip casting, tape
casting, extrusion, injection moulding, dry pressing, and
cold isostatic pressing.
c), f) Evolution of the earth crust; availability of elements;
element enrichment by geochemical processes; igneous
rock forming processes; plutonic, volcanic, metamorphic,
and sedimentological generation of mineral species;
gravitational differentiation; crystallisation of magmatites;
occurrence of primary and secondary industrial minerals
and their properties, in particular quartz, feldspars, and
related compounds; role of weathering and
transportation; formation of carbonates, clays, bauxites.
Examination Written exam 180 min; 60 min for each sub-topic
5
Literature a) Trier: Glass melting furnaces. Springer Verlag 1984.
Own scriptum on fabrication technology. Own
scriptum on glass technology.
b) D. W. Richerson, Modern Ceramic Engineering,
Marcel Dekker, New York 1992; Munz, Fett,
Ceramics – Mechanical Properties, Failure
Behaviour, Materials Selection, Springer Verlag,
1999; Materials Science and Technology Vol.17B:
Processing of Ceramics Part II, Verlag Chemie,
Weinheim 1996
c) Baumgart, Dunham, Process Mineralogy of Ceramic
Materials; Enke-Verlag 1984
6
Course Master Metallurgical Engineering
Name of Module Metallic Materials
Requirements
Basis for:
7
Contents Physical properties of metallic materials; substitutional
and interstitial solid solution; selected binary and ternary
systems; Choice of materials, steel groups: unalloyed
mild steels, structural steels, soft magnetic steels,
stainless steels, aluminium, titanium and magnesium
alloys, copper base alloys, super alloys, high melting
metals, hard materials and compounds of hard materials;
magnetic materials; design of composite materials phase
transformation: precipitation and aging, pearlite, bainite,
martensite; heat treatment of steels; steel processing:
continuous casting, hot rolling, cold rolling, annealing,
surface treatment; development of microstructure.
Examination Written exam 180 min
8
Course Master Metallurgical Engineering
Name of Module Mineral Materials
Requirements
Basis for:
9
bonds in oxide systems, and are able to derive the
short-range order entities of the glass structures.
They gain an overview over spectral, optical, and
thermo-mechanical properties of industrial glasses.
b) Lecture: The students understand the chemical and
physico-chemical properties of ceramic materials;
they know about the most important structure-
property relations such as brittle behaviour, thermal
properties; ion and super conductivity, piezo effect,
medical behaviour; they know what kind of material is
used for what purposes and recognise advantages
and disadvantages.
c) Lecture: The students acquire a basic understanding
of the building principles of crystal structures in terms
of chemical bonding and structural topology. This
includes an overview over the most important
structure types and of structure-property relations in
inorganic (non-metallic) engineering materials.
d) Exercise: The students know to derive the viscosity-
temperature function from the chemical composition
of a glass, to determine working and cooling range.
They are able to derive the crystallization curve for a
given glass. They know how to influence the colour of
a glass. They know how to set up a cooling
programme for an industrial product.
e) Exercise: The students know about fundamentals of
sintering behaviour and are able to give qualitative
estimates on the microstructural evolution during
densification; they are able to estimate the stress-
failure behaviour of ceramics by means of Griffith-
Equation.
f) Exercise: The students will learn “hands-on” how to
understand, draw and interpret crystal structures both
qualitatively (identify structure type, identify
coordination, describe polyhedral linkage etc.) and
quantitatively (derive bond-lengths and -angles,
discuss bond-strength and derive structure related
properties).
10
Contents a) Glass: Thermodynamic functions of a glass, the glass
transition, random network versus cluster hypothesis
of the glass structure, viscosity (VFT, Angell, and
Gibb-Adam plot), crystallization and nucleation. Ionic
versus covalent bonds, hybrid bonds, anion-cation
packing, Dietzel field strength, electronegativity,
short-range order building blocks of oxide glasses;
optical and spectral properties; thermal expansion,
thermal stresses, strength and fracture mechanics of
a material having no internal microstructure
b) Ceramics: Definitions of ceramics, chemical
composition and interatomic bonding; sintering
phenomena; introduction to brittle fracture; ceramics
in application: high-temperature properties:
refractories, insulating materials, ceramics in
automotives and energy technology; electrical and
electronic properties, ion conductivity, super
conductors, NTC, PTC, medical properties.
c) Crystallography of Mineral Materials: Basic syste-
matic crystal chemistry: Chemical and topological
classification; fundamental structure types. Structure
and chemical bonding. Principles of structure-pro-
perty relations in inorganic solids (mechanical,
electrical, magnetic, thermal properties etc.). Struc-
tural defects and structural phase transitions and their
influence on macroscopic properties. Crystal chem-
ical tailoring of materials properties (doping, substi-
tution etc.); Selected examples of technically import-
ant materials (e.g. perovskites, spinells, semicon-
ductors, oxide- and non-oxide ceramics, ultra-hard
materials, refractories etc.)
d) “Glass”: Calculation of viscosity by Lakatos factors,
derivation of VFT parameters from experiments, set-
up of Angell and Gibbs-Adam plot; determination of
the crystallization time law from crystallite geometry;
design of a full-fledged industrial cooling programme
e) “Ceramics”: Microstructural evolution during sintering;
thermal expansion; thermal shock; lambda probe,
SOFC, linings of gas turbines; corrosion in liquids and
gasses, active and passive oxidation; dental and
bone implants.
f) like c)
Examination Written exam 180 min; 60 min for each sub-topic
11
Media Lectures: power-point presentation and hand-outs;
visualization software for crystal structures; hand-on
samples
Exercises: blackboard, overhead, calculator worksheets,
use (on own PC or CIP-pool) of freely available software
for constructing and drawing crystal structures; simple
structure optimization (molecular mechanics) software
Literature a) Own scriptum, Scholze: Glass – Nature, Structure &
Properties, Springer Verlag, Berlin 1998. R. H.
Doremus: Glass Science. John Wiley, New York
1994.
b) D.W. Richerson, Modern Ceramic Engineering,
Marcel Dekker, New York 1992; Munz, Fett,
Ceramics – Mechanical Properties, Failure
Behaviour, Materials Selection, Springer Verlag,
1999; W.D. Kingery, H.K. Bowen, D.R. Uhlmann,
Introduction to Ceramics John Wiley & Sons, New
York, Chichester, 3rd Ed.1976; Yet-Ming Chiang,
Dunbar Bernie III, W.D. Kingery Physical Ceramics -
Principles for Ceramic Science and Engineering,
Wiley, MIT-Series in Materials Science and
Engineering 1977
c) A.F. Wells: Structural Inorganic Chemistry, scripts,
handouts
12
Course Master Metallurgical Engineering
Name of Module
Physical Metallurgy
Type of Module
Basic course
Courses a) Lecture “Physical Metallurgy”
b) Exercises “Physical Metallurgy”
Semester Winter semester
1st semester of master course
Dates of Courses a) Thu. 10:00h – 11:30h; 17:00h – 18:30h
b) Fri. 8:15h – 9:45h
Responsibility
Prof. Dr.rer.nat. G. Gottstein
Lecturer
Prof. Dr.rer.nat. G. Gottstein
Language
English
Curriculum
M.Sc. Metallurgical Engineering
Hours per week Lecture: 4
Exercises: 2
Work load Presence-study = 68 h
Home-study = 172 h
Credit points
8
Requirements
Basis for:
Learning targets / The students will get familiar with the physical
competences to be fundaments of material science. The students will be
reached enabled to study more specialized and fundamental
topics of material science. They will learn to use the
concepts and methods in material science
independently and will practice this in exercises
accompanying the lecture. The students will deepen
their understanding of the learnt contents during
these exercises.
Contents Microstructure; atomic structure of solids; crystal defects;
alloys; diffusion; mechanical properties; recovery,
recrystallization, grain growth; solidification; solid
state phase transformations; physical properties
Examination
Written exam 180 min
13
Media Lecture: presentation, black board and chalk, computer
presentation, e-learning program Metis (available via
internet)
Exercises: presentation, black board and chalk, self –
dependent solving of exercises with guidance through
the exercises.
Literature Physical Foundations of Material Science,
G. Gottstein, Springer, 2004
14
Study Program Master Metallurgical Engineering
Name of Module Process Metallurgy and Recycling
Requirements
17
Course Master Metallurgical Engineering
Name of Module Process Control Engineering
Language English
Requirements
Basis for:
18
ability to
- analyse basic control problems
- construct hierarchical control solutions
- handle industrial control languages
- work with structural models of plants and processes
basic knowledge of
- industrial control systems
- requirements in industrial control
Contents a), b)
measuring methods, processing and validation of
measuring data, distribution functions, error analysis,
physical measuring principles (temperature, flow, level,
mechanical quantities..), industrial instrumentation
c), d)
- process control systems
- communication systems
- modelling techniques
- modelling plants, products, processes,
- control engineering
discrete control, hybrid control,
hierarchical control schema,
control languages, (CFC, SFC, StateCharts..)
formal methods
Examination Written exam 180 min
19
Course Master Metallurgical Engineering
Name of Module Thermochemistry
Language English
Requirements
Basis for:
20
Media Lecture: Power-Point
Exercises: Black board, computer
Literature P. Atkins & J. de Paula, Physical chemistry
21
Course Master Metallurgical Engineering
Name of Module Transport Phenomena
Language English
Requirements
Basis for:
22
c), d)
The students are trained to classify the types of flows
and to analyse the basic equations analytically. In the
lecture and the supplementary exercises examples are
preferred from the field of the material engineering
(Industrial Furnace Technology, Metallurgy, …)
Contents a), b)
Fundamentals of heat transfer and mass transport.
General equations of conduction, convection and
radiation, 1st law of thermodynamics, systems, system
boundaries, Fouriers law, Fouriers differential equation,
one dimensional steady state heat conduction, transient
heat conduction, numerical methods for heat conduction
problems, fundamentals of convective heat transfer,
similarity theory, Buckingham theorem, heat radiation,
radiation exchange, gas radiation
c), d)
Fundamentals of the fluid flow mechanics (momentum
transport), Fluid, Newtons shear stress approach,
fundamentals of the rheology, hydrostatics, aerostatics,
hydrodynamics, frictionless and friction-afflicted flows,
Bernoulli, momentum law, tube flow, dimensionless
numbers, Navier-Stokes-equations
Examination a), b) Written exam 90 min, (50 %)
c), d) Written exam 90 min, (50 %)
Media Lecture: Power-Point, overhead, blackboard
Exercises: Power-Point, overhead, blackboard
Literature a), b)
Manuscript “High Temperature Engineering 1” available
at IOB
Incropera, F.P.: Heat and Mass Transfer, Wiley, 2002
Baehr, H.D.; Stephan, K.: Heat and Mass Transfer,
Springer
c), d)
Manuscript “High Temperature Engineering 2” available
at IOB
Smits, J.: Fluid Mechanics, Wiley, 2000
Fox, R.W.: Introduction to Fluid Mechanics, Wiley, 2004
23
Fachspezifische Vertiefung
Language English
Basis for:
25
Course Master Metallurgical Engineering
Name of Module Ceramics
Language English
Basis for:
27
Course Master Metallurgical Engineering
Name of Module Thermochemical & Dynamical Materials Modeling
Concepts
Type of Module Module N° 3 from study major „Materials Science of
Mineral Materials“
Courses (a) Lecture “Thermochemistry of Mineral Materials”
(b) Exercise “Thermochemistry of Mineral Materials”
(c) Lecture “Materials Modeling”
(d) Exercise “Materials Modeling”
Semester a,b) Summer semester, 2nd semester of master course
c,d) Winter semester, 3rd semester of master course
Dates of Courses (a) Wed. 11:45 – 12:30
(b) Wed. 12:30 – 13:15
(c) Wed. 14:00 – 14:45
(d) Wed. 15:00 – 16:30
Responsibility Prof. Dr. Ing. H. Emmerich
28
continuum modeling. They get the basic knowledge of
interfaces, interface dynamics, solidification and
nucleation processes.
Contents Thermochemistry of Mineral Materials:
- Standard and formation properties; most important
thermochemical tables, their units and peculiarities;
- Atomistic theories of heat capacity;
- Calculation of partial molar quantities and chemical
potentials;
- Relation between thermochemical and physical
properties;
- Mixed phase thermodynamics for the solid and liquid
state with mixed covalent-ionic bonds
- Introduction to irreversible thermodynamics.
Materials Modeling:
- Introduction to the modeling with cellular automata
(CA)
- Wolfram Automata
- Modeling of transport phenomena with petri nets
- CA and transport dynamics
- Continuum modeling based on concepts of grain
growth and recrystallization
- Continuum modeling based on concepts of
continuum mechanics
- Continuum modeling based on concepts of fluid
dynamics
Examination Oral exam 30 min on the contents of (a-b),
Written exam 90 min on the contents of (c-d)
Media Lecture: blackboard; powerpoint presentations and hand-
outs; data sheets from thermodynamic tables
Exercise: balckboard, PC, EXCEL worksheet;
commercoal and self-made simulation programmes and
simulation software
Literatur - Kubaschewski: Materials thermochemistry, Pergamon
Press
- Philpotts: Principles of igneous and metamorphic
petrology, Prentice Hall
- Gaskell: Introduction to metallurgical
thermodynamics, Taylor & Francis
- Mchedlov-Petrossyan: Thermodynamics of Silicates.
- Jost: Diffusion in solids, liquids, gases. Academic
Press.
- special publications
29
Course Master Metallurgical Engineering
Name of Module Functional Design of Ceramics and Composites
Language English
Basis for:
30
Examination Written exam 90 min
31
Vertiefungfach “Materials Science of Steel”:
Requirements
Basis for:
32
corresponding materials properties. For selected
processes, students are able to set up a process chain,
including lifecycle assessment and cost effective
analysis.
b) For selected steel groups, students are proficient in
defining correlations between microstructure and
properties. They know the industrial implementation of
these materials.
Contents a, c, d) Basic aspects of strength, toughness, fracture:
conventional stress-strain-diagram, influence of
temperature and strain rate, yielding behaviour, thermal
activated flow stress, superplasticity, anisotropy;
strengthening mechanisms, materials failure: fracture
mechanics, cold forming properties, high temperature
behaviour; economical importance of steel;
environmental aspects of steel production and products.
b) High strength steels for automotive application, high
strength structural steels, high temperature steels, multi-
phase steels, special deep-drawing steels, rail steels
Examination a, c, d) Written exam 120 min + 15-30 min oral exam,
successful passed practical training to the admission of
examination. Practical training is successful passed if
certificate is given. (75 %)
b) Written exam 60 min (25 %)
Media a, b) Lecture: Power-Point, transparencies, short videos,
models and exhibits
c, d) Exercises: Power-Point, transparencies, short
videos, models and exhibits
Practical training: Power-Point, transparencies, short
videos, models und exhibits, laboratory equipment
Literature - W. Bleck: Material Science of Steel, Verlag Mainz, 2007
- W. Bleck: Material Testing,, Verlag Mainz, 2007
- handouts
Additional literature references are given in lectures
33
Course Master Metallurgical Engineering
Name of Module Introduction to Texture Analysis
Type of Module Module N°2 from study major “Physical Metallurgy and
Materials”
Module N°2 from study major “Materials Science of
Steel”
Courses a) Lecture “Introduction to Texture Analysis”
b) Exercises “Introduction to Texture Analysis”
Semester Summer semester
2nd semester of master course
Dates of Courses a) on appointment
b) on appointment
Responsibility Prof. Dr.rer.nat. G. Gottstein
Language English
Basis for:
34
figures, ODF-analysis, typical textures); Measurements
of microtexture (TEM-based techniques, Kikuchi-
patterns, SEM-EBSD, OIM, orientation mapping); other
techniques; application examples.
Examination Written exam 60 min
35
Course Master Metallurgical Engineering
Name of Module Materials Characterisation
Language English
Requirements
Basis for:
36
Practical training: Power-Point, transparencies, short
videos, models und exhibits, laboratory equipment
Literature - W. Bleck: Material Science of Steel, Verlag Mainz, 2007
- W. Bleck: Material Testing,, Verlag Mainz, 2007
- handouts
Additional literature references are given in lectures
37
Course Master Metallurgical Engineering
Name of Module Physical Metallurgy Lab
Language English
Requirements
Basis for:
38
Literature Physical Foundations of Material Science,
G. Gottstein, Springer, 2004
39
Vertiefungsfach “Physical Metallurgy and Materials”:
Type of Module Module N°1 from study major “Physical Metallurgy and
Materials”
Courses a) Lecture “Advanced Physical Metallurgy”
b) Exercises “Advanced Physical Metallurgy”
Semester Summer semester
2nd semester of master course
Dates of Courses a), b) Thu. 15:00h – 17:30h
Language English
Basis for
41
Course Master Metallurgical Engineering
Name of Module Introduction to Texture Analysis
Type of Module Module N°2 from study major “Physical Metallurgy and
Materials”
Module N°2 from study major “Materials Science of
Steel”
Courses a) Lecture “Introduction to Texture Analysis”
b) Exercises “Introduction to Texture Analysis”
Semester Summer semester
2nd semester of master course
Dates of Courses a) on appointment
b) on appointment
Responsibility Prof. Dr.rer.nat. G. Gottstein
Language English
Basis for
42
figures, ODF-analysis, typical textures); Measurements
of microtexture (TEM-based techniques, Kikuchi-
patterns, SEM-EBSD, OIM, orientation mapping); other
techniques; application examples.
Examination Written exam 60 min
43
Course Master Metallurgical Engineering
Name of Module Micromechanics of Materials
Type of Module Module N°3 from study major “Physical Metallurgy and
Materials”
Courses a) Lectures “Micromechanics of Materials”
b) Exercises “Micromechanics of Materials”
Semester Summer semester
2nd semester of master course
Dates of Courses a) on appointment
b) on appointment
Responsibility Prof. Dr.rer.nat. G. Gottstein
Language English
Basis for:
45
Course Master Metallurgical Engineering
Name of Module Comprehensive Physical Metallurgy Lab
Type of Module Module N°4 from study major “Physical Metallurgy and
Materials”
Courses a) Exercise “Physical Metallurgy Lab”
b) Practical Training “Physical Metallurgy Lab”
c) Exercise “Seminar I”
d) Exercise “Seminar II”
Semester d) Summer semester, 2nd semester of master course
a,b,c) Winter semester, 3rd semester of master course
Dates of Courses a,b) Fri. 8:15h – 14:00Uhr
c) Mon. 16:00h – 17:00h, on appointment
d) Tue. 16:00h – 17:00h
Responsibility Prof. Dr. rer. nat. G. Gottstein
Requirements
Basis for:
46
Contents a,b) Solidification with respect to phase diagram Al-Zn ;
microstructure and concentration distribution in a cast
bronze after solidification and homogenization; tensile
tests of Cu single and polycrystals; hardening of Al
alloys; recrystallization; texture measurements
c) Presentation about a study integrated thesis or master
thesis
d) Changing topics of Physical Metallurgy and Materials
Science
Examination a,b) Report for every experiment
c) Presentation
d) Presentation
Media Exercises: presentation, black board and chalk,
Computer presentation
Literature Physical Foundations of Material Science,
G. Gottstein, Springer, 2004
47
Vertiefungfach “Process Technology of Metals”:
Language English
Basis for:
48
Contents Most important processes and operations for the
production of iron and steel
49
Course Master Metallurgical Engineering
Type of Module Module No2 from study major “Process Technology of Metals”
Language English
Lecture: 2
hours per week Tutorial: 1
Practices: 2
Presence-study = 57 h
Work load
Home-study = 93 h
Credit points 5
Basis for:
Learning targets / The students become capable to define criteria for the selection
competences to of suitable reactors and to conduct a benchmark study of
be reached competing processes including design, development and
analysis.
Reaction-metallurgy of the most important processes for
winning/refining of non ferrous metals:
Rotary kiln, fluidized bed reactor, metal/slag interactions in
Contents
converters, aluminothermic reduction, bath melting operations
(ISA-smelt, TBRC, QSL), gas purging, leaching, solvent
extraction and electrolysis, separation techniques, each with
50
- Process determining mechanism and parameters
- Thermochemical fundamentals
- Principles of equipment design and scale up
- Methods for product-assessment
- Environmental issues
- Process examples
Written test 60 min, admission only after successfully passing the
Examination
practice experiments
Lecture: Power-Point; Videos, Models, Samples;
Tutorial: Power-Point; Overhead, Samples, white board;
Media Practices: Lab-Equipment of the IME (arc furnace; rotary kiln;
pressure leaching, aqueous electrolysis cell, data logging
systems
Supporting documentation for the lecture and practice tutor.
Additional literature to be recommend are:
1). Rosenquist, Terkel; Principles of Extractive Metallurgy;
Material Science and Engineering Series, McGraw-Hill.
Inc,1974;
2). C.B. Alcock, Principles of Pyrometallurgy, Academic
Press,1976;
3). T.Abel, Engh, Principles of Metal Refining, Oxford University
Literature Press,1992;
4). David J. Pickett, Electrochemical Reactor Design, Elsevier
Scientific Publishing Company, 1977;
5). Julion Szekely, Fluid Flow Phenomena in Metals Processing,
Academic Press, 1979;
6). Sohn, Wadsworth, Rate Processes of Extractive Metallurgy,
Plenum Press,1979;
7). Ullmann’s Encyclopaedia of Industrial Chemistry, Fifth,
Completely Revised Edition, VCH Verlagsgesellschaft mbH
51
Course Master Metallurgical Engineering
Name of Module Casting Processes and Casting Alloys
Language English
Basis for:
Learning targets / The students will know the metal-physical basis for the
competences to be most important characteristics of solidification of castings
reached and of casting processes under theoretical and hands on
aspects. The students will be enabled to identify the
relevant relations especially between material properties
and process parameters. The knowledge of cast alloys
and their processing principles will be deepened by lab
experiments and tutorial examinations.
52
Contents Casting Processes and Casting Alloys:
53
Course Master Metallurgical Engineering
Name of Module Fundamentals and Solving Methods in Metal Forming
Language English
Basis for:
Understanding:
The students have a detailed understanding of
plastomechanics.
54
The students are able to analyse the basic processes in
metal forming, to choose an adequate solving method
and to derive the elementary coherences to describe and
estimate certain metal forming processes.
Contents Basics of plastomechanics, stress and deformation
states, yield law, differential equations for elementary
theory, boundary conditions
Elementary theory for basic metal forming processes
Similarity theorem and modelling techniques, basics
of FEM
Examination Written exam 60 min, admission only after successfully
passing the practice experiments
Media Lecture: Power-Point; Videos, Models, Samples;
Tutorial: Power-Point; Overhead, Samples, white board;
Laboratory: Lab-Equipment of the IBF
Literature T. Altan: Metal forming, American Society for Metals
Lange: Handbook of Metal Forming, Volume 1
55
Course Master Metallurgical Engineering
Name of Module Industrial Furnaces
Language English
Basis for:
56
Contents Introduction to Industrial Furnaces
Melting Furnaces
- Electric Arc Furnace Technology
- Induction Melting Furnaces
- Al-Melting Furnaces
- Resistance Heating Furnaces
Reheating Furnaces
- Fundamentals of Fuels and Combustion
- Burners
- Energy Balance of Industrial Furnaces
- Efficiency, Air Preheating
- Furnaces for the Production of Semi-Final
Steel Products
Heat Treatment Furnaces
- Batch and Continuous Furnaces
- Annealing under pure H2-atmospheres
- Furnaces for the Heat Treatment of Al
Examination Written exam 60 min
57
Sonstige Leistungen:
Ergänzungsfach:
Requirements
Media
59
Industriepraktikum:
Courses
Language English
Credit points 10
Requirements
Media
Literature
60
Studienarbeit:
Courses
Language English
Credit points 8
Requirements
Media
61
Literature Dependent on thesis topic
62
Masterarbeit:
Courses
Semester Summer semester
4th semester of master course
Dates of Courses
Language English
Requirements
Basis for:
Learning targets / Independent working on a problem in the area of
competences to be expertise of the student within a given period according
reached to scientific methods guided by a supervisor.
Contents Selected task within a research and development project,
theoretically or experimentally, including independent
information sourcing, structuring of the topic, exposition
of the investigations, presentation and defence of the
thesis.
Examination Weighting
Written thesis 90 %
Colloquium 10 %
Media
Literature Dependent on thesis topic
63