Reinforcement Calculation Page 6 of 6

BPVC ASME VIII DIV.1

Eqpt: PV-02 Nozzle: O2
1 Design Conditions
2 NO Vessel Subject to rapid pressure fluctuations

1 Shell/Head Inputs
2 SA-516 Gr.70 Material
3 136 Sv [MPa] - allowable stress
4 1,00 E1 [adim] - joint efficiency for neck calc
5 2200 D [mm] - inside diameter
6 3,0 sca [mm] - corrosion allowance
7 7,0 tnom [mm] - nominal thickness of commercial plate
8 4,0 t [mm] - nominal thickness without corrosion allowance
9 3,16 tr [mm] - minimum required thickness (w/o CA)

10 Nozzle Inputs
11 Inserted (Set-In) Type of Attachment
12 Pipe Neck Product form
13 SA-106 Gr.B Material
14 118 Sn [MPa] - allowable stress
15 1,00 E [adim] - joint efficiency of nozzle
16 12 NPS [in] - nominal pipe size of nozzle
17 323,8 do [mm] - nozzle outside diameter
18 8,38 tno [mm] - nozzle nominal thickness with Corrosion Allowance
19 3,16 trn [mm] - minimum required thickness (w/o CA)
20 300 Lp [mm] - exterior projection of nozzle
21 0 h [mm] - interior projection of nozzle
22 3,0 nca [mm] - corrosion allowance
23 1,05 UA [mm] - mill undertolerance SA-530: 12,5% * tno

24 Reinforcement Requirement : UG-36 c)3)

25 YES Reinforcement Requirement

25 NO Due to rapid pressure fluctuations
26 YES Shell thk <=10, Not required if do<89mm ; Shell thk >10, Not required if do<60mm

27 Calculation Method : UG-36 b)

28 UG-37 UG-37 if Shell D <=1500, do<D/2 and do<20in

29 UG-37 if Shell D > 1500, do<D/3 and do<40in
30 Appendix 1-7 / 1-10 Otherwise

31 Reinforcement Inputs
32 SA-516 Gr.70 Material
33 136 Sp [MPa] - allowable stress
34 7,0 te [mm] - repad thickness
35 425 Dp [mm] - outside diameter Limit OK
36 5,0 Leg41 [mm] - reinforcing element to nozzle fillet size
37 5,0 Leg42 [mm] - reinforcing element to shell/head fillet size
38 0,0 Leg43 [mm] - inward projection to shell/head fillet size
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40 Variables
41 tn [mm] = tno - nca ~~ nominal thk without corrosion allowance = 5,38
42 d [mm] = do - 2*tn nozzle inside diameter = 313,04
43 F [NA] = Correction factor due to axis 1 shall be used except angles = 1,00
44 fr1 [NA] = Sn/Sv stress correction factor = 0,87
45 fr2 [NA] = Sn/Sv stress correction factor = 0,87
46 fr3 [NA] = Min(Sn;Sp)/Sv stress correction factor = 0,87
47 fr4 [NA] = Sp/Sv stress correction factor = 1,00
48 ti [mm] = tn nominal thk of internal projection w/o corrosion allowance = 5,38

49 Area Replacement: UG-37

50 A [mm2] = d*tr*F+2*tn*tr*F*(1-fr1) required Area = 993,71

51 A1 2
[mm ] = Max of area available in shell = 253,05
52 d*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) = 253,05
53 2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) = 5,85
54 A2 2
[mm ] = Min of area available in nozzle projecting outward = 38,5
55 5*(tn-trn)*fr2*t = 38,5
56 2*(tn-trn)*(2,5*tn+te)*fr2 = 78,78
57 A3 [mm2] = Min of area available in nozzle projecting inward = 0,00
58 5*t*ti*fr2 = 93,36
59 5*ti*ti*fr2 = 125,57
60 2*h*ti*fr2 = 0,00
61 A4 2
[mm ] = A41+A42+A43 area available in welds = 46,69
62 A41 [mm2] = Leg41^2*fr3 outward nozzle weld = 21,69
63 A42 2
[mm ] = Leg42^2*fr4 outer element weld = 25,00
64 A43 2
[mm ] = (Leg43-nca)^2*fr2 inward nozzle weld = 0,00
65 A5 [mm2] = (Dp-d-2*tn)*te*fr4 area available in element = 708,40
66 Aa 2
[mm ] = A1+A2+A3+A5+A4 ~~ total available area = 1046,66

67 Check Aa = A <= Aa 993,71 <= 1046,66 = Acceptable

UG-37 is a verification method, user introduces Dp and te for repad and the sheet indicates wether it is acceptable or not.
This sheet cannot be used to check for allowable exterior pressure loads.
The required weld size is not checked on this sheet.
The UG-16(b) minimum thickness requirement has not been taken into consideration here.
This sheet is for educational use only - use at your own risk.